Sony ICFC-1200 Service manual

ICF-C1200
SERVICE MANUAL
Ver 1.0 2001.03

SPECIFICATIONS

US Model
AEP Model
Tourist Model
9-873-106-11
2001C0200-1
© 2001.3
FM STEREO/AM PLL
SYNTHESIZED RADIO
Sony Corporation
Audio Entertainment Group
General Engineering Dept.
ICF-C1200
TABLE OF CONTENTS
Specifications ........................................................................... 1
1. GENERAL ...................................................................... 2
2. DISASSEMBLY
2-1. Main Board ................................................................. 3
3. ELECTRICAL ADJUSTMENTS
3-1. Tuner Section .............................................................. 4
4. DIAGRAMS
4-1. Explanation of IC Terminals ....................................... 6
4-2. Block Diagram ............................................................ 7
4-3. Printed Wiring Boards
– Main Section (1/2) (Side A) – .................................. 8
4-4. Printed Wiring Boards
– Main Section (2/2) (Side B) – .................................. 9
4-5. Schematic Diagram ................................................... 10
5. EXPLODED VIEWS
5-1. Main Section ............................................................. 13
6. ELECTRICAL PARTS LIST................................... 14
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
r
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
• Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
LOCATION AND FUNCTION OF CONTROLS
SECTION 1

GENERAL

This section is extracted from instruction manual.
2
SECTION 2

DISASSEMBLY

Note : Follow the disassembly procedure in the numerical order given.

2-1. MAIN BOARD

2
Screws (1.4X6 tapping)
5
Claw
3
4
Screws (1.4)
5
Claw
S301
• Caution during assembly
Align the hold switch(S301) to the knob(HOLD).
6
ICF-C1200
1
ANT101
5
Red
Cabinet (rear) ASSY
Claw
Brown
Black
8
7
Remove solder
(three places)
Knob (HOLD)
5
Claw
Cabinet (front) ASSY
Main board
3
ICF-C1200
e
c
r
B

3-1.TUNER SECTION

AM Section
BAND button : AM Volume : MIN
0dB=1µV
AM RF signal generator
SECTION 3

ELECTRICAL ADJUSTMENTS

Adjust part Frequency display
Confirmation 87.5MHz 3.0 to 4.0V Confirmation 108MHz 9.5 to 10.5V
Put the lead-wir antenna close to the set.
Frequency Coverage Adjustment
FM FREQUENCY COVERAGE CONFIRMATION
reading on digital
voltmeter
FM TRACKING ADJUSTMENT
Adjust for a maximum reading on level meter.
L103 87.5MHz
CT102 108MHz
30% amplitude modulation by 400Hz signal. Output level : as low as possible
FM Section
BAND button : FM Volume : MIN
FM RF signal generator
22.5kHz frequency deviation by 400Hz signal. Output level : as low as possible
set
0.01 uF
32
J201 (phones)
level mete
+
telescopi antenna terminal
Connect Location :
MAIN BOARD (SIDE A)
S308
BAT401
PAS
Q402
BCE
Digital voltmeter
R405
D403
R403
+
C407
R402
C406
CB
100K
C412
C404
T401
TP
(VT)
R314
C301
R315
TP
(VT)
D402
R401
C405
302
Adjustment Location : Main board (See page 5)
• Repeat the procedures in each adjustment several times, and the frequency coverage and tracking adjustments should be finally done by the trimmer capacitors.
Adjust for a maximum reading on level meter.
AM FREQUENCY COVERAGE ADJUSTMENT
AM IF ADJUSTMENT
T101 1485kHz <1480kHz>
Adjust part Frequency display
L105 531kHz <530kHz>
AM TRACKING ADJUSTMENT
Adjust for a maximum reading on level meter.
L 102 585kHz <580kHz>
< > : US model
reading on digital
voltmeter.
Adjustment value: 2.7V
Standaed value: 2.5 to 2.9V
CT101 1,485kHz <1,480kHz>
4
1-
C113
C108
CF101
L104
L101
C212
C202
C118
T101
C201
C207
C205
C103
C211
C214
C213
C206
C204
C410
R113
R129
R112
R202
R205
R201
R203
BCE
Q201
BCE
Q202
C210
C215
C208
C203
C209
C120
C122
D108
CT102
IC201
1
5
8
16
12
9
D109
TP
(3V)
TP
(76K)
VCO Adjustment
c
t
Procedure :
ICF-C1200
FM RF signal generator
telescopi antenna terminal
µ
0.01 F
set
Carrier frequency : 98MHz Modulation : No modulation Output level : 1.38mV (–55dB)
1. Connect the frequency counter to TP (76k) and TP (3V) as shown the figure below.
2. Turn the set to 98MHz.
3. Adjust RV101 for 76kHz reading frequency counter. Standard value:75.5kHz to 76.5kHz.
MAIN BOARD (SIDE A)
frequency counter
µ
F
1
+
33k
TP(3V)
+
TP1 (76k)
Adjustment Location:
[MAIN BOARD] (SIDE A)
L103: FM Tracking Adjustment
CT102: FM Tracking Adjustment
L102: AM Tracking Adjustment
CT101: AM Tracking Adjustment
L105: AM Frequvency Coverage Adjustmen
RV101: VCO Adjustment
T101: AM IF Adjustment
5
ICF-C1200
SECTION 4

DIAGRAMS

4-1. EXPLANATION OF IC TERMINALS

• IC301 TC9328AF-SR7491 (System control, LCD driver)
Pin No. Pin name I/O Description
1-4 COM1-4 O LCD common output.
5-26 S1-S22 O LCD segment output.
27 HOLD SW I HOLD switch input. ON:L OFF:H
28-30 KR1-3 I Key return input.
31 VDD Power supply terminal.
32-34 KR1-3 O Key souce output.
35 POWER O Power ON control signal output. ON:L OFF:H
36 BEEP O Beep signal output.
37 MUTE O Mute signal output.
38 WAKE UP O Alarm output at volume control min. ON:L OFF:H
39 LCD I LCD check test mode setting input.
40 BAND O Band select signal output. AM:H FM:L
41 TEST Not used (Fixed at "L").
42 HOLD Not used (Fixed at "L").
43 INTR1 I 1.9V voltage detection terminal. Radio OFF :L
44 INTR2 I 1.1V voltage detection terminal. All OFF :L
45 Not used (OPEN).
46 Not used (OPEN).
47 GND Ground terminal.
48 FM IN I FM local oscillator signal input.
49 AM IN I AM local oscillator signal input.
50 VDD Power supply terminal.
51 D01 Not used (OPEN).
52 D02 O Tuning voltage control output.
53 VREG Regulator output for phase compalator.
54 Not used (OPEN).
55 AL SW1 I ALARM switch input (OFF).
56 AL SW2 I ALARM switch input (RADIO).
57 AL SW3 I ALARM switch input (BUZZER).
58 VDET I 2.1V voltage detection input.
59 ID I Destination select input.
60 ID I Destination select input.
61 Not used (OPEN).
62 SP BEEP O Beep signal output.
63 LIGHT O LCD back light ON/OFF output.
64 ST/MO O Stereo/Mono select output.
65-69 Not used (OPEN).
70 RESET I Reset signal input.
71 XOUT O Oscillator output (75kHz).
72 XIN I Oscillator input (75kHz).
73 GND Ground terminal.
74 VDB Capacitor terminal.
75 C1 Capacitor terminal.
76 C2 Capacitor terminal.
77 VEE Voltage pull-up terminal.
78 C3 Capacitor terminal.
79 C4 Capacitor terminal.
80 VLCD Voltage pull-up terminal.
6
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