SONY ICF-SW7600GE User Manual

ICF-SW7600GR
SERVICE MANUAL
Ver 1.0 2001. 03
SPECIFICATIONS
Circuit system FM: Super heterodyne
Frequency range FM: 76–108 MHz
Output LINE OUT jack (stereo minijack) × 1
Speaker Approx. 77 mm diameter, 8 × 1 Maximum output 380 mW (at 10 % harmonic distortion) Power requirements DC 6 V, four R6 (size AA) batteries External power source DC IN 6V (except Chinese) Dimensions Approx. 190 × 118.8 × 35.3 mm incl. projecting parts
Mass Approx. 536 g
Supplied accessories
Carrying case (1) Compact antenna AN-71 (1) Wave Handbook (1)
AM: Dual conversion super heterodyne
SW: 1 621– 29 999 kHz MW: 530–1 620 kHz LW: 150–529 kHz
Recording output level approx. 245 mV, output impedance less than 10 k
i (headphones) jack (stereo minijack) × 1 16
(w/h/d)
Approx. 608 g (incl. four R6 (size AA) batteries)
US Model
Canadian Model
AEP Model
Chinese Model
E Model
Tourist Model
9-873-099-11
2001C1600-1
© 2001.3
Design and specifications are subject to change without notice.
PLL SYNTHESIZED RECEIVER
Sony Corporation
Audio Entertainment Group General Engineering Dept.
ICF-SW7600GR

TABLE OF CONTENTS

1. GENERAL ···································································3
2. DISASSEMBLY
2-1. Cabinet (Rear) ································································· 6
3. ELECTRICAL ADJUSTMENTS ······························6
4. DIAGRAMS
4-1. Block Diagram ······························································· 9 4-2. Printed Wiring Board
– Main Board (Conductor Side) –································ 10
4-3. Printed Wiring Board
– Main Board (Component Side) – ······························ 11 4-4. Schematic Diagram – Main Board (1/2) – ··················· 12 4-5. Schematic Diagram – Main Board (2/2) – ··················· 13 4-6. Printed Wiring Board – KEY Board – ························· 14 4-7. Schematic Diagram – KEY Board – ···························· 15 4-8. IC Pin Function Description ········································ 16
5. EXPLODED VIEWS
5-1. Cabinet Section ···························································· 17 5-2. Chassis Section ···························································· 18
6. ELECTRICAL PARTS LIST ··································· 19
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
SECTION 1

GENERAL

ICF-SW7600GR
This section is extracted from instruction manual.
Front
1 AM EXT ANT (AM
external antenna) jack (35)
2 ATT (attenuator) control
(21)
3 ATT (attenuator) ON/
OFF switch (21)
4 LINE OUT (recording
output) jack (33)
5 2 (headphones) jack (17,
33) You can enjoy FM stereo broadcasting by connecting the optional stereo headphones to the unit . When using headphones, sound from the speaker will be muted.
6 DC IN 6V !
(external power input) jack (10)
7 LIGHT button
When the display is difficult to see, press this button to light up the display for approximately 10 seconds. Pressing the button again while the light is on will turn off the light. Performing button operations while the light is on will extend the lighting time.
8 Display (7) 9 Controls (6) 0 Speaker
Rear
qa SSB FINE TUNE control (26) qs LSB/USB selector (26, 27) qd AM MODE selector (26, 27) qf TONE selector (33) qg VOLUME control qh Telescopic antenna
Always pull out the base of the antenna before use. Furthermore, do not use unnecessary force when storing the antenna. At this time, be sure to push in the base as well.
Base
Pull out
qj Stand
qk Battery compartment
3
ICF-SW7600GR
Controls
1 SLEEP button (31) 2 HOLD switch (32) 3 DIRECT button (15, 16) 4 FM/AM button (16, 18, 20) 5 STANDBY MEMORY,
TIMER STANDBY/ STANDBY TIME SET buttons (28, 30)
6 ENTER, LOCAL TIME
SET button (11, 22, 28)
7 ERASE, DST (Daylight
Saving Time) button (11, 13, 30)
8 AM BAND, WORLD
TIME button (13, 18, 20)
9 POWER ON/OFF button
0 Number buttons (15, 16,
22, 23, 24)
qa DISPLAY, EXE button
(13, 15, 16) Press to switch to clock display while operating the radio. Press again to return to the previous display. If you do not press the button, the display will return to the previous condition in about 10 seconds.
qs SCAN button (24) qd PAGE button (22, 24) qf MANUAL TUNE/SCAN
START/STOP, STANDBY TIME SET/TIME SET buttons (11, 13, 18, 20, 28)
Display
1 TUNE indicator (16, 18)
Appears when a station is tuned in.
2 Battery indicator (9) 3 HOLD indicator (32)
Appears when HOLD is in effect. All buttons will be inoperative.
4
(Daylight Saving Time) indicator (12) Appears when the time display is adjusted to the Daylight Saving Time.
5 Preset number/time
difference display (11, 22,
23)
6 SYNCLOCK
(synchronous detection lock) indicator (27) Appears when synchronous detection is in effect.
7 SLEEP indicator (31)
Appears when the sleep timer is in effect.
8 STANDBY
STANDBY (28, 29, 30) Light up when the standby timer is set.
9 PAGE number display
Appears constantly when the radio is on.
0 Time/frequency display
, indicators
4
Setting the Current Time
0:00 flashes in the display when installing the batteries for the first time or when the unit has been reset. Set the clock to the current time.
1
2
2, 4, 5
3
This unit can display local time, which is the time for your time zone, as well as world time, which is the time for any other area in the world.
For the calculation of the time in other areas of the world, the time difference* between the local time and the UTC (Universal Time Coordinated) is used (see page 14, Time difference with UTC for each area). To find out the correct time, set the correct time and time difference of the area you are in.
* This unit uses time zones to pinpoint specific areas.
1
If the radio is turned on, press POWER ON/OFF to turn it off.
Note
You cannot set the clock when the radio is turned on.
2
Hold down LOCAL TIME SET and press K – or + k to choose the time difference between your local time and the UTC.
TIME ZONE indicator will appear. Each time you press K – or
+
k, the time difference (UTC + or –) and the hour of the clock will increase or decrease accordingly.
Two short beeps will be heard when adjusting the time difference to ±0.
When you release LOCAL TIME SET, the TIME ZONE indicator will disappear and the time difference with UTC will be determined.
4
ICF-SW7600GR
3
To set the daylight saving time, press DST to display the
indicator.
If daylight saving time is not used in your area, daylight saving time is not currently in effect, or to Step 4.
4
Hold down LOCAL TIME SET and press –?K or k? to set the local time.
Each time you press –?K or k?+, the current time will decrease or increase by a minute. To change the digits rapidly, hold down –?K or k?+.
Two short beeps will be heard when adjusting the time to 0:00.
5
Release LOCAL TIME SET.
: starts flashing and the clock starts running.
To switch to clock display while the radio is turned on
Press EXE. The display returns to the previous condition automatically after about 10 seconds or when EXE is pressed again. The time display period is extended when the WORLD TIME button is pressed during clock display, or when K – or
+
k is pressed during world time display. During clock display, radio operations such as changing frequencies are not possible. The clock will not be displayed during auto scan (page 20) or memory scan (page 24).
For areas adopting the daylight saving time (summer time)
Press DST to display the summer time period. When the summer time period has ended, press DST to clear the adjusted automatically.
Tips
The clock is displayed in the 24 hour system.
Press LOCAL TIME SET to stop the flashing of 0:00”.
To adjust the time to the second, release LOCAL TIME SET at the time
of the tone.
indicator if you are now in the
indicator. The time display will be
is already displayed, proceed
+
5
ICF-SW7600GR
r
)
SECTION 2

DISASSEMBLY

Note : Follow the disassembly procedure in the numerical order given.
2-1. CABINET (REAR)

4 Cabinet (rear)

AM Section
AM RF signal generator
30% amplitude modulation by 400Hz signal output level: as low as possible
FM Section
FM RF signal generator
2 Two screws (+BTP 3 × 25)
3 Four claws

ELECTRICAL ADJUSTMENTS

Put the lead-wire antenna close to the set.
FM RF IN
1 Three screws (+BTP 3 × 25
SECTION 3
(1) AM / FM VCO Check and Adjustment
Setting:
ATT switch : OFF TONE switch : MUSIC AM MODE switch : NORM
Procedure:
1. Connect digital voltmeter to the TP VT.
2. Tune the set to AM 150kHz.
3. Confirm that the reading on the digital voltmeter becomes in more than 2.2V.
4. Tune the set to AM 29999kHz.
5. Confirm that the reading on the digital voltmeter becomes in less than 13V.
6. Tune the set to FM 108.00MHz.
7. Confirm that the reading on the digital voltmeter becomes in less than 13V.
8. IF the value is more than 13V, adjust T202 so that the reading on the digital voltmeter becomes in 12.5V.
Adjustment Location: MAIN board (See page 8)
22.5kHz frequency deviation by 400Hz signal output level: as low as possible
set
6
level mete
16
i
headphones jack (J202)
set
(2) 1st IF Adjustment
Setting :
ATT switch : OFF TONE switch : MUSIC AM MODE switch : NORM
Procedure:
1. Set the frequencies of the AM RF signal generator and the frequency display of the set to AM 150kHz.
2. Adjust T104 and T105 so that the reading on level meter becomes in maximum.
Adjustment Location: MAIN board (See page 8)
ICF-SW7600GR
r
(3) 2nd Local Adjustment
Setting:
ATT switch : OFF TONE switch : MUSIC AM MODE switch : NORM
Procedure:
1. Connect frequency counter to the TP OSC2 through the high input impedance amplifier.
2. Tune the set to AM 150kHz.
3. Adjust CT202 so that the reading on the frequency counter becomes in 55.39000MHz±30Hz.(55.38997 to 55.39003MHz)
Adjustment Location: MAIN board (See page 8)
(4) FM Tracking Adjustment
Setting:
ATT switch : OFF TONE switch : MUSIC
Procedure:
1. Set the frequency of the FM RF signal generator and the frequency display of the set to FM 108.00MHz.
2. Adjust CT101 and CT102 so that the reading on level meter becomes in maximum.
3. Set the frequency of the FM RF and the frequency display of the set to FM 76.00MHz.
4. Adjust T101 and T102 so that the reading on level meter becomes in maximum.
5. Repeat the above steps 1 to 4 several times.
Adjustment Location: MAIN board (See page 8)
(5) 76kHz (MPX) Adjustment
Setting:
ATT switch : OFF TONE switch : MUSIC
Procedure:
1. Insert Headphones plug into headphones jack (J202) (for VCO operation).
2. Connect a capacitor (10µF) between IC202 pin1 and GND.
3. Connect frequency counter to the TP 76K (VCO) through the high input impedance amplifier.
4. Tune the set to FM 108.00MHz.
5. Adjust RV203 so that the reading on the frequency counter becomes in 76kHz±300Hz.
6. Remove the headphones plug.
(6) Just Tune Adjustment
Setting :
ATT switch : OFF TONE switch : MUSIC
(FM RF signal generator)
Frequency : 93.025MHz Moduration : 22.5kHz Output level : 54dB
Procedure:
1. Connect an oscilloscope to the TP SD.
2. Tune the set to FM 93.00MHz.
3. Adjust R V202 so that the wa veform on the oscilloscope satisfy as shown the figure.
Cente
NG
Adjustment Location: MAIN board (See page 8)
(7) SSB 0 Beat Adjustment
Setting :
ATT switch : OFF TONE switch : MUSIC
(AM RF signal generator)
Frequency : AM 150kHz Moduration : None Output level : 44dB
Procedure:
1. Connect an oscilloscope to the TP DET.
2. Tune the set to AM 150kHz.
3. Set the AM MODE switch to SYNC.
4. Set the SYNC switch to USB.
5. Adjust CT201 so that the waveform on the oscilloscope is minimized.
6. Set the SYNC switch to LSB.
7. Adjust CT201 so that the waveform on the oscilloscope is minimized.
8. Repeat the above steps 4 to 7 several times.
9. Set the AM MODE switch to SSB.
10. Confirm that the beat sound is changed by turning the SSB FINE TUNE control.
Adjustment Location: MAIN board (See page 8)
NG
NG
OK
Adjustment Location: MAIN board (See page 8)
7
ICF-SW7600GR
E
1
C
Adjustment Location :
[MAIN BOARD] — Component Side —
1st IF
Adjustment
T104 T105
T101 T102
FM TRACKING
Adjustment
(76MHz)
FM TRACKING
Adjustment
(108MHz)
CT101 CT102
CT202
2nd LOCAL
Adjustment
T202
FM
VCO
Adjustment
RV202
JUST TUN
Adjustment
RV203
76kHz (MPX)
Adjustment
IC201
CT201
SSB
0 BEAT
Adjustment
[MAIN BOARD] — Conductor Side —
2C 2E
RV202
RV203
C231
5
1
B
C
E
RV204
VOLUME
C272
1
45
B
E
B
C
E
1E
1C 2B
1B 2C
2E
2C
2B
E
1C
1B
8
KA
K
2B
2C
E
1C
1B
CT201
C267
CF201
CF203
C209
C
18
C253
Adjustment
E
15
CF204
CF205
1
IC203
DET SSB
0 BEAT
IC201
76K (VCO)
Adjustment
MPX
T202
C
B
C260
C259
Adjustment
CT102
E
A
JUST
TUNE
SD
T102
G
S
T101
C135
A
CT101
D
K
B
A
C
E
E
C
B
CT202
K
C262
C261
K
AAK
E
C
B
OSC2
2nd
LOCAL
AM/FM VCO
Adjustment
Adjustment
16
X201
30
C221
916
VT
S
T103
A
G
D
B
C
G
S
E
K
C152
CN201
2
18
D
T107
C
1
17
8
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