HCD-DZ230/DZ231/HDZ235 are the amplifier, DVD/CD and
tuner section in DAV-DZ230/DZ231/HDZ235.
This system incorporates with Dolby* Digital and Dolby Pro Logic (II)
adaptive matrix surround decoder and the DTS** Digital Surround System.
* Manufactured under license from Dolby Laboratories.
“Dolby”, “Pro Logic”, and the double-D symbol are trademarks of
Dolby Laboratories.
** Manufactured under license from DTS, Inc.
“DTS” and “DTS Digital Surround” are registered trademarks of DTS,
Inc.
SPECIFICATIONS
US Model
Canadian Model
HCD-HDZ235
AEP Model
UK Model
HCD-DZ230/DZ231
Model Name Using Similar Mechanism HCD-DZ110
Mechanism T ypeCDM85-DVBU102
Optical Pick-up Name
KHM-313CAA
AUDIO POWER SPECIFICATIONS
for the US model (HDZ235)
POWER OUTPUT AND TOTAL HARMONIC
DISTORTION:
With 3 ohms loads, both
channels driven, from 120
- 20,000 Hz; rated 84 watts
per channel minimum
RMS power, with no more
than 0.7 % total harmonic
distortion from 250 milli
watts to rated output.
Home Audio Division
Published by Sony Techno Create Corporation
HCD-DZ230/DZ231/HDZ235
r
General
DZ230/DZ231:
Power requirements220 – 240 V AC, 50/60 Hz
Power outputs (DIGITAL MEDIA PORT)
HDZ235:
Power requirements120 V AC, 60 Hz
Power consumptionOn: 150 W
Dimensions (approx.)430 × 63 × 380 mm (17 ×
Mass (approx.)4.1 kg (9 lb 1 oz)
Design and specifications are subject to change
without notice.
DC OUT: 5 V, 700 mA
Standby: 0.3 W (at the
Power Saving mode)
1
2
/2× 15 inches) (w/h/d)
incl. projecting parts
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT -540A. Follow the manuf acturers’ instructions to use these
instruments.
2. A battery-operated A C milliammeter . The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC v oltmeter . The “limit” indication
is 0.75 V, so analog meters must have an accurate lo w-v oltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V A C range are suitable. (See
Fig. A)
To Exposed Metal
Parts on Set
MODEL IDENTIFICATION
– Rear Panel –
SPEAKER
CENTER WOOFER
FRONT L SUR R SUR L
OUT
(DVD ONLY)
DMPORT
SPEAKER
FRONT R
ModelPart No.
DZ230 : AEP, UK models2-889-997-0[]
DZ231 : AEP, UK models2-889-997-1[]
HDZ235 : US, CND models2-889-997-2[]
•Abbreviation
CND : Canadian model
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU D ANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
EURO AV
OUTPUT(TO TV)
COAXIAL
AM
FM75
Parts No.
AC
0.15 µF
1.5 k
Ω
voltmete
(0.75 V)
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
Special Component Notice
The components identified by mark 9 contain confidential
information.
Strictly follow the instructions whenever the components are repaired
and/or replaced.
Notice pour composants spéciaux
Les composants identifiés par la marque 9 contiennent des
informations confidentielles.
Suivre scrupuleusement les instructions chaque fois qu’un
composant est remplacé et / ou réparé.
2
HCD-DZ230/DZ231/HDZ235
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
This appliance is classified as
a CLASS 1 LASER product.
This marking is located on
the rear exterior.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 °C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
Self-diagnosis Function
(When letters/numbers appear in the
display)
When the self-diagnosis function is activated to
prevent the system from malfunctioning, a 5character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the screen and the front panel display. In this
case, check the following table.
C:13:50
First 3
characters of
the service
number
C 13The disc is dirty.
C 31The disc is not inserted correctly.
E XX
(xx is a number)
When displaying the version
number on the screen
When you turn on the system, the version
number [VER.X.XX] (X is a number) may
appear on the screen. Although this is not a
malfunction and for Sony service use only,
normal system operation will not be possible.
Turn off the system, and then turn on the system
again to operate.
Cause and/or corrective action
,Clean the disc with a soft cloth
,Restart the system, then re-insert
the disc correctly.
To prevent a malfunction, the
system has performed the selfdiagnosis function.
,Contact your nearest Sony
dealer or local authorized Sony
service facility and give the 5character service number.
7-4. DVD Mechanism Deck Section (CDM85-DVBU102) ... 73
8.ELECTRICAL PARTS LIST .................................. 74
4
SECTION 1
SERVICING NOTE
HCD-DZ230/DZ231/HDZ235
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
DISC TRA Y LOCK
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Setting Procedure :
1. Press the ?/1 button to turn the set on.
2. Press the [FUNCTION] button to set DVD function.
3. Insert a disc.
4. Press the
seconds.
5. The message “LOCKED” is displayed and the tray is locked.
Releasing Procedure :
1. Press the x button and the A button simultaneously for f iv e
seconds again.
2. The message “UNLOCKED” is displayed and the tray is
unlocked.
Note: When “LOCKED” is displayed, the tray lock is not released by turning
power on/off with the ?/1 button.
On cleaning discs, disc/lens cleaners
•Do not use cleaning discs or disc/lens cleaners
(including wet or spray types). These may cause the apparatus
to malfunction.
IMPORTANT NOTICE
Caution: This system is capable of holding a still video image or
on-screen display image on your television screen indefinitely.
If you leave the still video image or on-screen display image
displayed on your TV for an extended period of time you risk
permanent damage to your television screen.
Projection televisions are especially susceptible to this.
Attention when transported
Use this mode when returning the set to the customer after repair.
Procedure:
1. Press the ?/1 button to turn the set on.
2. Press the [FUNCTION] button to set the function “DVD”.
3. Remove all discs, and then press two buttons H and ?/1
simultaneously.
4. After a message “MECHA LOCK” is displayed on the
fluorescent indicator tube, pull out the AC plug.
5. To exit from this mode, press the ?/1 button to turn the set
on.
x button and the A button simultaneously for five
Note about CDs/DVDs
The system can play CD-ROMs/CD-Rs/CD-RWs recorded in the
following formats:
– audio CD format
– VIDEO CD format
– MP3 audio tracks, JPEG image files, and Di vX video files* of
format conforming to ISO 9660 Level 1/Lev el 2, or its extended
format, Joliet
The system can play DVD-ROMs/DVD+RWs/DVD-RWs/
DVD+Rs/DVD-Rs recorded in the following formats:
– MP3 audio tracks, JPEG image files, and Di vX video files* of
format conforming to UDF (Universal Disc Format)
* Except for United Kingdom and North American models.
Example of discs that the system cannot play
The system cannot play the following discs:
• CD-ROMs/CD-Rs/CD-RWs other than those recorded in the
formats listed on “Note about CDs/DVDs”
• CD-ROMs recorded in PHOTO CD format
• Data part of CD-Extras
•DVD Audios
• Super Audio CD
•DATA DVDs that do not contain MP3 audio tracks, JPEG
image files, or DivX video files*
* Except for United Kingdom and North American models.
•DVD-RAMs
Also, the system cannot play the following discs:
•A DVD VIDEO with a different region code
•A disc that has a non-standard shape (e.g., card, heart)
•A disc with paper or stickers on it
•A disc that has the adhesive of cellophane tape or a sticker
still left on it
Notes about CD-R/CD-RW/DVD-R/DVD-RW/DVD+R/
DVD+RW
In some cases, CD-R/CD-RW/DVD-R/DVD-RW/DVD+R/
DVD+RW cannot be played on this system due to the recording
quality or physical condition of the disc, or the characteristics of
the recording device and authoring software.
The disc will not play if it has not been correctly finalized. For
more information, see the operating instructions for the recording
device.
Note that some playback functions may not work with some
DVD+R Ws/D VD+Rs, even if the y have been correctly finalized. In
this case, view the disc by normal playback. Also some DATA CDs/
DATA DVDs created in Packet Write format cannot be played.
Copyrights
This product incorporates copyright protection technology that is
protected by U.S. patents and other intellectual property rights. Use
of this copyright protection technology must be authorized by
Macrovision, and is intended for home and other limited viewing
uses only unless otherwise authorized by Macrovision. Reverse
engineering or disassembly is prohibited.
This system incorporates with Dolby* Digital and Dolby Pro Logic
(II) adaptive matrix surround decoder and the DTS** Digital
Surround System.
* Manufactured under license from Dolby Laboratories.
“Dolby”, “Pro Logic”, and the double-D symbol are
trademarks of Dolby Laboratories.
** Manufactured under license from DTS, Inc.
“DTS” and “DTS Digital Surround” are registered trademarks
of DTS, Inc.
5
HCD-DZ230/DZ231/HDZ235
How to open the disc table when power switch turns off
Insert a tapering driver into the aperture of the unit bottom, and slide it in the direction of the arrow.
Peel off the seal and so the lever is moved
in the direction of the arrow with the thin rod.
seal
disc tray
Discharge the charged electricity in capacitors to prevent electric shock as follows
When disassembling the machine, be sure to discharge the charged electricity in the following capacitors.
Use a resistor of 800 ohms, 2 Watts for discharging the following capacitors.
POWER board
C903: 390 V
C932, C933, C934, CN904: 30 V
MAIN board
CN3002: 30 V
Point of capacitor discharge for C932, C933, C934:
Connect to the red and black wire of CN904
800
Ω
/2W
Point of capacitor discharge for C903:
Connect to the foot of CN903
6
HCD-DZ230/DZ231/HDZ235
Parts that require fixing using adhesive agent
The following parts on the POWER board and on the MAIN board must be fixed b y using the adhesive agent (such as Sony Bond Master) as it
is specified by Safety Regulations. When any part or printed circuit board is replaced during repair work, be sure to confirm that the following
capacitors and resistors are fixed by using the adhesive agent (such as Sony Bond Master) without fail.
MAIN board :• C3081 and C3082 (C3081 is inclined to C3082 a little.)
POWER board: • C924 and R927 (refer to below fig.)
• C913 (Push down to C903 side and so fix.)
• C910 and C930 (refer to below fig.)
• EB905 side of C903
• EB905 side of C934
• C964 and C963 (refer to below fig.)
• Space between C933 and C932
POWER BOARD
OK:more than 8mm
NG:less than 8mm
Don't incline C924 to outside.
OK:more than 8mm
NG:less than 8mm
OK:more than 3.5mm
NG:less than 3.5mm
C964
C963
C924R927
C910
C930
7
HCD-DZ230/DZ231/HDZ235
Precaution when installing a new OP unit /
Precaution before unsoldering the static electricity prevention solder bridge
When installing a new OP unit, be sure to connect the flexible printed circuit board first of all
before removing the static electricity prevention solder bridge by unsoldering.
Remove the static electricity prevention solder bridge by unsoldering after the flexible printed
circuit board has already been connected.
(Do not remove nor unsolder the solder bridge as long as the OP unit is kept standalone.)
MAIN board service position
Please take the above-mentioned position in the repair of MAIN board.
In that case, it is necessary the following extension cable during CN304 on IO-SCART board (DZ230/DZ231)/
IO-S-OUT board (HDZ235) and CN4301 (DZ230/DZ231), CN4302 (HDZ235) on MAIN board.
CN4301
CN304jig
DZ230/DZ231: jig P/N: J-2501-102-A
HDZ235:jig P/N: J-2501-242-A
(pitch 1.00 mm/13p/length 300 mm)
(pitch 1.00 mm/11p/length 300 mm)
8
Front panel
HCD-DZ230/DZ231/HDZ235
SECTION 2
GENERAL
A "/1 (on/standby)
B A (open/close)
C Disc operation
D FUNCTION
E Front panel display
F (remote sensor)
Rear panel
DZ230/DZ231
SPEAKER
FRONT R
FRONT L SUR R SUR L
SPEAKER
CENTER WOOFER
A SPEAKER jacks
B DMPORT (DIGITAL MEDIA PORT) jack
C AM terminal
G VOLUME control
H PHONES jack
I AUDIO IN/A.CAL MIC jack
J Disc tray
AM
OUTPUT(TO TV)
OUT
(DVD ONLY)
DMPORT
EURO AV
D COAXIAL FM 75Ω jack
E EURO AV T OUTPUT (TO TV) jack
F HDMI OUT jack
COAXIAL
FM75
HDZ235
SPEAKER
FRONT R
FRONT L SUR R SUR L
SPEAKER
CENTER WOOFER
A SPEAKER jacks
B TV/VIDEO (AUDIO IN R/L) jacks
C MONITOR OUT (S VIDEO/VIDEO) jacks
D AM terminal
RLAUDIO IN
TV /
OUT
(DVD ONLY)
VIDEO
(DVD ONLY)
YPB/CBPR/C
VIDEO
S VIDEO
(DVD ONLY)
R
MONITOR OUTCOMPONENT VIDEO OUT
E COAXIAL FM 75Ω jack
F COMPONENT VIDEO OUT jacks
G HDMI OUT jack
COAXIAL
AM
FM75
9
HCD-DZ230/DZ231/HDZ235
Front panel display
About the indications in the front panel display
HDZ235 only
A Lights up when the HDMI OUT jack is
correctly connected to HDCP (highbandwidth digital conten t protection)
compliant device with HDMI or DVI
(digital visual interface) input.
B Lights up when the time informati on of
a title or chapter appears in the front
panel display. (DVD only)
C Lights up when the color system is set
to NTSC. (DZ230/DZ231 only)
D Lights up when a station is received.
(Radio only)
E Stereo/Monaural effect (Radio only)
F Lights up when the sleep timer is set.
G Lights up when the movie or music
mode is selected.
H Playing status (DVD function onl y)
I Current repeat mode
J Lights up when the child lock function
is set to on. (HDZ235 only)
K Lights up when the system outputs
progressive signals (DVD function
only).
L Indicates the selected [SPEAKER
FORMATION].
M Current surround format (Except for
JPEG)
N Lights up when the DYNAMIC BASS is
selected.
O Displays system’s status such as
chapter, title, or track number, time
information, radio frequency, playing
status, sound field, etc.
10
Remote control
HCD-DZ230/DZ231/HDZ235
ALPHABETICAL ORDER
A – O
ANGLE 5
AUDIO 4
CLEAR ef
D.TUNING wf
DISC SKIP* eg
DISPLAY 2
DVD MENU wh
DVD TOP MENU qf
DYNAMIC BASS wd
ENTER wg
FUNCTION ws
MOVIE/MUSIC qj
MUTING 7
Number buttons** qg
P – Z
PICTURE NAVI 6
PRESET +/– wkes
SOUND FIELD qh
SUBTITLE wf
SYSTEM MENU wg
THEATRE SYNC w;
TUNING +/– 0qs
TV e;
TV CH +/– wa
TV INPUT qk
TV VOL +/– eh
VIDEO FORMAT 3
VOLUME +/–** 8
BUTTON DESCRIPTIONS
[/1 (on/standby) 1
TV [/1 (on/standby) ej
C/X/x/c/ qd
REPLAY/
ADVANCE 9
./> eswk
m/M qs0
/LSOW qs 0
H (play)** ea
STEP 9
x (stop) wl
X (pause) qa
Z (open/close) ql
DISPLAY wj
O RETURN ed
-/-- ef
*The DISC SKIP button is not
available for this model.
**The H, number 5, and
VOLUME + buttons have
tactile dots. Us e the ta ctile d ots
as references when operating
the system.
11
HCD-DZ230/DZ231/HDZ235
3-1. DISASSEMBLY FLOW
•This set can be disassembled in the order shown below.
SET
3-2. CASE (DS),
FRONT PANEL ASSY
(Page 13)
SECTION 3
DISASSEMBLY
3-3. FL BOARD
(Page 14)
3-4. JACK BOARD,
P-SW BOARD
(Page 15)
3-5. DMPORT BOARD
(DZ230/DZ231),
TUNER (FM/AM)
(Page 15)
3-6. IO-SCART BOARD
(DZ230/DZ231)
(Page 16)
3-11. DVD MECHANISM
3-7. IO-S-OUT BOARD
(HDZ235)
(Page 16)
3-14. OPTICAL PICK-UP
DECK
(CDM85-DVBU102)
(Page 19)
3-12. TRAY
(Page 19)
(KHM-313CAA)
(Page 21)
3-9. SPEAKER BOARD,
D.C. FAN
(Page 17)
3-10. MAIN BOARD
(Page 18)
3-8. POWER BOARD
(Page 17)
3-13. BELT,
MS-203 BOARD
(Page 20)
12
Note: Follow the disassembly procedure in the numerical order given.
Clamp the harnesses with a
lead pin or a similar tool so
that they do not touch this
screw and the heatsink (AMP).
Attach the heat radiation sheets
on the chassis, and then install
the POWER board.
radiation sheets
Attention at assembling
POWER board.
Because of Prevention of
damage caused by creep of
radiation sheets, outfit a power
board with the set after fiting
the cover (PWB) on the POWER
board.
q;
POWER board
9
cover (PWB)
8
Remove the two claws
in the direction of the
arrow
B
.
HCD-DZ230/DZ231
4
connector
3p (CN907)
3
connector
12p (CN906)
5
screw
(+BV
3 × 6
heatsink (AMP)
B
A
2
)
connector
2p (CN901)
harness
7
Remove the POWER board
and the cover (PWB) in the
direction of the arrow
lead pin
screw
A
.
3-9. SPEAKER BOARD, D.C. FAN
1
connector
8p (CN303)
3
two
(+BV
4
SPEAKER board
2
screws
3 × 6
screw
(+BVTP
)
3 × 8
7
D.C. fan
)
5
connector
2p (CN3000)
6
two screws
(+BVTT
4 × 8
17
HCD-DZ230/DZ231/HDZ235
3-10. MAIN BOARD
Attaching the two radiation sheets
on the IC MAIN board first, and then
attach the heatsink (AMP).
heatsink (AMP)
radiation
sheets
IC on the
MAIN board
1
connector
4p (CN3002)
5
two screws (+BV 3 × 10)
6
screw (+BVTP 3 × 12)
7
8
3
4
heatsink (AMP),
HEATSINK B board,
HEATSINK A board
two radiation sheet
two
screws (+BV 3 × 6)
INSURATOR
board
Route the power code according
to a white line on the
INSURATOR board.
lead pin
Clamp the harnesses with a lead pin or a similar tool so that
they do not touch this screw and the heatsink (AMP).
harness
heatsink
(AMP)
Clamp the harness with a lead pin
or a similar tool so that they do not
touch the heatsink (AMP).
Must not remove the power code
from the part of A of the
INSURATOR board.
9
wire (flat type) 24core (CN1101)
wa
MAIN board
lead pin
power cord
lead pin
INSURATOR
board
ql
screw
(+B 3
×
A
6)
18
qj
connector 4p (CN3001)
qh
wire (flat type) 5core (CN702)
qg
wire (flat type) 21core (CN502)
qk
screw
(+BVTP 3
×
8)
3-11. DVD MECHANISM DECK (CDM85-DVBU102)
9
three
screws (+BV 3 × 6)
q;
cover (MD)
qa
three
screws (+BV 3 × 6)
qd
DVD mechanism deck
(CDM85-DVBU102)
4
unweaved
cloth
HCD-DZ230/DZ231/HDZ235
1
2
unweaved
cloth
8
Remove the wire and harness.
wire (flat type)
5core (CN307)
3
Remove the wire.
qs
wire (flat type) 5core
3-12. TRAY
1
Move the chuck cam
in the direction of the arrow.
7
connector 6p (CN1201)
bottom side
5
wire (flat type) 24core
(CN1101)
6
wire (flat type) 5core
(CN1202)
3
two claws
2
4
5
tray
19
HCD-DZ230/DZ231/HDZ235
3-13. BELT, MS-203 BOARD
2
chuck cam
3
belt
7
MS-203 board
6
DC motor
1
two claws
5
three claws
4
screw
(M 1.7
×
2.5)
20
3-14. OPTICAL PICK-UP (KHM-313CAA)
2
chuck cam
3
two claws
HCD-DZ230/DZ231/HDZ235
6
four insulator screws
1
two claws
4
base unit
8
two insulators
7
bu holder
5
two claws
9
two insulators
0
optical pick-up
(KHM-313CAA)
21
HCD-DZ230/DZ231/HDZ235
SECTION 4
TEST MODE
Note: Incorrect operations may be performed if the test mode is not
entered properly.
In this case, press the ?/1 button to turn the power off, and retry
to enter the test mode.
1. Cold Reset
• The cold reset clears all data including preset data stored in
the RAM to initial conditions. Execute this mode when
returning the set to the customers.
Procedure:
1. Press the ?/1 button to turn the power on.
2. Press three buttons x , A and ?/1 simultaneously.
3. When this button is operated, display as “COLD RESET” for
a while and all of the settings are reset.
2. Panel Test Mode
•This mode is used to check the software version, FL, LED
and KEY.
2-1. Display Test Mode
Procedure:
1. Press the ?/1 button to turn the power on.
2. Press three buttons X , . and A simultaneously.
3. When the display test mode is activated, all segments are turned
on.
4. To e xit from this mode, press three b uttons X , . and A
simultaneously.
2-2. V ersion T est Mode
Procedure:
1. When the display test mode is activated, press the . button
and the message “DS2” (DZ230/DZ231), “DS2+” (HDZ235)
are displayed, the version test mode is activated.
2. Whenever the . button is pressed, the display changes in
the following order.
“DS2” (Model name) t “CE2*1” (Destination) t MC
*1: CE2 changes depending on destination.
3. Press the > button and the date of the software production
is displayed.
4. Press the > button again and the version is displayed.
5. To e xit from this mode, press three b uttons X , . and A
simultaneously.
2-3. Key Test Mode
Procedure:
1. When the display test mode is activated, press the H button,
to select the key test mode.
2. To enter the KEY test mode, the f luorescent indicator displays
“K0 V0”. Each time an another button is pressed, “KEY” v alue
increases. However, once a button is pressed, it is no longer
taken into account. When all keys are pressed correctly, “K8
V0” is displayed.
3. When the V OLUME control is turned in the direction of (+),
“V0” is changed to “V1”, then ... “V9”.
When the V OLUME control is turned in the direction of (–),
“V0” is changed to “V9”, then ... “V1”.
4. To e xit from this mode, press three b uttons X , . and A
simultaneously.
3. Disc Tray Lock
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Setting Procedure :
1. Press the ?/1 button to turn the set on.
2. Press the FUNCTION button to set DVD function.
3. Insert a disc.
4. Press the x button and the A button simultaneously for five
seconds.
5. The message “LOCKED” is displayed and the tray is locked.
Releasing Procedure :
1. Press the x button and the A button simultaneously for five
seconds again.
2. The message “UNLOCKED” is displayed and the tray is
unlocked.
Note: When “LOCKED” is displayed, the tray lock is not released by turning
power on/off with the ?/1 button.
4. DVD Ship Mode
Use this mode when returning the set to the customer after repair.
Procedure:
1. Press the ?/1 button to turn the set on.
2. Press the FUNCTION button to set the function “DVD”.
3. Remove all discs, and then press two buttons H and ?/1
simultaneously.
4. After a message “MECHA LOCK” is displayed on the
fluorescent indicator tube, pull out the AC plug.
5. To exit from this mode, press the ?/1 button to turn the set
on.
5. AM Step Change
•A step of AM channels can be changed over between 9 kHz
and 10 kHz.
Procedure:
1. Press the ?/1 button to turn the set ON.
2. Select the function “TUNER”, and press FUNCTION button
to select the BAND “AM”.
3. Press the ?/1 button to turn the set OFF.
4. Press two buttons > and ?/1 simultaneously, and the
display of fluorescent indicator tube changes to “ AM 9k STEP”
or “ AM 10k STEP”, and thus the channel step is changed over .
6. Product Out
This mode moves the optical pick-up to the position durable to
vibration and clears all data including preset data stored in the RAM
to initial conditions. Use this mode when returning the set to the
customer after repair.
Procedure:
1. Press the ?/1 button to turn the power on.
2. Press the FUNCTION button to set the function “DVD”.
3.
Remove all discs, and then
?/1 simultaneously.
4. After the “ST ANDBY” blinking display finishes, the message
“MECHA LOCK” is displayed on the fluorescent indicator
tube disconnect the A C po wer plug, then the ship mode is set.
press three buttons > , A and
22
HCD-DZ230/DZ231/HDZ235
DVD SECTION
7-1. GENERAL DESCRIPTION
The IOP measurement allows you to make diagnosis and adjustment
simply by using the remote commander and monitor TV. The
instructions, diagnosis results, etc. are given on the on-screen display
(OSD).
Be sure to execute the IOP measurement when a BU (Base Unit) is
replaced.
7-2. HOW TO ENTER TEST MODE
While pressing the x and A buttons simultaneously, turn
VOLUME control in the direction of (+) with the DVD player in
power on.
The Test Mode starts, displayed “SERVICE IN” on this model
display then the menu shown below will be displayed on the TV
screen.
* The display of the “Model Name” of the “Remocon Diagnosis
Menu” change with the model and the destination. Refer to below
on the model name.
DZ230/231 : DS2
HDZ235: DS2PLUS
Remocon Diagnosis Menu
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History
4. Version Information
(2) Select “2. Driv e Manual Operation” by pressing the 2 button
on the remote commander. The screen will appear as shown.
Drive Manual Operation
1. Servo Control
2. Track/Layer Jump
3. Manual Adjustment
4. Tray Aging Mode
5. MIRR time adjust
0. Return to Top Menu
(3) Select “3. Manual Adjustment” by pressing the 3 button on
the remote commander. The screen will appear as shown.
Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eq Boost Adjust:
6. Iop:
7. TRV. Level:
8. S curve(FE) Level:
9. RFL(PI) Level:
0. MIRR Time:
Oo Change Value
[RETURN] Return to previous menu
(4)Select “6.IOP” by pressing the 6 button on the remote
commander.
1
Model Name
IF-con: V
Syscon: Ver.
*1: Changes depending on destination
: DS2_ XX
*
er. XX.XX (XXXX)
X.XXX
The menu above is the Remocon Diagnosis Menu screen which
consists of five main functions. At the bottom of the menu screen, the
model name and IF-con version. To exit from the Test Mode, press
the power button on the remote commander.
7-3. EXECUTING IOP MEASUREMENT
In order to execute IOP measurement, the following standard
procedures must be followed.
(1) In power on, while pressing the x and A buttons
simultaneously, turn the VOLUME control in the direction
of (+).
Remocon Diagnosis Menu
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History
4. Version information
1
Model Name
IF-con: Ver. XX.XX (XXXX)
Syscon: Ver. X.XXX
*1: Changes depending on destination
: DS2_ XX
*
(5) Wait until a hexadecimal number appear.
Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eq Boost Adjust:
6. Iop. 5B:
7. TRV. Level:
8. S curve(FE) Level:
9. RFL(PI) Level:
0. MIRR Time:
Oo Change Value
[RETURN] Return to previous menu
(6) Convert each data from hexadecimal to decimal using
conversion table.
(7) Please find the label on the rear of the BU (Base Unit).
The default IOP value is written in the label.
(8) Subtract between these two values.
(9) If the remainder is smaller than 93 (decimal), then it is OK.
Ho wever if the v alue is higher than 93, then the BU is def ective
and need to be change.
(10) Press the RETURN button on the remote commander to
return back to previous menu.
(11) Press the 0 button on the remote commander to return to
Top Menu.
23
HCD-DZ230/DZ231/HDZ235
7-4. EMERGENCY HISTORY
To check the emergency history, please follow the following
procedure.
(1) From the Top Menu of Remocon Diagnosis Menu, select “3.
Emergency History Check” by pressing the 3 button on the
remote commander. The following screen appears on the onscreen display.
Emg. History Check
Laser HoursCD999h59min
01. 01 05 04 04
00 00 00 0000 00 23 45
02. 02 02 01 0100 A9 4B 00
00 00 00 0000 00 23 45
[Next] Next Page [Prev] Prev Page
[O] Return to Top Menu
DVD999h59min
00 92 46 00
(2) You can check the total time w hen the laser is turned on during
playback of DVD and CD from the above menu. The maximum
time, which can be displayed are 999h 59min.
(3) You can check the error code of latest 10 emergency history
from the above menu. To view the previous or next page of
emergency history , press . or > button on the remote
commander. The error code consists of the following three
blocks. The first block indicates the error code. The second
block indicates the parameter and the third block indicates the
time of error code as shown below.
52: Open kick spindle error
51: Spindle stop error
60: Focus on error
61: Seek fail error
62: Read Q data/ID error
70: Lead in data read fail
71: TOC read time out (CD)
80: Can’t buffering
81: Unknown media type
7-4-1. Clear the Laser Hour
Press DISPLAY button and then press CLEAR button on the
remote commander. The data for both CD and DVD data are reset.
Emg. History Check
Laser HoursCD0h0min
01. 01 05 04 04
00 00 00 0000 00 23 45
02. 02 02 01 0100 A9 4B 00
00 00 00 0000 00 23 45
[Next] Next Page [Prev] Prev Page
[O] Return to Top Menu
DVD0h0min
00 92 46 00
7-4-2. Clear the Emergency History
Press DVD T OP MENU button and then press CLEAR button on
the remote commander. The error code for all emergency history
would be reset.
• Error Code
Emg. History Check
Laser HoursCD999h59min
*1*
01. 01 05 04 04
02. 02 02 01 0100 A9 4B 00
[O] Return to Top Menu
2
00 00 00 0000 00 23 45
00 00 00 0000 00 23 45
[Next] Next Page [Prev] Prev Page
DVD999h59min
00 92 46 00
*1 : Error Code
*2 : Parameter of error code
*3 : Time of error code
The meaning of error code is as below:
01: Communication error (No reply from syscon)
02: Syscon hung up
03: Power OFF request when syscon hung up
19: Thermal shutdown
24: MoveSledHome error
25: Mechanical move error (5 Changer)
26: Mechanical move stack error
30: DC motor adjustment error
31: DPD offset adjustment error
32: TE balance adjustment error
33: TE sensor adjustment error
34: TE loop gain adjustment error
35: FE loop gain adjustment error
36: Bad jitter after adjustment
40: Focus NG
42: Focus layer jump NG
Emg. History Check
Laser HoursCD999h59min
01. 00 00 00 00
00 00 00 0000 00 00 00
*
3
02. 00 00 00 0000 00 00 00
00 00 00 0000 00 00 00
[Next] Next Page [Prev] Prev Page
[O] Return to Top Menu
DVD999h59min
00 00 00 00
7-4-3. Clear the Initialize Setup Data
Press DVD MENU button and then press CLEAR button on the
remote commander.
Emg. History Check
Laser HoursCD999h59min
[Next] Next Page [Prev] Prev Page
[O] Return to Top Menu
DVD999h59min
initialize setup data...
24
HCD-DZ230/DZ231/HDZ235
color pattern
generator
DMPORT
CHECK JIG
(P/N :
J-2501-309-A)
DMPORT
board
TV
SET
CN204
J230
J001
V
VIDEO
AUDIO
AF oscillator
FL speaker,
FR speaker
IO-SCART
board
SPEAKER
board
TB301
7-4-4. Return to the Top Menu of Remocon Diagnosis
Menu
Press 0 button on the remote commander.
• Check Version Information
To check the version information, please follow the following
procedure.
(1) From the Top Menu of Remocon Diagnosis Menu, select “4.
Version Information” by pressing the 4 button on the remote
commander. The following screen appears on the on-screen
display.
To return to the T op Menu of Remocon Diagnosis Menu, press
0 button on the remote commander.
8. DEMO PLAY OUT
It is a mode to release the demonstration reproduct by the dedicated
demonstration disc.
1. During playback the DEMO Disc, press the x and H
buttons for five seconds simultaneously.
2. The message “DEMO OFF” is displayed, a mode to reproduct
the demonstration is released.
9. DIGITAL MEDIA PORT TEST (DZ230/DZ231)
1. Connect the DMPORT CHECK JIG (P/N: J-2501-309-A) with
the terminal DMPORT.
2. Press the ?/1 button to turn the power on.
3. Confirm that both LEDs of the DMPORT confirmation JIG
lights. (Confirmation the power supply line.)
4. Set the FUNCTION button with “DMPOR T” on this model.
5. Press the X , . buttons and turn the VOLUME control
in the direction of (+) simultaneously, the DMPOR T test mode
is activated.
6. It is confirmed that “DMPORT OK” is displayed on this set
display. (Confirmation of communication line)
7. To a pinjack of the DMPORT confirmation JIG input
information relevant to audio signal (sine-wa ve 1.0Vrms) and
composite video signal (white 100% 1.0Vp-p, color bar, etc.)
8. Confirm the output of speakers and monitor TV. (Confirmation
of analog signal)
9. To e xit from this mode, press the X , . buttons and turn
the VOLUME control in the direction of (+).
7-5. AUTOMATIC ACOUSTIC FIELD CALIBRATION
MICROPHONE TEST MODE
Procedure:
1. Press the ?/1 button to turn the power on.
2. Press the FUNCTION button to to set the function “ DVD”.
3. Insert ECM-AC2 supplied as an accessory into the AUDIO
IN/A.CAL MIC jack.
4. While pressing the X and A buttons simultaneously, turn
the VOLUME control in the direction of (+) .
5. Confirm that the following are shown on the display panel.
1 The JACK inserted/non-inserted detection display and the
STEREO/MONO detection display.
2 Presence of DIGITAL voice input to the microcomputer.
(OK: input, NG: no input)
3 The value of the MIC input to the microcomputer. (shown
“255h”)
* * * * * * * *
123
1 “NON” : Not detected
“ST” : STEREO
“MN” : MONO
2 OK : input
NG : no input
3 0-255 (Changes in real time)
10. DMPORT DEVICE TEST (DZ230/DZ231)
Procedure:
1. To enter this test mode, press the x , FUNCTION buttons
and turn the VOLUME control in the direction of (+)
simultaneously.
2. To e xit from this test mode, press the ?/1 button to turn the
power off.
25
HCD-DZ230/DZ231/HDZ235
11.PROTECTION FACTOR (SD DETECTION/
DC DETECTION) IDENTIFICATION TEST MODE
When an error is detected, the FL tube alternately displays
“PROTECTOR h PUSH POWER”.
Press the
r
* Buttons other than the
“STANDBY” blinks three times on the FL tube.
r
The protection release state (POWER OFF) is established.
(No FL tube display)
r Press the ?/1 button.
The power to the system turns on, and the normal operation is
established. (Restore)
During the protection state:
1. If the AC plug is connected or disconnected during the
protection state, the protection state is released, and the normal
operation is established. (The protection state is not
maintained.)
2. The protection factor is displayed by pressing the
FUNCTION , A and > buttons at the same time during
the protection state
(during the “PRO TECTOR h PUSH POWER” display).
k When SD is detected: Repeats
k When DC is detected: Repeats
?/1 button.
?/1 button are invalid.
“SD DETECT h PUSH POWER”.
“DC DETECT h PUSH POWER”.
PL: SD detection
When the “L” output from the SD (shutdown) port on the SMASTER POWER Driv er is detected, the power system other
than that of the FL tube is turned off, and the protection state
is established.
DC detection
When the “L” output from the power/speaker error detection
circuit (DC detection port) is detected for two seconds
continually, the po wer system other than that of the FL tube is
turned off, and the protection state is established.
26
SECTION 5
ELECTRICAL ADJUSTMENT
DVD SECTION
When the optical pick-up assy is replaced, perform the
“EXECUTING IOP MEASUREMENT”.
EXECUTING IOP MEASUREMENT (See page 23)
TUNER SECTION
[FM Tune Level Check]
generator
HCD-DZ230/DZ231/HDZ235
Ver. 1.1
SET
Procedure:
1. Turn the power on.
2. Input the following signal from Signal Generator to FM
antenna input directly.
* Carrier Freq: A = 87.5 MHz, B = 98 MHz, C = 108 MHz
Note: Please use 75 ohm “coaxial cable” to connect SG and the set. You
cannot use video cable for checking.
Please use SG whose output impedance is 75 ohm.
3. Set to FM tuner function and tune A, B and C signals.
4. Confirm “TUNED” is lit on the display for A, B and C signals.
The mark of “TUNED” means “The selected station signal is
received in good condition.”
OUT (75
Ω
)
27
HCD-DZ230/DZ231/HDZ235
C
B
These are omitted.
E
Q
SECTION 6
DIAGRAMS
THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is printed in each block.)
For Schematic Diagrams.
Note:
• All capacitors are in µF unless otherwise noted. (p: pF)
50 WV or less are not indicated except f or electrolytics and
tantalums.
• All resistors are in Ω and
specified.
•f: internal component.
• C : panel designation.
Note:
The components identified by mark 0 or dotted line with mark 0 are
critical for safety.
Replace only with part
number specified.
• A : B+ Line.
•Voltages and wavef orms are dc with respect to ground under no-signal (detuned) conditions.
•Voltages and waveforms are dc with respect to ground in
service mode.
•Waveforms are taken with a oscilloscope.
Voltage v ariations ma y be noted due to normal production
tolerances.
no mark : DVD STOP
: Impossible to measure
*
•Voltages are taken with VOM (Input impedance 10 MΩ).
• Circled numbers refer to waveforms.
• Signal path.
F: AUDIO
J: CD PLAY
c: DVD PLAY
G: DMPORT
d: TUNER
L: VIDEO
E: Y
a: CHROMA
r: COMPONENT VIDEO
q: R, G, B
f: AUDIO IN
•Abbreviation
CND: Canadian model
1
4
/
W or less unless otherwise
Note:
Les composants identifiés
par une marque 0 sont critiques pour la sécurité.
Ne les remplacer que par une
piéce portant le numéro
spécifié.
For Printed Wiring Boards.
Note:
• X : parts extracted from the component side.
• a: Through hole.
•
(The other layers' patterns are not indicated.)
• Indication of transistor.
: Pattern from the side which enables seeing.
Caution:
Pattern face side: Parts on the pattern face side seen from
(SIDE B) the pattern face are indicated.
Parts face side: Parts on the parts face side seen from
(SIDE A) the parts face are indicated.
CEB
These are omitted
28
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