SONY KD-SX9350, KD-SX990 Service Manual

49781200302

KD-SX9350,KD-SX990

SERVICE MANUAL

CD RECEIVER

KD-SX9350,KD-SX990

Area Suffix

VOL

Model

KD-SX9350

KD-SX990

J ----------- Northen America

KD-SX9350

UND

URC

VOL

KD-SX990

UND

URC

VOL

Subwoofer cable

Provided

Not provided

TABLE OF CONTENTS

1 Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

2 Disassembly method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

3 Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23

4 Description of major ICs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27

No.49781

2003/02

KD-SX9350,KD-SX990

1.1 Safety Precautions

SECTION 1

Important Safety Precautions

Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.

Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.

1-2 (No.49781)

KD-SX9350,KD-SX990

1.2 Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.

1.2.1 Grounding to prevent damage by static electricity

Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players. Be careful to use proper grounding in the area where repairs are being performed.

(1) Ground the workbench

Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.

(2) Ground yourself

Use an anti-static wrist strap to release any static electricity built up in your body.

(caption) Anti-static wrist strap

Conductive material (conductive sheet) or iron plate

(3) Handling the optical pickup

• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)

• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.

1.3 Handling the traverse unit (optical pickup)

(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the

replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long

a time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

1.4 Attention when traverse unit is decomposed

*Please refer to "Disassembly method" in the text for the CD pickup unit.

• Apply solder to the short land before the flexible wire is disconnected from the connector on the CD pickup unit. (If the flexible wire is disconnected without applying solder, the CDpickup may be destroyed by static electricity.)

• In the assembly, be sure to remove solder from the short land after connecting the flexible wire.

Short-circuit point

(Soldering)

Flexible wire

Short-circuit point

Pickup

(No.49781)1-3

KD-SX9350,KD-SX990

Disassembly method

2.1 Main body

2.1.1 Removing the front panel assembly (See Fig.1)

(1) Push the detach button in the left right part of the front pan-

el and remove the front panel assembly in the direction of the arrow.

2.1.2 Removing the front chassis assembly (See Figs.2 to 4)

• Prior to performing the following procedure, remove the front

panel assembly. (1) Remove the screw A on the both sides of the main body. (2) Remove the two screws B on the front side of the main

body.

(3) Release the two joints a and two joints b on both sides of

the main body using a screwdriver, and remove the front chassis assembly forward.

SECTION 2

Front panel assembly

Detach button

Fig.1

Joint a

Joint b

Front chassis assembly

Joint a

Front chassis assembly

Fig.2

Fig.3

Fig.4

1-4 (No.49781)

2.1.3 Removing the heat sink

(See Fig.5)

(1) Remove the two screws C and two screws D on the left

side of the main body.

KD-SX9350,KD-SX990

2.1.4 Removing the bottom cover

(See Figs.6 and 7)

• Prior to performing the following procedure, remove the front

panel assembly, front chassis assembly and heat sink. (1) Turn over the body and release the two joints c, two joints

d and joint e .

CAUTION:

Do not damage the main board when releasing the joint e using a screwdriver. (See Figs.6 and 7)

Joint c

Joint e

Heat sink

Fig.5

Bottom cover

Joint d

Fig.6

Joint d

Bottom cover

2.1.5 Removing the rear bracket

(See Fig.8)

• Prior to performing the following procedure, remove the front

panel assembly, front chassis assembly, heat sink and bottom cover. (1) Remove the three screws E, three screws F and three

screws G on the back of the main body.

(2) Remove the rear bracket.

Reference:

During reassembly, before fixing the rear bracket onto the main body, insert the Subwoofer cable into the slot. (KDSX9350 only)

Joint e

Joint c

Fig.7

Rear bracket

Insert Subwoofer cable into the slot.

Fig.8

(No.49781)1-5

KD-SX9350,KD-SX990

2.1.6 Removing the main board (See Fig.9)

• Prior to performing the following procedure, remove the front

panel assembly, front chassis assembly, heat sink, bottom cover and rear bracket (1) Remove the two screws H attaching the main board. (2) Disconnect the connector CN101 and remove the main

board.

2.1.7 Removing the CD mecha board (See Fig. 10)

• Prior to performing the following procedure, remove the front

panel assembly, front chassis assembly, heat sink, bottom cover, rear bracket and main board. (1) Remove the five screws J attaching the CD mecha board. (2) Disconnect the card wire from the mecha connector. (3) Move the CD mecha board in the direction of the arrow to

release it from the joint f.

CN101

Joint f

Mecha connector

Main board

Fig.9

2.1.8 Removing the CD mechanism assembly (See Fig. 11)

• Prior to performing the following procedure, remove the front

panel assembly, front chassis assembly, heat sink, bottom cover, rear bracket, main board and CD mecha board. (1) Remove the three screws K.

Card wire

CD mecha board

CD mechanism assembly

Top chassis

Fig.10

Top chassis

Fig.11

1-6 (No.49781)

2.1.9 Removing the front board

(See Figs. 12 to 14)

• Prior to performing the following procedure, remove the front

panel assembly. (1) Remove the four screws L on the back side of the front

panel assembly. (2) Release the nine joints g. (3) Take out the front board.

KD-SX9350,KD-SX990

Joint g

Rear cover

Front board

Joint g

Fig.12

Joint g

Fig.13

Fig.14

(No.49781)1-7

KD-SX9350,KD-SX990

2.2 CD Mechanism section

2.2.1 Removing the top cover (See Figs.1 and 2)

(1) Remove the two screws A on the both side of the body. (2) Lift the front side of the top cover and move the top cover

backward to release the two joints a.

Top cover

Joints a

Fig.1

Fig.2

Top cover

1-8 (No.49781)

KD-SX9350,KD-SX990

2.2.2 Removing the connector board

(See Figs.3 to 5)

CAUTION:

Before disconnecting the flexible wire from the pickup, solder the short-circuit point on the pickup. No observance of this instruction may cause damage of the pickup. (1) Remove the screw B fixing the connector board. (2) Solder the short-circuit point on the pickup. (3) Disconnect the flexible wire from the pickup. (4) Move the connector board in the direction of the arrow to

release the two joints b.

(5) Unsolder the wires on the connector board if necessary.

CAUTION:

Unsolder the short-circuit point after reassembling.

Connector board

Flexible wire

Wires

Joints b

Short-circuit point

Fig.3

Short-circuit point

(Soldering)

Pickup

Flexible wire

Frame

Pickup

Fig.4

Connector board

Fig.5

(No.49781)1-9

KD-SX9350,KD-SX990

2.2.3 Removing the DET switch (See Figs.6 and 7)

(1) Extend the two tabs c of the feed sw. holder and pull out

the switch.

(2) Unsolder the DET switch wire if necessary.

DET

switch

Connector

board

Pickup

Fig.6

DET switch

Tab c

DET switch wire

Feed sw. holder

Fig.7

1-10 (No.49781)

2.2.4 Removing the chassis unit

(See Figs.8 and 9)

• Prior to performing the following procedure, remove the top

cover and connector board. (1) Remove the two suspension springs (L) and (R) attaching

the chassis unit to the frame.

CAUTION:

• The shape of the suspension spring (L) and (R) are different. Handle them with care.

• When reassembling, make sure that the three shafts on the underside of the chassis unit are inserted to the dampers certainly.

Suspension spring (R)

KD-SX9350,KD-SX990

Chassis unit

Suspension spring (L)

Frame

Suspension spring (R)

Chassis unit

Shafts

Damper

Suspension spring (L)

Fig.8

Shaft

Dampe

Frame

Fig.9

(No.49781)1-11

KD-SX9350,KD-SX990

2.2.5 Removing the clamper assembly (See Figs.10 and 11)

• Prior to performing the following procedure, remove the top

cover. (1) Remove the clamper arm spring. (2) Move the clamper assembly in the direction of the arrow to

release the two joints d.

Clamper arm spring

Joint d

Clamper assembly

Fig.10

Clamper arm spring

Chassis rivet assembly

Joint d

Chassis rivet assembly

Clamper assembly

Joint d

Fig.11

1-12 (No.49781)

2.2.6 Removing the loading / feed motor assembly

(See Figs.12 and 13)

• Prior to performing the following procedure, remove the top

cover, connector board and chassis unit. (1) Remove the screw C and move the loading / feed motor as-

sembly in the direction of the arrow to remove it from the chassis rivet assembly.

(2) Disconnect the wire from the loading / feed motor assembly

if necessary.

CAUTION:

When reassembling, connect the wire from the loading / feed motor assembly to the frame as shown in Fig.12.

KD-SX9350,KD-SX990

Loading / feed motor assembly

Fig.12

Loading / feed motor assembly

Fig.13

(No.49781)1-13

KD-SX9350,KD-SX990

2.2.7 Removing the pickup unit (See Figs.14 to 18)

• Prior to performing the following procedure, remove the top

cover, connector board and chassis unit. (1) Remove the screw D and pull out the pu. shaft holder from

the pu. shaft. (2) Remove the screw E attaching the feed sw. holder. (3) Move the part e of the pickup unit upward with the pu. shaft

and the feed sw. holder, then release the joint f of the feed

sw. holder in the direction of the arrow. The joint g of the

pickup unit and the feed rack is released, and the feed sw.

holder comes off. (4) Remove the pu. shaft from the pickup unit. (5) Remove the screw F attaching the feed rack to the pickup

unit.

2.2.8 Reattaching the pickup unit (See Figs.14 to 17)

(1) Reattach the feed rack to the pickup unit using the screw F. (2) Reattach the feed sw. holder to the feed rack while setting

the joint g to the slot of the feed rack and setting the joint f of the feed rack to the switch of the feed sw. holder correctly.

(3) As the feed sw. holder is temporarily attached to the pickup

unit, set to the gear of the joint g and to the bending part of the chassis (joint h) at a time.

CAUTION:

Make sure that the part i on the underside of the feed rack is certainly inserted to the slot j of the change lock

lever. (4) Reattach the feed sw. holder using the screw E. (5) Reattach the pu. shaft to the pickup unit. Reattach the pu.

shaft holder to the pu. shaft using the screw D.

Feed sw. holder

Part e

Joint g

Feed sw. holder

Feed rack

Part i

Slot j

Feed sw. holder

Fig.15

Pu. shaft

Pickup unit

Joint f

Joint h

Fig.16

Feed rack

Pickup unit

Pu. shaft holde

Joint f

Pu. shaft

Pu. shaft holder

Pickup unit

Fig.14

Part e

Joint g

Pickup unit

Feed rack

Fig.17

Pickup unit

Joint g

Joint f

Feed sw. holder

Fig.18

1-14 (No.49781)

KD-SX9350,KD-SX990

2.2.9 Removing the trigger arm (See Figs.19 and 20)

• Prior to performing the following procedure, remove the top

cover, connector board and clamper unit. (1) Turn the trigger arm in the direction of the arrow to release

the joint k and pull out upward.

CAUTION:

When reassembling, insert the part m and n of the trigger arm into the part p and q at the slot of the chassis rivet assembly respectively and join the joint k at a time.

Chassis rivet assembly

Trigger arm

Chassis

rivet

assembly

Joint k

Trigger arm

Fig.19

Part p

Part q

Part m

Part n

2.2.10 Removing the top plate assembly (See Fig.21)

• Prior to performing the following procedure, remove the top

cover, connector board, chassis unit, and clamper assembly. (1) Remove the screw H. (2) Move the top plate assembly in the direction of the arrow to

release the two joints r.

(3) Unsolder the wire marked s if necessary.

Fig.20

Top plate assembly

Joints

Fig.21

(No.49781)1-15

KD-SX9350,KD-SX990

2.2.11 Removing the mode sw. / select lock arm (See Figs.22 and 23)

• Prior to performing the following procedure, remove the top

plate assembly. (1) Bring up the mode sw. to release from the link plate (joint t)

and turn in the direction of the arrow to release the joint u. (2) Unsolder the wire of the mode sw. marked s if necessary. (3) Turn the select lock arm in the direction of the arrow to re-

lease the two joints v. (4) The select lock arm spring comes off the select lock arm at

the same time.

Top plate

Link plate

Joint u

Joint t

Fig.22

Select lock arm

Mode sw.

Select lock arm

Top plate

Hook w

Select lock arm spring

Link plate

Joints v

Fig.23

1-16 (No.49781)

KD-SX9350,KD-SX990

2.2.12 Reassembling the mode sw. / select lock arm (See Figs.24 to 26)

REFERENCE:

Reverse the above removing procedure. (1) Reattach the select lock arm spring to the top plate and set

the shorter end of the select lock arm spring to the hook w on the top plate.

(2) Set the other longer end of the select lock arm spring to the

boss x on the underside of the select lock arm, and join the select lock arm to the slots (joint v). Turn the select lock arm as shown in the figure.

(3) Reattach the mode sw. while setting the part t to the first

peak of the link plate gear, and join the joint u.

CAUTION:

When reattaching the mode sw., check if the points y and z are correctly fitted and if each part operates properly.

Select lock arm spring

Hook w

Joint v

Select lock arm

Boss x

Fig.24

Joint t

Point y

Link plate

Point z

Link plate

Fig.25

Mode sw.

Select lock arm

Joint t

Joint u

Fig.26

(No.49781)1-17

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