Sony KDL-40W590, KDL-40W590b, KDL-40W600B, KDL-48W590, KDL-48W600 Schematic
...
Self Diagnosis
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
REPAIR MANUAL
Supported model
RB2G Chassis
Segment: HM
MODEL COMMANDER DESTINATION
KDL-40W590B RM-YD103 US/CND
KDL-40W600B RM-YD103 US/CND
KDL-48W590B RM-YD103 US/CND
KDL-48W600B RM-YD103 US/CND
Version Date Subject
1.0 02/25/2014 Original Manual Release Date.
2.0 07/01/2014 Updated Adjustments Procedure on Section 3 - Repair Information. Pages 12 -16 replaced.
KDL-48W590B
LCD Digital Color TV
9-883-590-02
TABLE OF CONTENTS
Cautions and Warnings ...................................................................................ii
Section 1 - Specications and Layouts ......................................................... 1
Specications ................................................................................................1
Checking the Accessories...................................................................................... 1
Board Layout .................................................................................................2
KDL-40W590B/48W600B ...................................................................................... 2
KDL-48W590B/48W600B ...................................................................................... 2
Wire Dressing ................................................................................................ 3
KDL-40W590B/40W600B ...................................................................................... 3
KDL-48W590B/48W600B ...................................................................................... 3
Section 2 - Troubleshooting ...........................................................................4
Diagnosing the Error .....................................................................................4
Viewing the Self Check Diagnosis History ............................................................. 4
Triage Chart ...................................................................................................5
Flowcharts and Diagrams .............................................................................. 6
Overall Block Diagram ........................................................................................... 6
Power and Control Block Diagram.........................................................................7
No Power Flowchart ..............................................................................................8
Standby LED Blinking Flowchart ...........................................................................9
Video Distortion Flowchart ...................................................................................10
Section 4 - Exploded View/Part Number Information ................................. 17
Table Top Stand ...........................................................................................17
KDL-40W590B/48W600B ............................................................................ 18
Connectors ..................................................................................................21
Screws ......................................................................................................... 22
Section 5 - Accessories/Part Number Information .....................................23
Accessories and Packaging ........................................................................23
Miscellaneous .............................................................................................. 23
Optional Accessories ................................................................................... 23
Remote Commander ...................................................................................23
Appendix A: Encryption Key Components ...............................................A-1
Section 3 - Repair Information ...................................................................... 11
Repairing the TV .......................................................................................... 11
Removing the Table Top Stand .................................................................... 11
Removing the Lower Cover ......................................................................... 11
Replacing the Main Board / Tuner Board ....................................................12
Removing the Speakers ..............................................................................16
Replacing the Switch Unit ...........................................................................16
KDL-40W590B/40W600B/48W590B/48W600B i
CAUTIONS AND WARNINGS
CAUTION!!
These servicing instructions are for use by qualied service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than
that contained in the operating instructions unless you are qualied to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible
shock hazard, in case of live chassis.
!
SAFETY-RELATED COMPONENT WARNING!!
There are critical components used in LCD color TVs that are important for
safety. These components are identied with shading and
schematic diagrams and the parts list. It is essential that these critical parts
be replaced only with the part number specied in the parts list to prevent
electric shock, re or other hazard.
NOTE: Do not modify the original design without obtaining written permission
from the manufacturer or you will void the original parts and labor warranty.
!
mark on the
ATTENTION!!
ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualié
seulement. Pour prévenir le risque de choc électrique, ne pas faire l’entretien
autre que celui contenu dans le Mode d’emploi à moins que vous soyez
qualié faire ainsi.
ALERTE!!
An d’eviter tout risque d’electrocution provenant d’un chássis sous tension,
un transformateur d’isolement doit etre utilisé lors de tout dépannage.
!
ATTENTION AUX COMPOSANTS
RELATIFS A LA SECURITE!!
Les composants identies par une trame et par une marque
schemas de principe, les vues explosees et les listes de pieces sont d’une
importance critique pour la securite du fonctionnement. Ne les remplacer
que par des composants Sony dont le numero de piece est indique dans le
present manuel ou dans des supplements publies par Sony. Les reglages
de circuit dont l’importance est critique pour la securite du fonctionnement
sont identies dans le present manuel. Suivre ces procedures lors de
chaque remplacement de composants critiques, ou lorsqu’un mauvais
fonctionnement suspecte.
!
sur les
For safety reasons, component level repair of the Power Supply Boards
and/or the Inverter Boards is prohibited.
Pour des raisons de sécurité, Interdire de réparer ou remplacer les
composantes dans les blocs d’alimentation et/ou sur les modules d’inverseur.
ATTENTION!!
KDL-40W590B/40W600B/48W590B/48W600B ii
CAUTIONS AND WARNINGS
To Exposed Metal
Parts on Set
0.15 µF
Earth Ground
AC
Voltmete
r
(0.75V)
Trouble Light
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety
checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes
and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws
and all other exposed metal parts for AC leakage. Check leakage
as described in “Leakage Test”.
The AC leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to chassis,
must not exceed 0.5 mA (500 microamperes). Leakage current can be
measured by any one of three methods.
LEAKAGE TEST
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so
analog meters must have an accurate low voltage scale. Nearly all
battery-operated digital multimeters that have a 2 VAC range are
suitable. (see Figure A)
Figure A. Use an AC voltmeter to check AC leakage.
HOW TO FIND A GOOD EARTH GROUND
The cover-plate retaining screw on most AC outlet boxes is at earth ground.
Verify the AC outlet box retaining screw ground by connecting a 60W to
100W incandescent (not a neon or uorescent lamp) between the hot side of
the receptacle and the retaining screw. Try both slots, if necessary, to locate
the hot side on the line; the lamp should light at normal brilliance if the screw
is at ground potential. (see Figure B)
AC Outlet Box
KDL-40W590B/40W600B/48W590B/48W600B iii
1. A commercial leakage tester.
Follow the manufacturers’ instructions provided with the tester.
2. A battery-operated AC milliammeter.
Figure B. Checking for earth ground.
SECTION 1 - SPECIFICATIONS AND LAYOUTS
SPECIFICATIONS
System
Television system NTSC: American TV standard
Channel coverage
Panel system
Speaker output
Wireless technology
ATSC (8VSB terrestrial): ATSC compliant 8VSB
QAM on cable: ANSI/SCTE 07 2000 (Does not include CableCARD functionality)
Analog terrestrial: 2 - 69 / Digital terrestrial: 2 - 69
Analog Cable: 1 - 135 / Digital Cable: 1 - 135
LCD (Liquid Crystal Display) Panel, LED Backlight
8 W + 8 W
Protocol IEEE802.11a/b/g/n
Input/Output jacks
CABLE/ANTENNA
VIDEO IN 1
COMPONENT IN
VIDEO IN 2
HDMI IN 1/2/3/4
MHL
(Common with HDMI IN 1)
AUDIO OUT/ i Audio output (stereo mini jack)
DIGITAL AUDIO OUT
(OPTICAL)
LAN
USB/DLNA
75-ohm external terminal for RF inputs
Video / Audio input (phono jacks)
YP
BP R (Component Video): 1080p (60 Hz), 1080i (60 Hz), 720p (60 Hz), 480p, 480i
Audio input (phono jacks)
Video input (common phono pin with Y input)
Video: 1080p (30, 60 Hz), 1080/24p, 1080i (60 Hz), 720p (30, 60 Hz), 720/24p, 480p,
480i, PC Formats
Audio: 5.1 channel linear PCM: 32, 44.1 and 48 kHz, 16, 20 and 24 bits, Dolby Digital
ARC (Audio Return Channel) (HDMI IN 2 only)
Video: 1080p (30 Hz), 1080/24p, 1080i (60 Hz), 720p (30, 60 Hz), 720/24p, 480p, 480i
Audio: 5.1 channel linear PCM: 32, 44.1 and 48 kHz, 16, 20 and 24 bits, Dolby Digital
Headphone jac
(supports Subwoofer out)
Digital optical jack
(Two channel linear PCM, Dolby Digital)
10BASE-T/100BASE-TX connector (Connection speed may dier depending on the
network environment. 10BASE-T/100BASE-TX communication rate and
communication quality are not guaranteed for this TV)
Refer to the i-Manual for supported formats
AC adapter input (DC 19.5 V)
k
Others
Optional accessories
Camera and Microphone Unit: CMU-BR200/CMU-BR100
Wireless Subwoofer: SWF-BR100
MHL Cable: DLC-MB10/DLC-MB20/DLC-MC20
Model name KDL-48W600B/48W590B KDL-40W600B/40W590B
Power and others
Power requirement
*
in use
in standby
*
*
with stand
without stand
wall-mount hole
pattern
wall-mount screw
size
with stand
without stand
(mm)
(inches)
(mm)
(inches)
(mm)
(mm)
(kg)/(lb)
(kg)/(lb)
Power
consumption
Screen size
(inches measured diagonally)
Display resolution
Dimensions
Mass
Operating temperature
* Screen size, dimensions and mass are approximate values.
• Optional accessories availability depends on countries/region/TV model/stock.
• Design and specications are subject to change without notice.
• This TV set incorporates MHL 2.
Rating: Input 110-240 V AC, 50/60 Hz (U.S.A./Canada 120 V AC, 60 Hz)
Less than 0.4 W with 120 V AC and less than 0.5 W with 240 V AC
47.6 inches
(48 class)
1,086 × 675 × 181
7
/8 × 26 5/8 × 7 1/
42
1,086 × 646 × 90
7
/8 × 25 1/2 × 3 5/
42
03
19.5 V DC with AC adapter
75 W
1,920 dots (horizontal) × 1,080 lines (vertical)
4
8
M6 (8 -10 mm)
32 ºF – 104 ºF (0 ºC – 40 ºC)
CHECKING THE ACCESSORIES
- Remote Control*
- Size AAA batteries (2)
- AC Power Cord (1)
- AC Adapter (1)
- Fixing Screws for Table-Top
Stand (M5 × 20) (2)
- Wall-mount Adapter accessories
- Operating Instructions and
other documents
* Refer to the model name printed on
the remote control.
40 inches
926 × 584 × 162
1
/2 × 23 × 6 1/
36
926 × 556 × 89
1
/2 × 22 × 3 5/
36
2
8
003 × 003 002 × 0
5.71 / 9.77.22 / 3.01
3.61 / 4.7 9.12 / 9.9
KDL-40W590B/40W600B/48W590B/48W600B 1
BOARD LAYOUT
SECTION 1 - SPECIFICATIONS AND LAYOUTS
KDL-40W590B/48W600B
LD BOARD
TUNER BOARD
(TUS BOARD)
LAN CARD
MAIN BOARD
(BAXL BOARD)
HJM BOARDWIRELESS
SWITCH
UNIT
KDL-48W590B/48W600B
TUNER BOARD
(TUS BOARD)
LD BOARD
WIRELESS
LAN CARD
MAIN BOARD
(BAXL BOARD)
HJM BOARD
SWITCH
UNIT
KDL-40W590B/40W600B/48W590B/48W600B 2
SECTION 1 - SPECIFICATIONS AND LAYOUTS
WIRE DRESSING
KDL-40W590B/40W600B KDL-48W590B/48W600B
KDL-40W590B/40W600B/48W590B/48W600B 3
SECTION 2 - TROUBLESHOOTING
Self Diagnosis
*Format of Error History = YYMMDDhhmmss example 120123132522= Jan 23, 2012 13:25:22 (1:25:22PM)
Supported model
DIAGNOSING THE ERROR
Before servicing the Television:
1. Verify the TV has the symptom the customer indicated.
2. Check to see if the latest Software is installed.
a. If not, install the latest version.
3. Determine the replacement part required.
VIEWING THE SELF CHECK DIAGNOSIS HISTORY
When an error is detected, the Self Check screen records the number of
times the error occurred. This is helpful in conrming past occurrences of
an error and for determining if an error is intermittent when the customer is
not sure what is causing the television to shut down. If the screen displays
a “0”, no error has occurred.
DISPLAY
POWER
to turn on the TV and then turn it off again.
Channel
5
Volume - Power
I/0
1. Press
2. Press the following buttons on the Remote Commander within 1
second of each other:
StandBy LED
Blink Count
Diagnosis
Item
SELF CHECK
000 RESERVED --------------------- ------------------------------------------ 00
000 RESERVED --------------------- ------------------------------------------ 00
002MAIN_POWE --------------------- ------------------------------------------ 00
003 DC_ALERT --------------------- ------------------------------------------ 00
003 AUD_PROT --------------------- --------------------- ---------------------00
003 HDMI_EQ --------------------- --------------------- --------------------- 00
003 TU_DEMOD --------------------- ------------------------------------------ 00
004 VLED --------------------- ------------------------------------------00
004 LD_ERR --------------------- --------------------- ---------------------00
005 HFR_ERR --------------------- --------------------- ---------------------00
005 TCON_ERR120123132522 120123113645--------------------- 02
005 P_ID-ERR --------------------- --------------------- --------------------- 00
006 BACKLITE --------------------- ------------------------------------------00
007 TEMP_ERR --------------------- ------------------------------------------ 00
007 FAN_ERR --------------------- ------------------------------------------ 00
010 EMITTER --------------------- --------------------- ---------------------00
101 VPC_WDT --------------------- ------------------------------------------ 00
102 MEPS_WDT--------------------- ------------------------------------------ 00
103 HOST_WDT --------------------- ------------------------------------------00
104 STBY_WDT --------------------- ------------------------------------------ 00
Date and Time Display*
Error Count
(00-99)
NOTE: This differs from accessing Service Adjustments Mode (Volume +).
KDL-40W590B/40W600B/48W590B/48W600B 4
00345 000333 06789
Panel operation time by hour (MAX:65535)
Panel operation time by hour (MAX:65535)
Boot count (MAX:65535)
Boot count (MAX:65535)
Total operation time by hour (MAX:65535)
Total operation time by hour (MAX:65535)
NOTE: date and time must be set for this to work
SAMPLE SELF CHECK DIAGNOSIS PAGE
SECTION 2 - TROUBLESHOOTING
1. Confirm the symptom from the customer. Red Dot: (Primary) Most likely defective part.
3. Bring the primary component listed for that symptom.
▲
▲ ▲
▲ ▲
▲ ▲ ▲
▲
4. Follow the associated flowcharts in the Training Manual to isolate the board.
*NOTE: REFER TO LCD PANELS SERVICE MANUAL IN REFERENCE LIBRARY DATABASE
FOR CORRECT REPLACEMENT PARTS BASED ON SERIAL NUMBER.
TRIAGE CHART
Use this general Triage Chart to determine what may possibly be causing the error before going out to the customers location.
2. Select that symptom from the chart. Blue Triangle: (Secondary) Possible defective part.
5. Chart Color Code.
Board Reference
MAIN BOARD
TUNER BOARD
LCD PANEL
TCON
LVDS FFC
H BOARD
SPEAKER
LD BOARD
BT BOARD
WIFI
Problem
Symptoms - Shutdown. Power LED blinking
red diagnostics sequences
2X 3X 4X
▲ ▲
5X 6X 7X 8X 9X 10X
▲
▲
▲ ▲ ▲ ▲
▲ ▲ ▲ ▲
▲
POWER
AUDIO/
POWER
LD TCON
BACKLIGHT
TEMP
SOFT-
WARE
EMIT-
TER
No
Power
No White
Power
LED
Steady
lines or
dots
▲
Video
No Video
One of
Inputs
No Video
All Inputs
Remote
No Remote
Network
Wireless
can't
connect
Bluetooth
can't
connect
Audio
No
Audio
▲
▲
▲
Smart
Core
No LED
To access the most recent version of the Triage documents for the models listed in this manual, login into the Sony Authorized Service Portal
at http://www.sony.com/asp.
KDL-40W590B/40W600B/48W590B/48W600B 5
Loading...