Sony KDL40Z4500 Schematic

SERVICE MANUAL

EG1L

CHASSIS

MODEL

KDL-40Z4500 KDL-46Z4500 KDL-52Z4500

COMMANDER

RM-SD001

DEST.

Chinese

MODEL COMMANDER DEST.

RM-SD001 KDL-40Z4500/46Z4500/52Z4500

LCD Digital Colour TV

D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9

SPECIFICATIONS

Model name KDL-46Z4500 KDL-40Z4500KDL-52Z4500 System

Panel system

TV system

Colour system

Channel coverage

Sound output

Input/Output jacks

Antenna/Cable 75 ohm external terminal for VHF/UHF

(S VIDEO) 1

(VIDEO) 1, 2, 3 Video input

(HD/DVD IN) 1/ 2

(AUDIO)

1, 2, 3

(HDMI IN) 1, 2, 3

(VIDEO)

(AUDIO OUT)

(PC IN) (RGB)

(Headphones)

DMPORT

(DIGITAL

AUDIO OUT (OPTICAL))

USB USB port

LAN

Power and others

Power Requirements

Viewing Screen Size (diagonal)*

Display Resolution

Power Consumption

Standby Power Consumption**

with Stand (mm)

without Stand (mm)

with Stand (kg)

Dimensions*

× h ×

Mass*

without Stand (kg)

Dimensions and mass are approximate values.

Specified standby power is reached after the TV finishes necessary internal processes.

LCD (Liquid Crystal Display) Panel

Analogue: D/K, I, B/G, M Digital: GB20600-2006

Analogue: PAL, PAL60, SECAM, NTSC3.58, NTSC4.43 Digital: MPEG-2 MP@HL, MP@ML

Analogue:

D/K: VHF: C1 to C12, R1 to R12/ UHF: C13 to C57, R21 to R60/ CATV: S01 to S03, S1 to S41, Z1 to Z39 I: UHF: B21 to B69/ CATV: S01 to S03, S1 to S41 B/G: VHF: E2 to E12/ UHF: E21 to E69/ CATV: S01 to S03, S1 to S41 M: VHF: A2 to A13/ UHF: A14 to A79/ CATV: A-8 to A-2, A to W+4, W+6 to W+84

Digital: GB20600-2006

8.5 W + 8.5 W, 11 W (Woofer) (as distortion of 7%)

S video input (4-pin mini DIN)

Supported formats: 1080p (50/60 Hz), 1080i (50/60 Hz), 720p (50/60 Hz), 576p, 576i, 480p, 480i Y: 1 Vp-p, 75 ohms, 0.3V sync negative/P P

R/CR

: 0.7 Vp-p, 75 ohms

Audio input: 500 mVrms, 47 kilohms

Video: 1080/24p, 1080p (50/60 Hz), 1080i (50/60 Hz), 720p (50/60 Hz), 576p, 576i, 480p, 480i Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20 and 24 bits

Analogue audio input (minijack): 500 mVrms, 47 kilohms (HDMI IN 3 only)

Video output

Audio output

PC Input (D-sub 15-pin) G: 0.7 Vp-p, 75 ohms, non Sync on Green/B: 0.7 Vp-p, 75 ohms/ R: 0.7 Vp-p, 75 ohms/HD: 1-5 Vp-p/VD: 1-5 Vp-p PC audio input (minijack)

Headphones jack

DIGITAL MEDIA PORT

Digital optical jack

10BASE-T/100BASE-TX connector (Depending on the operating environment of the network, connection speed may differ. 10BASE-T/100BASE-TX communication rate and communication quality are not guaranteed for this TV.)

220 V AC, 50 Hz

132 cm (52 inches) 117 cm (46 inches) 102 cm (40 inches)

1,920 pixels (horizontal) × 1,080 lines (vertical)

320 W 283 W 235 W

Less than 0.20 W (20 W when “ (Quick Start)” is set to “ (ON) ”)

1,281 × 882 × 346 1,140 × 790 × 307 1,005 × 705 × 279

1,281 × 839 × 135 1,140 × 749 × 132 1,005 × 666 × 128

43.5 34.0 27.0

36.5 29.5 23.5

B/CB

: 0.7 Vp-p, 75 ohms/

D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9

KDL-40/46/52Z4500 (CH) 2

Model name KDL-46Z4500 KDL-40Z4500KDL-52Z4500

Productusage condition

Environment Temperature 5°C - 35°C

Humidity 20% - 80%

Air Pressure 86 kPa - 106 kPa

Display Spec

Luminance* 350 cd/m2**

Contrast* 150:1 **

Viewing angle (L0/3)* Horizontal 120°,

Vertical 80°

Definition (TV Line)*

analog RF Horizontal 350, Vertical 400 TVL**

SDTV Horizontal 450, Vertical 450 TVL**

Horizontal 110°, Vertical 80°

HDTV Horizontal 720, Vertical 720 TVL**

Color gamut*

32 % **

Smearing time of motion picture* 20 ms **

Audio characteristic* Sound pressure THD in rated input 10%**

Refer to SJ/T11348-2006 <Methods of measurement for digital television flat panel displays>.

These values are required by SJ/T11343-2006 <General specification for digital television LCD displays> in normal

temperature.

Design and specifications are subject to change without notice.

PC input signal reference chart for (PC IN) (RGB)

Resolution Signals Horizontal

VGA 640 × 480 31.5 60 VGA

SVGA 800 × 600 37.9 60 VESA Guidelines

XGA 1024 × 768 48.4 60 VESA Guidelines

WXGA

SXGA 1280 × 1024 64.0 60 VESA

(Pixel)

640 × 480 37.5 75 VESA

720 × 400 31.5 70 VGA-T

800 × 600 46.9 75 VESA

1024 × 768 56.5 70 VESA

1024 × 768 60.0 75 VESA

1280 × 768 47.4 60 VESA

1280 × 768 47.8 60 VESA

1280 × 768 60.3 75

1360 × 768 47.7 60 VESA

× Vertical

(Line)

Horizontal frequency (kHz)

Vertical frequency (Hz)

Standard

D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9

• This TV’s PC input does not support Sync on Green or Composite Sync.

• This TV’s PC input does not support interlaced signals.

• This TV’s PC input supports signals in the above chart with a 60 Hz vertical frequency.

PC input signal reference chart for (HDMI IN) 1, 2, 3

Resolution Signals Horizontal

VGA 640 × 480 31.5 60 VGA

SVGA

XGA

WXGA 1280 × 768 47.4 60 VESA

SXGA 1280 × 1024 64.0 60 VESA

(Pixel)

800 × 600 37.9 60 VESA Guidelines

1024 × 768 48.4 60 VESA Guidelines

1280 × 768 47.8 60 VESA

× Vertical

(Line)

Horizontal frequency (kHz)

Vertical frequency(Hz)

Standard

KDL-40/46/52Z4500 (CH) 3

WARNINGS AND CAUTIONS SAFETY-RELATED COMPONENT

CAUTION

These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

WARNING!!

WARNING

It is essential that all critical parts be replaced only with the part number specified in the electrical parts list to prevent electric shock, fire, or other hazard.

NOTE: Do not modify the original design without obtaining

written permission from the manufacturer or you will void the original parts and labor guarantee.

An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.

! SAFETY-RELATED COMPONENT

WARNING!!

Replace all components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony.

USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.

When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

1) Do not press on the panel or frame edge to avoid the risk of electric shock.

2) Do not scratch or press on the panel with any sharp objects.

3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.

4) Do not expose the LCD panel to direct sunlight.

5) Avoid contact with water. It may cause a short circuit within the module.

6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)

7) Always clean the LCD panel with a soft cloth material.

8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.

9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9

KDL-40/46/52Z4500 (CH) 4

SAFETY CHECK-OUT

)

Col

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

Leakage Test

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instructions.

2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.

If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

Exposed Meta

Parts on Se

ouble Ligh

AC Outlet Box

.15

0.75V

Earth Groun

Ohmmeter

FigureA. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground

d-water Pi

D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9

KDL-40/46/52Z4500 (CH) 5

SELF DIAGNOSIS FUNCTION

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.

DIAGNOSTIC TEST INDICATORS

When an error occurs, the STANDBY LED will flash a set number of times to indicate the possible cause of the problem. If there is more than one error, the LED will identify the first of the problem areas. Result for all of the following diagnostic items are displayed on screen. If the screen displays a “0”, no error has occurred .

Number of times STANDBY LED (Red) flashes

2 times DC_DET Main Supply Voltage (12V) Error.

6 times PANEL_DET Panel detect Error.

7 times TEMPERATURE monitor an Increase of an Inside-temperature.

8 times AUDIO Audio error (SP protect).

9 times HFR High Frame Rate Error.

10 times DEF DEF (Digital Front End module) Error.

12 times I2C VCT I2C Bus Error.

13 times BALANCER Panel Balance Error.

14 times HDMI HDCP cannot be setup correctly.

15 times TUNER If circuit of PLL circuit do not respond to I2C commands.

16 times I2C CH1 I2C CH1Error in MOUTON.

17 times I2C CH0 I2C CH0 Error in MOUTON.

18 times DIGITAL DEMOD No Acknowledge detected.

19 times USB USB over current detected.

20 times CI CI Error

21 times VCT No DPI-I2C

22 times MSP MSP3410G IC does not respond to I2C commands.

Monitoring Items Diagnostic Item Description

D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9

DISPLAY OF STANDBY LIGHT FLASH COUNT

2 sec

STANDBY

LED

STOPPING THE STANDBY FLASH

Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY LED for flashing.

KDL-40/46/52Z4500 (CH) 6

SELF-DIAGNOSTIC SCREEN DISPLAY

For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen:

[To Bring Up Screen Test]

In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:

[ SELF-DIAGNOSTIC SCREEN DISPLAY ]

1/3

BALANCER POWER PANEL NVM NC HDMI DIGITAL TUNER SOUND

0 0 0 2 1 0 0 0 0

Error Count Record Monitoring Items

2/3

DC_ALERT1 DC_ALERT2 RTC DC_ALERT2 DEMOD USB CI AU_PROT DC_ALERT

VCTP Reset

0 0 0 2 1 0 0 0 0

3/3

0 0

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen After you have completed the repairs, clear the result display to “0”.

D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9

Clearing the result display

To clear the result display to “0”, press button on the remote commander sequentially as shown below when the diagnostic screen is being displayed.

Press “8” button , Press “-” button

Press “7” button , Press “-” button

Quitting Self-diagnostic screen

To quit the entire self-diagnostic screen, turn off the power switch on the remote commander or the main unit.

KDL-40/46/52Z4500 (CH) 7

SPECIFICATIONS .................................................... 2

SAFETY CHECK-OUT ............................................. 5

SELF DIAGNOSIS FUNCTION ................................ 6

TABLE OF CONTENTS ........................................... 8

TROUBLESHOOTING ............................................. 9

1. TRIAGE CHART ......................................................... 9

2. FLOW CHART ........................................................... 10

3. No Power (Flow Chart_B) .......................................... 11

4. Self Diagnosis ............................................................. 12

4-1. Self Diagnosis (Flow Chart_C) ............................ 13

4-2. DC_DET (RED 2 times blink) ............................. 14

4-3. Backlight Error (RED 6 times blink) ................... 14

4-4. Temp Error (RED 7 times blink) ......................... 15

4-5. Audio Error (RED 8 times blink) ......................... 15

4-6. HFR Error (RED 9 times blink) ........................... 16

4-7. DEF Error (RED 10 times blink) ......................... 16

4-8. NVM Error (RED 11 times blink) ....................... 16

4-9. I2C Error (RED 12 times blink) ........................... 16

4-10. Balancer Error (RED 13 times blink) .................. 17

4-11. HDMI Error (RED 14 times blink) ...................... 17

4-12. Tuner Error (RED 15 times blink) ....................... 17

4-13. I2C-CH1 Error (RED 16 times blink) .................. 18

4-14. I2C-CH0 Error (RED 17 times blink) .................. 18

4-15. Digital modulator Error (RED 18 times blink) .... 18

4-16. USB Error (RED 19 times blink) ......................... 19

4-17. VCTP Error (RED 21 times blink) ...................... 19

5. Audio Problem (Flow Chart_D) ................................. 20

6. Video Ploblem (Flow Chart_E) .................................. 21

BLOCK DIAGRAM ................................................. 22

SPARE PARTS LIST ............................................. 23

(1) KDL-40Z4500 .............................................................. 23

(2) KDL-46Z4500 .............................................................. 24

(3) KDL-52Z4500 .............................................................. 25

PACKING MATERIALS ......................................... 26

(1) KDL-40Z4500 .............................................................. 26

(2) KDL-46Z4500 .............................................................. 27

(3) KDL-52Z4500 .............................................................. 28

D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9

KDL-40/46/52Z4500 (CH) 8

1. TRIAGE CHART

Reference Symptoms - (dead set)

TROUBLESHOOTING

26781011121314151617181921

Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks Blinks

No Power

BGC COMPL

D5 COMPL (52")

D4 COMPL (52")

G6 COMPL

Panel Module

Flowchart Reference CCCCCCCCCCCCCCC B

Problem Power_ Back I2C I2C I2C D

DET Light

TEMP Audio DFE NVM

Balancer HDMI Tuner

VCT

CH1 CH0 Demod

USB VCTP

Reference Video - distorted or missing

No Video No No Video No

BL OK Video BL OK Tuner No No

OSD OK No BL No OSD Video OK HDMI Audio

BGC COMPL

D5 COMPL (52")

D4 COMPL (52")

G6 COMPL

Panel Module

Flowchart Reference E EEEED

D846660B279CC0D5520DEF8E80C6FD0B0509C3DE5F2E1AA671B63DA146255667FE11BD8887335EC9

Problem

: Doubtful part : just a few possibility

KDL-40/46/52Z4500 (CH) 9

+ 20 hidden pages