Home Audio Company
Published by Sony Engineering Corporation
HCD-RG11
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
Laser component in this product is capable
of emitting radiation exceeding the limit for
Class 1.
This appliance is classified as a CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT MARKING is located on the rear
exterior.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Notes on chip component replacement
•Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
TABLE OF CONTENTS
1. GENERAL ·········································································· 3
2-1. Case (Top) ·····································································5
2-2. CD Door ········································································ 6
2-3. Front Panel Section and
CD Mechanism Deck (CDM58F-K6) Section ·············· 6
2-4. Tape Mechanism Deck And PANEL Board ·················· 7
2-5. SUB TRANS Board, VIDEO OUT Board and
TRANS Board ······························································· 7
2-6. MAIN Board and POWER Board ································· 8
2-7. Base Unit ·······································································8
2-8. CD Board, DRIVER Board, MOTOR Board and
6-1. MAIN SECTION ························································ 34
6-2. FRONT PANEL SECTION········································· 35
6-3. MAIN BOARD SECTION·········································· 36
6-4. CD MECHANISM DECK SECTION ························ 37
7. ELECTRICAL PARTS LIST ······································· 38
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
2
Main unit
SECTION 1
GENERAL
HCD-RG11
This section is extracted
from instruction manual.
12
wk
wj
wh
wg
wf
wd
ws
AUDIO jacks wd (19)
CD wk (10 – 12, 15)
CD SYNC qh (15)
Deck A ws (14)
Deck B qs (14 – 16)
DISC 1 – 3 4 (10, 11)
DISC SKIP EX-CHANGE 3
GAME EQ ql (17, 18, 20)
GROOVE 8 (17)
MOVIE EQ 7 (17)
MUSIC EQ 2 (17)
PHONES jack q;
REC PAUSE/START qg (15)
TAPE A/B wh (14, 15)
TUNER/BAND wj (12, 13, 15)
VIDEO jack wf (19, 20)
VOLUME control 9
BUTTON DESCRIPTIONS
?/1 (power) 1
Z OPEN/CLOSE 6
Z (deck B) qa
M (fast forward) qf
. (go back) qj
> (go forward) qj
X (pause) qj
H (play) qj
x (stop) qj
m (rewind) qk
Z (deck A) wa
Proceed to step 5 when “CLOCK” appears
in the display.
3
Press . or > repeatedly to select
“SET CLOCK”.
4
Press ENTER on the remote.
5
Press . or > repeatedly to set the
hour.
qf
BUTTON DESCRIPTIONS
?/1 (power) 4
M (fast forward) 5
. (go back) 5
> (go forward) 5
X (pause) 5
N (play) 5
m (rewind) 5
x (stop) 5
6
Press ENTER on the remote.
The minute indication flashes.
7
Press . or > repeatedly to set the
minute.
8
Press ENTER on the remote.
Tip
If you made a mistake or want to change the time,
start over from step 2.
Note
The clock settings are canceled when you disconnect
the power cord or if a power failure occurs.
4
Note : Disassemble the unit in the order as shown below.
SET
CASE (TOP)
CD DOOR
HCD-RG11
SECTION 2
DISASSEMBLY
FRONT PANEL SECTION AND CD MECHANISM
DECK (CDM58F-K6) SECTION
BASE UNIT
PANEL BOARD
TAPE MECHANISM DECK AND PANEL BOARD
CD BOARD
SUB TRANS BOARD, VIDEO OUT BOARD AND TRANS BOARD
MAIN BOARD AND POWER BOARD
Note : Follow the disassembly procedure in the numerical order given.
2-1. Case (Top)
q;
case (Top)
5
two screws (Case 3 TP2)
qa
CD BOARD, DRIVER BOARD, MOTOR BOARD AND
ADDRESS SENSOR BOARD
9
four screws (+BVTP 3
×
6)
6
screw (Case 3 TP2)
case (Side-L)
7
two screws
(+BVTP 3
8
×
10)
q;
case (Side-R)
4
3
(+BVTP 3
1
two screws (Case 3 TP2)
2
screw (Case 3 TP2)
two
screws
×
10)
5
HCD-RG11
2-2. CD Door
CD mechanism deck (CDM58F-K6)
1
pulley
Turn the pulley to the direction of arrow.
Front panel side
2
Pull-out the disc tray.
CD door
3
2-3. Front Panel Section and CD Mechanism Deck (CDM58F-K6) Section
CD mechanism deck
(CDM58F-K6)
2
flat type wire (19 core)
4
screw (+BVTP 3
qd
×
10)
7
connector (CN202)
9
(+BVTP 3
screw
qs
5
×
6
10)
3
(+BVTP 3
q;
(CN605)
1
connector
(CN704)
connector (CN201)
screw
×
10)
connector
8
connector (CN203)
front panel section
qa
three screws (+BVTP 3
× 10
)
6
2-4. Tape Mechanism Deck And PANEL Board
qa
PANEL board
1
flat type wire (17 core)
2
six screws
(+BVTP 2.6
×
8)
8
six screws
(+BVTP 2.6
4
belt (BF)
×
8)
9
five screws
(+BVTP 2.6
q;
eight screws
(+BVTP 2.6
5
HCD-RG11
×
8)
×
belt (AF)
8)
7
volume knob
3
tape mechanism deck
2-5. SUB TRANS Board, VIDEO OUT Board and TRANS Board
7
qg
four screws
(+BVTT 4
TRANS board
×
cover (duct)
6)
qa
VIDEO OUT board
1
connector (CN901)
2
connector (CN2)
6
6
belt (FR)
q;
screw
(+BVTP 3
5
two screws
(+BVTP 3
qs
five screws
(+BVTP 3
×
10)
×
×
10)
10)
qf
connector (CN915)
qh
power
transformer (T911)
4
connector (CN504)
3
connector
(CN903)
9
SUB TRANS
board
8
two screws
(+BVTP 3
×
10)
qd
back panel
7
HCD-RG11
s
2-6. MAIN Board and POWER Board
6
three screws (+BVTP 3
×
9
8)
heat sink
8
two screws (+BVTP 3
MAIN board
× 8)
7
POWER
5
two screws (+BVTP 3
2-7. Base Unit
4
Turn the pulley to the direction of arrow.
board
×
16)
1
pulley (B), chucking
2
3
4
MAIN board
1
two screws (+BVTP 3
×
10)
pulley
5
flat type wire (16 core)
qf
spring (insulator),
coil
qd
two insulators
2
7
holder (BU) assy
Base unit
two
screws (+PTPWH M2.6)
3
lever (lifter)
qs
6
screw
(+PTPWH M2.6)
qf
two spring (insulator), coil
qd
two insulators
qa
screw (DIA. 12)
9
two stoppers (BU)
spring
(insulator),
coil
8
two screws (+BVTP 2.6
q;
two
screws
(+PTPWH M2.6)
×
8)
8
2-8. CD Board, DRIVER Board, MOTOR Board and ADDRESS SENSOR Board
q;
qa
tray
3
flat type wire
(8 core)
2
DRIVER board
screw (+PTPWH 2.6
qs
screw (+BVTP 2.6
8
×
8)
MOTOR board
×
8)
4
two screws (+BVTP 2.6
6
flat type wire (8 core)
5
Remove two solderings of turn motor (M721).
7
connector
qd
ADDRESS SENSOR board
×
HCD-RG11
8)
1
screw (+BVTP 2.6
9
Pull-out the Table.
×
8)
qf
flat type wire (16 core)
qh
CD board
qg
four
screws
(+BVTP 2.6
×
8)
9
HCD-RG11
SECTION 3
TEST MODE
[Cold Reset]
• The cold reset clears all data including preset data stored in the
RAM to initial conditions. Execute this mode when returning
the set to the customer.
Procedure:
1. Press three buttons x , DISPLAY , and ?/1 simultaneously.
2. The fluorescent indicator tube displays “COLD RESET” and
the set is reset.
[Aging Mode]
This mode can be used for operation check of CD section and tape
deck section.
• If an error occurred:
The aging operation stops and is displayed status.
• If no error occurs:
The aging operation continues repeatedly.
1.Operating method of Aging Mode
Turn on the main power and select “CD” of the function.
1) Set three discs in tray. Select ALL DISCS, and REPEAT OFF.
2) Load the tapes recording use into both decks.
3) Press three buttons x , DISPLAY , and
DISC SKIP EX-CHANGE simultaneously.
4) Aging operations of CD and tape are started at the same time.
5) To exit the aging mode, perform [Cold Reset].
3.Aging mode in Tape Deck section
1) Operation during aging mode
• In the agining mode, the program is excuted in the following
sequence.
• If error occurred, the display remains like “TAPE BAG-2”.
4.Exiting from the aging mode
• Be sure to perform Cold Reset to exit from the aging mode.
2.Aging mode in CD section
1) Operation during aging mode
• In the agining mode ,the program is excuted in the following
sequence.
(1) The disc tray opens and closes.
(2) The disc tray turns to select a disc 3.
(3) The pickup accesses to the first track, and plays 3 seconds.
(4) The pickup accesses to the last track, and plays 3 seconds.
(5) The disc tray opens and closes.
(6) The disc tray turns to select a disc 1.
(7) The same operation starts like step (3).
(8) After a disc 1 aging operation, a disc 2 is selected.
(9) When an aging operation of a disc 3 is completed, the display
“AGING
∗∗∗∗” value increases.
(10) If no error occurs, the aging operation continues repeatedly.
2) Error display
Disc error
DisplayError
E00D01022Focus error (No disc)
E00D02022Sub Q error (Focus is good)
E00D02023TOC reading error
E00D02014Access error (Unable within regular time)
Mechanism error
DisplayError
E00M__E_0Error during opening tray
E00M__C_2EX-CHANGE disc error
E00M__D_0Error during closing tray
E00M__F_3EX-OPEN error
E00M__D_5EX-CLOSE error
E00M__C_2Chuck-up error
E00M__C_3Unchucking error
10
HCD-RG11
[FL T ube Test Mode]
• All fluorecent segments and LEDs are tested.
Procedure:
1. Press ?/1 button to turn the set ON.
2. To enter the test mode, press the three buttons x , DISPLAY
and GROOVE simultaneously.
3. Press DISPLAY and DISC SKIP/EX-CHANGE buttons
simultaneously.
4. All segments and LEDs (without STANDBY LED) are turned
on.
5. To exit from this mode, press ?/1 button to turn the set OFF.
[Version and Destination Display Mode]
•The version or destination is displayed.
Procedure:
1. Press ?/1 button to turn the set ON.
2. To enter the test mode, press the three buttons x , DISPLAY
and GROOVE simultaneously.
3. Press DISPLAY and DISC 1 buttons simultaneously.
4. The version is displayed.
5. Press DISPLAY and DISC 2 buttons simultaneously.
6. The destination is displayed.
7. To exit from this mode, press ?/1 button to turn the set OFF.
[Key Check Mode]
•Keyboard check.
Procedure:
1. Press ?/1 button to turn the set ON.
2. To enter the test mode, press the three buttons x , DISPLAY
and GROOVE simultaneously.
3. Press DISPLA Y and DISC 3 b uttons simultaneously, and the
key check mode is activated.
4. In the key check mode, the fluorecent indicator displays “KEY
0 VOL 0”. Each time a button is pressed, “KEY 0” value
increases. However, once a button is pressed, it is no longer
taken into account.
“VOL 0” value increases like 1, 2, 3 ... if rotating VOLUME
knob clockwise, or it decreases like 0, 9, 8, ... if rotating counterclockwise.
5. To exit from this mode, press ?/1 button to turn the set OFF.
[VACS ON/OFF Mode]
•This mode is used to switch ON and OFF the VACS (Variable
Attenuation Control System).
Procedure:
1. Press ?/1 button to turn the set ON.
2. To enter the test mode, press the three buttons x , DISPLAY
and GROOVE simultaneously.
3. Press CD SYNC button while pressing DISPLAY button.
The message “VACS OFF” or “VACS ON” appears.
4. To exit from this mode, press ?/1 button to turn the set OFF.
[Equalizer Test Mode]
•This mode is used to test the function of the equalizer.
Procedure:
1. Press ?/1 button to turn the set ON.
2. To enter the test mode, press the three buttons x , DISPLAY
and GROOVE simultaneously.
3. Press m button while pressing DISPLA Y button. The message
–
“BASS + 0” is displayed.
4. The value increases like + 2, + 4 ... if pressing > button
while DISPLA Y b utton is still depressed, or it decreases like 2, - 4 ... if pressing . button.
5. Press M button while pressing DISPLA Y button. The message
+
“TRE + 0” is displayed.
6. The value increases like + 2, + 4 ... if pressing > button
while DISPLAY button is still depressed, or it decreases like
- 2, - 4 ... if pressing . button.
7. To exit from this mode, press ?/1 button to turn the set OFF.
[CD Ship Mode (No Memory Clear) ]
•This mode moves the pickup to the position durable to vibration. Use this mode when returning the set to the customer after
repair.
Procedure:
1. Press ?/1 button to turn the set ON.
2. Press CD button and ?/1 button simultaneously.
3. The "STANDBY" display blinks instantaneously, and the CD
ship mode is set.
[CD Service Mode]
•This mode can run the CD sled motor freely. Use this mode, for
instance, when cleaning the pickup.
Procedure:
1. Press ?/1 button to turn the set ON.
2. Select the function “CD”.
3. To enter the test mode , press three buttons x , DISPLA Y , and
GROOVE simultaneously.
4. Press DISPLA Y and OPEN/CLOSE b uttons simultaneously.
5. The CD service mode is selected.
M
6. With the CD in stop status, press
to outside track, or press m button to inside track.
7. To exit from this mode, perform as follows:
–
button to move the pickup
+
1) Move the pickup to the most inside track.
2) Press ?/1 button to turn the set OFF.
Note: • Always move the pickup to most inside track when exiting from
this mode. Otherwise, a disc will not be unloaded.
• Do not run the sled motor excessively , otherwise the gear can be
chipped.