Sony ICD-80 Service Manual

ICD-80
SERVICE MANUAL
Ver 1.0 1998. 07
SPECIFICATIONS
US Model
MICROFILM
IC RECORDER
SECTION 1

SERVICING NOTES

1. SERVICING NOTES............................................... 2
2. GENERAL ................................................................... 3
3. DISASSEMBLY ......................................................... 4
4. DIAGRAMS
4-1. Block Diagram ................................................................ 5
4-2. Schematic Diagram ......................................................... 8
4-3. Printed Wiring Board ...................................................... 11
4-4. IC Pin Function Description ........................................... 16
5. EXPLODED VIEW................................................... 19
6. ELECTRICAL PARTS LIST ............................... 20
CAUTION ON REPLACING FLASH MEMORY
The BAD-BLOCK check* must be executed, when the flash memory in this set was replaced. The set will not operate normally, unless this check is finished.
* T he BAD-BLOCK check detects an area (bad-block) in the flash
memory where data validity cannot be guaranteed, and saves this information in the TOC-AREA so that a bad-block is not used.
BAD-BLOCK Check Procedure:
1. Apply 3.0 V from re gulated power supply to the battery termi­nals. (The battery lid open/close detection switch S701 may be kept off)
2. Red LED and green LED light up.
3. As “Push St & Er” is displayed on the LCD, press the STOP (S703) button and the ERASE (S702) button simultaneously. (BAD-BLOCK check will start)
4. “Bad Check” is displayed on the LCD. (Check will last for about 90 sec, and keep applying regulated power supply dur­ing checking)
5. Backlight turns on (B AD-BLOCK check finished successfully) (*) Red and green LEDs turn off. “Good OK!” is displayed on the LCD. (*): In case of NG, “Bad Memory” is displayed on the LCD.
6. Press the RESET (S501) button.
Note:
• In case of NG, check the System Control IC, Memory IC, and
their peripheral circuits. (Particularly, check carefully the sol­dering of the flash memory)
• After finishing the BAD-BLOCK check, assemble the set, load
the battery, and confirm if the set operates normally.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
– 2 –
SECTION 2

GENERAL

This section is extracted from instruction manual.
– 3 –
SECTION 3
d

DISASSEMBLY

Note: Follow the disassembly procedure in the numerical order given.
BATTERY CASE LID, MAIN BOARD
1
battery case lid
A
2
tapping screw (B1.7)
Pull the battery case lid towar direction A, remove it.
7
case block assy
4
MAIN board
6
switch unit
5
two screws (M1.7
×
2.5)
– 4 –
3
upper lid block assy
4-1. BLOCK DIAGRAM
MIC101
MIC
J101
MIC
PLUG IN POWER
MIC SENSE
SWITCH
Q103
SECTION 4

DIAGRAMS

ADPCM
IC101 (1/2)
AIN1 GSX1
12 13
AGC CIRCUIT
D101, D102, IC103, Q104
ICD-80
• SIGNAL PATH
SYSTEM CONTROLLER
IC701
AIN2
14
L.P.F.
GSX2
15
BCLKA28BCLKB
27
A/D
CONVETER
XSYNC25RSYNC 26
DECIMETER
TIMING
GENERATOR
RESET 1
PDN 21
B.P.F.
MCK
24
COMPRESSOR
DECODER
ADPCM
IS
5
PIA IS69POA IR
68
12PO MUTE 51PO PAMP
ADPCM
IC101 (2/2)
IR
4
ADPCM
DECODER
EXPANDER
L.P.F.
INTER-
POLATOR
D/A
CONVETER
L.P.F.
VFRO
: PLAY
SP101
RV101
VOL
16
TONE
CONTROL
LINE
MUTING
Q105
+
POWER
AMP
IC105
STANDBY
SWITCH
Q106
(SPEAKER)
J102
@
(EARPHONE)
: REC
DATA0 (COM0) DATA1 (COM1) DATA2 (COM2) DATA3 (COM3)
DATA4 (REQUEST)
DATA5 (SCLK)
DATA6 (C/D)
DATA7 (TEST)
STATUS4 (SDATAO)
STATUS5 (SDATAI)
STATUS6 (OPT)
STATUS7 (ACK)
GND (WAV LINK)
CN703
DIGITAL I/O
1 2 3 4 5 6 7
8
9
10
11
12
13
DATA0 DATA1 DATA2 DATA3
LEVEL SHIFT
Q704 (1/2)
LEVEL SHIFT
Q704 (2/2)
Q705
CLOCK SWITCH
IC705
6 5
1 2
– 5 –
PO BEEP
PO PMUT
PI POTA PI POTB
KEY A/D
PI WAKE
PI ERS
53
1
FLASH MEMORY
IC702
ALE
I/O0 – I/O7
18 – 21, 24 – 27
84 – 91
PO0 – PO7
PO LIGH
POL REC
POL PLY
30
27
26
80 81
63
KEY
78
8
WAKE-UP
Q701 – 703
S702
ERASE
CLE
2
3
93
94
POR ALE
POR CLE
BACK LIGHT
LED DRIVE
Q503
LED DRIVE
Q551
WEREWP
42
95496
POR WE
SE
40
98
SE
POR RE
S703 STOP
S705
REC
5
43
99
6
WP
CE
R/B
41
7
POR CE
PIR R/B
SWITCH UNIT
= – + +
(PUSH: PLAY/STOP)
(BACK LIGHT)
(PLAY: GREEN)
(REC: RED)
ROTARY
ENCODER
D503
S704
9 HOLD
OPR
FILE PRIORITY MENU
– 6 –
X702
6.912MHz
X703
3 POA PDN 4
POA RES
PI VOR
10
5 PO MIC
PO LPC
58
PO SPC
57
OSCO
24
OSCI
23
XO
21
XI
20
POS LE
46 44
POS DAT
45
POS CLK PO XSDW
65
XSYNC
76
POA CLK
67
PO WLOK
33
PI COM0
39 40 PI COM1
PI COM2
41
PI COM3
42 77
PI REQ PI C/D
50
PI TEST
48
POD DAT
72
PO OPT
32
PO ACK
31
PI WLNK
38
POD SCK
70
POD STB
71
PO LCDV
60
PO LCDR
52
VOR
DETECTOR
IC104
1
VDD
VDD2
CLOCK GENERATOR
IC704
OUT
4
2 1
D701
XT
XT
INH
1
4
CLOCK SWITCH
IC703
VREF
VLCD
REFERENCE
2
6
X701
32.768kHz
DATA0 DATA1 DATA2 DATA3
VOLTAGE
SWITCH
Q706
10.368MHz
1296 DIVIDER
DATA
LATCH
IC107
IC102
3 7
BP701
IC106
OUT
13
CLK
9
DATA
DATA
10
11
SCK
LCD MODULE
IN
CE
STB
GAIN DOWN MUTING
PI HOLD
9
OFF
ON
S701
BATTERY LID
OPEN/CLOSE DETECT
Q107
PO BOP79PI OPEN
56
PO BACK
14
PI DET3
11
PO BOT
13
PO REGU
15
S501
RESET
MIC CIRCUIT B+
RST
82
RESET SIGNAL
GENERATOR
IC502
REGULATOR
Q101, 102
+3.3V
BACK UP B+
VOLTAGE
DETECTOR
– 7 –
BACK UP B+
REGULATOR
IC503
+3.3V IC501
B+
SWITCH
Q501
+2.1V
LED B+
D501
BT501
BACK UP
CONTROL
SWITCH
Q552
+2.1V
REGULATOR
IC551
DC/DC
CONVERTER
IC504
POWER AMP
(IC105) B+
DC/DC CONVERTER
CONTROL
IC505, Q502
DRY BATTERY
SIZE “AAA”
(IEC DESIGNATION R03)
2PCS. 3V
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