Sony ICF-S10MK2 User Manual

Page 1
ICF-S10MK2
SERVICE MANUAL
Ver 1.0 2002.01
SPECIFICATIONS
Frequency range
FM: 87.5 – 108 MHz AM: 530 – 1605 kHz
Speaker
Approx. 5.7 cm dia., 8 ohms
Power output
100 mW (at 10% harmonic distortion)
@ jack (minijack)
Power requirements
3V DC, two R6 (size AA) batteries
Battery life
Using Sony SUM-3 (NS) batteries
FM: Approx. 40 hours AM: Approx. 45 hours
Dimensions
Approx. 71 × 118.5 × 30 mm (w/h/d)
7
3
/
× 1
4
3
/
in)
16
/
× 4
(2
8
Mass
Approx. 202 g (7 oz.) incl. batteries
Design and specifications are subject to change without notice.
E Model
Australian Model
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
9-873-460-01 Sony Corporation
2002A0500-1 Personal Audio Company C 2002.1 Published by Sony Engineering Corporation
FM/AM RADIO
Page 2
ICF-S10MK2
SECTION 1

GENERAL

Power switch/VOL
(volume) control
Przełącznik zasilania/
regulator głośności (VOL)
Hlavní vypínač/
ovladač VOL (hlasitost)
TUNE
@
Telescopic
antenna
Antena
teleskopowa
Teleskopická
anténa
TUNING BAND
This section is extracted from instruction manual.
Rear
Tył Zadní strana
R6(AA)×2
2
Page 3
SECTION 2

DISASSEMBLY

This set can be disassembled in the order shown below.

2-1. DISASSEMBLY FLOW

REAR CABINET

Note: Follow the disassembly procedure in the numerical order given.
ICF-S10MK2
SET
(Page 3)

MAIN BOARD

(Page 3)
2-2. REAR CABINET
2-3. MAIN BOARD
3
Page 4
ICF-S10MK2
This set can be assembled in the order shown below.

3-1. ASSEMBLY FLOW

SECTION 3

ASSEMBLY

POINTER

(Page 4)
KNOB (TUNING)
(Page 5)
MAIN BOARD
(Page 5)
3-2. POINTER
4
Page 5

3-3. KNOB (TUNING)

ICF-S10MK2

3-4. MAIN BOARD

5
Page 6
ICF-S10MK2
r
r
SECTION 4

ELECTRICAL ADJUSTMENTS

0 dB=1 µV
[AM]
Setting:
BAND switch : AM
AM RF signal
generator
30% amplitude modulation by 400 Hz signal Output level: as low as possible
[FM]
Setting:
BAND switch : FM
FM RF signal
generator
22.5 kHz frequency deviation by 400 Hz signal Output level: as low as possible
Put the lead-wire antenna close to the set.
TP (FM ANT)
0.01 µF set
set
jack (J1)
v
v
jack (J1)
16
16
level mete
level mete
+ –
+
AM IF ADJUSTMENT
Adjust for a maximum reading on level meter
T1 455 kHz
AM FREQUENCY COVERAGE ADJUSTMENT
Adjust for a maximum reading on level meter
L4 520 kHz
CT4 1,650 kHz
AM TRACKING ADJUSTMENT
Adjust for a maximum reading on level meter
L1 620 kHz
CT1 1,400 kHz
FM FREQUENCY COVERAGE ADJUSTMENT
Adjust for a maximum reading on level meter
L2 86.5 MHz
CT3 109.5 MHz
FM TRACKING ADJUSTMENT
Adjust for a maximum reading on level meter
L3 87.5 MHz
CT2 108 MHz
Repeat the procedures in each adjustment several times for a maximum reading on level meter, and the frequency coverage and tracking adjustment should be finally done by the trimmer capacitors.
Adjustment Location:
– MAIN BOARD (Component Side) –
CT1}AM Tracking L1 Adjustment
AM Frequency Coverage
CT4
}
L4 Adjustment
FM Frequency Coverage
L2
}
CT3 Adjustment
FM Tracking
L3
}
CT2 Adjustment
T1
AM IF
Adjustment
6
Page 7

5-1. BLOCK DIAGRAM

ANT1
CT1, L1
AM FERRITE-ROD
ANTENNA
CV1
TUNING
L1
AM TRACKING
SECTION 5

DIAGRAMS

FM RF IN
13
FM RF
10
AM RF IN
11
FM
FRONT-END
AM
FRONT-END
FM/AM
IF OUT
15 18
+
10.7MHz
T1
AM IF
CF2
CF1
455kHz
CF3
10.7MHz
FM/AM FRONT-END,
FM/AM IF AMP, DET, AGC, AF AMP
FM IF IN
FM DISCRI
3
17
AM IF IN
DISCRIMINATOR
AM IF AMP,
AGC, DET
IC1
FM
IF AMP
FM
TUNING METER
DET OUT
24 25
+
AF IN
RV1-1
VOL
5
VOL
AF
POWER AMP
OUT
ICF-S10MK2
AF
SP1
J1
v
28
CV1-3
CT1
L3
FM RF
CV1-2
CT2
CT2, L3
FM TRACKING
CT4, L4
AM FREQUENCY
COVERAGE
L4
AM OSC
L2
FM OSC
CV1
TUNING
CV1-4
CV1-3
AM OSC
6 8
CT4
CT3
FM OSC
CT3, L2
FM FREQUENCY
COVERAGE
FM/AM
BAND
16
SELECT
SW1
BAND
AM
FM
D1
TUNE
METER
20
REG OUT
9
B+ (1.25V)
VCC
27
• SIGNAL PATH
RV1-2
OFF
: FM
: AM
DRY BATTERY
SIZE “AA”
(IEC DESIGNATION R6)
2PCS. 3V
77
Page 8
ICF-S10MK2

5-2. NOTE FOR PRINTED WIRING BOARD AND SCHEMATIC DIAGRAMS

Note on Printed Wiring Board:
X : parts extracted from the component side.
W : indicates side identified with part number.
f
: internal component.
: Pattern from the side which enables seeing. (The other layers' patterns are not indicated.)

IC Block Diagram

IC1 CXA1019S
GND
GND
AF OUT
VCC
RIPPLE
FILTER
AF IN
DET OUT
AFC AGC
AFC AGC
IF GND
METER
N.C
FM IF IN
FE GND
AM IF IN
15141312
N.C
FM RF IN
23 22 21 202425 19 18 17 1629 28 27 2630
AM IF DET AGC
AF POWER AMP AM FE FM IF
FM
DISCRIMINATOR
FM FE
2 345 6 7 8 9
1
GND
GND
NF
FM DISCRI
VOL
AM OSC
AFC
FM OSC
10
REG OUT
TUNING
METER
FM RF
11
AM RF IN
FM/AM BAND
SELECT
IF OUT
FM/AM
Note on Schematic Diagram:
All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.
All resistors are in Ω and 1/ specified.
f
: internal component.
C : panel designation.
A : B+ Line.
H : adjustment for repair.
Power voltage is dc 3 V and fed with regulated dc po wer
supply from battery terminal.
Voltages and w av eforms are dc with respect to ground in no-signal (detuned) conditions. no mark : FM ( ) : AM
Voltages are tak en with a V OM (Input impedance 10 MΩ). Voltage variations may be noted due to normal produc­tion tolerances.
Signal path.
F : FM f : AM
4
W or less unless otherwise

5-3. PRINTED WIRING BOARD

1 2 3 4 5 6 7
ANT1
MAIN BOARD
A
TP
(FM ANT)
B
RV1 (2/2)
OFF
C1
RV1 (1/2)
VOL
R2
C
R10
1
R7
+
D
J1
C23
C24
30
v
+
E
C20
+
+
C22
C19
+
F
DRY BATTERY
SIZE "AA"
(IEC DESIGNATION R6)
2PCS. 3V
IC1
C21
R4
R3
D1
TUNE
L1
C6
C10
+
C4
L4
SP1
L2
C9
R8
C8
C5
R1
+
C11
CF3
C12
C18
CV1
TUNING
CV1-4
CT3 CT2
L3
CF2
C14
R5
T1
CF1
C17+C16
CT1
CV1-1
CV1-2
C3
+
1-662-703-
C7
C2
L5
SW1
SW1
BAND
FM
AM
C13
11
(11)
CT4
CV1-3
15
R6
16
+
C15
AM FERRITE-ROD ANTENNA
88
Page 9

5-4. SCHEMATIC DIAGRAM See page 8 for IC Block Diagram.

L1
AM
FERRITE-ROD
ANTENNA
ANT1
TP
(FM ANT)
ICF-S10MK2
CV1
TUNING
CT1
CV1-1 CV1-2 CV1-4
FM RF FM OSC AM OSC
C1
33p
CT2
C3
33p
L2L3
0.022
CT3
CV1-3
C5
0.01
L4
C12
CT4
C10R8 C9C7C6
8.2p3.3k 27p18p3.9p
RV1-1
50K
R3
VOL
1k
SW1
BAND
AM
FM
0.01
C13
L5
FM/AM FRONT-END,
FM/AM IF AMP,
DET,AGC,AF AMP
CXA1019S
R5
2.2k
C14
100p
T1
R4 C4 10
FM/AM
FM/AM
BAND
IF OUT
SELECT
50V
C8 1p
FE
AM
GND
IF IN
NC
FM
FM
RF IN
IF IN
AM
RF IN
FM RF
REG OUT
IF
NC
METER
GND
AFC
AGC
FM OSC
AFC
AGC
AFC
DET OUT
SLP-181B-51
AM OSC
AF IN
0.47
D1
TUNE
C19
50V
VOL
RIPPLE
FILTER
NF
VCC
C11
1
50V
FM
DISCRI
OUT
AF
GND
GND
C22
10 50V
CF3
10.7MHz
R1
100k
GND
GND
C24 220 10V
C2
33p
IC1
R6
330
6.8k
R2
150
SP1
J1
CF1 CF2
455KHz 10.7MHz
R7 1k
R10
6.8k
C18C17C16C15
10
50V
4.7 50V
0.02210
50V
C20 470
6.3V
C23C21
0.10.1
RV1-2
OFF
DRY BATTERY
SIZE"AA"
(IEC DESIGNATION R6)
2PCS. 3V
99
Page 10
ICF-S10MK2
SECTION 6

EXPLODED VIEW

NOTE:
-XX and -X mean standardized parts, so they may have some difference from the original one.
Color Indication of Appearance Parts Example: KNOB, BALANCE (WHITE) . . . (RED)
↑↑
Parts Color Cabinet's Color
Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
The mechanical parts with no reference num­ber in the exploded views are not supplied.
Accessories are given in the last of the elec­trical parts list.
Ref. No. Part No. Description Remark
1 3-938-879-01 CABINET (FRONT) (BLACK) 1 3-938-879-41 CABINET (FRONT) (SILVER) 2 3-241-522-01 SCALE, DIAL 3 3-938-881-01 POINTER 4 3-938-875-01 KNOB, VOL
* 5 A-3679-803-A MAIN BOARD, COMPLETE
7 3-893-381-01 STRAP, HAND 8 3-938-883-01 CABINET (REAR) (BLACK) 8 3-938-883-61 CABINET (REAR) (SILVER) 9 3-938-886-01 LID, BATTERY CASE (BLACK)
9 3-938-886-41 LID, BATTERY CASE (SILVER) 10 3-903-414-01 TERMINAL, MIDWAY 11 3-938-874-01 KNOB, TUNING
Ref. No. Part No. Description Remark
12 3-364-778-01 SPRING, MINUS 13 3-903-415-01 TERMINAL, PLUS 14 3-318-203-71 SCREW (B1.7X5), TAPPING
* 15 3-009-415-01 HOLDER, FERRITE-ROD ANTENNA
16 3-364-941-11 SCREW (+B) (2.6X5), NYLOK
ANT1 1-501-247-32 ANTENNA, TELESCOPIC L1 1-402-545-11 ANTENNA, FERRITE-ROD (AM) SP1 1-503-616-11 SPEAKER #1 7-627-552-47 SCREW, PRECISION +P 1.7X4 #2 7-627-553-48 SCREW, PRECISION +P 2X4
#3 7-685-533-19 SCREW +BTP 2.6X6 TYPE2 N-S #5 7-623-505-01 LUG, 2 #6 7-623-420-07 LW 2, TYPE B
Page 11

MAIN

SECTION 7

ELECTRICAL PARTS LIST

NOTE:
Due to standardization, replacements in the parts list may be different from the parts speci­fied in the diagrams or the components used on the set.
-XX and -X mean standardized parts, so they may have some difference from the original one.
RESISTORS All resistors are in ohms. METAL: Metal-film resistor. METAL OXIDE: Metal oxide-film resistor. F: nonflammable
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
* A-3679-803-A MAIN BOARD, COMPLETE
*********************
* 3-009-415-01 HOLDER, FERRITE-ROD ANTENNA
3-318-203-71 SCREW (B1.7X5) , TAPPING 3-938-875-01 KNOB, VOL 7-623-420-07 LW 2, TYPE B 7-627-552-47 SCREW, PRECISION +P 1.7X4
< CAPACITOR >
C1 1-162-211-31 CERAMIC 33PF 5% 50V C2 1-162-211-31 CERAMIC 33PF 5% 50V C3 1-162-211-31 CERAMIC 33PF 5% 50V C4 1-126-964-11 ELECT 10uF 20% 50V C5 1-163-037-11 CERAMIC CHIP 0.022uF 10% 25V
C6 1-162-194-31 CERAMIC 3.9PF 10% 50V C7 1-163-099-00 CERAMIC CHIP 18PF 5% 50V C8 1-163-217-11 CERAMIC CHIP 1PF 0.25PF 50V C9 1-102-961-00 CERAMIC 27PF 5% 50V C10 1-162-198-31 CERAMIC 8.2PF 10% 50V
C11 1-126-960-11 ELECT 1uF 20% 50V C12 1-162-306-11 CERAMIC 0.01uF 20% 16V C13 1-162-306-11 CERAMIC 0.01uF 20% 16V C14 1-162-282-31 CERAMIC 100PF 10% 50V C15 1-126-964-11 ELECT 10uF 20% 50V
C16 1-126-963-11 ELECT 4.7uF 20% 50V C17 1-126-964-11 ELECT 10uF 20% 50V C18 1-163-037-11 CERAMIC CHIP 0.022uF 10% 25V C19 1-124-902-00 ELECT 0.47uF 20% 50V C20 1-126-941-11 ELECT 470uF 20% 6.3V
Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when order­ing these items.
SEMICONDUCTORS In each case, u: µ, for example: uA. . : µA. . uPA. . : µPA. . uPB. . : µPB. . uPC. . : µPC. . uPD. . : µPD. .
CAPACITORS uF: µF
COILS uH: µH
D1 8-719-038-29 LED SLP-181B-51 (TUNE)
IC1 8-752-055-05 IC CXA1019S
J1 1-778-961-11 JACK (v)
L1 1-402-545-11 ANTENNA, FERRITE-ROD (AM) L2 1-409-565-11 COIL, AIR-CORE L3 1-406-917-11 COIL, AIR-CORE L4 1-406-028-00 COIL, OSC (AM) L5 1-428-222-11 COIL, AIR-CORE
R1 1-216-246-00 RES-CHIP 100K 5% 1/8W R2 1-249-407-11 CARBON 150 5% 1/4W R3 1-249-417-11 CARBON 1K 5% 1/4W R4 1-249-427-11 CARBON 6.8K 5% 1/4W R5 1-249-421-11 CARBON 2.2K 5% 1/4W
R6 1-216-037-00 METAL CHIP 330 5% 1/10W R7 1-249-417-11 CARBON 1K 5% 1/4W R8 1-216-061-00 RES-CHIP 3.3K 5% 1/10W R10 1-216-069-00 METAL CHIP 6.8K 5% 1/10W
When indicating parts by reference number, please include the board.
< LED >
< IC >
< JACK >
< COIL >
< RESISTOR >
< VARIABLE RESISTOR >
C21 1-136-165-00 FILM 0.1uF 5% 50V C22 1-126-964-11 ELECT 10uF 20% 50V C23 1-136-165-00 FILM 0.1uF 5% 50V C24 1-104-666-11 ELECT 220uF 20% 10V
< CERAMIC FILTER >
CF1 1-781-962-11 FILTER, CERAMIC (455kHz) CF2 1-760-233-71 FILTER, CERAMIC (10.7MHz) CF3 1-760-234-11 DISCRIMINATOR, CERAMIC (10.7MHz)
< VARIABLE CAPACITOR >
CV1 1-151-691-11 CAP, VAR (TUNING)
1010
RV1 1-223-825-11 RES, VAR, CARBON (WITH S) 50K (VOL, OFF)
< SWITCH >
SW1 1-552-370-00 SWITCH, SLIDE (BAND)
< TRANSFORMER >
T1 1-404-790-11 TRANSFORMER, IF
************************************************************
MISCELLANEOUS
**************
ANT1 1-501-247-32 ANTENNA, TELESCOPIC SP1 1-503-616-11 SPEAKER
************************************************************
Page 12
ICF-S10MK2
Ref. No. Part No. Description Remark
ACCESSORIES
************
3-858-197-31 MANUAL, INSTRUCTION
(SPANISH, FRENCH, GERMAN, DUTCH,
SWEDISH, ITALIAN, PORTUGUESE,
SIMPLIFIED CHINESE)
Ref. No. Part No. Description Remark
11
Page 13
ICF-S10MK2

REVISION HISTORY

Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page.
Ver. Date Description of Revision
1.0 2002.01 New
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