Sony KLV-40V410A, KLV-40W410A, KLV-46V410A, KLV-46W410A Service Manual

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

MODEL NAME REMOTE COMMANDER DESTINATION

KLV-40V410A KLV-40W410A KLV-46V410A KLV-46W410A

RM-YD023 ARGENTINA

EX1

CHASSIS

ORIGINAL MANUAL ISSUE DATE: 7/2008

REVISION DATE SUBJECT

7/2008 No revisions or updates are applicable at this time.

LCD COLOR TELEVISION

9-883-795-01

Self Diagnosis

Supported model

SERVICE MANUAL

MODEL NAME REMOTE COMMANDER DESTINATION

KLV-40V410A KLV-40W410A KLV-46V410A KLV-46W410A

RM-YD023 ARGENTINA

EX1

CHASSIS

9-883-795-01

KLV-40V410A RM-YD023

LCD COLOR TELEVISION

KLV-40V410A/40W410A/46V410A/46W410A

SPECIFICATIONS

KLV-40V410A/40W410A/46V410A/46W410A

Power Requirements

Power Consumption (W)

In Use (Max)

In Standby

120V- 240V CA, 50/60Hz

220W (KLV-40V410A Only) 230W (KLV-40W410A Only) 260W (KLV-46V410A Only) 275W (KLV-46W410A Only)

Less than 0.1W

VIDEO (IN) 1/2/3: S Video (4-Pin Mini DIN (VIDEO 1 Only) Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative

C: 0.286 Vp-p (Burst signal), 75 ohms

Video

1.0 Vp-p, 75 ohms unbalanced, sync negative

Audio

500 mVrms (Typical) Impedance:47 kilohms

COMPONENT IN 1/2: YP

Y:1.0 Vp-p, 75 ohms unbalanced, sync negative PB:0.7 Vp-p, 75 ohms PR:0.7 Vp-p, 75 ohms Signal format: 480i, 480p, 576i, 576p, 720p, 1080i, 1080p

AUDIO

500 mVrms (Typical) Impedance: 47 kilohms

(Component Video)

BPR

HDMI IN 1/2/3/4: HDMI: Video: 480i, 480p, 576i, 576p, 720p, 1080i,1080p, 1080/24p

Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20 and 24 bits, Dolby Digital AUDIO (for HDMI IN 4 only): 500 mVrms (Typical) Impedance: 47 kilohms

AUDIO OUT: 500 mVrms (Typical)

DIGITAL OUT (OPTICAL): PCM/Dolby Digital optical signal

PC IN: D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive

PC AUDIO INPUT: Stereo mini jack, 500 mVrms (Typical) Impedance: 47 kilohms

KLV-40V410A/40W410A/46V410A/46W410A

Trademark Information

Blu-ray Disc is a trademark. “BRAVIA” and , S-Force,

BRAVIA Sync, , DMe trademarks or registered marks of Sony

Corporation.

x

and “x.v. Color” are

“XMB” and “XrossMediaBar” are the trademarks of Sony Corporation and Sony Computer Entertainment Inc.

“PLAYSTATION” is a registered trademark and “PS3” is a trademark of Sony Computer Entertainment Inc.

Adobe is a registered trademark or a trademark of Adobe Systems Incorporated in United States and/or other countries.

Macintosh is a trademark of Apple Inc., registered in the U.S. and other countries.

HDMI, the HDMI logo and High-Definition Multimedia Interface are trademarks or registered trademarks of HDMI Licensing, LLC.

Manufactured under license from Dolby Laboratories. “Dolby” and double-D symbol are trademarks of Dolby Laboratories.

Design and speciﬁ cations are subject to change without notice.

4

KLV-40V410A/40W410A/46V410A/46W410A

Power Consumption

in standby

Speaker Output

Dimensions (W x H x D)

with stand

without stand

wall-mount hole pattern

wall-mount screw size

Mass

with stand

without stand

in use

mm

kg

KLV-40V410A KLV-46W410A

KLV-40W410A KLV-46V410A

220W 230W 260W 275W

Less than 0.1W

10W+10W

58 x 126 mm

986 x 684 x 279 mm

65 X 150 mm

1120 x 782 x 307 mm

986 x 646 x 110 mm 1120 x 742 x 115 mm

300 x 300 mm

M6 x 12 - 18

23 kg

20 kg

All measurements are approximations.

30 kg

26 kg

Television system

NTSC PAL-M/PAL-N

Channel coverage

VHF: 2-13 UHF: 14-69 CATV: 1-125

Antenna

75-ohm external terminal for RF inputs

Panel System

LCD (Liquid Crystal Display) Panel

Display Resolution (horizontal x vertical)

1,920 dots x 1,080 lines

Screen Size (measured diagonally)

KLV-40V410A/40W410A ~ 102 cm (40 inches) KLV-46V410A/46W410A ~ 117 cm (46 inches)

Supplied Accessories

Remote Commander RM-YD023 Two Size AA (R6) Batteries AC Power Cord Cable Holder (1 attached to the TV) Operating Instructions Quick Setup Guide Warranty Card Attaching the Table-Top Stand

Optional Accessories

Connecting Cables Suport Belt Kit DMX-DT1

KLV-40V410A/40W410A/46V410A/46W410A

5

KLV-40V410A/40W410A/46V410A/46W410A

WARNINGS AND CAUTIONS

CAUTION

These servicing instructions are for use by qualiﬁ ed service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualiﬁ ed to do so.

CARRYING THE TV

Be sure to follow these guidelines to protect your property and avoid causing serious injury.

• Before carrying the TV, disconnect all cables.

• Carrying the large size TV requires two or more people.

• When carrying the TV, place your hand as illustrated and hold it securely. Do not subject the TV to shocks, vibration, or excessive force.

• Lift the TV by placing your palm directly underneath the panel but do not:

• squeeze the speaker grill area

• place your fingers in the groove above the speaker grill area

• put stress on the LCD panel.

• Do not lift the TV from the bottom center.

WARNING!!

An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.

! SAFETY-RELATED COMPONENT WARNING!!

Components identiﬁ ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identiﬁ ed in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

KLV-40V410A/40W410A/46V410A/46W410A

6

SAFETY-RELATED COMPONENT WARNING

KLV-40V410A/40W410A/46V410A/46W410A

There are critical components used in LCD color TVs that are important for safety. These components are identiﬁ ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number speciﬁ ed in the electrical parts list to prevent electric shock, ﬁ re, or other hazard.

NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and labor guarantee.

!

USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.

When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

To avoid damaging the LCD panel:

 do not press on the panel or frame edge to avoid the risk of electric shock.  do not scratch or press on the panel with any sharp objects.  do not leave the module in high temperatures or in areas of high humidity for an extended period of time.  do not expose the LCD panel to direct sunlight.  avoid contact with water. It may cause a short circuit within the module.  disconnect the AC adapter when replacing the backlight (CCFL) or inverter circuit.

(High voltage occurs at the inverter circuit at 650Vrms.)

 always clean the LCD panel with a soft cloth material.  use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.  protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

LEAKAGE CURRENT HOT CHECK CIRCUIT

KLV-40V410A/40W410A/46V410A/46W410A

7

The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation e.g. H1 etc [ see example ]. The servicing of these boards requires special precautions to be taken as outlined below.

KLV-40V410A/40W410A/46V410A/46W410A

example 1

It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints. Lead Free Solder is available under the following part numbers :

rebmuntraP retemaiD skrameR

91-500-046-7mm3.0gK52.0

02-500-046-7mm4.0gK05.0

12-500-046-7mm5.0gK05.0

22-500-046-7mm6.0gK52.0

32-500-046-7mm8.0gK00.1

42-500-046-7mm0.1gK00.1

52-500-046-7mm2.1gK00.1

62-500-046-7mm6.1gK00.1

Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.

For more information on the use of Lead Free Solder, please refer to

http://www.sony-training.com

KLV-40V410A/40W410A/46V410A/46W410A

8

SAFETY CHECK-OUT

KLV-40V410A/40W410A/46V410A/46W410A

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instructions.

2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.

If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

Leakage Test

0.15 F

Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.

To Exposed Metal Parts on Set

Earth Ground

AC Voltmeter (0.75V)

Trouble Light

AC Outlet Box

Ohmmeter

Cold-water Pipe

KLV-40V410A/40W410A/46V410A/46W410A

9

KLV-40V410A/40W410A/46V410A/46W410A

SELF-DIAGNOSTIC FUNCTION

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to ﬂ ash. The number of times the LED ﬂ ashes translates to a probable source of the problem. A deﬁ nition of the STANDBY LED ﬂ ash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.

1. Diagnostic Test Indicators

When an error occurs, the STANDBY LED indicator will ﬂ ash a set number of times to indicate the possible cause of the problem. If there is more than one error, the indicator will identify the ﬁ rst of the problem areas.

Control Buttons

Self Diagnosis

Supported model

Description of LED Indictors

LED LED Type Description

POWER LED

STANDBY LED

PIC OFF/ TIMER LED

PIC OFF/TIMER STANDBY PO WE

Green LED

Red LED

* Light when the TV set is on

* Lights up in red when TV is in PC standby mode. * If LED blinks continuously, this may indicate that the TV needs servicing.

Green or Orange

LED

* Lights up in green when Picture Off is activated * Lights up in orange when the timer is set When timer is set, the LED remains lit even when the TV is turned off.

R

KLV-40V410A/40W410A/46V410A/46W410A

10

KLV-40V410A/40W410A/46V410A/46W410A

2 times

5 times

LED ON 0.3 sec.

LED OFF 0.3 sec.

Viewing the Self Check Diagnostic List

1. TV must be in standby mode. (Power off).

2. Press the following buttons on the Remote Commander within a second of each other:

DISPLAY

The Self Check list displays. This differs from accessing Service Adjustments.

Results for all of the following diagnostic items are displayed on screen. No error has occurred if the screen displays a “0”.

Channel 5 Volume -

POWER

LED OFF

3 sec.

.

SELF CHECK PAGE 1

002 MAIN_POWER 01 003 DC_ALERT1 00

Í 1 indicates an error was detected Í 0 indicates no error was detected

005 PANEL_ALERT 00 006 BACKLIGHT 00 013 BACKLIGHT_BALANCE 00

00001 00027 00009 00000

3. Press the Channel 1 button on the Remote Commander to go to Page 2 of the Self Check list.

SELF CHECK PAGE 2

007 TEMP 00 008 SP_PROT 00 011 TRIDENT_IC 00 012 HFR_ERROR 00 012 TCON_ERROR 00

00001 00027 00009 00000

4. Press the Channel

NOTE: If the Service Menu display text is not completely visible, press the Menu

5. To exit Self Check display, turn the power off.

4

button on the Remote Commander to go back to Page 1 of the Self Check list.

button on the Remote Commander to refresh the display.

HOME

Clearing the Self Check Diagnostic List

1. In Service Mode, press the Channel 8 Channel 0.

KLV-40V410A/40W410A/46V410A/46W410A

11

1-1. REAR COVER REMOVAL

1

Remove 1 screws from Terminal Position

2

Remove 6 screws

3

Remove 19 screws (KLV-40V410A/40W410A ONLY)

Remove 21 screws (KLV-46V410A/46W410A ONLY)

KLV-40V410A/40W410A/46V410A/46W410A

SECTION 1: DISASSEMBLY

Rear Cover

1

1-2. BLOCK SWITCH UNIT REMOVAL

1

Remove from bezel

2

Disconnect one connector

Bezel

2

3

Block Switch Unit

2

1

KLV-40V410A/40W410A/46V410A/46W410A

12

1-3. SIDE JACK BRACKET, BU SHIELD AND BU BOARD REMOVAL

1

Release hook and slide out Side Jack Bracket from BU Board

2

Remove 2 HEX screws

3

Disconnect 6 connectors

4

Remove 9 screws

Main Bracket

KLV-40V410A/40W410A/46V410A/46W410A

1-4. POWER UNIT REMOVAL (IP5Z BOARD)

1

Disconnect 5 connectors

2

Remove 6 screws

3

Release 4 Board Holders

BU Board

4

1

3

Side Jack Bracket

BU Shield

2

KLV-40V410A/40W410A/46V410A/46W410A

Corner Cover

2

3

Power Unit (IP5Z Board)

1

13

1-5. TABLE-TOP STAND ASSEMBLY REMOVAL

Gently place the TV set face down onto the soft cloth

1

Remove 4 screws

2

Slide out Table-Top Stand Assembly from the TV

3

2

1

KLV-40V410A/40W410A/46V410A/46W410A

3

Table-Top Stand Assembly

Under Cover

1-6. UNDER COVER AND AC INLET REMOVAL

1

Remove 1 screw

2

Remove 2 screws

3

Remove 1 screw

AC Bracket

Under Cover

3

AC Inlet

2

Bottom Bracket

1

KLV-40V410A/40W410A/46V410A/46W410A

14

KLV-40V410A/40W410A/46V410A/46W410A

1-7. STRUCTURAL FRAMES AND BRACKETS REMOVAL (KLV-40V410A/40W410A ONLY)

1

Remove 4 screws from Top Vesa Brackets

2

Remove 1 screw from Main Bracket and Bezel

3

Remove 4 screws from Main Bracket

4

Remove 6 screws from Spine Frames

5

Remove 4 screws from Bottom Vesa Brackets

6

Remove 4 screws from Bottom Frame

2

1

3

Spine Frame

4

Vesa (Bottom)

5

Vesa (Top)

6

Bottom Frame

KLV-40V410A/40W410A/46V410A/46W410A

15

KLV-40V410A/40W410A/46V410A/46W410A

1-8. STRUCTURAL FRAMES AND BRACKETS REMOVAL (KLV-46V410A/46W410A ONLY)

1

Remove 1 screw from Main Bracket

2

Remove 3 screws from Main Bracket and Spine Frame

3

Remove 2 screws from Top Vesa Bracket.

4

Remove 2 screws from G Board Support

5

Remove 2 screws from Center Frame

6

Remove 10 screws from Spine Frames

7

Remove 4 screws from both Bottom Vesa Brackets

8

Remove 4 screws from Bottom Bracket

9

Remove 1 screw from Bottom Bracket

1

Main Bracket

2

Spine Frame

Top Vesa Bracket

3

G Board Suport

6

5

Spine Frame

4

Bottom Vesa Bracket

Center Frame

7

8

9

Bottom Bracket

KLV-40V410A/40W410A/46V410A/46W410A

Bezel

16

KLV-40V410A/40W410A/46V410A/46W410A

1-9 SPEAKERS, UNDER BAR, H3E BOARD, H4 BOARD AND LIGHT GUIDE REMOVAL

1

Slide out Speaker (L) Unit from Bezel

2

Slide out Speaker (R) Unit from Bezel

3

Remove 2 screws from Under Bar

4

Disconnect 1 connector and slide out H3E Board from Clear Panel

5

Release hooks and remove from Bezel

6

Remove 1 screw and release hooks from Clear Panel

7

Disconnect 1 connector and slide out H4 Board from Light Guide

8

Disconnect 1 connector and remove Illumination Module from Bezel (KLV-40W410A/46W410A ONLY)

3

1

Speaker Unit (L)

Under Bar

4

H3E Board

6

7

8

Illumination

Module

Bezel

5

Clear Panel

Light Guide

2

Speaker Unit (R)

KLV-40V410A/40W410A/46V410A/46W410A

17

1-10. LCD PANEL REMOVAL

NOTE: The LVDS cable can only be installed one way. There is colored tape on the cable to determine which side is attached

1

2

to the TCON and which side is attached to the BU Board.

Disconnect 2 connectors

Remove 2 screws

KLV-40V410A/40W410A/46V410A/46W410A

2

LCD Panel

Bezel

1

1-10-1. CLEANING THE LCD PANEL

CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.

1

Clean the cabinet of the TV with a dry soft cloth.

2

Wipe the LCD screen gently with a soft cloth.

 Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.

 If using a chemically pretreated cloth, please follow the instruction provided on the package.

 Never use strong solvents such as a thinner, alcohol or benzine for cleaning.

 Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.

KLV-40V410A/40W410A/46V410A/46W410A

18

1-11. BALANCER (ETC-INVERTER MT) BOARD REMOVAL

1

Remove 8 screws (KLV-40V410A/40W410A ONLY)

Remove 7 screws (KLV-46V410A/46W410A ONLY)

2

Pull out the board from Lamp Socket.

NEVER REMOVE THE SCREWS SECURING THE PLASTIC STRIP HOLDING

THE LAMP SOC KETS

BACKLIGH T TUBES WILL

LCD Panel

1

Balancer (ETC- Inverter MT) Board

WARNING

!

DAMAGE TO THE

OCCUR!

KLV-40V410A/40W410A/46V410A/46W410A

2

Balancer Board (ETC- Inverter MT)

REMOVE SCREWS

SECURING

SHIELD

Inverter Board Cover

WARNING

NEVER REMOVE THE SCREWS SECURING THE PLASTIC STRIP HOLDING

THE LAMP SOCKETS

DAMAGE TO TH E

BACKLIGHT TUBES WILL

OCC UR!

!

.

REMOVE

CONNECTORS AND

PULL BOARD TO

THE RIGHT

SHIELD REMOVAL

KLV-40V410A/40W410A/46V410A/46W410A

END VIEW

SOCKET

BACKLIGHT

BALANCER (ETC-INVERTER) BOARD REMOVAL

Only remove the screws securing the inverter cover which may be metal or plastic. The remaining plastic strip contains sockets for the ﬂuorescent backlights and should never be loosened. The backlights will pop out of the sockets and/or break the backlight requiring a LCD panel replacement.

19

SECTION 2: SERVICE ADJUSTMENTS

KLV-40V410A/40W410A/46V410A/46W410A

2-1. VIEWING SERVICE ADJUSTMENT DATA

There are no adjustments necessary for these models. All data has been set for optimal viewing for our customers. The following sections are for informational purposes only.

2-2. ACCESSING SERVICE ADJUSTMENT

MODE

1. TV must be in standby mode. (Power off).

2. Press the following buttons on the Remote Commander within a second of each other:

DISPLAY

Channel 5 Volume +

DISPLAY

POWER

Onscreen cursor and select button

POWER

.

The ﬁ rst service menu (TV) displays.

TVLF CHECK 001 COLOR ADJ 001 R_DRV

DIGITAL PROGRAM DATA BE PROGRAM NVM PACK BOOT

Sample TV Service Menu

SERVICE

00100

: H801.03 0070 : S001000 : TM1.000 : TD1.000 : TP1.000 : TB1.000

2-3. VIEWING THE SERVICE MENUS

Use the Remote Commander to view the BE and Digital service menus options.

1. To display the Service Menu that contains the Category you want to

adjust, press (For a complete list of the service Categories refer to Service Menus)

NOTE: If the Service Menu display text is not completely visible, press

the Menu display.

JUMP

on the Remote Commander.

button on the Remote Commander to refresh the

HOME

5

VOLUME+

RM-YD023

JUMP

TVLF CHECK 001 COLOR ADJ

001 R_DRV

DIGITAL PROGRAM DATA BE PROGRAM NVM PACK BOOT

Press JUMP

QM 0 0 INFO

Sample BE and Digital Service Menus

00100

: H801.03 0070 : S001000 : TM1.000 : TD1.000 : TP1.000 : TB1.000

DTV

SERVICE

KLV-40V410A/40W410A/46V410A/46W410A

20

2-4. USING THE REMOTE COMMANDER TO

VIEW SERVICE DATA

Use the buttons on the Remote Commander to access the service menu items and adjust the data values.

1. Access Service Mode.

Press the following buttons on the Remote Commander within a

second of each other:

DISPLAY

Channel 5 Volume +

POWER

Adjustment

2-5. RESETTING TO FACTORY DEFAULTS

Use the following instructions to restore the User Controls and Channel Memory settings to the preset factory conditions.

1. While holding down the POWER button on the Front Panel of the set.

The set restarts and displays the initial setup screen. This may take

several minutes.

on the Remote Commander, press the

21

3-1. CIRCUIT BOARDS LOCATION

BU

ILLUMINATION

MODULE

KLV-40V410A/40W410A/46V410A/46W410A

SECTION 3: DIAGRAMS

SWITCH UNIT (H1)

IP5Z POWER UNIT

H4

H3E

3-2.

PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION

All capacitors are in μF unless otherwise noted. pF : μμF 50WV or less are not indicated except for electrolytics and tantalums.

All electrolytics are in 50V unless otherwise speciﬁ ed.

All resistors are in ohms. kΩ=1000Ω, MΩ=1000kΩ

Indication of resistance, which does not have one for rating electrical power, is as follows: Pitch : 5mm Rating electrical power :

1

/

W in resistance, 1/

4

W and 1/

10

W in chip resistance.

16

1

/

4

All voltages are in V.

S : Measurement impossibility.

: B+line.

: B-line. (Actual measured value may be different).

: signal path. (RF)

Circled numbers are waveform references.

W

: nonﬂ ammable resistor

: fusible resistor

The components identiﬁ ed by shading and ! symbol are critical for safety. Replace only with part number speciﬁ ed.

: internal component

: panel designation and adjustment for repair

The symbol indicates a fast operating fuse and is displayed on the component side of the board. Replace only with fuse of the same rating as marked.

: earth ground

: earth-chassis

All variable and adjustable resistors have characteristic curve B, unless otherwise noted.

Readings are taken with a color-bar signal input.

NOTE: The components identiﬁ ed by a red outline and a mark contain conﬁ dential information. Speciﬁ c instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.

Readings are taken with a 10MΩ digital multimeter.

Voltages are DC with respect to ground unless otherwise noted.

Voltage variations may be noted due to normal production tolerances.

KLV-40V410A/40W410A/46V410A/46W410A

22

KLV-40V410A/40W410A/46V410A/46W410A

REFERENCE INFORMATION

RESISTOR : RN METAL FILM : RC SOLID : FPRD NONFLAMMABLE CARBON : FUSE NONFLAMMABLE FUSIBLE : RW NONFLAMMABLE WIREWOUND : RS NONFLAMMABLE METAL OXIDE : RB NONFLAMMABLE CEMENT : ADJUSTMENT RESISTOR

COIL : LF-8L MICRO INDUCTOR

CAPACITOR : TA TANTALUM : PS STYROL : PP POLYPROPYLENE : PT MYLAR : MPS METALIZED POLYESTER : MPP METALIZED POLYPROPYLENE : ALB BIPOLAR : ALT HIGH TEMPERATURE : ALR HIGH RIPPLE

Terminal name of semiconductors in silk screen printed circuit ( )

Device Printed symbol Terminal name

Transistor

1

Transistor

2

3

Diode

4

Diode

5

Diode

6

Diode

7

8

Diode

9

Diode

0

Diode

!¡

Diode

!™

Transistor

!£

(FET)

Transistor

!¢

(FET)

Transistor

!?

(FET)

Transistor

!§

Transistor

!¶

Transistor

!•

Transistor

!ª

Transistor

@º

Transistor

@¡

Transistor

@™

Transistor

@£

Discrete semiconductot

–

(Chip semiconductors that are not actually used are included.)

*

Collector

Base

Collector

Base

Cathode

Anode

Cathode

Anode

Common

Anode

Common

Anode Cathode

Common

Anode

Common

Anode Anode

Common

Cathode

Common

Cathode

Anode Anode

Cathode

Drain

B1 E1

C2

B2 C1E2

B2 E2

C1

B1 C2

E1

B2 E2

C1

B1 C2E1

B2 E2

C1

B1 C2E1

E2

B1 E1

C2

(B2)

E1

B1

C1

(B2)

E1

E2

C2

Emitter

Anode

(NC)

Cathode

Anode

Cathode

Cathode Anode Anode

Source

Gate

Source

Gate

Source Drain Gate

Emitter Collector Base

C1(B2)

E2

C2

B1

C1

Circuit

D

G

D

S

B1

D

G

S

D

G

C1

E1

C1

E1

C1

E2

C1

G

S

C2

B2

E2

C2

B2

E2

B2

C2

C2C1(B2)

E2 E2E1(B2)

C2 C2E1(B2)

C2

Ver.1.6

KLV-40V410A/40W410A/46V410A/46W410A

23

3-3. BLOCK DIAGRAM

㱍

KLV-40V410A/40W410A/46V410A/46W410A

Rear Inputs

RF

S + Video1

Video3

Component1

Component2

HDMI1

HDMI3

HDMI4

Audio

for DVI

PC (HD15)

Audio for PC

Audio out

(Var./Fix)

Optical

Audio Out

USB1.1

Side Inputs

Video2

HDMI2

Tu.

Video SW

CXA2241

( 90h )

HDMI

EQ_SW

AD8197

to 1

44to 1

( 9Eh )

for ATSC

CVBS for PAP

for Slicer

DDC

Audio

Compound IC

IIC

YOUT for Slicer

x245

CPU

Demod.

MPEG2 Dec.

3D GPX

CC/PL

Sub Chroma

EPG(Gemstar)

USB

Ether

SPDIF

Digital Video

ITU-R BT.656

ITU-R BT.1120

Digital GPX

RGB

HV Sync/CLK

One NAND

64MB

DDR2

64MB

EEPROM

8kB ( A0h )

CVBS

YUV YUV

TMDS

RGB

IIC

IIS

CXD9926TP

H/V/CLK

for GPX

IIS(HDMI)

IIC

( 68h )

Audio SW

ADC DSP

Surround

DAC

CXD9937GB

ADC

3D Comb.

Chroma Dec.

IPC

HDMI Rx

ME/MC

YC Process

Scalar

RGB Process

PIP Process

GPX Mix LVDS Tx

8bit bus

UART

SPDIF

for UI

sound

ADC

Audio Amp. TPA3100D2

LVDS

DDR2

32MB

DDR2

32MB

IIC

Flash

2MB

BE Micro

MB91305

[Control]

Trident

ATI Video SW HDMI SW

Power

TAS HFR CEC

Audio Mute

HFR

FHD

( 18h )

T-Con

FHD

T-Con

FHD

FHD Panel

with HFR

LCD

FHD

FHD Panel

LCD

FHD

H1 board

Buttons

H3E board

LEDs

H4 board

SIRCS

ECS

IIC

EEPROM

32kB ( A0h )

IIC

Temperature

Sensor

( 92h )

RTC

( 64h )

KLV-40V410A/40W410A/46V410A/46W410A

24

3-4. SCHEMATICS AND SUPPORTING INFORMATION

BU BOARD SCHEMATIC DIAGRAM (1 OF 12)

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24

KLV-40V410A/40W410A/46V410A/46W410A

A

—

B

—

C

—

D

—

E

—

F

—

G

—

H

—

I

VideoInput1

VideoInput3

VideoInput2

J1051

D3.3V

A_V1_IN_C,A_V1_IN_S2SW,A_V1_IN_SSW,A_V1_IN_V,A_V1_IN_Y

A_V1_IN_Y

R1021

75

VD1001

GND

6

34

3

4

12

5

V1

9

V1_DET

10

7

8

L1

11

12

R1

13 15 14

V2

18

V3_DET

19 16

17

GND

L2

20

21

R2

22 24 23

*J1001

VD1006

V

GND

L

R

4

3

VD1052

12

4

3

12

GND

VD1051

GND

VD1007

R1055

1/16W

D3.3V

R1053

1M 1/16W CHIP

5%

1005

1M

CHIP

5%

1005

GND

4

3

12

R1051

10k 1/16W CHIP

5%

GND

R1054

2.2k 1/16W CHIP

5%

1005

R1056

2.2k 1/16W CHIP

5%

1005

R1052

1/16W

CHIP

1005

VD1003

GND

V2_DET

100

5%

R1057

1/10W RN-CP

0.5%

1/10W RN-CP

0.5%

VD1004

GND

R1005

1/16W CHIP

R1007

1M

1/16W

CHIP

VD1005

R1009

1M

1/16W

CHIP

R1011

1M

1/16W

CHIP

R1004

75 1/10W RN-CP

VD1002

C1001

1

10V

X7R

1608

GND

R1023

75 1/10W RN-CP

0.5%

C1002

1

R1025

1/10W RN-CP

0.5%

6.3V X6S

1005

C1003

1

6.3V X6S 1005

75

C1004

1

6.3V X6S

1005

C1005

1

6.3V X6S 1005

R1006

2.2k

1M

1/16W

CHIP

5%

R1008

2.2k

1/16W

CHIP

5%

GND

R1010

2.2k

1/16W

CHIP

5%

R1012

2.2k

1/16W

CHIP

5%

A_V1_IN_C

A_V1_IN_S2SW

Opt/Audio Output

A_V1_IN_SSW

A_V1_IN_V

A_V_IN

V1_IN_L

V1_IN_R

A_V3_IN_V

PC_LR IN

V3_IN_L

V3_IN_R

AMEM & XBR = 1-821-899-11

SYMBOL/MACRONOT READY

AUDIO IN

A_V2_IN_V

75

C1052

6.3V X6S

1005

C1053

6.3V X6S

1005

1

V2_IN_L

V2_IN_R

1

A_V_IN

*J1201

7P

VIN

VCC

GND

*J1202

*J1203

*J1204

L

R

VD1203

L

R

1

2

3

4

12

GND

D3.3V

VD1205

C1204

0.1

16V

1005

VD1201

GND

3

4

12

GND

4

3

12

GND

3

R1205

1/16W

CHIP

Q1401

RT3N77M-TP-1

7

5

10k

RB1401

2143658

1

4

2

6

3

R1415

GND

2.2k

1/16W

R1416

100

1/16W

C1403

10V X7R

2012

4.7

C1405

0.01 25V X7R 1005

MAZ8039G0LS0

AU_13V

D1410

STBY3.3V

R1418

330k 1/16W RN-CP

0.5%

AC_OFF_DET

POWER1

JL1410

JL1411

214

X7R 25V

0.01

C1401

3

REG12V

GND

1005CHIP

1608CHIP

600

FB1401

1

3

5

7

2

4

6

8

R1413

CHIP 2012

600

FB1402

FB1403

0uH

0

R1410

R1411

R1412

0

REG12V

JL1407

2

4

6

8

C1411

0.001 50V X7R 1005 JL1403

1

3

5

7

JL1406

JL1401

JL1402

GND_AU

JL1404

GND

JL1405

CL1401

BAL_ERR(42_CMO-INV)

1

GND

2

INV_ERR

3

BACKLIGHTO N/OFF

4

DIMMER

5

HEATER_ON

6

REG12V

7

CN1401

POWERON

1

AC OFFDET

2

STBY 3.3V

3

UNREG13V

4

UNREG13V

5

UNREG13V_GND

6

UNREG13V_GND

7

REG12V_GND

8

REG12V_GND

9

REG12V_GND

10

REG12V

11

REG12V

12

REG12V

13

CN1411

WHT

TO PWRBOARD CN6154

7P

TO PWRBOARD CN6150

13P

A_LINEOUT

A_SPDIF_OUT

GND TERMINAL

E

ET1001

E

ET1002

E

ET1003

E

1005

R1420

330k

1/16W

CHIP

5%

E

MAZ8150G0LS0

R1421

1/16W

1005

CHIP

C1421

0.1

16V

1005

ET1004

ET1005

ET1006

ET1007

ET1008

ET1009

D1421

33k

5%

Q1424

UNR52A1G0LS0

GND

TPC8109(TE12L)

Q1423

S1 S2 S3 G

4321

D1D2D3D4

R1208

1/16W

CHIP

R1206

2.2k

1/16W

CHIP

2.2k

C1212

0.001 50V X7R 1005

C1215

0.001 50V X7R 1005

R1202

220k

1/16W

CHIP

5%

1005

R1204

220k 1/16W CHIP

1005

5%

A_LINEOUT_L

A_LINEOUT_R

C1213

C1214

GND

6.3V X6S 1005

F1422

POWER3

GND

5A

C1420

24V

1 25V X7R 2012

1

PC_IN_L

PC_IN_R

1

C1210

1

6.3V X6S 1005

DVI_IN_L

DVI_IN_R

C1211

1

6.3V X6S 1005

A_PC_IN

REG12V

A_DVI_IN

HP_DET

R1201

2.2k

1/16W

CHIP

5%

R1203

2.2k

1/16W

CHIP

5%

1M

5%

R1207

1M

R1212

2.2k 1/16W CHIP

R1211

1M

R1215

2.2k 1/16W CHIP

R1214

1M

1/16W

CHIP

5%

BALANCER_ERR

8765

INVERTER_ERR

BACKLIGHT

DIMMER_DRV_OUT

PANEL12V

—

J

—

K

—

L

—

M

—

N

—

O

—

P

ComponentInput1

ComponentInput2

*J1101

GND

D1_IN_CB,D1_IN_CR,D1_IN_Y

D1_IN_Y

D1_IN_CB

D1_IN_CR

R1102

1/16W

CHIP

1005

R1104

1/16W

CHIP 1005

R1106

1/16W

CHIP

1005

R1108

1/16W

CHIP

1005

2.2k

5%

R1111

1/10W

RN-CP

0.5%

R1117

1/10W

RN-CP

0.5%

75

G1

BL1

R1

L1

R2

G2

BL2

R3

L2

R4

D1_DET

VD1101 VD1102 VD1103

R1101

1M

1/16W

CHIP 1005

R1103

1M

1/16W

CHIP

4

3

1005

D2_DET

GND

VD1104

12

GND

VD1121 VD1122 VD1123

GND

R1105

1/16W

R1107

1/16W

4

3

VD1124

12

GND

CHIP 1005

1M

R1113

1/10W RN-CP

0.5%

R1119

1/10W RN-CP

0.5%

C1101

6.3V X6S 1005

C1102

6.3V X6S 1005

C1103

6.3V X6S 1005

C1104

6.3V X6S 1005

R1115

75

1/10W

RN-CP

0.5%

1

D1_IN_L

D1_IN_R

1

D2_IN_Y

D2_IN_CB

D2_IN_CR

R1121

75

1/10W

RN-CP

0.5%

1

D2_IN_L

D2_IN_R

1

A_D_IN

VSW_OUT_Y/CV

VSW_OUT_C,VSW_OUT_Y/CV

VSW_OUT_C

D2_IN_CB,D2_IN_CR,D2_IN_Y

A_ATI_GRA_V

A_ATI_CC_VY

A_D_IN

GND

75

REG5V

FB1301

0uH

C1310

16V

47

GND

RT3S02M-T111-1

Q1301

47 680

321

47

RT3S02M-T111-1

Q1302

47 680

321

47

RT3S02M-T111-1

Q1303

47 680

321

47

RT3S02M-T111-1

Q1304

47 680

321

47

C1309

0.1 25V X7R 1608

654

DC1.0V / 1VppOUT

654

DC1.8V

2VppOUT

654

sub-Display

Graphics

R1314

1k 1/16W RN-CP

0.5%

654

2VppOUT

AMD-CC

R1316

1k

1/16W

RN-CP

0.5%

R1313

1/16W RN-CP

0.5%

1k

R1315

1/16W

RN-CP

0.5%

Analog Tu

A_480I_Y

C1307

1 25V 2012

X7R

R1307

100

1/16W

CHIP

21 22 23 24 25 26 27 28 29 30

NC

S2_4

IN5_C

20

CV/YOUT1

19

COUT1

18

NC

17

CV/YOUT2

16

COUT2

15

NC

14

CVOUT3

13

CV/YOUT3

12

COUT3

11

DCOUT

GND

1k

IN5_Y

CXA2241Q-T4

VideoSW

IN1_CV

NC

GND

100 5CHIP

C1308

X7R 2012 R1308 1/16W

VCC

IC1301

90HEX

GND

1/16W

5%

R1301100

1

25V

100

S1_4

IN2_CV

201225V

X7R

TV_M_MON_V

IN5_CV

S1_1

R1317

100

1/16W

CHIP

5%

C13011

IIC

SCL_DEVICE

SDA_DEVICE

SCL

SDA

IN2_C

IN2_Y

A_V3_IN_V

ADR

IN4_C

IN4_Y

IN4_CV

IN3_C

IN3_Y

IN3_CV

S2_1

12345678910

1005CHIP

S2_3

S1_3

S2_2

S1_2

1/16W

31

32

33

1/16W

34

5%

35

R1305100

36

37

38

39

40

5%

R1302100

201225V

5%

X7R

R1303100

201225V

5%

X7R

R1304100

201225V

X7R

C13021

C13031

C13041

1005CHIP

201225V

X7R

R1306

100 1/16W CHIP

5%

A_V1_IN_S2SW

A_V1_IN_C

A_V1_IN_Y

A_V1_IN_SSW

A_V1_IN_V

C1306

25V X7R 2012

C13051

1

Video2

A_V2_IN_V

A_DMP_V

for DMPort-CV

Video3

A_V1_IN_C,A_V1_IN_S2SW,A_V1_IN_SSW,A_V1_IN_V,A_V1_IN_Y

Video1

1

3

GND

RB1302

100

RB1303

100

RB1304

100

C1223

1k

RB1307

10k

3

RB1306

214

2

4

RB1305

10k

V1_DET

V3_DET

D1_DET

D2_DET

A_DMP_DET

PC_DET

BU 1/12

VIDEO SW & I/O

A-1506-055-A <EX1> BU-P1

KLV-40V410A/40W410A/46V410A/46W410A 25

BU BOARD SCHEMATIC DIAGRAM (2 OF 12)

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26

A

KLV-40V410A/40W410A/46V410A/46W410A

—

B

—

C

—

D

—

E

—

F

—

G

—

H

—

I

—

J

—

K

—

L

—

M

—

N

—

O

—

SPDIF_IN

ATI_I2S

ATI_SDO

ATI_WS

ATI_SCK

ATI_MCLK

I2C_TAS_SDA_2

I2C_TAS_SCL_2

AUDIO_DSP_INT

X_DSP_MUTE

X_DSP_RST

X_HDMI_MUTE

A_V_IN

A_D_IN

A_PC_IN

A_DVI_IN

TV_L

TV_R

V1_IN_L

V1_IN_R

V3_IN_L

V3_IN_R

V2_IN_L

V2_IN_R

D1_IN_L

D1_IN_R

D2_IN_L

D2_IN_R

PC_IN_L

PC_IN_R

DVI_IN_L

DVI_IN_R

VCC

INB

INA

321

GND OUTY

IC2000

TC7SH32FU(T5RSOYJF)

D3.3V

R2109

0

CHIP

1005

54

C2001

0.1

16V

1005

X_SP_MUTE_2

F2000

1.6A 36V

2143658

7

RB2001

10k

R2008

1/16W

CHIP

5%

RB2005

1k

L2001

0uH

100

RB2004

1

3

47k

RB2003

100

C2008

16V

L2002

10uH

0.1

C2128

0.01 25V X7R 1005

C2010

RB2026

10k

2

4

C2006

X7R

GND

0.1 16V X7R

0.1 16V

C2009

100

16V

C2011

4.7 10V X7R 2012

12

4.7

C2015

C2013

0.1

16V

C2016

100 16V

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

MCLKIN

DVSS_DPLL

VR_DIG2

DVDD3

DVSS3

I2C_SDA2

I2C_SCL2

I2C_SDA1

I2C_SCL1

CS

GPIO1

GPIO2

/MUTE

/RESET

DVSS4

VR_DIG3

DVDD4

LINEIN1L

LINEIN1R

AVSS_LI1

LINEIN2L

LINEIN2R

AVDD_LI1

LINEIN3L

LINEIN3R

C2018

1005

51 52 53

0.1 16V

SCLKIN

DPLL

LINEIN4L

LRCLKIN

LINEIN4R

10k

*RB2029

2

1

4

3

6

5

8

7

RB2025

10k

0

R20060R2009

232425

SDIN3

SDIN2

SDIN1

SPDIF_IN

SDOUT2/SPDIF_OUT

SDOUT1

SCLKOUT

CL2001

14 13 12 11 10 9

1516171819202122

STEST

MCLKOUT

LRCLKOUT

/VREG_EN

Digital Block

CXD9926TQ

IC2002

Analog Block

LINEIN5L

LINEIN6L

LINEIN7L

C2019

0.1

16V

1005

LINEIN7R

AVDD_ADC

47k

C2127

1

6.3V X6S 1005

LINEIN8L

RB2034

LINEIN5R

LINEIN6R

AVSS_LI2

AVDD_LI2

54 55 56 57 58 59 60 61 62 63 64 65 66 67

RB2006

47k

AVSS_ADC/REF

22K

RB2002

C2126

1

6.3V X6S 1005

DVDD2

DVSS2

LINEIN8R

AVDD_LI3

C2023

C2021

0.1

16V

1005

12

87654321

PWM3_RD

PWM3_RI

DVDD_PWM3

VALID/SYNC

PWM Block

LINEIN10L

LINEIN9L

LINEIN9R

AVSS_LI3

68 69 70 71 72 73 74 75

C2022

0.1

16V

1005

C2024

0.1 16V X7R

PWM3_LI

DVSS_PWM3

Xtal

APLL

LINEIN10R

BIAS_REF

R2032

24k

1/16W

CHIP

5%

PWM3_LD

BG_REF

C2026

1 10V X7R 1608

PWM2_RD

PWM2_RI

V1P5_REF

AVDD_REF

C2025

4.7 10V X7R 2012

C2027

0.1

16V

1005

DVDD_PWM2

DVSS_PWM2

PWM2_LI

PWM2_LD

PWM1_RI

PWM1_RD

DVDD_PWM1

DVSS_PWM1

PWM1_LI

PWM1_LD

VR_DIG1

DVSS1

DVDD1

VR_ANA

AVSS_OSC

XTAL_OUT

XTAL_IN

AVDD_OSC

VR_ANA2

AVSS_PLL

PLL_FLTM

PLL_FLTP

AVDD_PLL

AVSS_LO

LINEOUT1R

LINEOUT1L

AVDD_LO

C2028

4.7 10V X7R 2012

100

99

98

97

96

95

94

93

92

91

90

89

88

87

86

85

84

83

82

81

80

79

78

77

76

C2029

0.1 16V X7R

C2031

0.1

C2030

C2032

4.7

C2033

0.1

C2034

100 16V

C2036

4.7

C2038

0.1

C2039

0.1

16V

R2023

220

C2035

16V

1005

C2037

0.1

R2022

220

C2040

0.01 25V X7R 1005

C2041

0.01 25V X7R 1005

{CONNECT GND_AUON PWB}

R2025

0

CHIP

1005

R2024

1M

1/16W

3

1

100

RB2042

To AK5358AET

{CONNECT GND_AUON PWB}

X2000

24.576MHz

2

4

2

1

A_HOSTMIX_R

A_HOSTMIX_L

C2129

0.01

25V X7R 1005

GND

C2042

9p 50V CH 1005

C2043

9p 50V

CH

1005

RB2041

1

3

5

7

9

11

13

15

4.7k

AU_13V

F2001

5A

24V

1

C2070

470

C2003

0.01 25V

X7R

1005

C2064

C2063

470p 50V

CH

1005

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

470p 50V

1005

R2103

R2065

R2066

R2102

25V

2

C2004

0.01 25V

X7R 1005

GND GND

CH

0

C2067

0

IC2004

IC NJM2774V(TE2)

DET_A

ZERO_IN

DET_B

3.3V

3.3VREG

AGND

HP_L

HP_R

VREG

HP_MUTE

LINE_L

LINE_R

BIAS

LINE_MUTE

REC_L

REC_R

DGND

REC_MUTE

MUTEA

MUTEC

MUTEB PROT _OUT

4.7

25V

SP_L+

SP_L-

SP_R+

SP_R-

HP_R

REC_L

REC_R

C2065

C2068

HP_L

C2072

GND_AU

MAZ8056G0LS0

C2071

0.1 25V X7R 1608

4.7

25V

C2066

4.7

25V

P1

P2

P3

P4

4.7 25V

P5

P6

P7

P8

P9

P10

P11

P12

C2069

0.01 25V X7R 1005

D2000

MAZ8056G0LS0

32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

AWF_AMP

SW_FAULT

SDO_MUTE

X_SP_MUTE_AWF

X_SP_MUTE

SW_SYNC

RB2040

4.7k

1

3

5

7

9

11

13

15

C2050

470p 50V

CH

1005

PQ090DNA1ZPH

VIN

VC

12345

C2125

R2093

100

1/16W

RN-CP

0.5%

POWER_AU

2

4

6

8

10

12

14

16

C2044

680p 50V

CH

1005

C2046

680p 50V

CH

1005

C2047

680p

50V

CH

1005

C2048

680p 50V

CH

1005

SW_FAULT FAULT

R2110

10k

1/16W

X_SP_MUTE

R2115

1k

1/16W

CHIP

C2049

470p 50V

CH

1005

2

4

6

8

10

12

14

16

0.001 50V X7R 1005

IC2003

VOUT

C2052

470p 50V

1005

VADJ

X_LINE_MUTE

X_HP_MUTE

X_PROTECT

C2051

470p 50V

1005

CH

GND

C2054

4.7 25V

CH

C2055

4.7 16V X7R 3216

R2035

1/16W

1k

REG9V

C2053

6.3V X6S 2012

C2057

10

6.3V 2012

10

RB2015

1k

C2060

470p

50V CH

1005

REG9V_TAS

R2113

0

CHIP

C2059

470p 50V

CH

1005

C2056

4.7 16V X7R 3216

10k

C2061

1

25V 2012 2012 X7R

RB2014

Q2000

UNR52A1G0LS0

C2062

1

25V

0.001 50V X7R 1005

1

2

3

4

5

6

7

8

9

10

11

12

D2002

AUDIO_13V

RB2018

10k

C2073

4.7 25V

GND

RINN

RINP

AGND

LINP

LINN

GAIN0

GAIN1

MSTR/SLV

SYNC

GND

13 14 15 16

D2001

MAZ8056G0LS0

AVCC

GND

RB2008

2143658

7

P45

P46

P47

P48

45464748

MUTE

AVCC

FAULT

TPA3100D2PHPR

ROSC

VBYP

VREG

17 18 19 20 21 22 23 24

P13

P14

P15

P16

C2077

4.7

25V

R2044

100k

MAZ8056G0LS0

1k

RB2019

12

C2080

0.22 25V X7R 1608

P43

P44

BSRP

SHUTDOWN

IC2005

BSLP

AGND

P17

P18

C2081

0.22

25V X7R 1608

D2003

RB2009

1k

D2005

MAZ8056G0LS0

1k

12

P42

ROUTP

LOUTP

P19

ROUTP

LOUTP

L2006

22uH

4

1

23

C2098

0.68

100k

25V

3216

C2099

0.68 25V

3216

C2096

0.68 25V

3216

C2097

0.68 25V

3216

B

JL2001

1

FB2000

0uH

FB2001

0uH

FB2002

0uH

FB2003

0uH

7

RB2024

47K

2143658

B

C2100

10

6.3V

X6S

2012

C2101

10

6.3V

X6S

2012

A_SPDIF_OUT

A_LINEOUT_L

A_LINEOUT_R

JL2002

JL2003

JL2004

A_LINEOUT

R+

2

R-

3

L-

4

L+

CN2001

4P

TO SPKR

4

C2082

0.22 25V X7R 1608

P37

P38

P39

P40

P41

373839

4041424344

GND

BSRN

ROUTN

LOUTN

P20

P21

LOUTN

P22

C2083

0.22 25V X7R 1608

BSLN

P23

VCLAMPR

VCLAMPL

GND

36

PVCCR

35

34

PVCCR

33

PGNDR

32

PGNDR

31

30

29

PGNDL

28

PGNDL

27

PVCCL

26

PVCCL

25

GND

P24

12

C2085

1 25V X7R

2012

5

2

C2084

25V 2012

X7R

P36

P35

P34

P33

P32

P31

P30

P29

P28

P27

P26

P25

Q2004

1

RT3XBBM-T111-1

4

1

RT3P55M-TP-1

Q2006

C2088

470 25V

C2089

0.1 25V X7R 1608

C2090

25V 2012

X7R

C2091

25V 2012

X7R

C2093

470 25V

1

C2092

0.1 25V X7R 1608

1

L2007

22uH

4

1

23

4

1

23

L2005

22uH

23

22uH

L2004

RB2022

BU 2/12

C2078

C2076

10

6.3V

6.3V X6S

X6S

2012

SW_FAULT

FAULT

Q2007

RT3N11M-TP-1

2012

JL2005

FAULT

AUDIO

P

A-1506-055-A <EX1> BU-P2

KLV-40V410A/40W410A/46V410A/46W410A 26

BU BOARD SCHEMATIC DIAGRAM (3 OF 12)

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22

KLV-40V410A/40W410A/46V410A/46W410A

A

—

B

—

C

—

D

—

E

—

F

—

G

—

H

—

I

—

J

—

K

—

L

—

M

C3001

0.001 50V X7R

1005

POWER2

BALANCER_ERR

C3002

0.001 50V X7R 1005

C3003

0.001 50V X7R 1005

GND

R3036

1/16W

CHIP

14P

UVCC

XTRST

XRSTIN

XINIT

BREAK

ICD3

ICD2

ICD1

ICD0

ICS2

C3032

0.1 16V

C3033

0.001 50V

100p 50V

CH

1005

100p 50V

CH

1005

ICS1

1011121314

STBY3.3V

GND

123456789

STBY3.3V_2

<< STBY3.3V >>

M24256-BWMN6TP(A)

88

87

86

85

84

83

82

81

80

79

78

77

76

75

74

73

72

71

70

69

68

67

66

65

64

63

62

61

60

59

58

57

56

55

54

53

52

51

50

49

48

47

46

45

JL3004

1

E0

2

E1

3

E2

4

GND SDA_A

ICS2

ICS1

ICS0

DCC_LUT_SEL1

PANEL_SET_ON2

PANEL_SET_ON1

PANEL_ON

INVERTER_ERR

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

IC3003

EEPROM

NVM_WP

SCL_A

DC_DET

SENSOR_DET

R3020 100

FR_MD2

VCC

R3038

CHIP

1005

AC_OFF_DET

1/16W

POWER3

1.8VCC

0

HPD_2

HPD_4

8

7

6

5

JL3003

R3010

1k

1/16W

CHIP

5%

100

RB3010

C3016

0.1 16V

1005

C3021

0.1

16V

1005

DCC_LUT_SEL2

0.5%910R3021

10k

R3022

R3023

0

CHIP

C3026

0.001 50V X7R 1005

C3027

0.001 50V X7R 1005

R3018

10k

1/16W

CHIP

5%

JL3001

JL3002

SCL_EEPROM

SDA_EEPROM

EEPROM_WP

R3010 : SBC-T request

Q3007

UNR52A1G0LS0

C3030

0.1

16V

1005

STBY3.3V

TRSTX

XRSTIN

INITX

IBREAK

ICD3

ICD2

ICD1

ICD0

ICS2

ICS1

ICS0

C3022

0.1 ICLK

C3023

0.1

C3024

0.1

C3025

0.1

KEY

X3001

16.5MHz

GND

214365871091211141316

5%

470

CHIP

R3025

1/16W

XRSTIN

TRSTX

INITX

3

1

RB3025

470

RB3021

10k

RESET

2

C3006

16V

1005

0.1

VDD C

1

GND

PST3629UL

STBY3.3V

2143658

1k

RB3031

SCL_DEVICE

SDA_DEVICE

10k

1/16W

R3014

2143658

for IRQ

WAKE_IRQ

ON_TIMER_LED

PIC_MUTE_LED

X_PROTECT

STBY_LED

T_ALARM

EEPROM_WP

POWER/RESERVE_LED

R3002

POWER_KEY

3.3k

HEATER_ON

CEC_IN

V_BLK

CL3010

CL3011

DIMMER

FAN_DRV

SONY_LED

POWER_AU

PANEL_VSYNC

10k

5%

C3004

10

10V X7R 3216

R3005

AUDIO_DSP_INT

DEEP_DIMMER

TOUCH_POWER_RST

X_FAN_ERR

TL_MD0_PD4

TL_B_INT_PD5

CHIP0

SIRCS

D16

D17

D18

D19

D20

D21

D22

D23

TRIDENT_BUS

PA4/INT4

133

PA5/INT5

134

PA6/INT6

135

PA7/INT7

136

PB0/INT8

137

PB1/INT9

138

PB2/INT10/ATRG

139

PB3/INT11/FRCK

140

PB4/INT12/ICU0

141

PB5/INT13/ICU1

142

PB6/INT14/ICU2

143

PB7/INTY15/ICU3

144

VDDE

145

UDP

146

UDM

147

VSS

VDDI

148

149

PC0/PPG0

150

PC1/PPG1

PC2/PPG2

151

PC3/PPG3

152

153

PC4/TOUTT0

154

PC5/TOUT1

PC6/TOUT2/IOWARK

155

156

PC7/RIN/IORDX

157

PD0/DREG

158

PD1/DACK0X

159

PD2/DEOP0X

160

PD3/DREQ1

161

PD4/DACK1X/INT

162

PD5/DEOP1X/INT2

163

PE0/DREQ2/TRG1

164

PE1/DACK2X/TRG2

165

PE2/DEOP2X/TRG

166

VDDE

167

VSS

168

VDDI

169

D16/P20

170

D17/P21

171

D18/P22

172

D19/P23

173

D20/P24

174

D21/P25

175

D22/P26

176

D23/P27

VDDE

1234567891011121314151617181920212223242526272829303132333435363738394041424344

PA3/INT3

VSS

POWER1

PA2/INT2

VDDI

AD0

ECS_LOG

POWER4

PA1/INT1

D24

AD1

NMIX

PA0/INT0

D25

D26

AD2

AD3

VDDI

D27

RB3003

VSS

VDDE

P96/SCL4

P97/SDA4

D28

D29

D30

D31

AD7

AD6

AD5

AD4

C3008

0.001 50V X7R 1005

100

7

SCL_RTC

SDA_RTC

7

P95/SDA3

VDDE

2143658

I2C_TAS_SDA_2

RB3004

P94/SCL3

P93/SDA2

VSS

VDDI

C3009

0.001 50V X7R 1005

D3.3V

I2C_TAS_SCL_2

SDA_EEPROM

100

P92/SCL2

P91/SDA1

RDX

WR0X/DQMUU

RD#

WR#

RB3030

1k

7

SCL_EEPROM

P83/SCL0

P90/SCL1

P84/SDA0

WR1X/DQMUL/P30

CS0X/P31

CS1X/P32

HPD_3

CS_PX

CS_FRASH

1k

RB3017

SDA_HFR_TCON

RB3016

100

SPI_CLK

P82/SCK4

CS4X/P33

X_HP_MUTE

HP_DET

OUT

IC3002

SCL_HFR_TCON

SPI_OUT

SPI_DL_CS

P80/SIN4

P81/SOUT4

IC3001

MB91305

CS5X/P34

CS6X/P35

X_SP_MUTE

X_HP_MUTE

X_LINE_MUTE

3

4

10k

RB3006

UART1_RXD

BACKLIGHT

7

P75/SCK3

P74/SOUT3

CS7X/P36

RDY/P37

X_DSP_MUTE

10k

RB3024

UART1_TXD

P73/SIN3

P40/BGRNTX

X_DSP_RST

R3011

2.2k 1/16W RN-CP

0.5%

C3012

1

10V X7R 1608

RF_TXD

RF_RXD

PANEL_CAYENNE_RST

100

RB3032

PANEL_BUS_RELEASE

2143658

P70/SIN2

P72/SCK2

P65/SCK1

P71/SOUT2

P41/BRQ

SYSCLK/P42

MCLKE/P43

MCLK/P44

HPD_1

CEC_OUT

DC_ALERT

PANEL_ALERT

10k

RB3009

ECS_TXD

MD2_YG

PANEL_BUS_SW

PANEL_TCON_RDY

100

R3012

P63/SIN

P62/SCK0

P61/SOUT0

P64/SOUT1

P45/SRASX/LBAX/ASX

P46/SCASX/BAAX

P47/SWRX/WRX

VDDE

CL3004

ALE_PX

RESET_TR

C3013

1 10V X7R

1608

R3016

47k

1/16W

CHIP

5%

ECS_RXD

100

P60/SIN0

VSS

3

6

2

Q3004

RT3WLMM-TP-1F

RB3008

VSS

VDDI

VVDIA0A1A2A3A4A5A6A7

CL3003

5

4

1

C3014

0.001 50V

X7R 1005

ICLK

TRSTX

IBREAK

ICLK

VDDE

TRSTX

IBREAK

A1A2A3A4A5

C3015

0.001 X7R

50V

1005

ICD3

3

1

RB3022

ICD3

10k

ICD2

A6

ICD2

ICD1

A7

ICD1

4

2

ICD0

8990919293949596979899100101102103104105106107108109110111112113114115116117118119120121122123124125126127128129130131132

ICD0

ICS2

ICS1

ICS0

AN9/PF7

AN8/PF6

AN7/PF5

AN6/PF4

AN5/PF3

AN4/PF2

AN3/PF1

AN2/PF0

AN1

AN0

AVSS

AVRH

AVCC

MD3

MD2

MD1

MD0

INTX

VDDI

X1

VSS

X0

VDDE

A23/P57

A22/P56

A21/P55

A20/P54

A19/P53

A18/P52

A17/P51

A16/P50

VDDI

VSS

VDDE

A15

A14

A13

A12

A11

A10

A9

A8

R3027

4.7k

1/16W 5%

CHIP

FL3001

12

EMI

34

TL_RESET

15

4

2

A16

A15

A14

A13

A12

A11

A10

A9

A20

CL3002

RY/BY#

A19

A18

A8

A7

A6

A5

A4

A3

A2

A1

STBY3.3V

FB3001

0uH

S29AL016D70TFI010

IC3004

1

A15

A16

2

A14

BYTE#

3

A13

VSS

4

A12

DQ15/A-1

5

A11

DQ7

6

A10

DQ14

7

A9

DQ6

8

A8

DQ13

9

A19

DQ5

10

NC

DQ12

11

WE#

DQ4

12

RESET#

VCC

13

NC

DQ11

14

NC

DQ3

15

RY/BY#

DQ10

16

A18

DQ2

17

A17

DQ9

18

A7

DQ1

19

A6

DQ8

20

A5

DQ0

21

A4

OE#

22

A3

VSS

23

A2

CE#

A1 A0

*R3260

0

GND GND

A17

48

47

46

AD7

45

44

43

42

41

40

39

38

37

36

35

34

33

32

31

30

29

28

27

26

2524

D23

AD6

D22

AD5

D21

AD4

D20

AD3

D19

AD2

D18

AD1

D17

AD0

D16

RD#

WR#

TRIDENT_BUS

C3031

GND

CS_FRASH

X7R

R3035

10k

1/16W

10V10 3216

*C3531

*C3541

ICS0

CN3001

GND

ICLK

H6_STBY3.3V

30

H6_RF_TXD

29

H6_GND

SIRCS

R3411

100k

1/16W

CHIP

1005

JL3259

*R3252

GND

6.8k

28

H6_RF_RXD

27

H6_UART_SEL

26

H6_POWER_SENSE

25

H3_GND

24

H3_STBY3.3V

23

H3_STBY_LED

22

H3_ON_TIMER_LED

21

H3_PWR/RESERVED_LED

20

H3_PICTURE_OFF_LED

19

H3_BL_IN

18

H3_VD3.3V

17

H1_POWER_INT

16

H1_KEY1

15

H1_GND

14

H4_STBY3.3V

13

H4_SIRCS

12

H4_GND

11

H5_SONY_LED

10

H5_REG5V

9

H5_GND

8

H2_GND

7

H2_SDA_TOUCH

6

H2_REG5V_SW

5

H2_SCL_TOUCH

4

H2_REG5V_SW

3

N.C.

2

N.C.

1

CN3201

30P

CN3251

18P

1

GND

2

TXD

3

RXD

4

RES

5

VIN

6

MD0

7

UART0_RXD

8

MD2

9

TRI-SDA

10

TRI-SCL

11

TRI-GND

12

UART0_TXD

13

NC

14

VIN

15

BINT

16

RXD

17

TXD

18

GND

STBY3.3V

1005 X7R

50V

0.001

C3202

STBY_LED

Q3201

1A

1B

1Y

2A

2B

2Y

GND 3Y

IC3201

VCC

4B

4A

4Y

3B

3A

RT3TAAM-TP-1

GND

STBY3.3V

14

13

GND

12

11

10

9

8

DC_ALERT

C3207

0.1

16V

IR_PWC

1005

RF_RXD

WAKE_IRQ

TR UNR51A5G0LS0

TL_MD0_PD4

TL_B_INT_PD5

SENSOR_DET

GND

Q3251

FR_MD2

ECS_LOG

KEY

POWER_KEY

R3210

220 1/16W CHIP

C3209

100p 50V

CH

1005

C3203

0.001 50V X7R

1005

AC_OFF_DET

1

2

3

4

5

6

7

GND

74AHC132PW-118

D3.3V

214

10k

RB3410

3

5%

C3403

0.001 50V X7R 1005

GND

POWER/RESERVE_LED

ON_TIMER_LED

PIC_MUTE_LED

D3.3V

R3205

100

5% 1/16W

CHIP

C3205

1

10V

X7R

1608

SONY_LED

REG5V

214

10k

RB3015

3

GND

CHIP

1/16W

220

R3013

4

VD3201

12

Q3252

RT3N77M-TP-1

7

5

3

1

3

GND

SDA_DEVICE

SCL_DEVICE

FB3202

600

UART0_RXD

UART0_TXD

1

3

5

7

1

3

5

7

TL_RESET

MD2_YG

TRI-SDA

TRI-SCL

ECS_RXD

ECS_TXD

FB3201

8

600

6

4

2

FB3203

600

FB3204

600

C3213

0.001 50V X7R 1005

STBY3.3V

2

4

6

8

C3214

0.001 50V

X7R 1005

GND

2

4

6

8

JL3250

JL3251

JL3252

JL3253

JL3254

JL3255

JL3256

JL3257

JL3258

TO H6

TO H3 CN301

TO H1

TO H4 CN401

TO H5

TO H2

TL-Board

RTC

REG5V

R3420

1/16W

CHIP

1005

SCL_RTC

SDA_RTC

STBY3.3V

10k

5%

Q3415

RT3N11M-TP-1

GND

C3509

0.1

16V

1005

IC3503

S-35390A-J8T1G

8

INT2

7

SCL

6

SDA

5

VDD

INT1

XOUT

4

VSS

3

XIN

2

1

5%

CHIP

R3506

1/16W

7p

CH

50V

1608

0

10k

R3505

C3512

234

X3501

1

GND

32.768kHz

T_ALARM

—

N

—

O

STBY3.3V_2

C3503

0.1

16V

1005

1.8V Reg

1.8VCC

S-1132B18-M5T1G

IC3501

VOUT

NC

5

4

C3506

0.1

16V

1005

1

VIN

2

VSS

3

C3502

ON/OFF

10 10V X7R

3216

GND

SDA_DEVICE

SCL_DEVICE

Temp Sensor

MM3286EFBE

IC3502

1

2

3

4

SDA

SCL

O.S.

GND A2

8

VCC

7

A0

6

A1

5

D3.3V

C3514

C3515

10

0.1

10V

16V

X7R 3216

1005

BU 3/12

GND

BE MICRO

—

P

KLV-40V410A/40W410A/46V410A/46W410A 27

REG12V

R3401

1/16W RN-CP

0.5%

DC_DET

R3402

R3403

6.8k

68k

1/16W RN-CP

0.5%

GND

1/16W

0.5%

15k

MAIN-BU-ALERT

A-1506-055-A <EX1> BU-P3

Sony KLV-40V410A, KLV-40W410A, KLV-46V410A, KLV-46W410A Service Manual

TABLE OF CONTENTS

SPECIFICATIONS

WARNINGS AND CAUTIONS

SAFETY-RELATED COMPONENT WARNING

SAFETY CHECK-OUT

SELF-DIAGNOSTIC FUNCTION

1-1. REAR COVER REMOVAL

SECTION 1: DISASSEMBLY

1-2. BLOCK SWITCH UNIT REMOVAL

1-3. SIDE JACK BRACKET, BU SHIELD AND BU BOARD REMOVAL

1-4. POWER UNIT REMOVAL (IP5Z BOARD)

1-5. TABLE-TOP STAND ASSEMBLY REMOVAL

1-6. UNDER COVER AND AC INLET REMOVAL

1-7. STRUCTURAL FRAMES AND BRACKETS REMOVAL (KLV-40V410A/40W410A ONLY)

1-8. STRUCTURAL FRAMES AND BRACKETS REMOVAL (KLV-46V410A/46W410A ONLY)

1-9 SPEAKERS, UNDER BAR, H3E BOARD, H4 BOARD AND LIGHT GUIDE REMOVAL

1-10. LCD PANEL REMOVAL

1-10-1. CLEANING THE LCD PANEL

1-11. BALANCER (ETC-INVERTER MT) BOARD REMOVAL

SECTION 2: SERVICE ADJUSTMENTS

2-1. VIEWING SERVICE ADJUSTMENT DATA

2-3. VIEWING THE SERVICE MENUS

2-5. RESETTING TO FACTORY DEFAULTS

3-1. CIRCUIT BOARDS LOCATION

SECTION 3: DIAGRAMS

PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION

3-3. BLOCK DIAGRAM

3-4. SCHEMATICS AND SUPPORTING INFORMATION

BU BOARD SCHEMATIC DIAGRAM (1 OF 12)

BU BOARD SCHEMATIC DIAGRAM (2 OF 12)

BU BOARD SCHEMATIC DIAGRAM (3 OF 12)