5/2004 No revisions or updates are applicable at this time.
8/2004 Reissue entire manual, Added Wire Dressing for KV-27FS320/32FS320/36FS320
Added Service Data for KV-27FS320/36FS120/38FS120
Power Requirements120V, 60Hz120V, 60Hz120V-220V, 50/60Hz
Number of Inputs/Outputs
S Video
Y,P
Video
, P
B
Audio
1)
2)
3)
R
4)
333
111
121
323
RF111
Speaker Output (W)
10W x 210W x 210W x 2
Power Consumption (W)
In Use (Max)180W190W180W
In Standby (Max)
5)
1W1W1W
Dimensions (W x H x D)
mm985 x 774 x 633 mm1020 x 760 x 640 mm985 x 774 x 633 mm
3/4
38
in
x 30 1/2 x 24
7/8
in 40
1/8
x 29 7/8 x 25
1/4
in 38
3/4
x 30 1/2 x 24
7/8
Mass
kg98.4 kg101.2 kg98.4 kg
lbs216 lbs 15 oz223 lbs 2 oz216 lbs 15 oz
TruSurround
by SRS
™
®
TruSurround is a trademark of SRS Labs, Inc. SRS and the SRS
symbol are registered trademarks of SRS Labs, Inc. in the United
States and in select foreign countries. SRS and TruSurround are
incorporated under license from SRS Labs, Inc. and are protected
The SRS (SOUND RETRIEVAL SYSTEM) is manufactured
by Sony Corporation under license from SRS Labs, Inc. It is
covered by U.S. Patent No. 4,748,669. Other U.S. and foreign
patents pending.
SRS (SOUND RETRIEVAL SYSTEM)
under United States Patent Nos. 4,748,669 and 4,841,572 with
numerous additional issued and pending foreign patents. Purchase of this product does not convey the right to sell recordings
made with the TruSurround technology.
The word ‘SRS’ and the SRS symbol are registered trademarks of SRS Labs, Inc. BBE and BBE symbol are trademarks of
BBE Sound, Inc. and are licensed by BBE Sound, Inc. under U.S.
Patent No. 4,638,258 and 4,482,866.
Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield, or carbon painted on the CRT, after
removing the anode.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of
this receiver is directly connected to the AC power line.
!SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe
operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements
published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures
whenever critical components are replaced or improper operation is suspected.
ATTENTION!!
Apres avoir deconnecte le cap de l’anode, court-circuiter l’anode du tube cathodique et celui de l’anode du cap au chassis metallique
de l’appareil, ou la couche de carbone peinte sur le tube cathodique ou au blindage du tube cathodique.
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout
dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
! ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces
sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero
de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance
est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque
remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the B+ and HV to see if they are specifi ed values. Make sure
your instruments are accurate; be suspicious of your HV meter if sets
always have low HV.
8. Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75
V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of
passive VOMs that are suitable. Nearly all battery-operated digital
multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate
retaining screw on most AC outlet boxes is also at earth ground. If the
retaining screw is to be used as your earth ground, verify that it is at
ground by measuring the resistance between it and a cold-water pipe
with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt
trouble- light (not a neon lamp) between the hot side of the receptacle
and the retaining screw. Try both slots, if necessary, to locate the hot
side on the line; the lamp should light at normal brilliance if the screw
is at ground potential (see Figure B).
To Exposed Metal
Parts on Set
Trouble Light
0.15 F
1.5 K Ω
AC
Voltmeter
(0.75 V)
Earth Ground
Figure A. Using an AC voltmeter to check AC leakage.Figure B. Checking for earth ground.
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to fl ash. The number
of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY/TIMER LED fl ash indicators is listed in the
instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review
the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
Diagnostic Test Indicators
When an error occurs, the STANDBY/TIMER LED will fl ash a set number of times to indicate the possible cause of the problem. If there is more than
one error, the LED will identify the fi rst of the problem areas.
Results for all of the following diagnostic items are displayed on screen. No error has occurred if the screen displays a “0”.
Diagnostic Item
Description
Power does not turn on
+B overcurrent (OCP)*
I-Prot
IK (AKB)
STANDBY/ TIMER
No. of times
lamp fl ashes
Does not light
2 times
4 times
5 times
Self-Diagnositc
Display/
Diagnostic Result
2:0 or 2:1
4:0 or 4:1
5:0 or 5:1
Probable Cause Location
• Power cord is not plugged in.
• Fuse is burned out (F601). (A Board)
• H.OUT (Q502) is shorted. (A Board)
• IC702 is shorted. (C Board)
• +13V is not supplied. (A Board)
• IC561 is faulty. (A Board)
• IC001 is faulty. (M Board)
• Screen (G2) is improperly adjusted.**
Detected Symptoms
• Power does not come on.
• No power is supplied to the TV.
• AC Power supply is faulty.
• Power does not come on.
• Load on power line is shorted.
• Has entered standby state after horizontal raster.
• Vertical defl ection pulse is stopped.
• Power line is shorted or power supply is stopped.
• No raster is generated.
• CRT Cathode current detection reference pulse
output is small.
*If a +B overcurrent is detected, stoppage of the vertical defl ection is detected simultaneously. The symptom that is diagnosed fi rst by the
mircrocontroller is displayed on the screen.
**Refer to Screen (G2) Adjustments in Section 2-4. of this manual.
Display of Standby/Timer LED Flash Count
2 times
4 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
LED OFF
3 sec.
Standby/Timer LED
Diagnostic Item Flash Count*
+B Overcurrent 2 times
I-Prot 4 times
IK (AKB) 5 times
*One fl ash count is not used for self-diagnostic.
Stopping the Standby/Timer LED Flash
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER LAMP from fl ashing.
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confi rmed, it is possible to bring up past
occurrences of failure on the screen for confi rmation.
To Bring Up Screen Test
In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below:
Display
Self-Diagnostic Screen Display
Handling of Self-Diagnostic Screen Display
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you
have completed the repairs, clear the result display to “0”.
Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
Clearing the Result Display
To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below:
Channel
Quitting the Self-Diagnostic Screen
To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.
Channel
SELF DIAGNOSTIC
2: +B OCP 0
3: +B OVP N/A
4: VSTOP 0
5: AKB 1
101: WDT N/A
8
ENTER
5
Sound Volume
Numeral “0” means that no fault was detected.
Numeral “1” means a fault was detected one time only.
-
Power ON
Note that this differs from entering the Service Mode (Sound Volume
+
).
Self-Diagnostic Circuit
FROM
C BOARD
IC702 PIN 5
M BOARD
IC001
Y/CHROMA JUNGLE
51
IK-AKBIN
A BOARD
IC561
V. OUT
REF
3
M BOARD
IC001
SYSTEM
IO-BDAT
78
I-Prot
53
M BOARD
IC002
MEMORY
5
BDA
FROM
72
A BOARD
IC501
PIN 1
+B overcurrent (OCP)
Occurs when an overcurrent on the +B (135V) line is detected by pin 72 of IC001 (M Board). If the voltage of pin 72 of IC001 (M Board) is less than 1V
when V.SYNC is more than seven verticals in a period, the unit will automatically turn off.
I-Prot
Occurs when an absence of the vertical defl ection pulse is detected by pin 78 of IC001 (M Board). Power supply will shut down when waveform
interval exceeds 2 seconds.
IK (AKB)
If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC001 (M Board). TV will stay on, but
there will be no picture.
I-HLDWN
O-LED
79
DISPLAY
*(Refers to the RGB levels of the AKB detection Ref pulse that detects 1K).
5. Loosen the neck assembly fi xing screw and
remove.
6. Loosen the defl ection yoke fi xing screw and
remove.
7. Place the set with the CRT face down on a
cushion and remove the degaussing coil holders.
8. Remove the degaussing coils.
9. Remove the CRT grounding strap and spring
tension devices.
10. Unscrew the four CRT fi xing screws [located on
each CRT corner] and remove the CRT [Take
care not to handle the CRT by the neck].
ANODE CAP REMOVAL PROCEDURE
WARNING: High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to
remove the anode cap. Short between anode and coated earth ground strap of CRT.
NOTE: After removing the anode cap, short circuit the anode of the picture tube and the anode cap to either the metal chassis, CRT shield, or carbon
painted on the CRT.
REMOVAL PROCEDURES
c
b
a
Anode Button
Turn up one side of the rubber cap in
the direction indicated by arrow
a
.
HOW TO HANDLE AN ANODE CAP
1. Do not use sharp objects which may cause damage to the surface of the anode
cap.
2. To avoid damaging the anode cap, do not squeeze the rubber covering too
hard. A material fi tting called a shatter-hook terminal is built into the rubber.
3. Do not force turn the foot of the rubber cover. This may cause the shatter-hook
terminal to protrude and damage the rubber.
Use your thumb to pull the rubber
cap fi rmly in the direction indicated
by arrow
.
b
When one side of the rubber cap separates from
the anode button, the anode cap can be removed
by turning the rubber cap and pulling it in the
direction of arrow