SONY KD-27FS170, KD-32FS170, KD-36FS170 Service Manual

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
MODEL NAME REMOTE COMMANDER DESTINATION CHASSIS NO.
KD-27FS170 KD-32FS170 KD-36FS170
RM-YD006 US SCC-S61Y-A
RM-YD006 US SCC-S81A-A
RM-YD006 US SCC-S81B-A
BA-6
CHASSIS
ORIGINAL MANUAL ISSUE DATE: 2/2006
REVISION DATE SUBJECT
2/2006 No revisions or updates are applicable at this time.
TRINITRON® COLOR TELEVISION
Self Diagnosis
Supported model
SERVICE MANUAL
MODEL NAME REMOTE COMMANDER DESTINATION CHASSIS NO.
KD-27FS170 KD-32FS170 KD-36FS170
RM-YD006 US SCC-S61Y-A
RM-YD006 US SCC-S81A-A
RM-YD006 US SCC-S81B-A
BA-6
CHASSIS
KD-32FS170 RM-YD006
TRINITRON® COLOR TELEVISION
KD-27FS170/32FS170/36FS170

TABLE OF CONTENTS

SECTION TITLE PAGE SECTION TITLE PAGE
Specifi cations ........................................................................... 4
Warnings and Cautions ............................................................ 5
Safety Check-Out ..................................................................... 6
Self-Diagnostic Function .......................................................... 7
SECTION 1: DISASSEMBLY ................................................................. 9
1-1. Rear Cover Removal ........................................................ 9
1-2. Chassis Assembly Removal ............................................. 9
1-3. Service Position .............................................................. 10
1-4. Picture Tube Removal .....................................................11
Anode Cap Removal Procedure ......................................11
Cable Wire Dressing ...................................................... 12
KD-27FS170 Models Only ....................................... 12
KD-32FS170 Models Only ....................................... 19
KD-36FS170 Models Only ....................................... 25
SECTION 2: SET-UP ADJUSTMENTS ................................................ 31
2-1. Beam Landing ................................................................ 31
2-2. Convergence .................................................................. 32
2-3. Focus .............................................................................. 33
2-4. Screen (G2) .................................................................... 34
SECTION 3: SAFETY RELATED ADJUSTMENTS ............................. 35
3-1.
X
R529, R530, R531, R577 Confi rmation Method
(HV Hold-Down Confi rmation) and Readjustments ........ 35
3-2. B+ Voltage Confi rmation and Adjustment ....................... 35
SECTION 5: DIAGRAMS ..................................................................... 81
5-1. Circuit Boards Location .................................................. 81
5-2. Printed Wiring Board
and Schematic Diagram Information .............................. 81
5-3. Block Diagrams and Schematics .................................... 82
Signal Flow Block Diagram ............................................ 82
A Board Schematic Diagram (1 of 3) ............................. 83
A Board Schematic Diagram (2 of 3) ............................. 84
A Board Schematic Diagram (3 of 3) ............................. 85
CV Board Schematic Diagram ....................................... 87
HS Board Schematic Diagram ....................................... 89
M Board Schematic Diagram (1 of 5) ............................. 90
M Board Schematic Diagram (2 of 5) ............................. 91
M Board Schematic Diagram (3 of 5) ............................. 92
M Board Schematic Diagram (4 of 5) ............................. 93
M Board Schematic Diagram (5 of 5) ............................. 94
VD Board Schematic Diagram
(KD-32FS170/36FS170 ONLY) ............................... 96
5-4. Semiconductors .............................................................. 97
SECTION 6: EXPLODED VIEWS ........................................................ 98
6-1. Chassis ........................................................................... 98
6-2. Picture Tube ................................................................... 99
SECTION 7: ELECTRICAL PARTS LIST .......................................... 100
SECTION 4: CIRCUIT ADJUSTMENTS .............................................. 36
4-1. Remote Adjustment Buttons and Indicators ................... 36
4-2. Accessing the Service Adjustment Mode ....................... 36
4-3. Confi rming Service Adjustment Changes ....................... 37
4-4. White Balance Adjustments ............................................ 38
4-5. A Board Adjustments ...................................................... 38
4-6. Service Data Lists .......................................................... 41
KD-27FS170 Models Only ............................................. 41
KD-32FS170 Models Only ............................................. 57
KD-36FS170 Models Only ............................................. 70
KD-27FS170/32FS170/36FS170
3
KD-27FS170/32FS170/36FS170
)

SPECIFICATIONS

KD-27FS170 KD-32FS170 KD-36FS170
Power Requirements 120V, 60Hz 120V, 60Hz 120V, 60Hz Number of Inputs/Outputs
S Video Y,PB, P
Speaker Output(W
Power Consumption (W)
In Use (Max) 130W 160W 160W
In Standby (Max)
Dimensions (W x H x D)
Mass
1)
Video
Audio
ATSC
RF
2)
3)
R
4)
5)
2 1 1 3
1 1
5W x 2
5)
mm 768 x 590 x 497 mm 898 x 696 x 576 mm 985 x 776 x 633 mm
30
in
<1W <1W <1W
1/4
x 23
1/4
x 19
5/8
in 35
3/8
x 27
3/8
x 22
5/8
in 38
3/4
x 30
1/2
kg 44.5 kg 72 kg 98 kg
lbs 98 lbs 158.5 lbs 215.5 lbs
1)
1 Vp-p 75 ohms unbalanced, sync negative
2)
Y: 1 Vp-p 75 ohms unbalanced, sync negative
C: 0.286 Vp-p (Burst signal), 75 ohms
3) Y: 1.0 Vp-p, 75 ohms, sync negative; PB: 0.7 Vp-p, 75 ohms;
PR Vp-p, 75 ohms.
4)
500 mVrms (100% modulation), Impedance: 47 kilohms
5)
This specifi cation is the maximum wattage.
x 24
7/8
in
Television system
American TV standard, NTSC ATSC Compliant 8VSB, ATSC (8VSB terrestrial)
Channel coverage
Analog: VHF: 2-69/CATV: 1-125 Digital: VHF: 2-69
Antenna
75-ohm external antenna terminal for VHF/UHF
Picture tube
FD Trinitron® tube
Visible screen size
27-inch picture measured diagonally (KD-27FS170 Only) 32-inch picture measured diagonally (KD-32FS170 Only) 36-inch picture measured diagonally (KD-36FS170 Only)
Actual screen size
29-inch picture measured diagonally (KD-27FS170 Only) 34-inch picture measured diagonally (KD-32FS170 Only) 38-inch picture measured diagonally (KD-36FS170 Only)
Supplied Accessories
Remote Commander RM-YD006 Two Size AA (R6) Batteries
Optional Accessories
TV Stand SU-27FS2 (KD-27FS170 Only) SU-32FS2 (KD-32FS170 Only) SU-36FS2 (KD-36FS170 Only)
As an ENERGY STAR® Partner, Sony Corporation has determined that this product meets the ENERGY STAR guidelines for energy efficiency. ENERGY STAR mark.
Manufactured under license from Dolby Laboratories Licensing Corporation. Dolby and the double-D symbol are trademarks of Dolby Laboratories.
®
is a U.S. registered
®
KD-27FS170/32FS170/36FS170
Design and specifi cations are subject to change without notice.
4
KD-27FS170/32FS170/36FS170

WARNINGS AND CAUTIONS

CAUTION
Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield, or carbon painted on the CRT, after removing the anode.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the AC power line.
! SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.
ATTENTION!!
Apres avoir deconnecte le cap de l’anode, court-circuiter l’anode du tube cathodique et celui de l’anode du cap au chassis metallique de l’appareil, ou la couche de carbone peinte sur le tube cathodique ou au blindage du tube cathodique.
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
! ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.
KD-27FS170/32FS170/36FS170
5

SAFETY CHECK-OUT

KD-27FS170/32FS170/36FS170
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the B+ and HV to see if they are specifi ed values. Make sure
your instruments are accurate; be suspicious of your HV meter if sets always have low HV.
8. Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble­light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
To Exposed Metal
Parts on Set
0.15 F
1.5 K
Earth Ground
Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.
KD-27FS170/32FS170/36FS170
AC
Voltmeter
(0.75 V)
Trouble Light
AC Outlet Box
Ohmmeter
Cold-water Pipe
6
KD-27FS170/32FS170/36FS170

SELF-DIAGNOSTIC FUNCTION

Self Diagnosis
Supported model
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY/TIMER LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
Diagnostic Test Indicators
When an error occurs, the STANDBY/TIMER LED will fl ash a set number of times to indicate the possible cause of the problem. If there is more than one error, the LED will identify the fi rst of the problem areas. Results for all of the following diagnostic items are displayed on screen. No error has occurred if the screen displays a “0”.
Diagnostic Item Descrip-
tion
Power does not turn on
+B overcurrent (OCP)*
I-Prot
IK (AKB)
No. of times
STANDBY/ TIMER
lamp fl ashes
Does not light
2 times
4 times
5 times
Self-Diagnositc
Display/ Diagnos-
tic Result
2:0 or 2:1
4:0 or 4:1
5:0 or 5:1
Probable Cause Location
• Power cord is not plugged in.
• Fuse is burned out (F601). (A Board)
• H.OUT (Q502) is shorted. (A Board)
• IC702 is shorted. (CV Board)
• +13V is not supplied. (A Board)
• IC561 is faulty. (A Board)
• IC001 is faulty. (A Board)
• Screen (G2) is improperly adjusted.**
Detected Symptoms
• Power does not come on.
• No power is supplied to the TV.
• AC Power supply is faulty.
• Power does not come on.
• Load on power line is shorted.
• Has entered standby state after horizontal raster.
• Vertical defl ection pulse is stopped.
• Power line is shorted or power supply is stopped.
• No raster is generated.
• CRT Cathode current detection reference pulse output is small.
*If a +B overcurrent is detected, stoppage of the vertical defl ection is detected simultaneously. The symptom that is diagnosed fi rst by the mircrocontroller is displayed on the screen. **Refer to Screen (G2) Adjustments in Section 2-4. of this manual.
Display of Standby/Timer LED Flash Count
2 times
4 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
LED OFF
3 sec.
Standby/Timer LED
Diagnostic Item Flash Count*
+B Overcurrent 2 times I-Prot 4 times IK (AKB) 5 times *One fl ash count is not used for self-diagnostic.
Stopping the Standby/Timer LED Flash
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER LAMP from fl ashing.
KD-27FS170/32FS170/36FS170
7
KD-27FS170/32FS170/36FS170
Self-Diagnostic Screen Display
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confi rmed, it is possible to bring up past occurrences of failure on the screen for confi rmation.
To Bring Up Screen Test
In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below:
DISPLAY
Self-Diagnostic Screen Display
Handling of Self-Diagnostic Screen Display
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you have completed the repairs, clear the result display to “0”. Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
Clearing the Result Display
To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below:
Channel 8
Quitting the Self-Diagnostic Screen
To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.
Channel
SELF DIAGNOSTIC
2: +B OCP 0
3: +B OVP N/A
4: VSTOP 0
5: AKB 1
101: WDT N/A
ENTER
5
Sound Volume -
Numeral “0” means that no fault was detected.
Numeral “1” means a fault was detected one time only.
POWER
Note that this differs from entering the Service Mode (Sound Volume
+
).
Self-Diagnostic Circuit
FROM
CV BOARD
IC702 PIN 5
A BOARD
IC001
Y/CHROMA JUNGLE
51
IK-AKBIN
A BOARD
IC561
V. OUT
REF
3
A BOARD
IC001
SYSTEM
IO-BDAT
78
I-Prot
53
A BOARD
IC002
MEMORY
5
BDA
FROM
72
A BOARD
IC501
PIN 1
+B overcurrent (OCP)
Occurs when an overcurrent on the +B (135V) line is detected by pin 72 of IC001 (A Board). If the voltage of pin 72 of IC001 (A Board) is less than 1V when V.SYNC is more than seven verticals in a period, the unit will automatically turn off.
I-Prot
Occurs when an absence of the vertical defl ection pulse is detected by pin 78 of IC001 (A Board). Power supply will shut down when waveform interval exceeds 2 seconds.
IK (AKB)
If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC001 (A Board). TV will stay on, but there will be no picture.
I-HLDWN
O-LED
1
DISPLAY
*(Refers to the RGB levels of the AKB detection Ref pulse that detects IK).
KD-27FS170/32FS170/36FS170
8

1-1. REAR COVER REMOVAL

1
Remove screws from top of cover.
4 Screws
2
Remove screws from sides of cover.
4 Screws
3
Remove screws from bottom of cover.
2 Screws
Remove screws from back of cover.
4
3 Screws
Remove rear cover
5
SCREW +BVTP 4X16 TYPE2 TT (B)
SCREW +BVTP 4X16 TYPE2 TT (B) - 2
SCREW +BVTP 4X16 TYPE2 TT (B)
SCREW +BVTP 3X12 TYPE2 TT (B)
KD-27FS170/32FS170/36FS170

SECTION 1: DISASSEMBLY

1
each side
2
5

1-2. CHASSIS ASSEMBLY REMOVAL

1
Release the M Board.
Release the A Board wires from Clip Holder.
2
Press on catch tab to release the A Board.
3
4
Remove Power Cable Holders by gently
rocking to release clips.
Gently pull the chassis forward.
5
VD Board
3
4
CV Board
KD-27FS170/32FS170/36FS170
4
3
2
1
Chassis Assembly
9

1-3. SERVICE POSITION

1
Release the M Board.
2
Release the A Board wires from Clip Holder.
3
Press on catch tab to release A Board.
Remove Power Cable Holders by gently rocking to release clips.
4
Gently pull the A Board forward until the HS Board has cleared the bracket.
5
Gently continuing pulling the A Board and HS Board forward to place in service position.
6
KD-27FS170/32FS170/36FS170
CV Board
VD Board
M Board
HS Board
A Board
KD-27FS170/32FS170/36FS170
10

1-4. PICTURE TUBE REMOVAL

WARNING: BEFORE REMOVING THE ANODE CAP High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove the anode cap. Short between anode and CRT coated earth ground strap.
1
8
7
KD-27FS170/32FS170/36FS170
2
5
6
10
9
4
3
1. Discharge the anode of the CRT and remove the anode cap.
2. Unplug all interconnecting leads from the defl ection yoke, neck assembly, degaussing coils and CRT grounding strap.
3. Remove the CV Board from the CRT.
4. Remove the chassis assembly.
5. Loosen the neck assembly fi xing screw and remove.
6. Loosen the defl ection yoke fi xing screw and remove.
7. Place the set with the CRT face down on a cushion and remove the degaussing coil holders.
8. Remove the degaussing coils.
9. Remove the CRT grounding strap and spring tension devices.
10. Unscrew the four CRT fi xing screws [located on each CRT corner] and remove the CRT [Take care not to handle the CRT by the neck].

ANODE CAP REMOVAL PROCEDURE

WARNING: High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove
the anode cap. Short between anode and coated earth ground strap of CRT. NOTE: After removing the anode cap, short circuit the anode of the picture tube and the anode cap to either the metal chassis, CRT shield, or carbon painted on the CRT.
REMOVAL PROCEDURES
c
b
a
Anode Button
Turn up one side of the rubber cap in the direction indicated by arrow a .
HOW TO HANDLE AN ANODE CAP
1. Do not use sharp objects which may cause damage to the surface of the anode cap.
2. To avoid damaging the anode cap, do not squeeze the rubber covering too hard. A material fi tting called a shatter-hook terminal is built into the rubber.
3. Do not force turn the foot of the rubber cover. This may cause the shatter­hook terminal to protrude and damage the rubber.
KD-27FS170/32FS170/36FS170
Use your thumb to pull the rubber cap fi rmly in the direction indicated by arrow b .
When one side of the rubber cap separates from the anode button, the anode cap can be removed by turning the rubber cap and pulling it in the direction of arrow c .
11

CABLE WIRE DRESSING

KD-27FS170 MODELS ONLY

KD-27FS170
KD-27FS170/32FS170/36FS170
KD-27FS170/32FS170/36FS170
- Dress Right & left speaker wire through DGC's tie wrap as picture shows.
- Make a knot in Right speaker wire as shown in picure
12
KD-27FS170
KD-27FS170/32FS170/36FS170
Dress RGB harness (A/CN301~ C/CN705) using a 9mm purse lock (3-703-982-02).
KD-27FS170/32FS170/36FS170
Make a knot in Heater (A/CN503~C/CN901) harness between black tapes as shown in picture.
13
KD-27FS170
KD-27FS170/32FS170/36FS170
Dress DY's lead wire using a 9mm purse lock (3­703-982-02).
KD-27FS170/32FS170/36FS170
Dress G2 wire twist once as picture shown, do not over stress wire.
14
KD-27FS170
KD-27FS170/32FS170/36FS170
Coaxial cable
Ground cable
9P harness
Dress 9P harness (A/CN004~M/CN1100) & 12P (HS/CN1004~A/CN303 using a 9mm purse lock (3-703-982-02) & pass over analog tuner as shown in picture.
Dress ground & coaxial cable of digital module using a 5mm purse lock (3-703-981-02) as shown in picture.
F-Pin
Connect ground cable in plug CN612 & pass beside F-Pin as shown in picture.
KD-27FS170/32FS170/36FS170
15
KD-27FS170
KD-27FS170/32FS170/36FS170
12P harness
Wire Holder
- Fix 12P harness (HS/CN1004~A/CN303) ,Lightening cable & AC-Cord using a wire holder (4-065-850-11)
KD-27FS170/32FS170/36FS170
- Fix12P (HS/CN1004~A/CN303) harness, lightening cable & AC-Cord using 2 wire holder (4-065-850-11). ­Pass 12P (HS/CN1004~A/CN303) over tuner as shown in picture.
16
KD-27FS170
KD-27FS170/32FS170/36FS170
30 ±1 cm
Behind DGC
15 ±1 cm
Dress focus lead and HV cable together using 5mm purse lock (3-703-981-02)
KD-27FS170/32FS170/36FS170
Dress CRT ground behind DGC & pass through CV board hook as shown in picture.
17
KD-27FS170
Pass audio ferrite beside heat sink as shown in picture (left side of heat sink back view)
KD-27FS170/32FS170/36FS170
50mm
Install Chisilin ferrite core 1-500-586-11 on DGC and use a cable tie 4-041-041-11 to avoid movement of ferrite as shown in picture.
KD-27FS170/32FS170/36FS170
18

KD-32FS170 MODELS ONLY

KD-32FS170
KD-27FS170/32FS170/36FS170
KD-27FS170/32FS170/36FS170
- Dress Right speaker wire through DGC's tie wrap.
- Dress Left speaker wire under DGC and make a knot as picture shows.
19
KD-32FS170
Rotation coil wire.
KD-27FS170/32FS170/36FS170
VM harness
- Pass RGB harness (A/CN301~ C/CN705) through rotation coil using.
- Install rotation coil lead wire under DY clip.
- Pass VM harness over rotation coil lead & RGB harness as shown in picture.
KD-27FS170/32FS170/36FS170
Dress Heater (A/CN503~C/CN901) & Dinamic focus (A/CN502~VD/CN800) harness, make a loop using a 9mm purse lock (3-703-982-02) as shown in picture.
20
KD-32FS170
KD-27FS170/32FS170/36FS170
Dress DY's lead wire using a 9mm purse lock (3­703-982-02).
KD-27FS170/32FS170/36FS170
Dress G2 wire twist once as picture shown, do not over stress wire.
21
KD-32FS170
KD-27FS170/32FS170/36FS170
12P harness
Wire Holder
- Fix 12P harness (HS/CN1004~A/CN303) ,Lightening cable & AC-Cord using a wire holder (4-065-850-11)
KD-27FS170/32FS170/36FS170
- Fix12P (HS/CN1004~A/CN303) harness, lightening cable & AC-Cord using 2 wire holder (4-065-850-11). ­Pass 12P (HS/CN1004~A/CN303) over tuner as shown in picture.
22
KD-32FS170
9P harness 9P harness
KD-27FS170/32FS170/36FS170
Coaxial cable
Ground cable
Dress ground & coaxial cable of digital module using a 5mm purse lock (3-703-981-02) as shown in picture.
Dress 9P harness (A/CN004~M/CN1100) & 12P (HS/CN1004~A/CN303 using a 9mm purse lock (3-703-982-02) & pass over analog tuner as shown in picture.
KD-27FS170/32FS170/36FS170
F-Pin
Connect ground cable in plug CN612 & pass beside F-Pin as shown in picture.
23
KD-32FS170
KD-27FS170/32FS170/36FS170
Behind DGC
Install purse lock (4-081-411-02) using carbon paint as reference. Dress focus lead and HV cable together using 5mm purse lock (3-703-981-02)
KD-27FS170/32FS170/36FS170
15 ±1 cm
Dress CRT ground behind DGC & pass beside VD board and under Focus lead as shown in picture.
24

KD-36FS170 MODELS ONLY

KD-36FS170
KD-27FS170/32FS170/36FS170
KD-27FS170/32FS170/36FS170
- Dress Right speaker wire using CRT's hook (2 loops).
- Dress Left speaker wire using CRT's hook (1 loop) as picture shows.
25
KD-36FS170
Rotation coil wire.
KD-27FS170/32FS170/36FS170
VM harness
- Pass RGB harness (A/CN301~ C/CN705) through rotation coil using.
- Install rotation coil lead wire under DY clip.
- Pass VM harness over rotation coil lead & RGB harness as shown in picture.
KD-27FS170/32FS170/36FS170
Make a knot in Heater harness (A/CN503~C/CN901) and interlace once with Dinamic focus (A/CN502~VD/CN800) harness, as shown in picture.
26
KD-36FS170
KD-27FS170/32FS170/36FS170
Dress DY's lead wire using a 9mm purse lock (3­703-982-02).
KD-27FS170/32FS170/36FS170
Dress G2 & Focus wire as shown in picture, G2 wire behind VD board & Focus wire beside VD board.
27
KD-36FS170
KD-27FS170/32FS170/36FS170
12P harness
Wire Holder
- Fix 12P harness (HS/CN1004~A/CN303) ,Lightening cable & AC-Cord using a wire holder (4-065-850-11)
KD-27FS170/32FS170/36FS170
- Fix12P (HS/CN1004~A/CN303) harness, lightening cable & AC-Cord using 2 wire holder (4-065-850-11). ­Pass 12P (HS/CN1004~A/CN303) over tuner as shown in picture.
28
KD-36FS170
9P harness 9P harness 9P harness
KD-27FS170/32FS170/36FS170
Coaxial cable
Ground cable
Dress ground & coaxial cable of digital module using a 5mm purse lock (3-703-981-02) as shown in picture.
Dress 9P harness (A/CN004~M/CN1100) & 12P (HS/CN1004~A/CN303 using a 9mm purse lock (3-703-982-02) & pass over analog tuner as shown in picture.
KD-27FS170/32FS170/36FS170
F-Pin
Connect ground cable in plug CN612 & pass beside F-Pin as shown in picture.
29
KD-36FS170
KD-27FS170/32FS170/36FS170
Behind DGC
- Fix HV Cable using a purse lock (4-089-469-11) take carbon paint as reference.
- Fix DGC lead wire to DGC's tie wrap with a 9mm purse lock (3­703-982-02)
KD-27FS170/32FS170/36FS170
Dress CRT ground behind DGC & pass beside VD board as shown in picture.
30
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