Page 1
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
MANUAL DE SERVIÇO
AZ1-L Chassis
ORIGINAL MANUAL ISSUE DATE: 2/2010
Version Date Subject
1.1 5/2010 Alteração dos códigos das Placas Fonte
LCD Digital Color TV
9-888-298-01
Page 2
Self Diagnosis
Supported model
MANUAL DE SERVIÇO
Versão 1.1
AZ1-L Chassis
LCD Digital Color TV
9-888-298-01
Page 3
LISTA DE MODELOS
MODEL COLOR COMMANDER DESTINATION MODEL COLOR COMMANDER DESTINATION
KDL-32BX305 BLACK RM-YD047 BRAZIL
KDL-40BX405 BLACK RM-YD047 BRAZIL
Page 4
TABLE OF CONTENTS
Speci¿ cations..................................................................................................................................................................................1
Warnings and Cautions ..................................................................................................................................................................3
Safety-Related Warning ..................................................................................................................................................................4
Safety Check-Out ............................................................................................................................................................................5
Self Diagnosis Functions ...............................................................................................................................................................7
SEC 1. Disassembly/Part Number Information ..........................................................................................................................11
1-1. Table-Top Stand Assembly Removal ............................................................................................................................11
1-2. Rear Cover, H2LS Board, and Vesa Bracket Removal ............................................................................................... 12
1-3. HLR Board and Loudspeakers Removal ..................................................................................................................... 13
1-4. G2LE/G2HE (Power) Board, BAL Board, and LCD Panel ........................................................................................... 14
1-5. Cleaning the LCD Panel .............................................................................................................................................. 15
1-6. Screw Legend .............................................................................................................................................................. 15
1-7. Connectors .................................................................................................................................................................. 16
1-7-1. KDL-32BX305 Only ............................................................................................................................................................. 16
1-7-2. KDL-40BX405 Only ............................................................................................................................................................. 16
1-8. Accessories & Packing ................................................................................................................................................ 17
1-9. Miscellaneous .............................................................................................................................................................. 17
1-10. Remote Commander ................................................................................................................................................... 17
SEC 2. Service Adjustments ........................................................................................................................................................18
2-1. Accessing Service Adjustment Mode .......................................................................................................................... 18
2-1-1. Viewing the Service Menus ................................................................................................................................................. 19
2-1-2. Using the Remote Commander to View or Change Service Data ....................................................................................... 20
KDL-32BX305/40BX405 i
Page 5
TABLE OF CONTENTS
2-2. Adjustments After Replacing the BAL Board or LCD Panel ......................................................................................... 20
2-2-1. Updating the Software ......................................................................................................................................................... 20
2-2-2. Selecting the Model ............................................................................................................................................................. 21
2-2-3. Setting the Destination ......................................................................................................................................................... 22
2-2-4. Selecting the TV Color ......................................................................................................................................................... 22
2-2-5. Verifying the Model and Panel Information .......................................................................................................................... 23
2-2-6. Reconnecting All Cables ...................................................................................................................................................... 24
2-3. White Balance Adjustments ......................................................................................................................................... 24
2-4. Resetting the TV to Factory Condition ......................................................................................................................... 25
2-4-1. Resetting the TV to Factory Condition Using Service Mode ................................................................................................ 25
SEC 3. Diagrams ...........................................................................................................................................................................26
3-1. Circuit Boards Location ............................................................................................................................................... 26
3-2. Block Diagram ............................................................................................................................................................. 27
KDL-32BX305/40BX405 ii
Page 6
ESPECIFICAÇÕES
Sistema
Sistema de televisão Analógico: NTSC/PAL-M/PAL-N
Cobertura de canais VHF: 2-13
Sistema do painel Painel LCD (tela de cristal líquido)
Potência de saída dos alto
falantes
Digital: SBTVD-T
UHF: 14-69
CATV: 1-125
10 W + 10 W
Tomadas de entrada/saída
CABLE/ANTENNA Terminal de antena externa de 75 ohms para entradas RF
VIDEO IN 1/2/3 VIDEO / AUDIO
COMPONENT IN 1/2 YP
HDMI IN 1/2/3/4 HDMI: Vídeo: 480i, 480p, 576i, 576p, 720p, 1080i, 1080p, 1080/24p
HEADPHONE Minitomada estéreo
AUDIO OUT 500 mVrms (típico)
DIGITAL AUDIO OUT
(OPTICAL)
PC/HDMI 4 AUDIO IN Minitomada estéreo
LAN
USB/DLNA Consulte o i-Manual para obter informações sobre o formato suportado.
*1 Para conexões LAN, utilize um cabo Category 7 10BASE-T/100BASE-TX (não fornecido).
BPR (Vídeo componente) / Formato de sinal: 480i, 480p, 576i, 576p, 720p, 1080i, 1080p / AUDIO
HDMI: Áudio: Linear de dois canais PCM 32, 44.1 e 48 kHz, 16, 20 e 24 bits, Dolby Digital
AUDIO (HDMI IN 4)
Sinal óptico PCM/Dolby Digital
BGR ocigólana ,sonip 51 ed bus-DNI CP
Conector 10BASE-T/100BASE-TX (A velocidade da conexão pode ser diferente dependendo do ambiente da
rede. A taxa e a qualidade de comunicação de 10BASE-T/100BASE-TX não estão garantidas nesta TV.)*
Informações sobre marcas
registradas
Macintosh é uma marca comercial
licenciada da Apple Inc., registrada nos
E.U.A. e em outros países.
Blu-ray Disc é uma marca comercial.
“
BRAVIA” e , S-Force e são
marcas comerciais ou marcas registradas da
Sony Corporation.
“
PS3” é uma marca comercial da Sony
Corporation e/ou Sony Computer
Entertainment Inc.
Este TV incorpora a tecnologia HighDefinition Multimedia Interface (HDMI™).
HDMI, o logotipo HDMI e High-Definition
Multimedia Interface são marcas comerciais
ou marcas registradas da HDMI Licensing,
LLC.
Astro TV é um software desenvolvido pela
TQTVD Software Ltda que implementa a
norma de interatividade do Sistema
Brasileiro de TV Digital “Ginga” ABNT
NBR-15606
1
KDL-32BX305/40BX405 1
Page 7
SPECIFICATIONS
Nome do modelo KDL- 32BX305
40BX405
Alimentação e outros
Requisitos de alimentação 110-220 V AC, 60 Hz
Consumo de energia
em uso
2
em DAM*
(Você pode escutar um estalo durante o download, mas isto é normal.)
Tamanho da tela (cm)
(polegadas medidas diagonalmente)
Resolução do monitor
Alto falante (mm)
Full range com caixa acústica (2)
Dimensões com pedestal (mm) 996 × 635 × 250 804 × 532 × 220
sem pedestal (mm) 996 × 598 × 99
padrão de furo para
montagem na parede (mm)
tamanho do parafuso para
montagem na parede (mm)
Peso com pedestal (kg) 15,6 10,7
sem pedestal (kg) 13,6 9,2
Acessórios fornecidos
Acessórios opcionais Cabos de conexão / Kit de cinto de segurança / Suporte de montagem de parede
*2 Download Acquisition Mode (DAM) (modo de aquisição de download) é utilizado para atualizações de software.
• A disponibilidade dos acessórios opcionais depende do estoque.
• Projeto e especificações técnicas sujeitos a alterações sem prévio aviso.
Consulte “Verificando os acessórios” (página 5).
Aprox. 102
40 polegadas
1.920 pontos (horizontal)
× 1.080 linhas (vertical)
M6 (comprimento: veja a página 14 para detalhes.)
15 W
1.366 pontos (horizontal) ×
45 × 130
W 311W 551
AC V 022 moc W 2,0 euq sonem e AC V 721 moc W 21,0 euq soneMybdnats me
Aprox. 80
31,5 polegadas
(classe 32)
768 linhas (vertical)
804 × 497 × 96
002 × 002003 × 003
KDL-32BX305/40BX405 2
Page 8
WARNINGS AND CAUTIONS
CAUTION
These servicing instructions are for use by quali ed service personnel only. To reduce the risk of electric shock, do not perform any servicing
other than that contained in the operating instructions unless you are quali ed to do so.
CARRYING THE TV
• Carry the TV with the adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid
damage.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this
receiver is directly connected to the AC power line.
! SAFETY-RELATED COMPONENT WARNING!!
Components identi ed by shading and ! mark on the exploded views are critical for safe operation.
Replace all components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. It is
essential that all critical parts be replaced only with the part number speci ed in this manual to prevent electric shock, re, or other hazard.
Circuit adjustments that are critical for safe operation are identi ed in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.
NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and
labor guarantee.
KDL-32BX305/40BX405 3
Page 9
SAFETY-RELATED WARNING
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit.
(High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
KDL-32BX305/40BX405 4
Page 10
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections.
Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or touching
high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting
hardware have been replaced. Be absolutely certain that you have replaced
all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were
installed during a previous repair. Point them out to the customer and
recommend their replacement.
0.15 F
To Exposed Metal
Parts on Set
AC
Voltmeter
(0.75V)
5. Look for parts which, though functioning, show obvious signs of deterioration.
Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement
of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and
all other exposed metal parts for AC leakage. Check leakage as described
below.
Figure A. Using an AC voltmeter to check AC leakage.
Earth Ground
KDL-32BX305/40BX405 5
Page 11
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to chassis, must
not exceed 0.5 mA(500 microamperes). Leakage current can be measured by
any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A.
Follow the manufacturers’ instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital
multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or batteryoperated AC voltmeter. The “limit” indication is 0.75 V, so analog meters
must have an accurate low voltage scale.
SAFETY CHECK-OUT
Trouble Light
AC Outlet Box
Ohmmeter
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs
that are suitable. Nearly all battery-operated digital multimeters that have a
2 VAC range are suitable (see Figure A).
Cold-water Pipe
HOW TO FIND A GOOD EARTH GROUND
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw
on most AC outlet boxes is also at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at
ground by measuring the resistance between it and a cold-water pipe with an
ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60-to 100-watt trouble-light (not
a neon lamp) between the hot side of the receptacle and the retaining screw.
Try both slots, if necessary, to locate the hot side on the line; the lamp should
light at normal brilliance if the screw is at ground potential (see Figure B).
KDL-32BX305/40BX405 6
Figure B. Checking for earth ground.
Page 12
SELF DIAGNOSIS FUNCTIONS
SELF DIAGNOSIS FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to ash. The number
of times the LED ashes translates to a probable source of the problem. A de nition of the STANDBY LED ash indicators is listed in the
instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to
review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
DIAGNOSTIC TEST INDICATORS
When an error occurs, the STANDBY LED will ash a set number of times to indicate the possible cause of the problem. If there is more than
one error, the LED will identify the rst of the problem areas.
Result for all of the following diagnostic items are displayed on screen.
If the screen displays a “0”, no error has occurred .
Self Diagnosis
Supported model
Diagnostic Item
Diagnostic Item
RGB_SEN RGB Sensor ACK Error NA NA
MAIN_POWER Main Power Over Voltage Protection 2
DC_ALERT DC Alert
DTT-WDT DTT Error
AUD_PROT Audio Error Detection
BALANCER Panel Balancer Error 4
TCON ERR TCON Error
HFR ERR HFR Error
P_ID_ERR Panel ID NVM Error
BACKLITE Backlight Error 6
TEMP_ERR Temperature Error 7 BAL Board
FAN_ERR Fan Error (Not Detected; Display Only) NA NA
Description
Number of times Standby
LED blinks
3
5
Possible Location
G2LE (Power) Board (KDL-32BX305 ONLY)
G2HE (Power) Board (KDL-40BX405 ONLY)
BAL Board
BAL Board
G2LE (Power) Board (KDL-32BX305 ONLY)
G2HE (Power) Board (KDL-40BX405 ONLY)
BAL Board
LCD Panel
TCON Control MT Board
BAL Board
BAL Board
KDL-32BX305/40BX405 7
Page 13
STANDBY LED FLASH COUNT
Ambient Sensor/
(IR) Infrared Receiver
Picture Off /
Timer LED
Standby LED Power LED
SELF DIAGNOSIS FUNCTIONS
2 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
LED OFF
3 sec.
KDL-32BX305/40BX405 8
Page 14
VIEWING THE SELF CHECK DIAGNOSTIC LIST
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be con rmed, it is possible to
bring up past occurrences of a failure for con rmation on the Self Check diagnostic screen:
1. TV must be in standby mode. (Power off).
2. Press the following buttons on the Remote Commander within a second of each other:
SELF DIAGNOSIS FUNCTIONS
DISPLAY
Channel 5 Volume -
* NOTE: This differs from accessing Service Adjustments Mode (Volume +)
SELF CHECK
000 RGB_SEN
002 MAIN_POWE
003 DC_ALERT1
003 AUD_PROT
003 DTT_WDT
004 BALANCER
005 HFR_ERR
005 TCON_ERR
005 P_ID_ERR
006 BACKLITE
007 TEMP_ERR
007 FAN_ERR
010 RESERVED
011 RESERVED
12345-00333-0678912345-00333-06789--
-------------- -------------- -------------- 00
0501210811 0412311234 0311111825 00
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
-------------- -------------- -------------- 00
POWER
.
Error count (00-99)
Error count (00-99)
Error history (Last failure time beforehand)
Error history (Last failure time beforehand)
Error history (Failure time before last)
Error history (Failure time before last)
Error history (The last failure time)
Error history (The last failure time)
Item name
Item name
STBY LED flash time
STBY LED flash time
Panel operation time by hour (MAX:65535)
Panel operation time by hour (MAX:65535)
Boot count (MAX:65535)
Boot count (MAX:65535)
Total operation time by hour (MAX:65535)
Total operation time by hour (MAX:65535)
KDL-32BX305/40BX405 9
Page 15
SELF DIAGNOSIS FUNCTIONS
CLEARING THE SELF CHECK DIAGNOSTIC LIST
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen after you have
completed the repairs to be sure you have cleared the result display to “0”.
1. Error history and Error count :Press the Channel 8 Channel 0 .
2. Panel operation time :Press the Channel
7
Channel 0 .
EXITING THE SELF CHECK DIAGNOSTIC SCREEN
1. To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on
the TV.
KDL-32BX305/40BX405 10
Page 16
SEC 1. DISASSEMBLY/PART NUMBER INFORMATION
1-1. TABLE-TOP STAND ASSEMBLY REMOVAL
A
Remove 4 screws from Table-Top Stand Assemblyy
B
Lift TV set up to detach from Table-Top Stand Assembly
Components not identi¿ ed by a part number or
description are not stocked because they are seldom
required for routine service.
NOTE: The components identi¿ ed by shading
and ! mark are critical for safety. Replace only
with part number speci¿ ed.
2
A
B
The component parts of an assembly are indicated by the
reference numbers in the far right column of the parts list
and within the dotted lines of the diagram.
NOTE: The components identi¿ ed by a red outline and a mark contain
con¿ dential information. Speci¿ c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
1
3
Items marked with an asterisk are not stocked since
*
they are seldom required for routine service. Expect
some delay when ordering these components.
6
4
5
7
C
Gently place the TV set face down onto a soft cloth
Soft Cloth
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
1 A-1760-889-A BASE M3B ASSEMBLY
(KDL-32BX305 ONLY)
1 A-1760-901-A BASE ML3B ASSEMBLY [2-3]
(KDL-40BX405 ONLY)
C
2 4-158-391-01 COVER, STAND (ML3B)
(KDL-40BX405 ONLY)
3 4-158-374-01 BASE, STAND (ML3B)
(KDL-40BX405 ONLY)
4 4-158-400-01 COVER, NECK (M3B)
(KDL-32BX305 ONLY)
4 4-158-401-01 COVER, NECK (ML3B)
(KDL-40BX405 ONLY)
5 4-158-354-01 NECK (M3B)
(KDL-32BX305 ONLY)
* 5 4-158-355-01 NECK (ML3B)
(KDL-40BX405 ONLY)
6 4-159-298-01 SCREW, +PSW M4X10
(SCREWS TO ATTACH NECK TO BASE ASSEMBLY)
7 2-580-608-01 SCREW, +PSW M5X16
(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV)
For product protection and safety reasons, Sony strongly recommends
that you use the screws provided with the TV
CAUTION: These screws cannot be used to secure the TV to
the Wall Mount Brackets
2-580-608-01 SCREW, +PSW M5X16
KDL-32BX305/40BX405 11
Page 17
DISASSEMBLY/PART NUMBER INFORMATION
1-2. REAR COVER, H2LS BOARD, AND VESA BRACKET REMOVAL
A
Remove screws from Rear Cover
10 from KDL-32BX305 ONLY
8 from KDL-40BX405 ONLY
B
Remove 2 screws from Rear Cover bottom-center (KDL-40BX405 ONLY)
C
Remove 2 screws from Rear Cover top-center
D
Remove 1 screw from Terminal position
E
Remove 1 screw from Side Jack position
F
Disconnect Power Cord from Power (G2LE/G2HE) Boards and detach from Under Cover
G
Remove 1 screw from Under Cover to detach from Bottom Frame
H
Slide Vesa Brackets sideways to remove
from Rear Cover
I
Slide Vesa Brackets up to remove from
Rear Cover
J
Disconnect 1 connector from H2LS Board,
then release clips and lift up to remove
from Button Control
K
Slide-out Panel Supports to remove from
Bezel Assembly
2 from KDL-32BX305 ONLY
K
NOTE: The components identi¿ ed by shading
and ! mark are critical for safety. Replace only
with part number speci¿ ed.
NOTE: The components identi¿ ed by a red outline and a mark contain
con¿ dential information. Speci¿ c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
56
53
54
55
52
4 from KDL-40BX405 ONLY
NOTE: The Vesa Brackets are not
included with the Rear Cover and must be
reattached to the replacement Rear Cover
H
J
I
C
KDL-32BX305 ONLY
KDL-40BX405 ONLY
B
A
G
F
E
D
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
51 4-155-666-11 REAR COVER(32)
(KDL-32BX305 ONLY)
51 4-155-667-11 REAR COVER(40)
(KDL-40BX405 ONLY)
52 3-196-465-12 COVER, ECS
53 4-157-976-01 COVER, UNDER (32)
(KDL-32BX305 ONLY)
53 4-157-977-01 COVER, UNDER (37)
(KDL-40BX405 ONLY)
54 4-167-326-01 BRAKET, VESA (S)
55 A-1744-403-A H2LS BOARD, MOUNTED
56 NA SUPPORT, PANEL
FOR ALL SUPPORT PANEL PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3
2-580-595-01 SCREW, +PSW M3X12 (KLV-32BX300 ONLY)
7-685-648-79 SCREW, +BVTP 3X12 TYPE2 IT-3
4-159-298-01 SCREW, +PSW M4X10
51
KDL-32BX305/40BX405 12
Page 18
DISASSEMBLY/PART NUMBER INFORMATION
1-3. HLR BOARD AND LOUDSPEAKERS REMOVAL
A
Remove 1 screw from Speaker Bracket Right to detach from Bezel Assembly
B
Remove 2 screws from Loudspeaker to detach from Speaker Bracket Right
C
Remove 2 screws from Bottom Frame to detach from Panel
D
Remove 2 screws from Bottom Frame to detach from Bezel Assembly (KDL-40BX405 ONLY)
E
Remove 1 screw from Speaker Bracket Left to detach from Bezel Assembly
F
Remove 2 screws from Loudspeaker to detach from Speaker Bracket Left
G
Disconnect 1 connector from HLR Board, then release clips and lift up to detach from position
NOTE: The components identi ed by shading
and ! mark are critical for safety. Replace only
with part number speci ed.
G
NOTE: The components identi ed by a red outline and a mark contain
con dential information. Speci c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
101
104
F
101
D
B
C
A
E
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
101 1-858-364-22 LOUD SPEAKER
102 4-166-134-01 BRACKET, SP (32R)
(KDL-32BX305 ONLY)
102 4-166-132-01 BRACKET, SP (40R)
(KDL-40BX405 ONLY)
102
103
103 4-166-133-01 BRACKET, SP (32L)
(KDL-32BX305 ONLY)
103 4-166-131-01 BRACKET, SP (40L)
(KDL-40BX405 ONLY)
104 A-1753-637-A HLR BOARD, MOUNTED
2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3
7-685-648-79 SCREW, +BVTP 3X12 TYPE2 IT-3
4-159-298-01 SCREW, +PSW M4X10
KDL-32BX305/40BX405 13
Page 19
Versào 1.1
DISASSEMBLY/PART NUMBER INFORMATION
1-4. G2LE/G2HE (POWER) BOARD, BAL BOARD, AND LCD PANEL
A
Remove 4 screws from G2LE/G2HE (Power) Boards
B
Disconnect 3 connectors from G2LE/G2HE (Power) Boards
C
Remove 4 screws from BAL Board
D
Disconnect 5 connectors from BAL Board
E
Slide Side Jack Bracket to right-side to remove from BAL Board
F
Carefully Lift up Panel to remove from Bezel
F
NOTE: The components identi¿ ed by shading
!
mark are critical for safety. Replace only
and
with part number speci¿ ed.
NOTE: The components identi¿ ed by a red outline and a mark contain
con¿ dential information. Speci¿ c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
151
152
153
E
154
155
D
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
C
B
A
151 X-2547-958-1 BEZEL(32)ASSEMBLY
(KDL-32BX305 ONLY)
151 X-2548-050-1 BEZEL(40)ASSEMBLY
(KDL-40BX405 ONLY)
152 NA
153 4-175-711-01 BRACKET, SIDE JACK
(KDL-32BX305 ONLY)
153 4-166-286-21 BRACKET, SIDE JACK
(KDL-40BX405 ONLY)
154
(KDL-32BX305 ONLY)
NOTE: For BAL Board replacement, please refer to section
2-4. Adjustments After Replacing the BAL Board
AS INFORMAÇÕES DOS CÓDIGOS DAS PEÇAS DOS TODOS
PAINEIS DE LCD, CONSULTE MANUAL DO PAINEL DE LCD
Y-8287-127-A
LCD PANEL
PLACA BAL 5-2 MONTADA
NOTE: Final software is not installed on this BAL Board. Install the update after
replacing this board using the instructions provided with the software.
154
(KDL-40BX405 ONLY)
NOTE: For BAL Board replacement, please refer to section
2-4. Adjustments After Replacing the BAL Board
NOTE: Final software is not installed on this BAL Board. Install the update after
replacing this board using the instructions provided with the software.
155
(KDL-32BX305 ONLY)
155
(KDL-40BX405 ONLY)
(KDL-32BX305 ONLY)
Y-8287-128-A
1-474-200-11
Y-8287-058-A
2-580-592-01 SCREW, +PSW M3X8
PLACA BAL 5-2 MONTADA
PLACA G2LE MONTADA
PLACA G2HE MONTADA
KDL-32BX305/40BX405 14
Page 20
DISASSEMBLY/PART NUMBER INFORMATION
1-5. CLEANING THE LCD PANEL
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
Clean the cabinet of the TV with a dry soft cloth.
ipe the LCD screen gently with a soft cloth.
W
Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.
If using a chemically pretreated cloth, please follow the instruction provided on the package.
Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.
1-6. SCREW LEGEND
KDL-32BX305
P/N DESCRIPTION REMARKS TOTAL
2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3 RC(10), SPKR BRKT-L to BEZ(1), SPKR BRKT-R to BEZ(1) 12
Š
2-580-595-01 SCREW, +PSW M3X12 RC TOP-CENTER(2) 2
š
7-685-648-79 SCREW, +BVTP 3X12 TYPE2 IT-3 RC to TERMINAL AREA(1), RC to SIDE JACK BRKT(1), SPKR to SPKR BRKT-L(2), SPKR to SPKR BRKT-R(2) 6
Ť
2-580-608-01 SCREW, +PSW M5X16 TABLE-TOP STAND(4) 4
ť
2-580-592-01 SCREW, +PSW M3X8 BAL(4), G2LE(4) 8
Ū
4-159-298-01 SCREW, +PSW M4X10 UC to BTM FRM(1), BTM FRM to PNL(2), NECK to BASE(3) 6
Ũ
NOTE: The components identi¿ ed by shading
and ! mark are critical for safety. Replace only
with part number speci¿ ed.
NOTE: The components identi¿ ed by a red outline and a mark contain
con¿ dential information. Speci¿ c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
KDL-40BX405
P/N DESCRIPTION REMARKS TOTAL
2-580-640-01 SCREW, +BVTP 4X16 TYPE2 IT-3 RC(8), SPKR BRKT-L to BEZ(1), SPKR BRKT-R to BEZ(1), BTM FRM to BEZ(2) 12
Š
2-580-595-01 SCREW, +PSW M3X12 NOT IN THIS MODEL 0
š
7-685-648-79 SCREW, +BVTP 3X12 TYPE2 IT-3 RC to TERMINAL AREA(1), RC to SIDE JACK BRKT(1), SPKR to SPKR BRKT-L(2), SPKR to SPKR BRKT-R(2) 6
Ť
2-580-608-01 SCREW, +PSW M5X16 TABLE-TOP STAND(4) 4
ť
2-580-592-01 SCREW, +PSW M3X8 BAL(4), G2HE(4) 8
Ū
4-159-298-01 SCREW, +PSW M4X10 RC TOP-CENTER(2), RC BTM-CENTER(2), UC to BTM FRM(1), BTM FRM to PNL(2), NECK to BASE(3) 10
Ũ
KDL-32BX305/40BX405 15
Page 21
DISASSEMBLY/PART NUMBER INFORMATION
1-7. CONNECTORS
1-7-1. KDL-32BX305 ONLY 1-7-2. KDL-40BX405 ONLY
INV
204
CN6402
G2LE
CN6401
202
201
203
CN2601
CN4300
CN3800
CN2561
CN2602
BAL
NOTE: The components identi¿ ed by shading
and ! mark are critical for safety. Replace only
with part number speci¿ ed.
254
CN6402
CN6401
INV
G2HE
NOTE: The components identi¿ ed by a red outline and a mark contain
con¿ dential information. Speci¿ c instructions must be adhered to whenever
these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
TCON
253
CN2600
252
CN4300
CN3800
CN2561
CN2602
BAL
H2LS
SPSP
HLR
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
201 1-910-101-33 HARNESS ASSEMBLY
202 1-910-060-07 CONNECTOR ASSEMBLY 15P
203 1-837-515-12 (LVDS) FLEXIBLE FLAT CABLE 30P
* 204 1-910-060-08 CONNECTOR ASSEMBLY 14P
251
H2LS
SPSP
HLR
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
251 1-910-101-34 HARNESS ASSEMBLY
252 1-910-060-15 CONNECTOR ASSEMBLY 15P
* 253 1-837-520-11 (LVDS) FLEXIBLE FLAT CABLE
* 254 1-910-060-16 CONNECTOR ASSEMBLY 14P
KDL-32BX305/40BX405 16
Page 22
DISASSEMBLY/PART NUMBER INFORMATION
1-8. ACCESSORIES & PACKING
! 1-837-453-11 AC POWER-SUPPLY CORD WITH CONN
4-174-805-11 MANUAL, INSTRUCTION
* 4-180-043-11 SUPPLEMENT (STAND INSTALLATION)
1-9. MISCELLANEOUS
4-100-136-01 SHEET (CORE), C
X-2348-140-3 SUPPORT BELT KIT
7-632-452-24 TAPE (NO.303) 18MMX35M YEL
1-10. REMOTE COMMANDER
1-487-763-21 REMOTE COMMANDER (RM-YD048)
KDL-32BX305/40BX405 17
Page 23
SEC 2. SERVICE ADJUSTMENTS
2-1. ACCESSING SERVICE ADJUSTMENT MODE
1. TV must be in standby mode. (Power off).
2. Press the following buttons on the Remote Commander
within a second of each other:
DISPLAY
.
Channel 5 Volume +
POWER
DISPLAY
Onscreen cursor
and select button
POWER
.
DIGITAL S ERVICE
001 OP
000 VERS ---
<MAIN> <SUB>
DM1.301J00AA SM1.010W00AA
M2.105C SB1.000W00AA
DD1.016J00AA SD1.010W00AA
(DM1.3 01J00AA) RF01.05
WP00.521J00AA ID1C117081
ID1C117081 LTY320AB01
PID04020000
WF:2.0.0.99 <BEM>
WF:0B BM1.012W00LU
Camera FW BB1.000W00LU
Camera FW BD1.011J46LUX
---.---------
SAMPLE SERVICE MENU
5
VOLUME+
RM-YD047
KDL-32BX305/40BX405 18
Page 24
SERVICE ADJUSTMENTS
2-1-1. VIEWING THE SERVICE MENUS
Use the Remote Commander to view the Digital, Chassis and Sub
Service Menus and their options.
3. To display the Service Menu that contains the Category you
want to adjust, press
Commander.
DIGITAL S ERVICE
001 OP
000 VERS ---
<MAIN> <SUB>
DM1.301J00AA SM1.010W00AA
M2.105C SB1.000W00AA
DD1.016J00AA SD1.010W00AA
(DM1.3 01J00AA) RF01.05
WP00.521J00AA ID1C117081
ID1C117081 LTY320AB01
PID04020000
WF:2.0.0.99 <BEM>
WF:0B BM1.012W00LU
Camera FW BB1.000W00LU
Camera FW BD1.011J46LUX
JUMP
or
OPTIONS
---.---------
on the Remote
Within each Service Menu are Categories and data information.
Item name
Category name
Data
Item number
Category number
CHASSIS SERVICE
000 CXD2813R
000 H_DET_NOSIG_CNT 1
Sample Chassis Service Menu
Sample Digital Service Menu
JUMP
press
OPTIONS
or
CHASSIS
000 CXD2813R
000 H_DET_NOSIG_CNT 1
KDL-32BX305/40BX405 19
Page 25
SERVICE ADJUSTMENTS
2-1-2. USING THE REMOTE COMMANDER TO VIEW OR
CHANGE SERVICE DATA
Use the buttons on the Remote Commander to access the Service
Menu items and adjust the Data Values.
DISPLAY
4. To change the Category,
press 2 to move to the Next Category or
press 5 to go back to the Previous Category.
Note: Pressing 2 or 5 only changes the Categories within
the Service Menu displayed.
5. To change the adjustment item,
press 1 to move to the Next Item or
4
6. To change the Data Value,
press 3 to increase the Data Value or
6
7. P r es s
8. To exit service mode, press
Channel 5 Volume +
to go back to the Previous Item.
to decrease the Data Value.
MUTING
then press 0 to Write the changes.
HOME
or turn the TV power off.
POWER
2-2. ADJUSTMENTS AFTER REPLACING THE BAL BOARD
OR LCD PANEL
The following procedures must be completed after replacing the BAL
Board or the LCD panel.
; Update the TV to the latest software version
; Select the Model
; Select the Destination
; Select the TV Color
; Verify model and panel information are correct
; Reconnect all cables
2-2-1. UPDATING THE SOFTWARE
After replacing the BAL Board or the LCD Panel, you must update the
software to the latest version.
Before you begin
; Disconnect all cables (RF, External input, Ethernet, etc.) from
the TV
Instructions for updating the software are included with the software
package. After completing the software update, proceed to “Selecting the
Model”.
KDL-32BX305/40BX405 20
Page 26
2-2-2. SELECTING THE MODEL
䎧
L
L
After replacing the BAL Board or LCD Panel, go into Service Mode to set
the Model data value.
1. TV must be in standby mode. (Power off).
2. Access Service Mode.
Press the following buttons on the Remote Commander
within a second of each other:
SERVICE ADJUSTMENTS
DIGITAL SERVICE
002 MODEL
000 SEG 01: 2a-3
DISPLAY
Channel 5 Volume +
POWER
3. Display the DIGITAL Service Menu.
NOTE: There are 3 Service Menus for this model, DIGITAL,
CHASSIS, and SUB. If the DIGITAL Service Menu is
not displayed, press
JUMP
or
OPTIONS
on the Remote
Commander.
DIGITAL SERVICE
001 OP
000 VERS ---
<MAIN> <SUB>
DM1.301J00AA SM1.010W00AA
M2.105C SB1.000W00AA
DD1.016J00AA SD1.010W00AA
(DM1.3 01J00AA) RF01.05
WP00.521J00AA ID1C117081
ID1C117081 LTY320AB01
PID04020000
WF:2.0.0.99 <BEM>
WF:0B BM1.012W00LU
Camera FW BB1.000W00LU
Camera FW BD1.011J46LUX
---.---------
4. Press 2 to move to the 002 MODEL (Next) category.
5. Using the table, press 3 to increase the data value or
6
to decrease the data value, to match the model of the TV.
Chassis Model Name
AZ1AZ1-
KDL-32BX305 20 5-2
KDL-40BX405 20 5-2
䎧
䏄䏗䏄䎃䎹䏄䏏䏘䏈
䎦䏒䏇䏈䎃
䎱䏄䏐䏈
DIGITAL SERVICE
002 MODEL
000 SEG 20: 5-2
Code Name
Data Value
6. Proceed to “Selecting the Destination”.
KDL-32BX305/40BX405 21
Page 27
2-2-3. SETTING THE DESTINATION
After replacing the BAL Board or the LCD Panel, the destination location
must be set.
CAUTION: Selecting the incorrect destination may requiring replacing the
BAL Board.
SERVICE ADJUSTMENTS
DIGITAL
002 MODEL
001 DEST
SERVICE
13: BR (BR grp)
Destination
Data Value
DIGITAL SERVICE
002 MODEL
000 SEG 20: 5-2
7. P r es s 1 to move to “001 DEST” sub Category.
DIGITAL SERVICE
002 MODEL
001 DEST 03: UC (UC grp)
8. Using the table, press 3 to increase the data value or
6
to decrease the data value, to select the destination of the
TV.
GROUP
BR grp
DESTINATION
CODE
BR 13 BRAZIL
DATA
VALUE
DESTINATION
AR 20 ARGENTINA
CAUTION: Verify the DESTINATION is set correctly before
proceeding to the next step. If another destination Data
Value is selected, it may possibly corrupt the software which
would require a BAL Board replacement.
9. Proceed to “Selecting the TV Color”.
2-2-4. SELECTING THE TV COLOR
Use the following instructions to set the color of the TV.
10. Press JUMP or OPTIONS until the SUB Service Menu
displays.
SUB SERVICE
000 TESTPT
000 SG_PTN_SEL 0
11. Press 2 t to until the “003 GAISO” Category displays.
KDL-32BX305/40BX405 22
Page 28
SUB SERVICE
V
003 GAISO
000 VARIATION 0
SERVICE ADJUSTMENTS
2-2-5. VERIFYING THE MODEL AND PANEL INFORMATION
After saving the changes to the service data, verify the information.
1. TV must be in standby mode. (Power off).
2. Access Service Mode.
Press the following buttons on the Remote Commander
within a second of each other:
12. Using the table, press 3 to increase the data value or
6
to decrease the data value, to select the color of the TV.
MODEL
KDL-32BX305
KDL-40BX405
SUB SERVICE
003 GAISO
000 VARIATION 5
Code
Name
5-2 5
GAISO
Data
alue
Data Value
13. After verifying the destination data value displays,
press 0 to save (Write) the changes.
14. Exit Service Mode by pressing
HOME
turn the TV power off.
15. Proceed to “Verifying the Model and Panel Information”.
or
DISPLAY
3. Display the DIGITAL Service Menu.
NOTE: There are 3 Service Menus for this model, DIGITAL,
Model ID
Product ID
Channel 5 Volume +
POWER
CHASSIS, and SUB. If the DIGITAL Service Menu is
not displayed, press
JUMP
or
OPTIONS
on the Remote
Commander.
DIGITAL SERVICE
001 OP
000 VERS ---
<MAIN> <SUB>
DM1.301J00AA SM1.010W00AA
M2.105C SB1.000W00AA
DD1.016J00AA SD1.010 W00AA
(DM1.3 01J00AA) RF01.05
WP00.521J00AA ID1C117081
ID25973693
PID34A20000
WF:2.0.0.99 <BEM>
WF:0B BM1.012W00LU
Camera FW BB1.000W00LU
Camera FW BD1.011J46LUX
LTY(Z)320AP04
---.---------
Panel
Code
4. Using the table, verify the Model ID and the Product ID
match the information in the Service Menu.
KDL-32BX305/40BX405 23
Page 29
Model Name Model ID Product ID Panel ID
KDL-32BX305 25973693 34A20000 LTY(Z)320AP04 5-2
KDL-32BX305 25973694 34A20000
KDL-32BX305 25973693 34A20000 LTY(Z)320AP04 5-2
KDL-32BX305 25973694 34A20000
KDL-40BX405 25973697 34A20000 LTY(Z)400HM01 5-2
KDL-40BX405 25973698 34A20000
KDL-40BX405 25973697 34A20000 LTY(Z)400HM01 5-2
KDL-40BX405 25973698 34A20000
T315XW04 V0 5-2
T315XW04 V0 5-2
T400HW03 V0 5-2
T400HW03 V0 5-2
Code
Name
SERVICE ADJUSTMENTS
2
3. Press
to until the “006 WB” Category displays.
DIGITAL SERVICE
006 WB
000 WHITE_BALANCE ___
5. Exit Service Mode by pressing
HOME
or turn the TV power
off.
6. Proceed to “Reconnecting All Cables”.
2-2-6. RECONNECTING ALL CABLES
After completing the changes to service mode, reconnect all the cables
(RF, External input, Ethernet, etc.) to the TV then verify the TV set picture.
If necessary, proceed to “White Balance Adjustments”.
2-3. WHITE BALANCE ADJUSTMENTS
White Balance adjustment data is located on the Digital Service Menu.
1. TV must be in Standby Mode. (POWER off).
2. Press the following buttons on the Remote Commander
within a second of each other:
DISPLAY
Channel 5 Volume +
NOTE: There are 3 Service Menus for this model, DIGITAL,
CHASSIS, and SUB. If the DIGITAL Service Menu is
not displayed, press
JUMP
or
OPTIONS
on the Remote
Commander.
POWER
4. Press 0 to enter White Balance Adjustment mode.
5. To select the White Balance Adjustment setting that needs to
be changed, do the following:
1
a. To select R_DRV, press
b. To select G_DRV, press
.
2
.
c. To select B_DRV, press 3.
d. To select R_BKG, press 4.
e To select G_BKG, press
5
.
f. To select B_BKG, press 6.
6. After selecting the White Balance setting, press
ENT
to
display the edit screen.
The screen displays a “Please input WB items” message.
KDL-32BX305/40BX405 24
Page 30
DIGITAL SERVICE
WB
*1 R_DRV 128
2 G_DRV 128
3 B_DRV 128
4 R_BKG 128
5 G_BKG 128
6 B_BKG 128
Please input WB items
(0 - 255)
---
7. Using the numbers buttons on the remote, enter the Data
Value for the White Balance setting
(value must be between 1 and 255).
8. Press
9. To exit White Balance Adjustment, press
to WRITE (save) the changes.
ENT
Gain
0: x 0.5, 128: x 1, 255: x1.5
Offset
128: offset 0
JUMP
or
OPTIONS
SERVICE ADJUSTMENTS
2-4-1. RESETTING THE TV TO FACTORY CONDITION USING
SERVICE MODE
1. TV must be in Standby Mode. (POWER off).
2. Press the following buttons on the Remote Commander
within a second of each other:
DISPLAY
3. If necessary, press
mode.
4. Press 8.
“SERVICE” changes to green RST.
5. Press
RST executes the command and displays EXE.
6. Press 0 .
EXE-RST displays green, then red indicating the TV is
writing the data.
7. When the process is complete the green SERVICE text
displays and the LED display as shown below:
Channel 5 Volume +
MUTING
JUMP
.
or
OPTIONS
to go to DIGITAL
POWER
.
2-4. RESETTING THE TV TO FACTORY CONDITION
TIMER Standby POWERTIMER Standby POWER
Use the following instructions to restore the User Adjustments
and Channel Memory settings to the preset factory conditions.
1. While holding down the
press the POWER button on the TV Switch Unit of the set.
The set restarts and displays the Initial Setup screen. This
may take several minutes.
on the Remote Commander,
8. Cycle AC Power (Unplug and Plug AC Cord from the
AC Outlet).
9. The set restarts and displays the Initial Setup screen.
This may take several minutes.
KDL-32BX305/40BX405 25
Page 31
SEC 3. DIAGRAMS
3-1. CIRCUIT BOARDS LOCATION
BAL
G2LE (KDL-32BX305 ONLY)
G2HE (KDL-40BX405 ONLY)
HLR
KDL-32BX305/40BX405 26
H2LS
Page 32
3-2. BLOCK DIAGRAM
DIAGRAMS
KDL-32BX305/40BX405 27
Page 33
is a trademark of Sony Electronics
Reproduction in whole or part without written permission is prohibited. All rights reserved
English
© 2010.2
9-888-298-01
Sony Corporation
Sony Technology Center
Technical Services
Service Promotion Department
2010BJ74WEB-1
Printed in USA
KDL-32BX305/40BX405 28
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