Sony KDL-46EX405, KDL-32EX405, KDL-32EX306, KDL-32EX305, KDL-40EX405 User Manual

SERVICE MANUAL

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

AZ1-L Chassis

ORIGINAL MANUAL ISSUE DATE: 2/2010

Version Date Subject

1.0 2/2010 No revisions or updates

LCD Digital Color TV

9-888-294-01

SERVICE MANUAL

AZ1-L Chassis

Self Diagnosis

Supported model

LCD Digital Color TV

9-888-294-01

MODEL LIST

MODEL COLOR COMMANDER DESTINATION MODEL COLOR COMMANDER DESTINATION

KDL-32EX305 BLACK RM-YD047 ARGENTINA

KDL-40EX405 BLACK RM-YD047 ARGENTINA KDL-32EX305 BLACK RM-YD047 LATIN AMERICA KDL-32EX306 BLACK RM-YD047 ARGENTINA KDL-32EX306 BLACK RM-YD047 LATIN AMERICA KDL-32EX405 BLACK RM-YD047 ARGENTINA KDL-32EX405 BLACK RM-YD047 LATIN AMERICA

KDL-40EX405 BLACK RM-YD047 LATIN AMERICA

KDL-40EX406 BLACK RM-YD047 ARGENTINA

KDL-40EX406 BLACK RM-YD047 LATIN AMERICA

KDL-46EX405 BLACK RM-YD047 ARGENTINA

KDL-46EX405 BLACK RM-YD047 LATIN AMERICA

SPECIFICATIONS

Sistema

Sistema de TV

Cobertura de canales VHF: 2-13, UHF: 14-69

Sistema del panel Panel LCD (pantalla de cristal líquido) Salida de bocinas 10 W + 10 W

Tomas de entrada/salida

CABLE/ANTENNA (Cable/Antena)

VIDEO IN 1/2/3 (Entrada de video 1/2/3)

COMPONENT IN 1/2 (Entrada de componente 1/2)

HDMI IN 1/2/3/4 (Entrada HDMI 1/2/3/4)

AURICULAR Minitoma estéreo AUDIO OUT (Salida de audio) 500 mVrms (típico) DIGITAL AUDIO OUT

(OPTICAL) (Salida de audio digital óptica)

PC IN (Entrada de PC) Subminiatura D de 15 contactos, RGB anal PC/HDMI 4 AUDIO IN

(Entrada de audio de PC/HDMI 4) LAN Conector 10BASE-T/100BASE-TX

*1 Para conexiones LAN, utilice un cable 10BASE-T/100BASE-TX de categoría 7 (no se suministra).

• La disponibilidad de los accesorios opcionales dependerá de las existencias.

• El diseño y las especificaciones están sujetos a cambios sin previo aviso.

Digital: SBTVD

CATV (Análogo): 1-125

Terminal externo de 75 ohmios para entrada de señal de radiofrecuencia

VIDEO / AUDIO

YP

BPR (video componente)

Formato de señal:

AUDIO HDMI: Video:

HDMI:

AUDIO (HDMI IN 4)

Señal de audio óptica digital PCM/Dolby Digital

Minitoma estéreo

(La velocidad de la conexión podría variar en función del entorno de red. No se garantizan la tasa de comunicación ni la calidad de comunicación 10BASE-T/100BASE-TX para este TV.)*

(DLNA está disponible únicamente

(para los modelos series EX406/EX405/EX306/EX305)

480i, 480p, 576i, 576p, 720p, 1080i, 1080p

480i, 480p, 576i, 576p, 720p, 1080i, 1080p, 1080/24p

Audio: PCM lineal de dos canales 32; 44,1 y 48 kHz, 16, 20 y 24 bits, Dolby Digital

ó

gico

.elbitapmoc otamrof le arap launaM-i le etlusnoCANLD/BSU

1

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 1

SPECIFICATIONS

Nombre del modelo KDL-

Alimentación y otras especificaciones

Requisitos de alimentación 110 V -240 V ca, 50/60 Hz Consumo energético

en uso

2

en DAM*

Tamaño de pantalla (medido diagonalmente)

Bocina Gama completa con parlantes (2)

Dimensiones con soporte

patrón de orificios de montaje mural

tamaño de tornillos de montaje mural

*2 El modo de adquisición de descarga (DAM) se utiliza para actualizaciones de software.

• La disponibilidad de los accesorios opcionales dependerá de las existencias.

• El diseño y las especificaciones están sujetos a cambios sin previo aviso.

(cm)

(pulgadas)

(mm)

052 × 536 × 299)mm(

(mm)

46EX405 40EX406 40EX405

(Se puede oír un ruido durante la descarga pero es normal.)

116,8

46

541 × 54

1.127 × 711 × 294

1.127 × 674 × 102

M6 (longitud: consulte el diagrama de la página 15.)

ed selbaCselanoicpo soiroseccA conexión / Kit de correa de soporte / Soporte de montaje mural

W 51

300 × 300

32EX405

W 551W 971

W 2,0 ed soneMarepse ne

101,6

40

)lacitrev( saeníl 080.1 × )latnoziroh( sotnup 029.1 rotinom led nóiculoseR

45 × 130

001 × 895 × 299)mm(etropos nis

9,5120,4)gk( etropos nocoseP

9,311,81)gk( etropos nis

80,0

31,5 (32 clase)

200 × 200

32EX306 32EX305

W 311W 411

1.366 puntos (horizontal) × 768 líneas (vertical)

022 × 235 × 008

79 × 794 × 008

0,11

5,9

Verificación de los accesorios

Cable de alimentación de ca (1)

(para modelos KDL-46EX405)

Soporte de sobremesa (1)*

Cómo fijar tornillos para el soporte de sobremesa (M5 × 16) (4) Cómo montar tornillos para el soporte de sobremesa (M4 × 10) (3)

Control remoto (1)*

2

Pilas de tamaño AAA (2)

*1Los modelos de 32” (80,0 cm) y 40” (101, 6 cm) requieren montaje.

Consulte el otro folleto para ensamblar el soporte.

2

Consulte el nombre del modelo impreso en el control remoto.

*

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 2

1

WARNINGS AND CAUTIONS

CAUTION

These servicing instructions are for use by qualiﬁ ed service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualiﬁ ed to do so.

CARRYING THE TV

• Carry the TV with the adequate number of people; larger size TVs require two or more people.

• Correct hand placement while carrying the TV is very important for safety and to avoid damage.

WARNING!!

An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the AC power line.

! SAFETY-RELATED COMPONENT WARNING!!

Components identiﬁ ed by shading and ! mark on the exploded views are critical for safe operation. Replace all components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. It is essential that all critical parts be replaced only with the part number speciﬁ ed in this manual to prevent electric shock, ﬁ re, or other hazard. Circuit adjustments that are critical for safe operation are identiﬁ ed in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and labor guarantee.

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 3

SAFETY-RELATED WARNING

USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.

When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

1) Do not press on the panel or frame edge to avoid the risk of electric shock.

2) Do not scratch or press on the panel with any sharp objects.

3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.

4) Do not expose the LCD panel to direct sunlight.

5) Avoid contact with water. It may cause a short circuit within the module.

6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)

7) Always clean the LCD panel with a soft cloth material.

8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.

9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 4

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

0.15 μF

To Exposed Metal Parts on Set

AC Voltmeter (0.75V)

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

Figure A. Using an AC voltmeter to check AC leakage.

Earth Ground

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 5

LEAKAGE TEST

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA(500 microamperes). Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instructions.

2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or batteryoperated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.

SAFETY CHECK-OUT

Trouble Light

AC Outlet Box

Ohmmeter

The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs

that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

Cold-water Pipe

HOW TO FIND A GOOD EARTH GROUND

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground.

If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.

If a cold-water pipe is not accessible, connect a 60-to 100-watt trouble-light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 6

Figure B. Checking for earth ground.

SELF DIAGNOSIS FUNCTIONS

SELF DIAGNOSIS FUNCTION

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to ﬂ ash. The number of times the LED ﬂ ashes translates to a probable source of the problem. A deﬁ nition of the STANDBY LED ﬂ ash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.

DIAGNOSTIC TEST INDICATORS

When an error occurs, the STANDBY LED will ﬂ ash a set number of times to indicate the possible cause of the problem. If there is more than one error, the LED will identify the ﬁ rst of the problem areas. Result for all of the following diagnostic items are displayed on screen.

If the screen displays a “0”, no error has occurred .

Self Diagnosis

Supported model

Diagnostic Item

RGB_SEN RGB Sensor ACK Error NA NA

MAIN_POWER Main Power Over Voltage Protection 2

DC_ALERT DC Alert DTT-WDT DTT Error

AUD_PROT Audio Error Detection

BALANCER Panel Balancer Error 4 TCON ERR TCON Error HFR ERR HFR Error P_ID_ERR Panel ID NVM Error BACKLITE Backlight Error 6 TEMP_ERR Temperature Error 7 BAL Board FAN_ERR Fan Error (Not Detected; Display Only) NA NA

Description

Number of times Standby

LED blinks

3

5

Possible Location

G2LE (Power) Board (KDL-32EX305, KDL-32EX306 and KDL-32EX405 ONLY)

G2HE (Power) Board (KDL-40EX405 and KDL-40EX406 ONLY)

GD2 (Power) Board (KDL-46EX405 ONLY)

BAL Board BAL Board

G2LE (Power) Board (KDL-32EX305, KDL-32EX306 and KDL-32EX405 ONLY)

G2HE (Power) Board (KDL-40EX405 and KDL-40EX406 ONLY)

GD2 (Power) Board (KDL-46EX405 ONLY)

BAL Board LCD Panel

TCON Control MT Board

BAL Board BAL Board

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 7

STANDBY LED FLASH COUNT

Ambient Sensor/

(IR) Infrared Receiver

Picture Off /

Timer LED

Standby LED Power LED

SELF DIAGNOSIS FUNCTIONS

2 times

5 times

LED ON 0.3 sec.

LED OFF 0.3 sec.

LED OFF

3 sec.

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 8

VIEWING THE SELF CHECK DIAGNOSTIC LIST

For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be conﬁ rmed, it is possible to bring up past occurrences of a failure for conﬁ rmation on the Self Check diagnostic screen:

1. TV must be in standby mode. (Power off).

2. Press the following buttons on the Remote Commander within a second of each other:

SELF DIAGNOSIS FUNCTIONS

DISPLAY

Channel 5 Volume -

* NOTE: This differs from accessing Service Adjustments Mode (Volume +)

SELF CHECK

000 RGB_SEN 002 MAIN_POWE

003 DC_ALERT1 003 AUD_PROT 003 DTT_WDT 004 BALANCER 005 HFR_ERR 005 TCON_ERR 005 P_ID_ERR

006 BACKLITE 007 TEMP_ERR 007 FAN_ERR 010 RESERVED 011 RESERVED

12345-00333-0678912345-00333-06789--

-------------- -------------- -------------- 00 0501210811 0412311234 0311111825 00

-------------- -------------- -------------- 00

POWER

.

Error count (00-99)

Error history (Last failure time beforehand)

Error history (Failure time before last)

Error history (The last failure time)

Item name

STBY LED flash time

Panel operation time by hour (MAX:65535)

Boot count (MAX:65535)

Total operation time by hour (MAX:65535)

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 9

SELF DIAGNOSIS FUNCTIONS

CLEARING THE SELF CHECK DIAGNOSTIC LIST

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen after you have completed the repairs to be sure you have cleared the result display to “0”.

1. Error history and Error count :Press the Channel 8 Channel 0 .

2. Panel operation time :Press the Channel

7

Channel 0 .

EXITING THE SELF CHECK DIAGNOSTIC SCREEN

1. To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 10

SEC 1. DISASSEMBLY/PART NUMBER INFORMATION

1-1. TABLE-TOP STAND ASSEMBLY REMOVAL

A

Remove 4 screws from Table-Top Stand Assemblyy

B

Lift TV set up to detach from Table-Top Stand Assembly

Components not identiﬁ ed by a part number or description are not stocked because they are seldom required for routine service.

NOTE: The components identiﬁ ed by shading and ! mark are critical for safety. Replace only with part number speciﬁ ed.

6

A

B

7

The component parts of an assembly are indicated by the reference numbers in the far right column of the parts list and within the dotted lines of the diagram.

NOTE: The components identiﬁ ed by a red outline and a mark contain conﬁ dential information. Speciﬁ c instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.

4

5

3

Items marked with an asterisk are not stocked since

*

they are seldom required for routine service. Expect some delay when ordering these components.

1

2

C

Gently place the TV set face down onto a soft cloth

C

Soft Cloth

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]

1 X-2514-986-1 BASE (M3B) ASSEMBLY (KDL-32EX305/32EX306/32EX405 ONLY) 1 X-2514-987-1 BASE (ML3B) ASSEMBLY (KDL-40EX405/40EX406 ONLY) 1 X-2514-988-1 BASE (L3B) ASSEMBLY (KDL-46EX405 ONLY)

2 4-158-391-01 COVER, STAND (ML3B) (KDL-40EX405/40EX406 ONLY) 3 4-158-374-01 BASE, STAND (ML3B) (KDL-40EX405/40EX406 ONLY) 4 4-174-813-01 COVER, NECK (M3B) (KDL-32EX305/32EX306/32EX405 ONLY) 4 4-158-401-01 COVER, NECK (ML3B) (KDL-40EX405/40EX406/46EX405 ONLY)

5 4-174-808-01 NECK (M3B) (KDL-32EX305/32EX306/32EX405 ONLY) * 5 4-158-355-01 NECK (ML3B) (KDL-40EX405/40EX406/46EX405 ONLY) 6 4-159-298-01 SCREW, +PSW M4X10 (SCREWS TO ATTACH NECK TO BASE ASSEMBLY)

7 2-580-608-01 SCREW, +PSW M5X16 (SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV) For product protection and safety reasons, Sony strongly recommends that you use the screws provided with the TV

CAUTION: These screws cannot be used to secure the TV to

the Wall Mount Brackets

2-580-608-01 SCREW, +PSW M5X16

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 11

DISASSEMBLY/PART NUMBER INFORMATION

1-2. REAR COVER AND VESA BRACKET REMOVAL

A

Remove screws from Rear Cover

10 from KDL-32EX305/32EX306/32EX405 ONLY

8 from KDL-40EX405/40EX406 ONLY

11 from KDL-46EX405 ONLY

B

Remove 2 screws from Rear Cover Top-Center

C

Remove 2 screws from Rear Cover Bottom-Center

(KDL-40EX405/40EX406/46EX405 ONLY)

D

Remove 1 screw from Terminal position

E

Remove 1 screw from Side Jack position

F

Lift up Rear Cover from bottom to remove from Bezel

Assembly

G

Disconnect Power Cord from Power (G2LE/G2HE)

Board and detach from Under Cover (ALL EXCEPT KDL-46EX405)

Disconnect Power Cord from AC Inlet and detach from

Under Cover (KDL-46EX405 ONLY)

H

Remove 1 screw from Under Cover to detach from

Bottom Frame

I

Slide out Vesa Brackets to remove from Rear Cover

NOTE: The components identiﬁ ed by shading and ! mark are critical for safety. Replace only with part number speciﬁ ed.

NOTE: The components identiﬁ ed by a red outline and a mark contain conﬁ dential information. Speciﬁ c instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.

54

53

52

NOTE: The Vesa Brackets are not included with

the Rear Cover and must be reattached to the replacement Rear Cover

A

B

KDL-32EX305, KDL-32EX306 and KDL-32EX405 Only KDL-40EX405, KDL-40EX406 and KDL-46EX405 Only

C

KDL-32EX305, KDL-32EX306 and KDL-32EX405 Only KDL-40EX405, KDL-40EX406 and KDL-46EX405 Only

I

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]

H

G

F

D

E

51 4-172-264-21 REAR COVER (32) (KDL-32EX305/32EX306/32EX405 ONLY) 51 4-167-455-11 REAR COVER (40) (KDL-40EX405/40EX406 ONLY) 51 4-166-856-21 REAR COVER (46) (KDL-46EX405 ONLY) 52 3-297-324-02 COVER, ECS

53 4-166-138-01 COVER, UNDER (32) (KDL-32EX305/32EX306/32EX405 ONLY) 53 4-166-136-01 COVER, UNDER (37) (KDL-40EX405/40EX406 ONLY) 53 4-166-136-11 COVER, UNDER (37) (KDL-46EX405 ONLY)

51

54 4-167-326-01 BRACKET, VESA (S) (ALL EXCEPT KDL-46EX405) 54 4-168-272-01 BRACKET, VESA (S) (KDL-46EX405 ONLY)

2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3 2-580-595-01 SCREW, +PSW M3X12

(KDL-32EX305/32EX306/32EX405 ONLY)

7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3

4-159-298-01 SCREW, +PSW M4X10

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 12

DISASSEMBLY/PART NUMBER INFORMATION

1-3. AC INLET, SPEAKER BRACKETS AND LOUDSPEAKERS REMOVAL

A

Remove 1 screw from AC Bracket to detach from Bottom Frame (KDL-46EX405 ONLY)

B

Remove 1 screw from AC Inlet to detach from AC Bracket (KDL-46EX405 ONLY)

C

Remove 1 screw from Speaker Bracket Left to detach from Bezel Assembly

(ALL EXCEPT KDL-46EX405)

Slide-out Speaker Bracket Left to detach from Bezel Assembly (KDL-46EX405 ONLY)

D

Remove 2 screws from Loudspeaker to remove from Speaker Bracket Left

E

Remove 1 screw from Speaker Bracket Right to detach from Bezel Assembly

(ALL EXCEPT KDL-46EX405)

Slide-out Speaker Bracket Right to detach from Bezel Assembly (KDL-46EX405 ONLY)

F

Remove 2 screws from Loudspeaker to remove from Speaker Bracket Right

KDL-32EX305, KDL-32EX306, KDL-32EX405, KDL-40EX405 and KDL-40EX406 Only KDL-46EX405 Only

NOTE: The components identiﬁ ed by shading and ! mark are critical for safety. Replace only with part number speciﬁ ed.

101

104

AC Inlet Bracket

NOTE: The components identiﬁ ed by a red outline and a mark contain conﬁ dential information. Speciﬁ c instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.

103

101

F

E

KDL-32EX305, KDL-32EX306, KDL-32EX405, KDL-40EX405

A

B

C

and KDL-40EX406 Only KDL-46EX405 Only

D

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]

101 1-858-364-22 LOUDSPEAKER (ALL EXCEPT KDL-46EX405) 101 1-858-371-11 LOUDSPEAKER (4.5X20CM) (KDL-46EX405 ONLY) 102 4-166-133-01 BRACKET, SP (32L) (KDL-32EX305/32EX306/32EX405 ONLY) 102 4-166-131-01 BRACKET, SP (40L) (KDL-40EX405/40EX406 ONLY) 102 X-2547-454-1 SP BRACKET (46L) ASSEMBLY (KDL-46EX405 ONLY)

102

! 103 1-842-104-31 AC INLET (KDL-46EX405 ONLY) 104 4-166-134-01 BRACKET, SP (32R) (KDL-32EX305/32EX306/32EX405 ONLY) 104 4-166-132-01 BRACKET, SP (40R) (KDL-40EX405/40EX406 ONLY) 104 X-2547-455-1 SP BRACKET (46R) ASSEMBLY (KDL-46EX405 ONLY)

2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3

7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3

2-580-629-01 SCREW, +BVST 3X8

(KDL-46EX405 ONLY)

4-167-964-01 SCREW, +PWTP2 4X16

(KDL-46EX405 ONLY)

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 13

DISASSEMBLY/PART NUMBER INFORMATION

1-4. G2LE/G2HE/GD2 (POWER) BOARD, BAL BOARD, LCD PANEL, AND HLR BOARD REMOVAL

A

Slide Side Jack Bracket to right-side of BAL Board to detach from position

B

Remove 4 screws from BAL Board

C

Disconnect 5 connectors from BAL Board

D

Remove 1 PWB Holder to detach BAL Board from LCD Panel

E

Remove 2 screws from Bottom Frame to detach from Bezel Assembly

(KDL-40EX405/40EX406/46EX405 ONLY)

F

Remove 2 screws from Bottom Frame to detach from LCD Panel

G

Remove 4 screws from G2LE/G2HE/GD2 (Power) Board

H

Disconnect 4 connectors from G2LE/G2HE (Power) Board

Disconnect 6 connectors from GD2 (Power) Board

I

Lift up Switch Unit and disconnect 1 connector to remove from Bezel

J

Press down on Panel Support

and slide-out to remove from Bezel Assembly

K

Carefully Lift up Panel to

remove from Bezel Assembly

L

Disconnect 1 connector from

HLR Board and release clips, then lift up to detach from position

NOTE: The Mini Card Spacers

and PWB Holder are not included with the Boards and must be replaced when replacing the Boards.

I

Mini Card

Spacer

H

G

J

K

L

F

E

C

D

B

A

NOTE: The components identiﬁ ed by shading and ! mark are critical for safety. Replace only with part number speciﬁ ed.

158

157

156

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]

151 NA SUPPORT, PANEL FOR ALL SUPPORT PANEL PART NUMBER INFORMATION REFER TO THE LCD PANELS SERVICE MANUAL 152 X-2547-553-1 BEZEL ASSEMBLY (CY32 LS) (KDL-32EX305 ONLY) 152 X-2547-647-1 BEZEL ASSEMBLY (CY32D GM) (KDL-32EX306 ONLY) 152 X-2547-547-1 BEZEL ASSEMBLY (CY32 DS) (KDL-32EX405 ONLY) 152 X-2547-548-1 BEZEL ASSEMBLY (CY40 DS) (KDL-40EX405 ONLY) 152 X-2547-648-1 BEZEL ASSEMBLY (CY40D GM) (KDL-40EX406 ONLY) 152 X-2547-555-2 BEZEL ASSEMBLY (CY46 DS) (KDL-46EX405 ONLY) 153 A-1753-637-A HLR BOARD, MOUNTED

154 NA LCD PANEL FOR ALL LCD PANEL PART NUMBER INFORMATION REFER TO THE LCD PANELS SERVICE MANUAL 155 4-175-711-01 BRACKET, SIDE JACK

NOTE: The components identiﬁ ed by a red outline and a mark contain conﬁ dential information. Speciﬁ c instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.

151

152

153

154

155

156 A-1761-435-A BAL BOARD, COMPLETE

(KDL-32EX305/32EX306 ONLY)

156 A-1761-434-A BAL BOARD, COMPLETE (KDL-32EX405/40EX405/-40EX406/46EX405 ONLY) NOTE: For BAL Board replacement, please refer to section 2-2. Adjustments After Replacing the BAL Board or LCD Panel NOTE: Final software is not installed on this BAL Board. Install the update after replacing this board using the instructions provided with the software. 157 1-474-200-11 G2LE (POWER) BOARD, COMPLETE (KDL-32EX305/32EX306/32EX405 ONLY) 157 1-474-202-21 G2HE (POWER) BOARD, COMPLETE (KDL-40EX405/40EX406 ONLY) 157 1-474-205-11 GD2 (POWER) BOARD, COMPLETE (KDL-46EX405 ONLY) 158 1-487-725-11 SWITCH UNIT

2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3

2-580-592-01 SCREW, +PSW M3X8

4-159-298-01 SCREW, +PSW M4X10

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 14

DISASSEMBLY/PART NUMBER INFORMATION

1-5. CLEANING THE LCD PANEL

CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.

Clean the cabinet of the TV with a dry soft cloth.

ipe the LCD screen gently with a soft cloth.

W

Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.

If using a chemically pretreated cloth, please follow the instruction provided on the package.

Never use strong solvents such as a thinner, alcohol or benzine for cleaning.

Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.

1-6. SCREW LEGEND

KDL-32EX305, KDL-32EX306 and KDL-32EX405

P/N DISCRIPTION REMARKS TOTAL

2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3 RC(10), SPKR BRKT-L(1), SPKR BRKT-R(1) 12

Ṳ

2-580-595-01 SCREW, +PSW M3X12 RC TOP-CENTER(2) 2

ṳ

7-685-648-79 SCREW, +BVTP 3X12 TYPE2 IT-3 RC to SIDE JACK(1), RC to TRMNL AREA(1), SPKR-L(2), SPKR-R(2) 6

Ṷ

2-580-608-01 SCREW, +PSW M5X16 TABLE-TOP STAND(4) 4

ṷ

2-580-592-01 SCREW, +PSW M3X8 G2LE(4), BAL(4) 8

Ṽ

4-159-298-01 SCREW, +PSW M4X10 UNDER COVER(1), BTM FRM(2), NECK to BASE(3) 6

Ź

2-580-629-01 SCREW, +BVST 3X8 NOT IN THIS MODEL 0

Ṿ

4-167-964-01 SCREW, +PWTP2 4X16 NOT IN THIS MODEL 0

ṿ

NOTE: The components identiﬁ ed by shading and ! mark are critical for safety. Replace only with part number speciﬁ ed.

NOTE: The components identiﬁ ed by a red outline and a mark contain conﬁ dential information. Speciﬁ c instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.

KDL-40EX405 and KDL-40EX406

P/N DISCRIPTION REMARKS TOTAL

2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3 RC(8), SPKR BRKT-L(1), SPKR BRKT-R(1), BTM FRM to BEZ ASSY(2) 12

Ṳ

2-580-595-01 SCREW, +PSW M3X12 NOT IN THIS MODEL 0

ṳ

7-685-648-79 SCREW, +BVTP 3X12 TYPE2 IT-3 RC to SIDE JACK(1), RC to TRMNL AREA(1), SPKR-L(2), SPKR-R(2) 6

Ṷ

2-580-608-01 SCREW, +PSW M5X16 TABLE-TOP STAND(4) 4

ṷ

2-580-592-01 SCREW, +PSW M3X8 G2HE(4), BAL(4) 8

Ṽ

4-159-298-01 SCREW, +PSW M4X10 RC TOP-CENTER(2), RC BTM-CENTER(2), UNDER COVER(1), BTM FRM(2), NECK to BASE(3) 10

Ź

2-580-629-01 SCREW, +BVST 3X8 NOT IN THIS MODEL 0

Ṿ

4-167-964-01 SCREW, +PWTP2 4X16 NOT IN THIS MODEL 0

ṿ

KDL-46EX405

P/N DESCRIPTION REMARKS TOTAL

2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3 RC(11), BTM FRM to BEZ ASSY(2) 13

Ṳ

2-580-595-01 SCREW, +PSW M3X12 NOT IN THIS MODEL 0

ṳ

7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3 RC to SIDE JACK(1), RC to TRMNL AREA(1) 2

Ṷ

2-580-608-01 SCREW, +PSW M5X16 TABLE-TOP STAND(4) 4

ṷ

2-580-592-01 SCREW, +PSW M3X8 GD2(4), BAL(4) 8

Ṽ

4-159-298-01 SCREW, +PSW M4X10 RC TOP-CENTER(2), RC BTM-CENTER(2), UNDER COVER(1), BTM FRM(2), NECK to BASE(3) 10

Ź

2-580-629-01 SCREW, +BVST 3X8 AC BRKT to BTM FRAME(1), AC INLET to AC BRKT(1) 2

Ṿ

4-167-964-01 SCREW, +PWTP2 4X16 SPKR-L to SPKR ASSY-L(2), SPKR-R to SPKR ASSY-R(2) 4

ṿ

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 15

DISASSEMBLY/PART NUMBER INFORMATION

1-7. CONNECTORS

1-7-1. ALL EXCEPT KDL-46EX405 1-7-2. KDL-46EX405 ONLY

INV

SWITCH UNIT

204

CN6402

CN6401

G2LE/G2HE

CN2601 (KDL-32EX305/32EX306 ONLY) CN2600 (KDL-32EX405/40EX405/40EX406 ONLY)

TCON

203

CNxxxx

202

CN4300

CN3800

CN2561

CN2602

BAL

201

NOTE: The components identiﬁ ed by shading and ! mark are critical for safety. Replace only with part number speciﬁ ed.

254

CN6705CN6704

205

INV

CN6702

CN6150

GD2

SWITCH UNIT

252

NOTE: The components identiﬁ ed by a red outline and a mark contain conﬁ dential information. Speciﬁ c instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.

TCON

253

CN2600

CN4300

CN3800

CN2561

CN2602

BAL

251

SP SP

HLR

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]

201 1-910-101-28 HARNESS ASSEMBLY (KDL-32EX305/32EX306/32EX405 ONLY) 201 1-910-101-30 HARNESS ASSEMBLY (KDL-40EX405/40EX406 ONLY) 202 1-910-060-07 CONNECTOR ASSEMBLY 15P (KDL-32EX305/32EX306/32EX405 ONLY) 202 1-910-060-15 CONNECTOR ASSEMBLY 15P (KDL-40EX405/40EX406 ONLY)

203 1-837-515-12 (LVDS) FLEXIBLE FLAT CABLE 30P (KDL-32EX305/KDL-32EX306 ONLY) 203 1-837-516-11 (LVDS) FLEXIBLE FLAT CABLE (KDL-32EX405 ONLY) * 203 1-837-520-11 (LVDS) FLEXIBLE FLAT CABLE (KDL-40EX405/40EX406 ONLY) * 204 1-910-060-08 CONNECTOR ASSEMBLY 14P (KDL-32EX305/32EX306/32EX405 ONLY)

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]

251 1-910-101-31 HARNESS ASSY 252 1-910-060-19 CONNECTOR ASSY 15P

253 1-837-522-11 (LVDS) FLEXIBLE FLAT CABLE 254 1-837-317-21 CONNECTOR ASSY 255 1-910-060-20 CONNECTOR ASSY 5P

SPSP

HLR

* 204 1-910-060-16 CONNECTOR ASSEMBLY 14P (KDL-40EX405/40EX406 ONLY)

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 16

DISASSEMBLY/PART NUMBER INFORMATION

1-8. ACCESSORIES & PACKING

! 1-837-479-11 AC POWER-SUPPLY CORD (ALL EXCEPT KDL-46EX405) ! 1-837-765-11 POWER-SUPPLY CORD SET (KDL-46EX405 ONLY)

3-299-071-03 FLYER, SAFETY 4-180-188-31 MANUAL, INSTRUCTION * 4-176-351-11 SUPPLEMENT(STAND INSTALLATION)

1-9. MISCELLANEOUS

7-632-452-24 TAPE (NO.303) 18MMX35M YEL X-2348-140-3 SUPPORT BELT KIT

1-10. REMOTE COMMANDER

1-487-702-11 REMOTE COMMANDER (RM-YD047)

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 17

SEC 2. SERVICE ADJUSTMENTS

2-1. ACCESSING SERVICE ADJUSTMENT MODE

1. TV must be in standby mode. (Power off).

2. Press the following buttons on the Remote Commander within a second of each other:

DISPLAY

.

Channel 5 Volume +

POWER

DISPLAY

Onscreen cursor and select button

POWER

.

DIGITAL S ERVICE

001 OP 000 VERS ---

<MAIN> <SUB> DM1.301J00AA SM1.010W00AA M2.105C SB1.000W00AA DD1.016J00AA SD1.010W00AA (DM1.3 01J00AA) RF01.05 WP00.521J00AA ID1C117081 ID1C117081 LTY320AB01 PID04020000 WF:2.0.0.99 <BEM> WF:0B BM1.012W00LU Camera FW BB1.000W00LU Camera FW BD1.011J46LUX

---.---------

SAMPLE SERVICE MENU

5

VOLUME+

RM-YD047

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 18

SERVICE ADJUSTMENTS

2-1-1. VIEWING THE SERVICE MENUS

Use the Remote Commander to view the Digital, Chassis and Sub Service Menus and their options.

3. To display the Service Menu that contains the Category you want to adjust, press Commander.

DIGITAL S ERVICE

001 OP 000 VERS ---

<MAIN> <SUB> DM1.301J00AA SM1.010W00AA M2.105C SB1.000W00AA DD1.016J00AA SD1.010W00AA (DM1.3 01J00AA) RF01.05 WP00.521J00AA ID1C117081 ID1C117081 LTY320AB01 PID04020000 WF:2.0.0.99 <BEM> WF:0B BM1.012W00LU Camera FW BB1.000W00LU Camera FW BD1.011J46LUX

JUMP

or

OPTIONS

---.---------

on the Remote

Within each Service Menu are Categories and data information.

Item name

Category name

Data

Item number

Category number

CHASSIS SERVICE 000 CXD2813R 000 H_DET_NOSIG_CNT 1

Sample Chassis Service Menu

Sample Digital Service Menu

JUMP

press

OPTIONS

or

CHASSIS 000 CXD2813R 000 H_DET_NOSIG_CNT 1

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 19

SERVICE ADJUSTMENTS

2-1-2. USING THE REMOTE COMMANDER TO VIEW OR

CHANGE SERVICE DATA

Use the buttons on the Remote Commander to access the Service Menu items and adjust the Data Values.

DISPLAY

4. To change the Category, press 2 to move to the Next Category or press 5 to go back to the Previous Category.

Note: Pressing 2 or 5 only changes the Categories within

the Service Menu displayed.

5. To change the adjustment item, press 1 to move to the Next Item or

4

6. To change the Data Value, press 3 to increase the Data Value or

6

7. P r e ss

8. To exit service mode, press

Channel 5 Volume +

to go back to the Previous Item.

to decrease the Data Value.

MUTING

then press 0 to Write the changes.

HOME

or turn the TV power off.

POWER

2-2. ADJUSTMENTS AFTER REPLACING THE BAL BOARD

OR LCD PANEL

The following procedures must be completed after replacing the BAL Board or the LCD panel.

 Update the TV to the latest software version  Select the Model  Select the Destination  Select the TV Color  Verify model and panel information are correct  Reconnect all cables

2-2-1. UPDATING THE SOFTWARE

After replacing the BAL Board or the LCD Panel, you must update the software to the latest version.

Before you begin

 Disconnect all cables (RF, External input, Ethernet, etc.) from

the TV

Instructions for updating the software are included with the software package. After completing the software update, proceed to “Selecting the Model”.

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 20

2-2-2. SELECTING THE MODEL

䎧䏄䏗䏄䎃䎹䏄䏏䏘䏈䎦䏒䏇䏈䎃䎱䏄䏐䏈

After replacing the BAL Board or LCD Panel, go into Service Mode to set the Model data value.

1. TV must be in standby mode. (Power off).

2. Access Service Mode.

Press the following buttons on the Remote Commander

within a second of each other:

SERVICE ADJUSTMENTS

DIGITAL SERVICE 002 MODEL 000 SEG 01: 2a-3

DISPLAY

Channel 5 Volume +

POWER

3. Display the DIGITAL Service Menu.

NOTE: There are 3 Service Menus for this model, DIGITAL,

CHASSIS, and SUB. If the DIGITAL Service Menu is not displayed, press

JUMP

or

OPTIONS

on the Remote

Commander.

DIGITAL S ERVICE

001 OP 000 VERS ---

<MAIN> <SUB> DM1.301J00AA SM1.010W00AA M2.105C SB1.000W00AA DD1.016J00AA SD1.010 W00AA (DM1.3 01J00AA) RF01.05 WP00.521J00AA ID1C117081 ID1C117081 LTY320AB01 PID04020000 WF:2.0.0.99 <BEM> WF:0B BM1.012W00LU Camera FW BB1.000W00LU Camera FW BD1.011J46LUX

---.---------

4. Press 2 to move to the 002 MODEL (Next) category.

5. Using the table, press 3 to increase the data value or

6

to decrease the data value, to match the model of the TV.

Chassis Model Name

䎧

AZ1-L KDL-32EX305 14 3a-2 AZ1-L KDL-32EX306 14 3a-2 AZ1-L KDL-32EX405 14 3a-2 AZ1-L KDL-40EX405 14 3a-2 AZ1-L KDL-40EX406 14 3a-2 AZ1-L KDL-46EX405 14 3a-2

DIGITAL SERVICE 002 MODEL 000 SEG 14: 3a-2

Code Name

Data Value

6. Proceed to “Selecting the Destination”.

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 21

2-2-3. SETTING THE DESTINATION

After replacing the BAL Board or the LCD Panel, the destination location must be set.

CAUTION: Selecting the incorrect destination may requiring replacing the

Board.

BAL

SERVICE ADJUSTMENTS

DIGITAL 002 MODEL 001 DEST

SERVICE

20: AR (BR grp)

Destination

Data Value

DIGITAL SERVICE 002 MODEL 000 SEG 14: 3a-2

7. P r e ss 1 to move to “001 DEST” sub Category.

DIGITAL SERVICE 002 MODEL 001 DEST 03: UC (UC grp)

8. Using the table, press 3 to increase the data value or

6

to decrease the data value, to select the destination of the

TV.

GROUP

BR grp

DESTINATION

CODE

BR 13 BRAZIL

DATA

VALUE

DESTINATION

AR 20 ARGENTINA

CAUTION: Verify the DESTINATION is set correctly before

proceeding to the next step. If another destination Data Value is selected, it may possibly corrupt the software which would require a BAL Board replacement.

9. Proceed to “Selecting the TV Color”.

2-2-4. SELECTING THE TV COLOR

Use the following instructions to set the color of the TV.

10. Press displays.

11. Press 2 to until the “003 GAISO” Category displays.

JUMP

SUB SERVICE 000 TESTPT 000 SG_PTN_SEL 0

or

OPTIONS

until the SUB Service Menu

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 22

SERVICE ADJUSTMENTS

V

SUB SERVICE 003 GAISO 000 VARIATION 0

12. Using the table, press 3 to increase the data value or

6

to decrease the data value, to select the color of the TV.

COLOR VARIATIONSMODEL

Front

Material

smoke 0

clear 1

none 2

Color GAISO

Glossy Gun metallic

(Back print)

RED/BLUE

Glossy Brown

(Back print) Glossy Silver (Back print) Matt Gun metallic (Front paint) Matt Silver (Front paint) Glossy Silver (Back print) Glossy Pink (Back print)

KDL-32EX305 KDL-32EX306 KDL-32EX405 KDL-40EX405 KDL-40EX406 KDL-46EX405

Code

Name

3a-2

Bezel

black

white clear

DATA

ALUE

3

SUB SERVICE 003 GAISO 000 VARIATION 1

Data Value

13. After verifying the correct TV color data value displays, press 0 to save (Write) the changes.

14. Exit Service Mode by pressing

HOME

or

turn the TV power off.

15. Proceed to “Verifying the Model and Panel Information”.

2-2-5. VERIFYING THE MODEL AND PANEL INFORMATION

After saving the changes to the service data, verify the information.

1. TV must be in standby mode. (Power off).

2. Access Service Mode.

Press the following buttons on the Remote Commander

within a second of each other:

DISPLAY

Channel 5 Volume +

3. Display the DIGITAL Service Menu.

NOTE: There are 3 Service Menus for this model, DIGITAL,

CHASSIS, and SUB. If the DIGITAL Service Menu is not displayed, press

JUMP

or

OPTIONS

on the Remote

Commander.

POWER

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 23

SERVICE ADJUSTMENTS

T

DIGITAL SERVICE

001 OP 000 VERS ---

<MAIN> <SUB> DM1.301J00AA SM1.010W00AA M2.105C SB1.000W00AA DD1.016J00AA SD1.010W00AA (DM1.3 01J00AA) RF01.05 WP00.521J00AA ID1C117081

Model ID

Product ID

ID25973693 PID50720000 WF:2.0.0.99 <BEM> WF:0B BM1.012W00LU Camera FW BB1.000W00LU Camera FW BD1.011J46LUX

LTY(Z)320AP04

---.---------

4. Using the table, verify the Model ID and the Product ID match the information in the Service Menu.

Panel Code

Model Name Model ID Product ID Panel ID

KDL-32EX305 25973693 50720000 LTY(Z)320AP04 3a-2 KDL-32EX305 25973694 50720000 KDL-32EX305 25973693 50720000 LTY(Z)320AP04 3a-2 KDL-32EX305 25973694 50720000 KDL-32EX306 25973693 50720000 LTY(Z)320AP04 3a-2 KDL-32EX306 25973694 50720000 KDL-32EX306 25973693 50720000 LTY(Z)320AP04 3a-2 KDL-32EX306 25973694 50720000 KDL-32EX405 25973689 50720000 LTY(Z)320HM01 3a-2 KDL-32EX405 25973695 50720000 KDL-32EX405 25973689 50720000 LTY(Z)320HM01 3a-2 KDL-32EX405 25973695 50720000 KDL-40EX405 25973697 50720000 LTY(Z)400HM01 3a-2 KDL-40EX405 25973698 50720000 KDL-40EX405 25973697 50720000 LTY(Z)400HM01 3a-2 KDL-40EX405 25973698 50720000 KDL-40EX406 25973697 50720000 LTY(Z)400HM01 3a-2 KDL-40EX406 25973698 50720000 KDL-40EX406 25973697 50720000 LTY(Z)400HM01 3a-2 KDL-40EX406 25973698 50720000 KDL-46EX405 25973685 50720000 LTY(Z)460HM01 3a-2 KDL-46EX405 25973685 50720000 LTY(Z)460HM01 3a-2

315XW04 V0 3a-2

315HW04 V0 3a-2

400HW03 V0 3a-2

Code

Name

5. Exit Service Mode by pressing

HOME

or turn the TV power

off.

6. Proceed to “Reconnecting All Cables”.

2-2-6. RECONNECTING ALL CABLES

After completing the changes to service mode, reconnect all the cables (RF, External input, Ethernet, etc.) to the TV then verify the TV set picture. If necessary, proceed to “White Balance Adjustments”.

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 24

2-3. WHITE BALANCE ADJUSTMENTS

SERVICE ADJUSTMENTS

White Balance adjustment data is located on the Digital Service Menu.

1. TV must be in Standby Mode. (POWER off).

2. Press the following buttons on the Remote Commander within a second of each other:

DISPLAY

NOTE: There are 3 Service Menus for this model, DIGITAL,

CHASSIS, and SUB. If the DIGITAL Service Menu is not displayed, press Commander.

3. Press 2 to until the “006 WB” Category displays.

Channel 5 Volume +

JUMP

or

OPTIONS

on the Remote

POWER

DIGITAL SERVICE

006 WB

000 WHITE_BALANCE ___

4. Press 0 to enter White Balance Adjustment mode.

5. To select the White Balance Adjustment setting that needs to be changed, do the following:

a. To select R_DRV, press 1.

2

b. To select G_DRV, press

c. To select B_DRV, press 3.

d. To select R_BKG, press 4.

e To select G_BKG, press 5.

f. To select B_BKG, press 6.

6. After selecting the White Balance setting, press display the edit screen.

The screen displays a “Please input WB items” message.

.

to

ENT

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 25

DIGITAL SERVICE

WB

*1 R_DRV 128

2 G_DRV 128

3 B_DRV 128

4 R_BKG 128

5 G_BKG 128

6 B_BKG 128

Please input WB items

(0 - 255)

---

7. Using the numbers buttons on the remote, enter the Data Value for the White Balance setting (value must be between 1 and 255).

8. Press

9. To exit White Balance Adjustment, press

to WRITE (save) the changes.

ENT

Gain

0: x 0.5, 128: x 1, 255: x1.5

Offset

128: offset 0

JUMP

or

OPTIONS

SERVICE ADJUSTMENTS

2-4-1. RESETTING THE TV TO FACTORY CONDITION USING

SERVICE MODE

1. TV must be in Standby Mode. (POWER off).

2. Press the following buttons on the Remote Commander within a second of each other:

DISPLAY

3. If necessary, press mode.

4. Press 8.

“SERVICE” changes to green RST.

5. Press

RST executes the command and displays EXE.

6. Press 0 .

EXE-RST displays green, then red indicating the TV is

writing the data.

7. When the process is complete the green SERVICE text displays and the LED display as shown below:

Channel 5 Volume +

MUTING

JUMP

.

or

OPTIONS

to go to DIGITAL

POWER

.

2-4. RESETTING THE TV TO FACTORY CONDITION

TIMER Standby POWERTIMER Standby POWER

Use the following instructions to restore the User Adjustments and Channel Memory settings to the preset factory conditions.

1. While holding down the on the Remote Commander, press the POWER button on the TV Switch Unit of the set.

The set restarts and displays the Initial Setup screen. This

may take several minutes.

8. Cycle AC Power (Unplug and Plug AC Cord from the AC Outlet).

9. The set restarts and displays the Initial Setup screen. This may take several minutes.

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 26

SEC 3. DIAGRAMS

3-1. CIRCUIT BOARDS LOCATION

HLR

BAL

G2LE (KDL-32EX305/32EX306/32EX405 ONLY) G2HE (KDL-40EX405/40EX406 ONLY) GD2 (KDL-46EX405)

SWITCH UNIT

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 27

3-2. BLOCK DIAGRAM

DIAGRAMS

Tuner

AV3 (Side)

Component

PC

HDMI1

HDMI2(side)

HDMI3(Side)

HDMI4

HDMI5

㪦㫅㫃㫐㩷㪽㫆㫉㩷㪙㪛㩷㫄㫆㪻㪼㫃㩷

ETHER

USB

SP OUT

LINE OUT

SPDIF OUT

㩿㪠㫅㫋㪼㫉㫅㪸㫃㪀

TU_CVBS TU_L/R

D_IF

TS

Side_CVBS Side_L/R

COMP_Y/PB/PR

COMP_L/R

PC_RGB

PC_L/R

HDMI1_TM DS HDMI1_I2C

HDMI2_TM DS HDMI2_I2C

HDMI3_TM DS HDMI3_I2C

HDMI4_TM DS HDMI4_I2C

HDMI5_TMDS HDMI5_I2C

DiSEqC

TITAN

[TAS5707

D Amp

TS

Video

SW

[CXA2241]

SCL0/SDA0

MAIN_CVBS

SCL2/SDA2

LVDS VIDEO

DIMMER_C T R L

LVDS

PEH QDL

PEM

QDL TCON

Tcon Board

NLD

TCON

2b-1

2b-2

SW Debug

[MIMAS]

CEC

ARC

]

Audio

SW DAC AMP

[In la y]

HDMI SW / E Q [SPADE]

USB HUB

[NEC]

PHY

[MICREL ]

HDMI_TMDS

HDMI_SCL/SDA

㪬㪪㪙㪉㪅㪇

SPDIF_OUT

MUXOUT_L/R

HP/LINEOUT_L/R

TVOUT_L/R

SCL1/SDA1

EMMA3TL2

PANEL_SCL/SDA

SPI

UART2_TXD/RXD

UART1_TXD/RXD UART0_TXD/RXD

EEP

TV_TXD/RXD

RS232_TXD/RXD

Mimas

[MB91F313]

Temp Sensor

Power

RF_TXD/RXD

DEVICE_SCL/SDA

DEBUG I/F

HOTEL CN

MS

PEL2

㪦㪩

SPEL TCON

SONY Logo

Presence Sensor

RGB Sensor

Blind Touch Key

3a-0/3a-1

H Board

WiFi

OneNAND

1Gb

DDR2

1Gb x2

JTAG

Camera

BD

Analog Video Analog Audio

I2C

BAL Board

Digital Video Digital AudioUART

Eco Switch

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 28

is a trademark of Sony Electronics

English

9-888-294-01

Sony Corporation

Sony Technology Center

Technical Services

Service Promotion Department

2010BJ74WEB-1

Printed in USA

KDL-32EX305/32EX306/32EX405/40EX405/40EX406/46EX405 29

Sony KDL-46EX405, KDL-32EX405, KDL-32EX306, KDL-32EX305, KDL-40EX405 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

MODEL LIST

TABLE OF CONTENTS

SPECIFICATIONS

WARNINGS AND CAUTIONS

SAFETY-RELATED WARNING

SAFETY CHECK-OUT

SELF DIAGNOSIS FUNCTIONS

SEC 1. DISASSEMBLY/PART NUMBER INFORMATION

1-1. TABLE-TOP STAND ASSEMBLY REMOVAL

1-2. REAR COVER AND VESA BRACKET REMOVAL

1-3. AC INLET, SPEAKER BRACKETS AND LOUDSPEAKERS REMOVAL

1-4. G2LE/G2HE/GD2 (POWER) BOARD, BAL BOARD, LCD PANEL, AND HLR BOARD REMOVAL

1-5. CLEANING THE LCD PANEL

1-6. SCREW LEGEND

1-7. CONNECTORS

1-7-1. ALL EXCEPT KDL-46EX405 1-7-2. KDL-46EX405 ONLY

1-8. ACCESSORIES & PACKING

1-9. MISCELLANEOUS

1-10. REMOTE COMMANDER

SEC 2. SERVICE ADJUSTMENTS

2-1. ACCESSING SERVICE ADJUSTMENT MODE

2-1-1. VIEWING THE SERVICE MENUS

2-2-1. UPDATING THE SOFTWARE

2-2-2. SELECTING THE MODEL

2-2-3. SETTING THE DESTINATION

2-2-4. SELECTING THE TV COLOR

2-2-5. VERIFYING THE MODEL AND PANEL INFORMATION

2-2-6. RECONNECTING ALL CABLES

SEC 3. DIAGRAMS

3-1. CIRCUIT BOARDS LOCATION

3-2. BLOCK DIAGRAM