SONY KLV-40V510A, KLV-46V510A Service Manual

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

MODEL NAME REMOTE COMMANDER DESTINATION

KLV-40V510A
KLV-46V510A

RM-YD028 BRAZIL

RM-YD028 BRAZIL

EX2R

CHASSIS

ORIGINAL MANUAL ISSUE DATE: 6/2009

: UPDATED ITEM

☛

REVISION DATE SUBJECT

6/2009 No revisions or updates are applicable at this time.
7/2009 Entire manual being reissued to remove reference to KLV-52V510A. Model dropped 6/5/2009.

LCD COLOR TELEVISION

9-883-828-02

Self Diagnosis

Supported model

SERVICE MANUAL

MODEL NAME REMOTE COMMANDER DESTINATION

KLV-40V510A
KLV-46V510A

RM-YD028 BRAZIL

RM-YD028 BRAZIL

EX2R

CHASSIS

CCDISPLAY POWER

WIDE INPUT

TOOLS

KLV-46V510A RM-YD028

9-883-828-02

LCD COLOR TELEVISION

KLV-40V510A/46V510A

TABLE OF CONTENTS

SECTION TITLE PAGE SECTION TITLE PAGE

Specifi cations ................................................................................. 4

Warnings and Cautions .................................................................. 6

Safety-Related Component Warning .............................................. 7

Safety Check-Out ........................................................................... 9

Self-Diagnostic Function ............................................................... 10

SECTION 1: DISASSEMBLY ............................................................... 12

1-1. Rear Cover Removal ............................................................ 12

1-2. Switch Unit Removal ............................................................ 12

1-3. BM3 Board and Power Board Removal ............................... 13

1-4. Table-Top Stand Assembly and Under Cover Removal ....... 14

1-5. Structural Parts, Brackets and Spine Removal .................... 15

1-5-1. Structural Parts, Brackets and Spine Removal

(KLV-40V510A Only) ................................................ 15

1-5-2. Structural Parts, Brackets and Spine Removal

(KLV-46V510A Only) ................................................ 16

1-6. Loudspeaker, Under Bar, IR Guide, LED Guide, HSR Board

and HLR4 Board Removal ................................................... 17

1-7. LCD Panel Removal ............................................................. 18

1-7-1. Cleaning the LCD Panel .......................................... 18

SECTION 2: SERVICE ADJUSTMENTS ............................................. 19

2-1. Viewing Service Adjustment Data ........................................ 19

2-2. Accessing Service Mode ...................................................... 19

2-2-1. Entering the Serial Number after

changing the Main Board ......................................... 19

2-2-2. Resetting to Factory Defaults .................................. 20

SECTION 3: DIAGRAMS ..................................................................... 21

3-1. Circuit Boards Location ........................................................ 21

3-2. Printed Wiring Boards and

Schematic Diagrams Information ......................................... 21

3-3. Block Diagram ...................................................................... 23

3-4. Schematics and Supporting Information .............................. 24

BM3 Board Schematic Diagram (1 of 9) .............................. 24

BM3 Board Schematic Diagram (2 of 9) .............................. 25

BM3 Board Schematic Diagram (3 of 9) .............................. 26

BM3 Board Schematic Diagram (4 of 9) .............................. 27

BM3 Board Schematic Diagram (5 of 9) .............................. 28

BM3 Board Schematic Diagram (6 of 9) .............................. 29

BM3 Board Schematic Diagram (7 of 9) .............................. 30

BM3 Board Schematic Diagram (8 of 9) .............................. 31

BM3 Board Schematic Diagram (9 of 9) .............................. 32

HLR4 Board Schematic Diagram ......................................... 34

HRT1 Board Schematic Diagram ......................................... 36

HSR Board Schematic Diagram ........................................... 37

IP1 Board Schematic Diagram (1 of 2)

(KLV-40V510A Only) ................................................ 39

IP1 Board Schematic Diagram (2 of 2)

(KLV-40V510A Only) ................................................ 40

IP2 Board Schematic Diagram (1 of 2)

(KLV-46V510A Only) ................................................ 42

IP2 Board Schematic Diagram (2 of 2)

(KLV-46V510A Only) ................................................ 43

3-5. Semiconductors ................................................................... 45

SECTION 4: EXPLODED VIEWS ........................................................ 46

4-1. Rear Cover Assembly and Table-Top Stand Assembly ........ 46

4-2. Chassis ................................................................................ 47

4-3. Connectors ........................................................................... 48

4-4. Bezel Assembly and LCD Panel ......................................... 49

4-5. Screw Legend ...................................................................... 50

KLV-40V510A/46V510A

SECTION 5: ELECTRICAL PARTS LIST ............................................ 51

APPENDIX A: ENCRYPTION KEY COMPONENTS ..........................A-1

3

SPECIFICATIONS

KLV-40V510A/46V510A

Power Requirements

Power

Consumption (W)

In Use (Max)

In Standby

110 V - 220 V CA, 50/60Hz

200W (KLV-40V510A Only)
245W (KLV-46V510A Only)

Less than 1 W

VIDEO (IN) 1/2:
S Video (4-Pin Mini DIN) (VIDEO 2 Only)
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative

C: 0.286 Vp-p (Burst signal), 75 ohms

Video

1 Vp-p, 75 ohms unbalanced, sync negative

Audio

500 mVrms (Typical)
Impedance:47 kilohms

COMPONENT IN 1/2:
YP

(Component Video)

BPR

Y:1.0 Vp-p, 75 ohms unbalanced, sync negative
PB:0.7 Vp-p, 75 ohms
PR:0.7 Vp-p, 75 ohms
Signal format: 480i, 480p, 720p, 1080i, 1080p

Audio

500 mVrms (Typical)
Impedance: 47 kilohms

HDMI IN 1/2/3/4:
HDMI: Video: 480i, 480p, 720p, 1080i,1080p, 1080/24p

Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20 and 24 bits

Audio

500 mVrms (Typical)
Impedance: 47 kilohms

AUDIO OUT:
500 mVrms (Typical)

DIGITAL AUDIO OUT (OPTICAL):
PCM optical signal

PC IN:
D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive

PC AUDIO INPUT:
Stereo mini jack, 500 mVrms (Typical)
Impedance: 47 kilohms

USB:
USB input support mass storage device class (USB MSC) that may include
thumb drives, hard disks and some MP3 players and cameras. This TV does
not support MTP or PTP protocols used by some MP3 players and cameras.
Supported JPG fi les include those that are compliant with ISO/IEC 10918-1
JPEG specifi cation (8 bit per component, Grayscale/Color, Y:Cb:Cr=4:2:2 or
Y Cb:Cr=4:2:0, Base line DCT, Non-differential Huffman coding) and EXIF 2.2.
Supported MP3 fi les bit rates in kpbs include 40,48,56,64,s80,96,112,128,160,
192,224,256,320 in both constant and variable rate. Scan frequencies support
include 32,44.1 and 48 Khz.

Licensing Information

Macintosh is a trademark of Apple Inc.,
registered in the U.S. and other countries.

HDMI, the HDMI logo and
High-Definition Multimedia Interface are
trademarks or registered trademarks of
HDMI Licensing, LLC.

Manufactured under license from Dolby
Laboratories. Dolby and the double-D
symbol are trademarks of Dolby
Laboratories.

TruSurround XT, SRS and (
trademarks of SRS Labs, Inc. TruSurround
XT technology is incorporated under
license from SRS Labs, Inc.

Blu-ray Disc is a trademark.

“BRAVIA”, , Motionflow,
BRAVIA Sync and are trademarks or
registered trademarks of Sony Corporation.

“PlayStation” is a registered trademark and
“PS3” is a trademark of Sony Computer
Entertainment Inc.

z) symbol are

KLV-40V510A/46V510A

Design and specifi cations are subject to change without notice.

4

Speaker Output

Speaker/Full Range (2)

Dimensions (W x H x D)

with stand

without stand

wall-mount hole pattern (mm)

wall-mount screw size (mm)

Mass

with stand

without stand

KLV-46V510AKLV-40V510A

10 W+ 10 W

(mm)

(mm) 987 x 684 x 271 mm 1,123 x 772 x 323 mm

(mm) 987 x 638 x 93 mm 1,123 x 725 x 96 mm

kg 18.6 kg 25.5 kg

kg 16.9 22.6 kg

35 X 175

300 x 300

M6 x 8-12 mm

All measurements are approximations.

KLV-40V510A/46V510A

Television system

NTSC 3.58/PAL-M/PAL-N
Trinorma

Channel coverage

VHF: 2-13
UHF: 14-69
CATV: 1-125

Antenna

75-ohm external terminal for RF inputs

Panel System

LCD (Liquid Crystal Display) Panel

Display Resolution (horizontal x vertical)

1,920 dots (horizontal) x 1,080 lines (vertical)

Screen Size (measured diagonally)

~ 40 in/101.6 cm (KLV-40V510A Only)
~ 46 in/116.8 cm (KLV-46V510A Only)

Supplied Accessories

Remote Commander RM-YD028
Two Size AA (R6) Batteries
Cable Holder (1 attached to the TV)
Operating Instructions
Quick Setup Guide
Safety and Regulatory Booklet
Attaching the Table-Top Stand Flyer
Screws (4)

Optional Accessories

Connecting Cables
Support Belt Kit
Wall-Mount Bracket
SU-WL500

KLV-40V510A/46V510A

5

KLV-40V510A/46V510A

WARNINGS AND CAUTIONS

CAUTION

These servicing instructions are for use by qualifi ed service personnel only. To reduce the risk of electric shock, do not perform any servicing other
than that contained in the operating instructions unless you are qualifi ed to do so.z

CARRYING THE TV

Be sure to consider the following while setting up your TV:

• Carry the TV with an adequate number of people; larger size TVs require two or more people.

• Correct hand placement while carrying the TV is very important for safety and to avoid
damages.

WARNING!!

An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is
directly connected to the ac power line.

! SAFETY-RELATED COMPONENT WARNING!!

Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace
these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that
are critical for safe operation are identifi ed in this manual. Follow these procedures whenever critical components are replaced or improper operation is
suspected.

KLV-40V510A/46V510A

6

SAFETY-RELATED COMPONENT WARNING

KLV-40V510A/46V510A

There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and
mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number
specifi ed in the electrical parts list to prevent electric shock, fi re, or other hazard.

NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and
labor guarantee.

!

USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.

When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

To avoid damaging the LCD panel:

 do not press on the panel or frame edge to avoid the risk of electric shock.
 do not scratch or press on the panel with any sharp objects.
 do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
 do not expose the LCD panel to direct sunlight.
 avoid contact with water. It may cause a short circuit within the module.
 disconnect the AC adapter when replacing the backlight (CCFL) or inverter circuit.

(High voltage occurs at the inverter circuit at 650Vrms.)

 always clean the LCD panel with a soft cloth material.
 use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
 protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

LEAKAGE CURRENT HOT CHECK CIRCUIT

KLV-40V510A/46V510A

7

The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.

KLV-40V510A/46V510A

example 1

It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.
Lead Free Solder is available under the following part numbers :

rebmuntraP retemaiD skrameR

91-500-046-7mm3.0gK52.0

02-500-046-7mm4.0gK05.0

12-500-046-7mm5.0gK05.0

22-500-046-7mm6.0gK52.0

32-500-046-7mm8.0gK00.1

42-500-046-7mm0.1gK00.1

52-500-046-7mm2.1gK00.1

62-500-046-7mm6.1gK00.1

Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade.
This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.

For more information on the use of Lead Free Solder, please refer to

http://www.sony-training.com

KLV-40V510A/46V510A

8

SAFETY CHECK-OUT

KLV-40V510A/46V510A

After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and
bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.

6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.

The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instructions.

2. A battery-operated AC milliampmeter. The Data Precision 245
digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75
V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of
passive VOMs that are suitable. Nearly all battery-operated digital
multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate
retaining screw on most AC outlet boxes is also at earth ground. If the
retaining screw is to be used as your earth ground, verify that it is at
ground by measuring the resistance between it and a cold-water pipe
with an ohmmeter. The reading should be zero ohms.

If a cold-water pipe is not accessible, connect a 60- to 100-watt
trouble- light (not a neon lamp) between the hot side of the receptacle
and the retaining screw. Try both slots, if necessary, to locate the hot
side on the line; the lamp should light at normal brilliance if the screw
is at ground potential (see Figure B).

Leakage Test

0.15 F

Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.

To Exposed Metal
Parts on Set

Earth Ground

AC
Voltmeter
(0.75V)

Trouble Light

AC Outlet Box

Ohmmeter

Cold-water Pipe

KLV-40V510A/46V510A

9

KLV-40V510A/46V510A

SELF-DIAGNOSTIC FUNCTION

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to fl ash. The number
of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction
manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review the failure
occurrence data stored in memory to reveal past problems and how often these problems occur.

1. Diagnostic Test Indicators

When an error occurs, the STANDBY LED indicator will fl ash a set number of times to indicate the possible cause of the problem. If there is more than
one error, the indicator will identify the fi rst of the problem areas.

LED Indicators

PIC OFF / TIMER

STANDBY

POWER

Self Diagnosis

Supported model

Description of LED Indictors

LED LED Type Description

POWER LED

STANDBY LED

PIC OFF/
TIMER
LED

Green LED

Red LED

Amber or Green

LED

2 times

* Lights up in green when the TV set is turned on.

* Lights up in red when the function PC Power
Management is activated and there is no signal
received while in the PC input.

* If LED blinks continuously, this may indicate
that the TV needs servicing.

* Lights up in amber when the Timer or Sleep
functions are set. When timer is set, this LED
remains lit even when the TV is turned off.
* Lights up in green when the Backlight feature is

activated to Off.

KLV-40V510A/46V510A

5 times

LED ON 0.3 sec.

LED OFF 0.3 sec.

LED OFF

3 sec.

10

POWER/STANDBY LED Diagnostic Description

p

s

KLV-40V510A/46V510A

Diagnostic Item

Descri

tion

Main Power 2 times

DC Alert1 3 times

TCON Error 4 times LCD Panel

HDMI 5 times BM3 (Main) Board

Backlight 6 times LCD Panel

Temp 7 times BM3 (Main) Board

HFR Error 8 times LCD Panel

Viewing the Self Check Diagnostic List

1. TV must be in standby mode. (Power off).

2. Press the following buttons on the Remote Commander within a second
of each other:

DISPLAY

The Self Check list displays.

NOTE: This is the same as accessing Service Adjustments.

The

displays.

Channel 5 Volume +

logo displays momentarily, then the Service Mode list

Number of times

STANDBY lamp flashe

POWER

.

IP1 (Power) Board (KLV-40V510A Only)
IP2 (Power) Board (KLV-46V510A Only)
BM3 (Main) Board
IP1 (Power) Board (KLV-40V510A Only)
IP2 (Power) Board (KLV-46V510A Only)

3. To display the Self Diagnostic list, press

Service/ADC Auto Calibration

Version: ER2.6-C121 DTT: S255.P033.S077
Model: 40V510A
Serial : 8000016
Power on Time: 00000H

Diagnostic and Serial Update

ADC Auto Calibration
Clone User Setting
Direct Log to USB
Factory Default

Change Back Exit

RETURN

4. To exit Service Mode, press .

.

Service Mode/Product Information

Version: ER2.6-C121 DTT: S255.P033.S077
Model: 40V510A
Power on Time: 00000H

Serial :

Diagnostic Information

2-MAIN POWER: 1

3-DC ALERT1: 0

8000016

1 indicates an error was detected

0 indicates no error was detected

4-TCON: 0
5-HDMI:

0

6-Backlight: 0
7-TEMP: 0
8-HFR: 0
101-WDT: 0

Change Back Exit

RETURN

KLV-40V510A/46V510A

11

1-1. REAR COVER REMOVAL

Remove 18 screws from Rear Cover

1

(KLV-40V510A Only)

Remove 20 screws from Rear Cover

(KLV-46V510A Only)

2

Remove 1 screw from Side Jack position

3

Remove 1 screw from Terminal position

Remove 4 screws from Rear Cover

4

NOTE: The Rear Cover is attached to the Bezel Assembly with three small tabs.

Use caution when removing the Rear Cover not to damage these tabs.

KLV-40V510A/46V510A

SECTION 1: DISASSEMBLY

Bezel

Tab Inserts

Rear Cover

1

Screw,
+BVTP2 4X16

2

Screw,
+BVTP 3X12 TYPE2 IT-3

Screw,

3

+BVTP 3X12 TYPE2 IT-3

4

Screw, +PSW M4X12

1-2. SWITCH UNIT REMOVAL

Slide out Switch unit from Bezel

1

Disconnect 1 connector from HRT1 Board and remove 4 screws

2

KLV-40V510A/46V510A

Bezel

1

2

Switch Unit

12

1-3. BM3 BOARD AND POWER BOARD REMOVAL

Unhook Side Jack from Main Bracket

1

Disconnect 5 connectors from BM3 Board

2

Remove 9 screws from BM3 Board

3

Disconnect 5 connectors from IP2 Board

4

(KLV-46V510A Only)

Remove 6 screws from IP2 Board

5

(KLV-46V510A Only)

Disconnect 5 connectors from IP1 Board

6

(KLV-40V510A Only)

Remove 5 screws from IP1 Board

7

(KLV-40V510A Only)

Main Bracket

2

Side Jack Cover

1

KLV-40V510A/46V510A

5

Screw,

+BVTP S3X6

TYPE2

7

Screw,

+BVTP S3X6

TYPE2

3 Screw,

+BVTP S3X6
TYPE2

BM3 Board

4

IP2 Board

KLV-46V510A Only

6

IP1 Board

KLV-40V510A Only

KLV-40V510A/46V510A

13

1-4. TABLE-TOP STAND ASSEMBLY AND UNDER COVER REMOVAL

Gently place the TV set face down onto a soft cloth

1

Remove 4 screws from Table-Top Stand Assembly

2

Remove Under Cover from Bottom Frame

3

2 Screw,

+PSW M5X12

Ta bl e -To p

Stand Assembly

KLV-40V510A/46V510A

Under Cover

1

3

Bottom Frame

Soft Cloth

KLV-40V510A/46V510A

14

1-5. STRUCTURAL PARTS, BRACKETS AND SPINE REMOVAL

1-5-1. STRUCTURAL PARTS, BRACKETS AND SPINE REMOVAL (KLV-40V510A ONLY)

1

Remove 1 screw from Main Bracket and Bezel

2

Remove 4 screws from Spine (L)

3

Remove 2 screws from IP1 Frame

4

Remove 4 screws from Spine (R)

Remove 3 screws from Bottom Frame

5

1 Screw,

+BVTP 3X12 TYPE2 IT-3

Main Bracket

2 Screw,

+PSW M4X8

Spine (L)

KLV-40V510A/46V510A

Soft Cloth

3 Screw,

+BVTP S3X6
TYPE2

IP1 Frame

4 Screw,

+PSW M4X8

Spine (R)

Bottom Frame

5 Screw,

+BVTP2 4X16

KLV-40V510A/46V510A

15

KLV-40V510A/46V510A

1-5-2. STRUCTURAL PARTS, BRACKETS AND SPINE REMOVAL (KLV-46V510A ONLY)

1

Remove 1 screw from Main Bracket and Bezel

2

Remove 3 screws from Spine (L)

3

Remove 1 screw from G Frame

4

Remove 2 screws from Center Frame

5

Remove 3 screws from Spine (R)

6

Remove 3 screws from Bottom Frame

7

Remove 1 screw from Bottom Frame

1 Screw,

+BVTP 3X12 TYPE2 IT-3

Main Bracket

Spine (L)

2 Screw,

+PSW M5X8

G Frame

3 Screw,

+BVTP S3X6
TYPE2

4 Screw,

+PSW M5X8

5 Screw,

+PSW M5X8

Soft Cloth

Center Frame

Spine (R)

7 Screw,

+PSW M5X8

6 Screw,

+BVTP2 4X16

Bottom Frame

KLV-40V510A/46V510A

16

KLV-40V510A/46V510A

1-6. LOUDSPEAKER, UNDER BAR, IR GUIDE, LED GUIDE, HSR BOARD AND HLR4

BOARD REMOVAL

1

Slide out both Speakers from Bezel

2

Remove 1 screw from Under Bar

3

Disconnect 1 connector from HLR4 Board and release from LED Guide

4

Unhook and release LED Guide from Bezel

5

Disconnect 1 connector from HSR Board and release from IR Guide

6

Unhook and release IR Guide from Bezel

5

HSR Board

Soft Cloth

Speaker

1

2 Screw,

Under Bar

+BVTP2 4X16

Bezel

IR Guide

Bezel

6

HLR4 Board

LED Guide

4

3

Speaker

1

KLV-40V510A/46V510A

17

1-7. LCD PANEL REMOVAL

1

Remove LVDS cable and holder from TCON and LCD panel

2

Remove 2 screws and release LCD panel from Bezel

3

Disconnect 2 connectors from Inverter Board

4

Remove 3 screws and detach Heat Sink from LCD Panel

5

Gently remove Radiation Sheet

6

Carefully peel off Insulating Sheet from LCD Panel

NOTE: Heat Sink, Radiation Sheet and Insulating Sheet are not included in LCD Panel unit.

For part number information, refer to the Exploded View Section of this manual.

KLV-40V510A/46V510A

Heat Sink

Radiation
Sheet

Insulating Sheet (IP2)
Detail

4 Screw,

+PSW M3X8

Double Sided Tape

KLV-46V510A Only

1

5

Insulating Sheet (IP1)
Detail

Double Sided Tape

KLV-40V510A Only

6

2 Screw,

+BVTP2 4X16

3

LCD Panel

1-7-1. CLEANING THE LCD PANEL

CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.

Clean the cabinet of the TV with a dry soft cloth.

Wipe the LCD screen gently with a soft cloth.

→ Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.

→ If using a chemically pretreated cloth, please follow the instruction provided on the package.

→ Never use strong solvents such as a thinner, alcohol or benzine for cleaning.

→ Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.

KLV-40V510A/46V510A

Soft Cloth

Bezel

18

SECTION 2: SERVICE ADJUSTMENTS

KLV-40V510A/46V510A

2-1. VIEWING SERVICE ADJUSTMENT DATA

There are no adjustments necessary for these models. All data has
been set for optimal viewing for our customers. The following sections
are for informational purposes only.

2-2. ACCESSING SERVICE MODE

1. TV must be in standby mode. (Power off).

2. Press the following buttons on the Remote Commander within a
second of each other:

DISPLAY

Channel 5 Volume +

DISPLAY

CCDISPLAY POWER

WIDE INPUT

POWER

Onscreen cursor
and select button

TOOLS

POWER

.

The logo displays momentarily, then the Service Mode

list displays.

Service/ADC Auto Calibration

Version: ER2.6-C121 DTT: S255.P033.S077
Model: 40V510A
Serial : 8000016
Power on Time: 00000H

Diagnostic and Serial Update

ADC Auto Calibration
Clone User Setting
Direct Log to USB
Factory Default

Change Back Exit

RETURN

2-2-1. ENTERING THE SERIAL NUMBER

AFTER CHANGING THE MAIN BOARD

Use the following instructions to re-enter the Serial Number of the TV
after replacing the Main (BM3) Board.

1. After accessing service mode, press
list.

to display the Self Diagnostic

5

VOLUME+

RM-YD028

JUMP

Service Mode/Product Information

Version: ER2.6-C121 DTT: S255.P033.S077
Model: 40V510A
Power on Time: 00000H

Serial :

Diagnostic Information

2-MAIN POWER: 1

8000016

3-DC ALERT1: 0
4-TCON: 0
5-HDMI:

0

6-Backlight: 0
7-TEMP: 0
8-HFR: 0
101-WDT: 0

Change Back Exit

2. To change the serial number fi eld, press then using the number
keys on the remote enter the Serial Number of the TV.

3. To save the Serial Number, press

4. To exit Service Mode, press

RETURN

.

.

KLV-40V510A/46V510A

19

2-2-2. RESETTING TO FACTORY DEFAULTS

1. After accessing service mode, press the button to highlight
Factory Default, then press

.

Service/ADC Auto Calibration

Version: ER2.6-C121 DTT: S255.P033.S077
Model: 40V510A
Serial : 8000016
Power on Time: 00000H

Diagnostic and Serial Update
ADC Auto Calibration
Clone User Setting
Direct Log to USB

Factory Default

KLV-40V510A/46V510A

Change Back Exit

RETURN

Service/ADC Auto Calibration

Version: ER2.6-C121 DTT: S255.P033.S077
Model: 40V510A
Serial : 8000016
Power on Time: 00000H

Diagnostic and Serial Update
ADC Auto Calibration

YES

NO

Clone User Setting
Direct Log to USB

Factory Default

2. To reset to Factory Defaults, press then follow the on-screen

3. After selecting the language preference the on-screen display

4. Continue following the on-screen instructions.

NOTE: All other Service Mode information listed, ADC Auto
Calibration, Clone User Setting, and Direct Log to USB will be
reviewed in the Training Manual for these models.2-1. Viewing
Service Adjustment Data

Change Back Exit

instructions.

indicates to “select the type of use for this TV.” Home must be

selected for optimal picture performance in the customers
home.

RETURN

KLV-40V510A/46V510A

20

3-1. CIRCUIT BOARDS LOCATION

HSR

KLV-40V510A/46V510A

SECTION 3: DIAGRAMS

BM3

IP1 (KLV-40V510A Onl y)
IP2 (KLV-46V510A Only)

HLR4

3-2.

PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION

All capacitors are in μF unless otherwise noted. pF : μμF 50WV or
less are not indicated except for electrolytics and tantalums.

All electrolytics are in 50V unless otherwise specifi ed.

All resistors are in ohms. kΩ=1000Ω, MΩ=1000kΩ

Indication of resistance, which does not have one for rating
electrical power, is as follows: Pitch : 5mm
Rating electrical power :

1

/

W in resistance, 1/

4

W and 1/

10

W in chip resistance.

16

1

/

W

4

: nonfl ammable resistor

Switch Unit

KLV-40V510A/46V510A ONLY

All voltages are in V.

S : Measurement impossibility.

: B+line.

: B-line. (Actual measured value may be different).

: signal path. (RF)

Circled numbers are waveform references.

The components identifi ed by shading and ! symbol are critical for safety. Replace
only with part number specifi ed.

: fusible resistor

: internal component

The symbol indicates a fast operating fuse and is displayed on the component
side of the board. Replace only with fuse of the same rating as marked.

: panel designation and adjustment for repair

: earth ground

: earth-chassis

All variable and adjustable resistors have characteristic curve B,
unless otherwise noted.

NOTE: The components identifi ed by a red outline and a mark contain confi dential
information. Specifi c instructions must be adhered to whenever these components
are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.

Readings are taken with a color-bar signal input.

Readings are taken with a 10MΩ digital multimeter.

Voltages are DC with respect to ground unless otherwise noted.

Voltage variations may be noted due to normal production
tolerances.

KLV-40V510A/46V510A

21

KLV-40V510A/46V510A

REFERENCE INFORMATION

RESISTOR
: RN METAL FILM
: RC SOLID
: FPRD NONFLAMMABLE CARBON
: FUSE NONFLAMMABLE FUSIBLE
: RW NONFLAMMABLE WIREWOUND
: RS NONFLAMMABLE METAL OXIDE
: RB NONFLAMMABLE CEMENT
: ADJUSTMENT RESISTOR

COIL
: LF-8L MICRO INDUCTOR

CAPACITOR
: TA TANTALUM
: PS STYROL
: PP POLYPROPYLENE
: PT MYLAR
: MPS METALIZED POLYESTER
: MPP METALIZED POLYPROPYLENE
: ALB BIPOLAR
: ALT HIGH TEMPERATURE
: ALR HIGH RIPPLE

Terminal name of semiconductors in silk screen
printed circuit ( )

Device Printed symbol Terminal name

Transistor

1

Transistor

2

3

Diode

4

Diode

Diode

5

Diode

6

Diode

7

8

Diode

Diode

9

Diode

10

Diode

11

Diode

12

Transistor

13

(FET)

Transistor

14

(FET)

Transistor

15

(FET)

Transistor

16

Transistor

17

Transistor

18

Transistor

19

Transistor

20

Transistor

21

Transistor

22

Transistor

23

Discrete semiconductor

–

(Chip semiconductors that are not actually used are included.)

*

Collector

Base

Collector

Base

Cathode

Cathode

Anode

Cathode

Anode

Common

Anode

Common

Anode Cathode

Common

Anode

Common

Anode Anode

Common

Cathode

Common

Cathode

Anode
Anode

Cathode

Drain

Drain

B1 E1

C2

B2 C1E2

B2 E2

C1

B1 C2

E1

B2 E2

C1

B1 C2E1

B2 E2

C1

B1 C2E1

E2

B1 E1

C2

(B2)

E1

B1

C1

(B2)

E1

E2

C2

Emitter

Emitter

Anode

(NC)

(NC)

Cathode

Anode

Cathode

Cathode

Cathode
Anode
Anode

Source

Gate

Source

Gate

Source
Drain
Gate

Emitter
Collector
Base

C1(B2)

E2

C2

B1

C1

Circuit

D

G

D

S

B1

B1

B1

B1

B1

B1

D

G

S

S

D

G

C1

E1

C1

E1

E1

C1

E2

C1

C1

G

S

C2

B2

E2

C2

B2

E2

E2

B2

C2

C2C1(B2)

E2
E2E1(B2)

C2
C2E1(B2)

C2

Ver.1.6

KLV-40V510A/46V510A

22

3-3. BLOCK DIAGRAM

KLV-40V510A/46V510A

PC

HDMI 1

HDMI 2

V
i
d
3

V

i
d
1

/
2

USB

2.0

Tuner

CVBS

HDMI SW

SIF

USB

2.0 PHy

CVBS

SI9285

Digital IF

ULPI

DDR2

1Gb

Xilleon 243

NAND

Flash

128Mb

Serial
Flash

4Mb

UART b

UART d

RST

UARTa

SPI

JIG

NVM

Temp

Sen

UART

RST

MIMAS

IIC

LVDS

MCU

Service

Front control

Power
supply

SIRCS

USB

1.1

Key

LED

IR

Motion Sen

PS Board

HFR

TCON

Audio DVI

HDMI 3

HDMI 4

KLV-40V510A/46V510A

CODEC

AMP

CEC

PANEL

PWM

SPDIF

Optical

Line OUT

L

IIC

AMP

L/R

R

Backlight/ Inv

23