1/24/2012 Original Manual Release Date
2/9/2012 Updated Safety Check-Out, Printed Circuit Boards and Schematic Diagrams Information
and Exploded View. Replaced pages 6, 9 and 29.
LCD DIGITAL COLOR TV
9-883-872-52
KDL-32BX330/32BX331
TABLE OF CONTENTS
SECTION TITLE PAGE SECTION TITLE PAGE
Cautions and Warnings ................................................................. 3
1-3. Schematics and Supporting Information ............................. 10
A Board Schematic Diagram (1 of 14)
A Board Schematic Diagram (2 of 14)
A Board Schematic Diagram (3 of 14)
A Board Schematic Diagram (4 of 14)
A Board Schematic Diagram (5 of 14)
A Board Schematic Diagram (6 of 14)
A Board Schematic Diagram (7 of 14)
A Board Schematic Diagram (8 of 14)
A Board Schematic Diagram (9 of 14)
A Board Schematic Diagram (10 of 14)
A Board Schematic Diagram (11 of 14)
A Board Schematic Diagram (12 of 14)
A Board Schematic Diagram (13 of 14)
A Board Schematic Diagram (14 of 14)
G1 (Power Supply) Board Schematic Diagram (1 of 2)
G1 (Power Supply) Board Schematic Diagram (2 of 2)
H Board Schematic Diagram
These servicing instructions are for use by qualied service personnel only. To reduce the risk of electric shock, do not
perform any servicing other than that contained in the operating instructions unless you are qualied to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, in case of live chassis.
CARRYING THE TV
• Disconnect all cables when carrying the TV.
• Carry the TV with the adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damage.
ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualié seulement. Pour prévenir le risque de choc
électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualié faire
ainsi.
ALERTE!!
An d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé
lors de tout dépannage.
POUR TRANSPORTER LE TÉLÉVISEUR
• Débranchez tous les câbles avant de transporter le téléviseur.
• Transportez le téléviseur avec le nombre adéquat de personnes; téléviseur de grande taille nécessitent deux
personnes ou plus.
• Lors du transport du téléviseur, le bon emplacement des mains est très important pour votre sécurité, ainsi que pour
éviter de causer des dommages.
KDL-32BX330/32BX331
3
KDL-32BX330/32BX331
SAFETY-RELATED WARNING
! SAFETY-RELATED COMPONENT WARNING!!
There are critical components used in LCD color TVs that are important for safety. These components are identied with
shading and ! mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be
replaced only with the part number specied in the electrical parts list to prevent electric shock, re, or other hazard.
NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the
original parts and labor warranty.
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear
cover.
To avoid damaging the LCD panel:
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of
time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit.
(High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause
a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) During the repair, DO NOT leave the Power On for more than 1 hour while the TV is face down on a
cloth.
KDL-32BX330/32BX331
4
KDL-32BX330/32BX331
! ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Il ya des composants essentiels utilisés dans les téléviseurs LCD couleur qui sont importants pour la sécurité. Ces
composants sont identiés à l’ombrage et ! marque sur les schémas et la liste des pièces électriques. Il est essentiel que
ces parties critiques être remplacé uniquement avec le numéro de pièce gurant dans la liste des pièces électriques pour
éviter les chocs électriques, d’incendie ou autre danger.
NOTE: Ne pas modier la version originale sans obtenir la permission écrite du fabricant ou que vous annulera les pièces
d’origine ainsi que la garantie du travail.
FAITES ATTENTION LORS DE LA MANIPULATION DE L’ÉCRAN ACL
Au moment de réparer l’écran ACL, assurez-vous d’être mis à la terre à l’aide d’un bracelet à cet effet.
Au moment d’installer le panneau ACL sur un mur, il doit être maintenant en place à l’aide des 4 orices de xation
présents au couvercle arrière.
Pour éviter d’endommager l’écran LCD:
1) N’appuyez par sur le bord du panneau ou du cadre an d’éviter le risque de choc électrique.
2) Ne rayez pas ou n’appuyez pas sur le panneau avec des objets pointus.
3) Ne laissez pas le module exposé à des températures élevées ou dans des secteurs à haut niveau
d’humidité pour une période prolongée.
4) N’exposez pas le panneau ACL à l’ensoleillement direct.
5) Évitez le contact avec l’eau, car elle peut causer un court-circuit dans le module.
6) Déconnectez l’alimentation c.a. au moment de remplacer le rétroéclairage ou le circuit inverseur (Un
voltage élevé se produit dans le circuit inverseur à 650Vrms).
7) Nettoyez toujours le panneau ACL avec un chiffon doux.
8) Faites attention lors de la manipulation des ls ou connecteurs du circuit inverseur. Le fait
d’endommager les lms peut causer un court-circuit.
9) Protégez le panneau des décharges électrostatiques an d’éviter d’endommager le circuit électronique
(C-MOS).
10) Pendant la réparation, NE LAISSEZ PAS l’alimentation en fonction pendant plus de 1 heure pendant
que l’écran du téléviseur repose sur un tissu.
KDL-32BX330/32BX331
5
SAFETY CHECK-OUT
To Exposed Metal
Parts on Set
0.15 µF
Earth Ground
AC
Voltmete
r
(0.75V)
Trouble Light
KDL-32BX330/32BX331
After correcting the original service problem, perform the
following safety checks before releasing the set to the
customer:
1) Check the area of your repair for unsoldered
or poorly soldered connections. Check the
entire board surface for solder splashes and
bridges.
2) Check the interboard wiring to ensure that no
wires are “pinched” or touching high-wattage
resistors.
3) Check that all control knobs, shields, covers,
ground straps, and mounting hardware have
been replaced. Be absolutely certain that you
have replaced all the insulators.
4) Look for unauthorized replacement parts,
particularly transistors, that were installed
during a previous repair. Point them out
to the customer and recommend their
replacement.
5) Look for parts which, though functioning,
show obvious signs of deterioration. Point
them out to the customer and recommend
their replacement.
6) Check the line cords for cracks and abrasion.
Recommend the replacement of any such
line cord to the customer.
7) Check the antenna terminals, metal trim,
“metallized” knobs, screws, and all other
exposed metal parts for AC leakage. Check
leakage as described in “Leakage Test”.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth
ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed
0.5 mA (500 microamperes). Leakage current can be
measured by any one of three methods.
1. A commercial leakage tester. Follow the
manufacturers’ instructions provided with the
tester.
2. A battery-operated AC milliammeter.
3. Measuring the voltage drop across a resistor
by means of a VOM or battery-operated AC
voltmeter. The “limit” indication is 0.75 V, so
analog meters must have an accurate low
voltage scale. Nearly all battery-operated
digital multimeters that have a 2 VAC range
are suitable. (see Figure A)
Figure A. Use an AC voltmeter to check AC leakage.
KDL-32BX330/32BX331
HOW TO FIND A GOOD EARTH GROUND
The cover-plate retaining screw on most AC outlet boxes
is at earth ground. Verify the AC outlet box retaining screw
ground by connecting a 60W to 100W incandescent (not
a neon lamp or uorescent lamp) between the hot side
of the receptacle and the retaining screw. Try both slots,
if necessary, to locate the hot side on the line; the lamp
should light at normal brilliance if the screw is at ground
potential. (see Figure B)
AC Outlet Box
Figure B. Checking for earth ground.
6
KDL-32BX330/32BX331
Th
e circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
example
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.
Lead Free Solder is available under the following part numbers :
rebmuntraPretemaiDskrameR
91-500-046-7mm3.0gK52.0
02-500-046-7mm4.0gK05.0
12-500-046-7mm5.0gK05.0
22-500-046-7mm6.0gK52.0
32-500-046-7mm8.0gK00.1
42-500-046-7mm0.1gK00.1
52-500-046-7mm2.1gK00.1
62-500-046-7mm6.1gK00.1
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees celsius.
This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
KDL-32BX330/32BX331
7
KDL-32BX330/32BX331
Model nameKDL-32BX330KDL-32BX331
FEATURES AND SPECIFICATIONS
FEATURES
Impressive clarity
Perfect for the bedroom or ofce, 720p image resolution delivers pristine picture quality wherever you need it. Watch movies, sports and primetime HD
television broadcasts with robust detail that is optimized for 16:9 widescreen panels (1366 x 768) and modest screen sizes.
Four HD inputs
Plug into the action with versatile HD connection options. Four HD inputs include two HDMI® inputs for sources like your HD cable box, home theater
system, Blu-ray Disc™ player or PS3™ system, one HD component input and a PC input (HD-15 pin) which lets you use your HDTV as a computer
monitor.
USB input for your camera and more
Share your vacation photos instantly on the big screen or listen to your favorite music. Simply connect your compatible digital camera, USB-enabled
MP3 player or USB storage device directly to your HDTV’s USB input. It’s a fast and simple way to relive the memories without a hassle.
Against the grain
Dazzle the whole family with ultra-crisp HD clarity and less grain. Digital Noise Reduction enhances detail in whatever you’re watching with meticulous
processing. It even helps clean up video from USB and other PC sources so the picture looks pristine and vivid.
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1-1. CIRCUIT BOARDS LOCATION
KDL-32BX330/32BX331
SECTION 1: DIAGRAMS
A Board
Power Supply Board
1-2. PRINTED CIRCUIT BOARDS AND SCHEMATIC DIAGRAMS INFORMATION
All capacitors are in µF unless otherwise noted. pF : µµF 50WV or
less are not indicated except for electrolytics and tantalums.
All electrolytics are in 50V unless otherwise specied.
All resistors are in ohms. kΩ=1000Ω, MΩ=1000kΩ
Indication of resistance, which does not have one for rating
electrical power, is as follows: Pitch : 5mm
Rating electrical power :
1
/
W in resistance, 1/
4
W and 1/
10
W in chip resistance.
16
1
/
4
: nonammable resistor
: fusible resistor
: internal component
: panel designation and adjustment for repair
: earth ground
: earth-chassis
All variable and adjustable resistors have characteristic curve B,
unless otherwise noted.
Readings are taken with a color-bar signal input.
Readings are taken with a 10MΩ digital multimeter.
Voltages are DC with respect to ground unless otherwise noted.
Voltage variations may be noted due to normal production
tolerances.
KDL-32BX330/32BX331
All voltages are in V.
S : Measurement impossibility.
: B+line.
: B-line. (Actual measured value may be different).
: signal path. (RF)
Circled numbers are waveform references.
W
The components identied by shading and ! symbol are critical for safety. Replace
only with part number specied.
The symbol indicates a fast-blow fuse and is displayed on the component
side of the board. Replace only with fuse of the same rating as marked.
Les composants identies per un trame et une marque
securite. Ne les remplacer que par une piece portant le numero specie.
Le symbole indique une fusible a action rapide. Doit etre remplace par une
fusible de meme yaleur, comme maque.