Sony KDL-32FA500, KDL-37FA500 Service Manual
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
MODEL NAME REMOTE COMMANDER DESTINATION
KDL-32FA500
KDL-32FA500
KDL-37FA500
KDL-37FA500
RM-YD026 CHILE / PERU
RM-YD026 LATIN NORTH
RM-YD026 CHILE / PERU
RM-YD026 LATIN NORTH
MA2
CHASSIS
ORIGINAL MANUAL ISSUE DATE: 3/2009
:UPDATED ITEM
☛
REVISION DATE SUBJECT
3/2009 No revisions or updates are applicable at this time
3/2009 Updated Disassembly Section 1-4. Replaced page 13.
3/2009 Corrected LCD Panel information. Replaced pages 75 & 76.
9/2009 Updated Exploded View Section to remove LCD Panel specifi c information. Replaced pages 75-76.
LCD DIGITAL COLOR TELEVISION
9-883-814-04
Self Diagnosis
Supported model
SERVICE MANUAL
MODEL NAME REMOTE COMMANDER DESTINATION
KDL-32FA500
KDL-32FA500
KDL-37FA500
KDL-37FA500
RM-YD026 CHILE / PERU
RM-YD026 LATIN NORTH
RM-YD026 CHILE / PERU
RM-YD026 LATIN NORTH
MA2
CHASSIS
9-883-814-04
KDL-32FA500 RM-YD026
LCD DIGITAL COLOR TELEVISION
KDL-32FA500/37FA500
TABLE OF CONTENTS
SECTION TITLE PAGE SECTION TITLE PAGE
Specifi cations ................................................................................. 4
Warnings and Cautions .................................................................. 6
Safety-Related Component Warning .............................................. 7
Safety Check-Out ........................................................................... 9
Self-Diagnostic Function ............................................................... 10
SECTION 1: DISASSEMBLY ............................................................... 12
1-1. Rear Cover Removal ............................................................ 12
1-2. Switch Unit Removal (Contains HB1 Board) ........................ 12
1-3. LED Guide/HM3 Board Removal ......................................... 13
1-4. Power Unit Removal ............................................................ 13
1-5. Side Jack Bracket, BM4 Board and KD Board Removal ...... 14
1-6. Table-Top Stand Assembly and Under Cover Removal ....... 14
1-7. Structural Frames and Brackets Removal ........................... 15
1-7-1. KDL-32FA500 ............................................................ 15
1-7-2. KDL-37FA500 ............................................................ 16
1-8. LCD Panel Removal ............................................................. 17
1-8-1. Cleaning the LCD Panel ............................................ 17
1-9. Inverter Board Removal ....................................................... 18
1-10. Loudspeakers Removal ....................................................... 18
1-11. Subwoofer and GK2 Board Removal ................................... 19
1-12. Satellite Speaker Disassembly ............................................. 19
Wire Dressing ............................................................................... 20
KDL-32FA500 Only .............................................................. 20
KDL-37FA500 Only .............................................................. 31
SECTION 2: SERVICE ADJUSTMENTS ............................................. 41
2-1. Resetting the TV to the Factory Defaults ............................. 41
SECTION 3: DIAGRAMS ..................................................................... 42
3-1. Circuit Boards Location ........................................................ 42
3-2. Printed Wiring Boards and
Schematic Diagrams Information ......................................... 42
3-3. Block Diagrams .................................................................... 44
3-4. Schematics and Supporting Information .............................. 45
BM4 Board Schematic Diagram (1 of 10) ............................ 45
BM4 Board Schematic Diagram (2 of 10) ............................ 46
BM4 Board Schematic Diagram (3 of 10) ............................ 47
BM4 Board Schematic Diagram (4 of 10) ............................ 48
BM4 Board Schematic Diagram (5 of 10) ............................ 49
BM4 Board Schematic Diagram (6 of 10) ............................ 50
BM4 Board Schematic Diagram (7 of 10) ............................ 51
BM4 Board Schematic Diagram (8 of 10) ............................ 52
BM4 Board Schematic Diagram (9 of 10) ............................ 53
BM4 Board Schematic Diagram (10 of 10) .......................... 54
G1D Board Schematic Diagram (KDL-32FA500 Only) ........ 57
G2D Board Schematic Diagram (1 of 2)
(KDL-37FA500 Only) ....................................................... 60
G2D Board Schematic Diagram (2 of 2)
(KDL-37FA500 Only) ....................................................... 61
GK2 Board Schematic Diagram (1 of 2) ............................... 64
GK2 Board Schematic Diagram (2 of 2) ............................... 65
HM3 Board Schematic Diagram ........................................... 68
KD Board Schematic Diagram ............................................. 70
3-5. Semiconductors ................................................................... 72
SECTION 4: EXPLODED VIEWS ........................................................ 73
4-1. Rear Cover Assembly, Table-Top Stand, SubWoofer Stand
Assembly and Satellite Speaker Assembly ......................... 73
4-2. Chassis ................................................................................ 74
4-3. Connectors ........................................................................... 75
4-4. Bezel Assembly, LCD Panel and Speakers ......................... 76
4-5. Screw Legend ...................................................................... 77
KDL-32FA500/37FA500
SECTION 5: ELECTRICAL PARTS LIST ............................................ 78
APPENDIX A: ENCRYPTION KEY COMPONENTS ..........................A-1
3
SPECIFICATIONS
KDL-32FA500/37FA500
Power Requirements
120V AC, 60Hz (Latin North Only)
220V, 50/60 Hz (Chile, Peru Only)
Video (IN) 1/2
S Video (4-Pin Mini DIN (VIDEO 1 Only)
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative
C: 0.286 Vp-p (Burst signal), 75 ohms
Video
1.0 Vp-p, 75 ohms unbalanced, sync negative
Audio
500 mVrms (100% modulation)
Impedance:47 kilohms
COMPONENT IN 1/2
YP
(Component Video)
BPR
Y:1.0 Vp-p, 75 ohms unbalanced, sync negative
P
:0.7 Vp-p, 75 ohms
B
PR:0.7 Vp-p, 75 ohms
Signal format: 480i, 480p, 720p, 1080i
AUDIO
500 mVrms (100% modulation)
Impedance: 47 kilohms
HDMI IN 1/2:
HDMI: Video:480i, 480p, 720p, 1080i
Audio: Two channel linear PCM 32, 44.1 and
48 kHz, 16, 20 and 24 bits
AUDIO: 500 mVrms (100% modulation)
Impedance: 47 kilohms
AUDIO OUT:
500 mVrms (100% modulation)
More than 500 mVrms (Fixed)
DIGITAL AUDIO OUT (COAXIAL):
PCM 2.0 Coaxial signal
PC IN:
D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive
PC AUDIO INPUT:
Stereo mini jack, 500 mVrms, 47 kilohm
HEADPHONES:
Stereo mini jack
Impedance: 16 ohms
KDL-32FA500/37FA500
Licensing Information
Macintosh is a trademark of Apple Inc., registered in the U.S. and
other countries.
This TV incorporates High-Definition Multimedia Interface (HDMI™)
technology. HDMI, the HDMI logo and High-Definition Multimedia
Interface are trademarks or registered trademarks of HDMI Licensing
LLC.
Fergason Patent Properties, LLC:
U.S. Patent No. 5, 717, 422
U.S. Patent No. 6, 816, 141
Manufactured under license from Dolby Laboratories.
Dolby, Pro Logic, and the double-D symbol are
registered trademarks of Dolby Laboratories.
Blu-ray is a trademark.
“BRAVIA” and , , BRAVIA
Theatre Sync and DMPORT are trademarks or
registered marks of Sony Corporation.
“PLAYSTATION” is a registered trademark
and “PS3” is a trademark of Sony Computer
Entertainment Inc.
Design and specifi cations are subject to change without notice.
4
Power Consumption
Speaker Output (W)
in use
in standby
Subwoofer
KDL-37FA500KDL-32FA500
155W
190W
Less than 1W
65W
35W (7W X 5) + 30W Subwoofer
KDL-32FA500/37FA500
mm
Dimensions (W x H x D)
with stand
mm
without stand
mm
Satellite Speakers
mm
wall -mount hole pattern (mm)
Mass
with stand
without stand
Satellite Speakers
Television system
NTSC American TV Standard
ATSC (8VSB terrestrial) ATSC compliant 8VSB
QAM on cable: ANSI/SCTE 07 2000
Channel coverage
Analog Digital
Terrestrial 2-69 2-69
Cable 1-125 1-135
Antenna
75-ohm external terminal for VHF/UHF
Panel System
LCD (Liquid Crystal Display) Panel
Display Resolution (horizontal x vertical):
1,366 dots x 768 lines
Screen Size (measured diagonally)
~ 80cm (KDL-32FA500 Only)
~ 94cm (KDL-37FA500 Only)
912 x 614 x 309 mm
912 x 543 x 102 mm
200 x 200
kg
kg
17,6 kg
13 kg
kg
146 x 35 mm
1028 x 669 x 309 mm
1028 x 608 x 113 mm
167 x 604 x 184 mm
300 x 300
21,6 kg
17 kg
1 kg
All measurements are approximations.
Supplied Accessories
Remote Commander RM-YD026
Two Size AA (R6) Batteries
Cable Holder
Operating Instructions
Quick Setup Guide
Warranty Card
Safety and Regulartory Booklet
Software License
DIN Cable
Optional Accessories
Headphones Plug Adapter
Connecting Cables
Wall-Mount Bracket
SU-WL500
HDTV Stand
SU-FL71M
HD15-HD15 Cable
75-ohm Coaxial Cable
KDL-32FA500/37FA500
5
KDL-32FA500/37FA500
WARNINGS AND CAUTIONS
CAUTION
These servicing instructions are for use by qualifi ed service personnel only. To reduce the risk of electric shock, do not perform any servicing other
than that contained in the operating instructions unless you are qualifi ed to do so.
CARRYING THE TV
To avoid dropping the TV and causing serious injury, be sure to follow
these guidelines:
s Before carrying the TV, disconnect all cables.
s Carrying the large size TV requires two or more people.
s When you carry the TV, place your hand as illustrated and hold it
securely. Do not put stress on the LCD panel.
s When lifting or moving the TV, hold it firmly from the bottom. Place
your palm directly under the panel.
s When carrying, do not subject the TV to shocks or vibration, or
excessive force.
s Place your palm directly underneath, but do not squeeze the
panel’s speaker grill area.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is
directly connected to the ac power line.
! SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace
these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that
are critical for safe operation are identifi ed in this manual. Follow these procedures whenever critical components are replaced or improper operation is
suspected.
KDL-32FA500/37FA500
6
SAFETY-RELATED COMPONENT WARNING
KDL-32FA500/37FA500
There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and
mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number
specifi ed in the electrical parts list to prevent electric shock, fi re, or other hazard.
NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and
labor guarantee.
!
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
To avoid damaging the LCD panel:
do not press on the panel or frame edge to avoid the risk of electric shock.
do not scratch or press on the panel with any sharp objects.
do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
do not expose the LCD panel to direct sunlight.
avoid contact with water. It may cause a short circuit within the module.
disconnect the AC adapter when replacing the backlight (CCFL) or inverter circuit.
(High voltage occurs at the inverter circuit at 650Vrms.)
always clean the LCD panel with a soft cloth material.
use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
LEAKAGE CURRENT HOT CHECK CIRCUIT
KDL-32FA500/37FA500
7
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
KDL-32FA500/37FA500
example 1
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.
Lead Free Solder is available under the following part numbers :
rebmuntraP retemaiD skrameR
91-500-046-7mm3.0gK52.0
02-500-046-7mm4.0gK05.0
12-500-046-7mm5.0gK05.0
22-500-046-7mm6.0gK52.0
32-500-046-7mm8.0gK00.1
42-500-046-7mm0.1gK00.1
52-500-046-7mm2.1gK00.1
62-500-046-7mm6.1gK00.1
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade.
This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to
http://www.sony-training.com
KDL-32FA500/37FA500
8
SAFETY CHECK-OUT
KDL-32FA500/37FA500
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75
V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of
passive VOMs that are suitable. Nearly all battery-operated digital
multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate
retaining screw on most AC outlet boxes is also at earth ground. If the
retaining screw is to be used as your earth ground, verify that it is at
ground by measuring the resistance between it and a cold-water pipe
with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt
trouble- light (not a neon lamp) between the hot side of the receptacle
and the retaining screw. Try both slots, if necessary, to locate the hot
side on the line; the lamp should light at normal brilliance if the screw
is at ground potential (see Figure B).
Leakage Test
0.15 F
Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.
To Exposed Metal
Parts on Set
Earth Ground
AC
Voltmeter
(0.75V)
Trouble Light
AC Outlet Box
Ohmmeter
Cold-water Pipe
KDL-32FA500/37FA500
9
KDL-32FA500/37FA500
SELF-DIAGNOSTIC FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the TIMER/PIC OFF LED indicator will automatically begin to fl ash. The
number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the TIMER/PIC OFF LED fl ash indicators is listed in the
instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review
the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
1. Diagnostic Test Indicators
When an error occurs, the TIMER/PIC OFF LED indicator will fl ash a set number of times to indicate the possible cause of the problem. If there is more
than one error, the indicator will identify the fi rst of the problem areas.
LED Indictors
Self Diagnosis
Supported model
Description of LED Indictors
LED LED Type Description
POWER LED Green LED
STANDBY LED Red LED
TIMER/PIC OFF
LED
Display of TIMER/PIC OFF LED Flash Count
Amber/Green/Red LED
2 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
* Light is green when the TV set is on
* Light is red when the TV set is in PC standby mode.
* Light is amber when the timer is set.
* Light is green when the Backlight feature is activated.
* Blinks red when indicating the TV may need servicing
LED OFF
3 sec.
KDL-32FA500/37FA500
10
KDL-32FA500/37FA500
LED Indicators
Diagnostic Item
Description
Main Power 2 times
DC Alert 1 3 times BM4 BOARD
DC Alert 2 4 times BM4 BOARD
DC Alert 3 5 times BM4 BOARD
Backlight 6 times
Temp 7 times
Audio 8 times
Viewing the Diagnostic List
1. TV must be in standby mode. (Power off).
2. Press the following buttons on the Remote Commander within a second of each other:
DISPLAY
The Self Check list displays. This is the SAME as accessing Service Adjustments.
Results for all of the following diagnostic items are displayed at the bottom of the screen. No error has occurred if the screen displays a “0”.
Channel 5 Volume +
Number of times
TIMER/PIC OFF
LED flashes
TV POWER
Possible Location
BM4 BOARD
G1D Board (32")
G2D Board (37")
BM4 BOARD
G1D Board (32")
G2D Board (37")
ETC-Inverter MT Board
LCD Panel
BM4 BOARD
Check Ventilation
BM4 BOARD
G1D Board (32")
G2D Board (37")
.
Resets all settings
to the Factory Defaults
Stored Data
from ADC calibration
(from factory)
Diagnostic
List
Version: ER2.5L-AB14L DTT:32F5.P032.T004
Model Information:32FA500 4000493
Factory Default
Power On Time: 00001H
SMPTE
ADC Auto Calibration
Cr Y Cb
Gain
402
ColorBar100
1560 404
ITU 709
Offset
Gain
1020
412
128
1600
1020
420
ITU 601
Offset
VGA
Offset
Gain
1020
454
128
1856
88
1020
462
8
2:MAIN POWER 0 6:BL 0
3:DC ALERT1 0 7:TEMP 1
4:DC ALERT2 0 8:Audio 0
5:DC ALERT3 0 101:WDT 0
Software Version
Model Information & Serial Number
Power Time
Indicates an error was detected
Indicates no error was detected
Clearing the Diagnostic List
CAUTION:
settings. Before performing this reset, contact the customer to determine what adjustments they have made.
1. Using the remote commander, select Factory Default button.
2.
To reset the Diagnostic List, select Yes.
3. To start Auto Program, select Yes. NOTE: Allow 30+ minutes for Auto Program to complete.
4. Using the customers information, reset their adjustments.
To remove the error indicator number you have to reset the settings back to the Factory Defaults. This action over-writes all customer
KDL-32FA500/37FA500
11
1-1. REAR COVER REMOVAL
1
Disconnect connector assembly and remove Subwoofer from back of the TV unit
2
Remove 2 screws from Terminals
3
Remove 1 screw
(KDL-32FA500 Only)
Remove 4 screws
(KDL-37FA500 Only)
4
Remove 20 screws
KDL-32FA500/37FA500
SECTION 1: DISASSEMBLY
Rear Cover
2 Screw,
+BVTP 3X12
TYPE2 TT(B)
4 Screw,
+BVTP2 4X16
1-2. SWITCH UNIT REMOVAL (CONTAINS HB1 BOARD)
1
Remove from bezel
2
Disconnect 1 connector
Switch Unit (Contains HB1 Board)
3 Screw, +PSW M5X8 (32)
Screw, +PSW M5X16 (37)
1
Subwoofer
Bezel
2
KDL-32FA500/37FA500
1
12
1-3. LED GUIDE/HM3 BOARD REMOVAL
1
Remove 2 screws
2
Disconnect 1 connector
KDL-32FA500/37FA500
1-4. POWER UNIT REMOVAL
☛
1
Remove 3 connectors
(KDL-37FA500 Only)
2
Remove 6 screws
(KDL-37FA500 Only)
3
Remove 3 connectors
(KDL-32FA500 Only)
4
Remove 4 screws
(KDL-32FA500 Only)
LED Guide
HM3 Board
1 Screw,
+BVTP 3X12
TYPE2 TT(B)
2
G2 Bracket (Top)
G2D Power Unit
1
KDL-32FA500/37FA500
2 Screw,
+PWTP2 3X12
Screw,
4
+PSW 3SG
KDL-37FA500
G1 Bracket
G1D Power Unit
3
KDL-32FA500
13
1-5. SIDE JACK BRACKET, BM4 BOARD AND KD BOARD REMOVAL
1
Release hook and slide out Side Jack Bracket from BM4 Board
2
Remove 2 screws
3
Remove 2 screws
4
Remove 7 screws
5
Disconnect 7 connectors
6
Remove 2 screws
7
Disconnect 2 connectors
Main Bracket
+BVST 3X8
KDL-32FA500/37FA500
1
4Screw,
KD Board
7
+BVST 3X8
6Screw,
5
BM4 Board
1-6. TABLE-TOP STAND ASSEMBLY AND UNDER COVER REMOVAL
1
Place the TV set face down onto the soft cloth
2
Remove 4 screws
3
Slide out Table-Top Stand Assembly
from the TV unit
4
Remove 2 screws
+PSW M5X8
2Screw,
3
Side Jack Bracket
2 Screw,
+PSW M3X5
3 Screw (HEX)
Table-Top Stand Assembly
KDL-32FA500/37FA500
1
4 Screw,
+BVTP2 4X16
Under Cover
Bottom Bracket
14
1-7. STRUCTURAL FRAMES AND BRACKETS REMOVAL
1-7-1. KDL-32FA500
1
Remove 2 screws from Main Bracket
2
Remove 1 screw from Main Bracket
3
Remove 4 screws from Main Bracket
4
Remove 2 screws from Vesa Top Bracket
5
Remove 2 screws from Vesa Bottom Bracket
6
Remove 3 screws from Spine (R)
7
Remove 2 screws from Spine (L)
8
Remove 2 screws from both Spine Frames
9
Remove 4 screws from Bottom Bracket
KDL-32FA500/37FA500
+BWTP2 4X16
+BVTP2 4X16
Main Bracket
+PSW M4X8
+BVTP2 4X16
Spine (L)
Vesa (Top)
2Screw,
3 Screw,
1Screw,
7Screw,
8Screw,
+BVST 3X8
Vesa (Bottom)
4 Screw,
+PSW M4X8
5 Screw,
+PSW M4X8
6 Screw,
+PSW M4X8
Spine (R)
Bottom Bracket
9 Screw,
+PSW M4X8
KDL-32FA500/37FA500
15
1-7-2. KDL-37FA500
1
Remove 2 screws from Main Bracket
2
Remove 1 screw from Main Bracket
3
Remove 3 screws from Main Bracket
4
Remove 4 screws from both Vesa Top Brackets
5
Remove 6 screws from both Vesa Bottom Brackets
6
Remove 3 screws from Spine (R)
7
Remove 3 screws from Bottom Spine (L)
8
Remove 2 screws from both Spine Frames
9
Remove 4 screws from Bottom Bracket
+BVTP2 4X16
Main Bracket
KDL-32FA500/37FA500
2 Screw,
+BWTP2 4X16
1Screw,
3 Screw,
+BVST 3X8
5 Screw,
+PSW M4X8
+PSW M4X8
Spine (L)
+BVTP2 4X16
+PSW M5X8
Vesa (Bottom)
7Screw,
Vesa (Top)
6 Screw,
+PSW M5X8
Spine (R)
Bottom Bracket
4Screw,
8Screw,
KDL-32FA500/37FA500
16
1-8. LCD PANEL REMOVAL
1
Remove 3 screws
2
Disconnect 1 connector
KDL-32FA500/37FA500
1 Screw, +BVTP2 4X16 (32)
Screw, +PWTP2 4X16 (37)
LCD Panel
Bezel
1-8-1. CLEANING THE LCD PANEL
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
Clean the cabinet of the TV with a dry soft cloth.
Wipe the LCD screen gently with a soft cloth.
→ Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.
→ If using a chemically pretreated cloth, please follow the instruction provided on the package.
→ Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
→ Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.
KDL-32FA500/37FA500
17
1-9. INVERTER BOARD REMOVAL
1
Remove 6 screws
2
Disconnect 7 connectors
(KDL-32FA500 Only)
Disconnect 8 connectors
(KDL-37FA500 Only)
KDL-32FA500/37FA500
1
Inverter Board
Inverter Cover
REMOVE SCREWS
SECURING
SHIELD REMOVAL
1-10. LOUDSPEAKERS REMOVAL
1
Slide out three Loudspeakers from Bezel
SHIELD
CAUTION!
Disconnect the
Inverter Board Connectors
1
REMOVE
CONNECTOR AND
PULL BOARD TO
THE RIGHT
Bezel
Loudspeaker
KDL-32FA500/37FA500
18
1-11. SUBWOOFER AND GK2 BOARD REMOVAL
1
Remove 4 screws from Loudspeaker
2
Remove 7 screws from Front Cover
3
Disconnect two connectors
4
Remove 3 screws
5
Remove 6 screws from GK2 Board
KDL-32FA500/37FA500
Back Cover
Loudspeaker
2 Screw,
1-12. SATELLITE SPEAKER DISASSEMBLY
1
Remove1 screw
2
Remove 4 screws
3
Slide out Loudspeaker from Front Cover
4
Remove Push Terminal from Front Cover
4 Screw,
+BVTP 3X12
TYPE2 TT(B)
+BVTP2 4X16
3
1 Screw,
+BVTP2 4X16
2 Screw,
+BVTP2 4X16
5 Screw,
+PWTP2 3X12
GK2 Board
Front Cover
GK2 Seal Cushion
KDL-32FA500/37FA500
Loudspeaker
Push Terminal
Front Cover
Back Cover
3
4
1 Screw,
+PSW M4X12
Stand
19
KDL-32FA500 ONLY
OVERALL VIEW
KDL-32FA500/37FA500
WIRE DRESSING
KDL-32FA500/37FA500
20
KDL-32FA500 ONLY
LVDS CONNECTOR
KDL-32FA500/37FA500
2EFERENCE
2EFERENCE
,6$3CABLE
&IX,6$3CABLETO
0ANELUSING
4APE
#OVER3HARP%DGEON
-AIN"RACKETUSING
4APE
MMXMM
MMXMM
KDL-32FA500/37FA500
$RESS,6$3CABLETO
HAVETHISROUTE
21
KDL-32FA500 ONLY
ESD COUNTERMEASURE
#ONNECTMETALLICTABON#ENTER
#ABINETTOPANELUSING
3HIELD4APE
KDL-32FA500/37FA500
KDL-32FA500/37FA500
2EFERENCE
22
KDL-32FA500 ONLY
HM3 BOARD AND SPEAKER CONNECTORS
(-CABLEAND3PEAKERSCABLE
#AUTION0OINT!VOID
DRESSINGTHESPEAKERCABLE
OVERTHERUBBERGROMMET
DRESSTHECABLEALONGTHE
SIDEOFGROMMET
KDL-32FA500/37FA500
&IX(-CABLETO0ANELUSING
MMXMM
4APE
KDL-32FA500/37FA500
3PEAKERCABLE
(-CABLE
(-
(-AND
3PKR2CABLES
THROUGHTHIS
CLAMPHOOK
2OUTECABLESBYINSERTINGITTHROUGH
THESE(OLDER2IBSON#ENTER#AB
23
KDL-32FA500 ONLY
SPEAKER CONNECTORS
KDL-32FA500/37FA500
2OUTECABLESBYINSERTINGITTHROUGH
THESE(OLDER2IBSON#ENTER#AB
(-3PKR2AND3PKR#CABLES
THROUGHTHISCLAMPHOOK
KDL-32FA500/37FA500
3PEAKERCABLE
24
KDL-32FA500 ONLY
SPEAKER CONNECTORS (CONTINUED)
#AUTION0OINT!VOID
DRESSINGTHESPEAKERCABLE
OVERTHERUBBERGROMMET
DRESSTHECABLEALONGTHE
SIDEOFGROMMET
3PEAKERCABLE
KDL-32FA500/37FA500
2OUTECABLESBYINSERTINGITTHROUGH
THESE(OLDER2IBSON#ENTER#AB
KDL-32FA500/37FA500
25
KDL-32FA500 ONLY
INVERTER BOARD CONNECTOR
#OVER3HARP%DGEON
3PINE&RAMEUSING
4APE
KDL-32FA500/37FA500
5SECLAMPSONBRACKET
TOROUTEHARNESS
MMXMM
2EFERENCE
KDL-32FA500/37FA500
)NVERTERCABLE
26
KDL-32FA500 ONLY
G1D BOARD (POWER UNIT)
Inverter cable
Use clamps on bracket
to route cables
KDL-32FA500/37FA500
HM3/HB1 cable
Use clamps on bracket
to route cables
KDL-32FA500/37FA500
StandBy cable
HM3/HB1 cable
27
KDL-32FA500 ONLY
SWITCH UNIT (HB1 BOARD) AND KD BOARD
HM3/HB1 cable
H1
KDL-32FA500/37FA500
Fix HM3/HB1 + Standby + BL cables
to Main Bracket using tape
25mmx60mm
KDL-32FA500/37FA500
KD
BM4
G1
KD cable
Must go on top of
the rest of cables
28
KDL-32FA500 ONLY
RF AND CENTER SPEAKER CABLE
(-#?SPKRCABLES
THROUGHCLAMP
KDL-32FA500/37FA500
#ENTER3PKRCABLE
&ERRITECOVEREDWITH
TAPE
3PKR(-#?SPKR
CABLESTHROUGHCLAMP
KDL-32FA500/37FA500
3PKRCABLE
29
KDL-32FA500 ONLY
AC POWER CORD
KDL-32FA500/37FA500
MM
'
!#(/,$%2
KDL-32FA500/37FA500
30
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