5-3. Rear Cover & Power Supply Cords ................... 48
6. ELECTRICAL PARTS LIST .................................. 49
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY
SERVICE W ORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY
CONNECTED TO THE POWER LINE.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ON
- 2 -
SECTION 1 GENERAL
SECTION 1 GENERAL
CAUTION
Lead Free Soldered Boards
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identif ied by the LF logo located
close to the board designation e.g. F1, H1 etc [ see examples ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
example 1
example 2
Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available under
the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
- 3 -
CAUTION
Due to changes in the caution note
for MDF-61 connector, the caution
note has been placed in Appendix-A
- 1 -
SPECIFICATIONS
Television SystemChannel CoverageColour/Video System
Analogue:
Depending on your country/region
B/G/H, D/K, L, I
Standard level : 0.5V rms
Output impedence : Less than 1kohm*
Standard level : 0.5V rms
Output impedence : More than 10kohm*
Standard level : 0.5V rms
Output impedence : Less than 1kohm*
Standard level : 0.5V rms
Output impedence : More than 10kohm*
High state (9.5-12V) : Part mode
Low state (0-2V) : TV mode
Input impedence : More than 10K ohms
Input capacitance : Less than 2nF
positive
0.3 +/- 3dB, 75 ohms, positive
High state (1-3V) Low state (0-0.4V)
Input impedence : 75 ohms
(-3+10dB)
(-3+10dB)
1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
UK PLUG WARNING
WARNING (UK Models only)
The flexible mains lead is supplied connected to a B.S. 1363 fused
plug having a fuse of the correct rating for the set. Should the fuse
need to be replaced, use a fuse of the same rating approved by ASTA
to BS 1362, ie one that carries the
IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUITABLE
FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUT
OFF AND AN APPROPRIA TE PLUG FITTED. THE PLUG SEVERED
FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH
BARED WIRES IS DANGEROUS IF ENGA GED IN A LIVE SOCKET.
When an alternative type of plug is used, it should be fitted with the
correct rating fuse, otherwise the circuit should be protected by the
same rating fuse at the distribution board.
ASA
T
mark.
- 6 -
ConnectedNot Connected (open) * at 20Hz - 20kHz
HDMI Connector
1
15 Pin D Sub Connector (PC)
Pin NoSignal AssignmentPin NoSignal Assignment
1TMDS Data2+11T MDS Clock Shield
2TMDS Data2 Shield12TMDS Clock-
3TMDS Data2-13CEC
4TMDS Data1+14Reserved (N.C. on device)
5TMDS Data1 Shield15SCL
6TMDS Data1-16SDA
7TMDS Data0+17DDC/CEC Ground
8TMDS Data0 Shield18+5V Power
9TMDS Data0-19Hot Plug Detect
10TMDS Clock+
Pin NoSignal AssignmentPin NoSignal Assignment
1Red Out9+5V DC
2Green Out10Sync Return (Ground)
3Blue Out11Monitor ID0 in Display
4Unused12DCC Serial Data
5Ground13Horizontal Sync
6Red Return14Vertical Sync
7Green Return (Ground)15DCC Ser ial Clock
8Blue Return (Ground)
Rear Connection PanelSide Connection Panel
- 7 -
EG1L-L SELF DIAGNOSTIC SOFTWARE
The identification of errors within the EG1L-L chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the
event of one of these situations arising the software will f irst try to release the bus if busy (Failure to do so will report with a continuous
flashing LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant
device number will be displayed through the LED (Series of flashes which must be counted).
LED Error Codes and Descriptions
Number of LED
Flashes
02DC_DET (12V main voltage).VERDIn normal mode.Goes into standby and LED flashes.
06Panel Det error.VERDIn normal mode.Goes into standby and LED flashes.
07Internal temperature error.VERDIn normal mode.Goes into standby and LED flashes.
08Audio error (SP protection).VERDIn normal mode.Goes into standby and LED flashes.
10Digital error.VCTIn normal mode.Adds error to error menu.
11NVM error.VCTIn initialisation state.Adds error to error menu.
12I2C error VCT.VCTIn normal mode.Adds error to error menu.
13Balancer error.VERDIn normal mode.Goes into standby and LED flashes.
14HDMI error.VCTIn initialisation state.Adds error to error menu.
15Tuner ErrorVCTIn initialisation state.Adds error to error menu.
16I2C CH1 (VERD TAS).VERDFactory mode.LED error.
17I2C CH0 (VERD NVM/RTC).VERDFactory mode.LE D error.
21VCT errorVERDIn normal mode.LED error.
22MSP error.V CTIn initialisation state.A dds error to error menu.
Error DescriptionMicroCheckedAction
- 8 -
SECTION 2 DISASSEMBLY
2-1. Rear Cover Removal
11
=>
=>
1
=>1
=>
1
=>
=>
3
1
=>
3
=>
1
=>
1
1
=>
=>
3
=>
1
Remove the 30 rear cover fixing screws indicated and pull the rear
cover gently backwards away from the back of the TV set.
Screw Part number(s) and Description(s)
1) 2-580-640-01 SCREW, +BVTP2 4X16
2) 7-685-648-79 SCREW, +BVTP 3X12 TYPE2 IT-3
3) 2-580-608-01 SCREW, +PSW M5X16
=>
1
=>
1
=>
=>
3
3
3
=>
=>
2
=>
1
=>
2
=>
=>
1
=>
1
=>
2
2-2. Stand Removal
=>
1
=>
1
=>
=>
=>
1
=>
1
=>
1
=>
1
Remove the 4 stand fixing screws as indicated.
Screw Part number(s) and Description(s)
2-580-608-01 SCREW, +PSW M5X16
=>
=>
2-3. Loudspeaker Removal
Screws
T o remove the ‘Loudspeaker’ from its housing disconnect the speaker
cables, remove the 4 screws circled and then pull the loudspeaker
gently backwards away from the back of the TV set.
2-4. Side Jack Bracket Assy Removal
Clips
T o remove the ‘Side jack bracket assy’ release the 2 clips circled.
- 9 -
2-5. BE2 Board Removal
2-6. D4 Board Removal (52 inches)
ScrewsScrews
T o remove the ‘BE2’ board disconnect all connectors and then r emove
the 9 screws circled and ease the board gently away from the back of the
TV set.
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
T o remov e the ‘D4’ board disconnect all connectors and then remove
the 6 screws circled and ease the board gently away from the back of the
TV set.
T o remov e the ‘D5’ board disconnect all connectors and then remove
the 4 screws circled and ease the board gently away from the back of the
TV set.
Note: Refer to page 4 - Hirose MDF61 connector.
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
Screws
T o remo v e the ‘G5’ board disconnect all connectors and then remove
the 6 screws circled and ease the board gently away from the back of the
TV set.
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
- 10 -
2-9. H3E Board Removal2-10. H4 Board Removal
Ver 2.0
Clips
T o remove the ‘H3E’ board disconnect the connector and then release
the 2 clips circled and gently ease the board towards you and away from
the back of the TV set.
2-11. IP5 Board Removal (40/46 inches)
Clip
T o remove the ‘H4’ board disconnect the connector and then release the
1 clip circled and ease the board gently towards you and away from the
back of the TV set.
Screws
T o remov e the ‘IP5’ board disconnect all connector s and then remove
the 6 screws circled and ease the board gently away from the back of the
TV set. It is vital to replace the 4 metal washers when replacing the ‘IP5’
board as they are a countermeasure for drop test.
Note: Refer to page 4 - Hirose MDF61 connector.
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
- 11 -
SECTION 3 ADJUSTMENTS
3-1. How to enter the Service Mode
Service adjustments to this model can be performed using the
supplied Remote Commander RM-ED013.
1. Turn on the power to the TV set and enter into the stand-by
mode.
2. Press the following sequence of buttons on the Remote
Commander.
i+
(ON SCREEN (DIGIT 5) (VOLUME +) (TV)
DISPLAY)
3. The following menu appears on the screen (See Pic.1).
Pic.1
5
+
+
TV
I/
•T o take the Remote Commander out of ‘Service Mode’ press the
same buttons above together again for two seconds or remove
thebatteries from the Remote Commander.
•After carrying out the service adjustments, to prevent the
customer accessing the ‘Service Menu’ switch the TV set
OFF and then ON again.
3-2. Product V ersion
1. The following menu appears on the screen when you enter the
‘Product Version’ menu (See Pic.2). Be sure to check all pages.
Pic.2
4. Move to the corresponding adjustment item using the
‘ ’ or ‘ ’ arrow buttons on the Remote Commander.
5. Press the ‘ ’ arrow button to enter into the required menu
item.
6. Adjust the data value using the ‘ ’ or ‘ ’ arrow buttons on
on the Remote Commander.
7. To go back at any time press the ‘Return’ b utton on the Remote
Commander.
8. Press the ‘Menu’ button on the Remote Commander to quit
the Service Mode when all adjustments have been completed.
Note :
•T o place the Remote Commander in ‘Service Mode’ press the
following buttons together for two seconds.
i+
(ON SCREEN (DIGIT 5) (VOLUME +) (TV)
DISPLAY)
•T o use the Remote Commander in ‘Service Mode’ press the
rewind button on the Remote Commander twice.
Rewind
Button
5
+
3-3. Service Config
1. The following menu appears on the screen when you enter the
‘Service Config’ menu (See Pic.3).
Pic.3
TT will then appear in the bottom right hand corner of the TV.
- 12 -
3-3-1. Set-Up
3-3-4. White Balance
1. The following menu appears on the screen when you enter the
‘Set-up’ menu (See Pic.4). Be sure to check all pages.
Pic.4
3-3-2. Sound
1. The following menu appears on the screen when you enter the
‘Sound’ menu (See Pic.5).
1. The following menu appears on the screen when you enter the
‘White balance’ menu (See Pic.7).
Pic.7
3-4. Error Menu
1. The following menu appears on the screen when you enter the
‘Error Menu’ menu (See Pic.8). Be sure to check all pages.
Pic.5
3-3-3. IF Adjust
1. The following menu appears on the screen when you enter the
‘IF Adjust’ menu (See Pic.6).
Pic.6
Pic.8
- 13 -
Ver 4.0
3-5. TT MODE
TT mode is available by setting the TV and Remote Commander for operation in Service Mode [ As sho wn on P age 12 ]. The functions
described below are then available by selecting the two number s. T o release the ‘TT mode’ press 00. To release the TT menu press the
menu key .
Visual I2C toggle (VCT micro slave mode)
'TT' mode off
00
Set volume to 35%
03
Set volume to 50%
04
Set volume to 65%
05
Set volume to 80%
06
Ageing mode on
07
Shipping Condition
08
WB level check
09
Factory mode toggle (on/off)
19
CBA mode toggle (ON/OFF)
27
ECS mode toggle (ON/OFF)
31
Set BCN channels preset
32
Disconnect/Connect EDID WRITE to/from I2C general
33
bus
HDMI log enable/disable
34
Enable digital test
39
Re-initialise NVM
41
Select Dual Sound A
43
Select Dual Sound B
44
Select Dual Sound Mono
45
Select Dual Sound Stereo
46
Set NVM as non-virgin
48
Set NVM as virgin
49
EG1LL-GAUDI NW 40
51
EG1LL-GAUDI NW 46
52
EG1LL-GAUDI NW 52
53
Watchdog toggle
54
EG1LL-GAUDI BM 40
55
EG1LL-GAUDI BM-L 40
56
EG1LL-40L4000
57
59
EG1LL-GAUDI NW 40 - VE Panel
61
EG1LL-GAUDI NW 46 - VE Panel
62
EG1LL-GAUDI NW 52 - VE Panel
63
EG1LL-GAUDI BM 40 - VE Panel
65
EG1LL-GAUDI BM-L 40 - VE Panel
66
EG1LL-40L4000 - VE Panel
67
VESA/JEIDA panel selection
72
HDMI number of inputs (2 or 3)
73
Set centred balance
75
Set volume to max
76
Set volume to min
77
Set balance full left
78
Set balance full right
79
Digital BER display
81
Digital Service menu
82
Digital colour bar output from DENC
83
TS CI path through
84
Digital tuner power down (Only one power cycle,
85
default is no power down)
Switch between two digital SW banks
86
Local keys test
87
Digital shipping conditions (Clear tune database)
88
LED test
89
OAD enable/disable toggle
91
TS CI path through with Reed Solomon off
92
LNA Setting On/Off (toggle)
93
Digital debug output: Enable/Disable
96
Digital 656 output: Enable/Disable
97
Digital Auto Reset function: Enable/Disable
98
Note : There are 2 types of panel fitted to this product:1. Non-VE Panel
2. VE Panel
See Technical Bulletin
}
Ensure correct ‘TT’ commands are used for panel and screen size as shown in the above table. Check settings as follows.
Press the MENU on the Remote Commander and use the arrow keys to select the following menu options
SETTINGS -> SET-UP -> PRODUCT INFORMATION.
The screen as shown in the example below will appear . Check that the correct model information is displayed. If incorrect repeat
above procedure.
- 14 -
Ver 2.0
4-1. BLOCK DIA GRAMS
IP5(40)
POWER
CN6700
CN6154
CN6150
CN6706
CTRL_KEY
UNIT
MS_JIG
PCMCIA
RF
CN6402
CN6401
SCART1
SCART2
Comp
Video_Side
Audio out
CN101
CN5500
MAIN BOARD
CI_Buffers
UFE
Temp_Sensor
RTC
BE2
DDR
MPEG_Decoder
TS
H3E
INDICATOR
NAND
IC7100
IC5505
Micro
H4
SIRCS
PC
PC_Audio
Hs/Vs
IC8200
For_Audio
CN401CN301
CVBS
SIF
HDMI1
SW
SW
Audio_DVI
HP
HDMI2
EQ
IC4701
Chroma_Dec
3D_Comb
Scaler
N.R
TXT_Dec
HDMI_Dec
A V_SW
Micro
Line_Out
SW
Optical_Out
KDL-40V4000/42xx
HDMI3_S
DDR
DDR
LVDS
HP_Out
CN8000
IC3400
Amp.
CN3400
L
R
SP
BALANCER
7P
2P
LCD PANEL
LVDS_51P
T_CON
IP5(46)
POWER
CN6700
CN6154
CN6150
CN6706
CTRL_KEY
UNIT
CN101
CN5500
MS_JIG
CI_Buffers
PCMCIA
RF
CN6402
CN6401
SCART1
SCART2
Comp
Video_Side
Audio out
MAIN BOARD
UFE
Temp_Sensor
RTC
BE2
DDR
MPEG_Decoder
TS
H3E
INDICATOR
CN301
NAND
IC7100
IC5505
Micro
H4
SIRCS
PC_Audio
PC
Hs/Vs
IC8200
For_Audio
CN401
CVBS
SIF
HDMI1
SW
SW
Audio_DVI
HP
HDMI2
EQ
IC4701
Chroma_Dec
3D_Comb
Scaler
N.R
TXT_Dec
HDMI_Dec
A V_SW
Micro
Line_Out
SW
Optical_Out
HDMI3_S
HP_Out
IC3400
KDL-46V4000/42xx
DDR
DDR
LVDS
CN8000
Amp.
CN3400
L
R
SP
BALANCER
7P
2P
LVDS_51P
T_CON
LCD PANEL
G5
POWER
CN6154CN6402
CN6150CN6401
CN6153
CN6501
CN6500
CTRL_KEY
UNIT
CN5500
MS_JIG
CI_Buffers
PCMCIA
RF
SCART1
SCART2
Comp
Video_Side
Audio out
MAIN BOARD
UFE
Temp_Sensor
RTC
BE2
DDR
MPEG_Decoder
TS
H3E
INDICATOR
CN301CN101
NAND
IC7100
IC5505
Micro
H4
SIRCS
PC_Audio
PC
Hs/Vs
IC8200
For_Audio
CN401
HDMI1 HDMI2 HDMI3_S
CVBS
SIF
SW
SW
Audio_DVI
HP
EQ
IC4701
Chroma_Dec
3D_Comb
Scaler
N.R
TXT_Dec
HDMI_Dec
A V_SW
Micro
Line_Out
SW
Optical_Out
HP_Out
DDR
DDR
LVDS
CN8000
IC3400
Amp.
CN3400
KDL-52V4000/42xx
7P
2P
BALANCER
D4
INVERTER
CN6700
CN6706
CN6702
CN6600
LVDS_51P
L
R
T_CON
SP
BALANCER
2P
CN6951
CN6950CN6703
D5
INVERTER
CN6900
LCD PANEL
- 15 -
4-2. CIRCUIT BO ARD LOCA TION
5-2. CIRCUIT BOARD LOCATION
Reference Information
C
C
N
VM
D4
CVM Board
H
D1
4-3. SCHEMA TIC DIA GRAMS AND
5-3. SCHEMATIC DIAGRAMS AND
PRINTED WIRING BOARDS
PRINTED WIRING BOARDS
Note :
• All capacitors are in µF unless otherwise noted.
• pF : µµF 50WV or less are not indicated except for
electrolytic types.
• Indication of resistance, which does not have one for
rating electrical power, is as follows.
Pitch : 5mm
Electrical power rating : 1/4W
• Chip resistors are 1/10W
• All resistors are in ohms.
k = 1000 ohms, M = 1000,000 ohms
•: nonflammable resistor.
•: fusible resistor.
•: internal component.
•: panel designation or adjustment for repair.
• All variable and adjustable resistors have
characteristic curve B, unless otherwise noted.
• All voltages are in Volts.
• Readings are taken with a 10Mohm digital mutimeter.
• Readings are taken with a color bar input signal.
• Voltage variations may be noted due to normal production
tolerences.
•: B + bus.
H4
A
A Board
H3E
D
S1 Board
G5/IP5
D2
A
D5
BE2
J
A1
A2
RESISTORRN
RC
FPRD
FUSE
RS
RB
RW
COILLF-8L
CAPACITOR TA
PS
PP
PT
MPS
MPP
ALB
ALT
ALR
Note :
The components identified by shading
and marked are critical for safety.
Replace only with the part numbers
specified in the parts list.
The components identified by mark
confidential information.
Strictly follow the instructions whenever the
components are repaired and/or replaced.
: METAL FILM
: SOLID
: NON FLAMMABLE CARBON
: NON FLAMMABLE FUSIBLE
: NON FLAMMABLE METAL OXIDE
: NON FLAMMABLE CEMENT
: NON FLAMMABLE WIREWOUND
: ADJUSTMENT RESISTOR
: MICRO INDUCTOR
: TANTALUM
: STYROL
: POLYPROPYLENE
: MYLAR
: METALIZED POLYESTER
: METALIZED POLYPROPYLENE
: BIPOLAR
: HIGH TEMPERATURE
: HIGH RIPPLE
contain
•: B - bus.
•: RF signal path.
•: earth - ground.
•: earth - chassis.
Note: Schematic dia grams are for reference onl y . Please refer to the electrical parts list for
the correct value and part number of components.