Home Audio Company
Published by Sony Engineering Corporation
HCD-DP800AV
Inputs
GAME IN:voltage 250 mV,
(phono jacks)impedance 47 kilohms
MD/VIDEO IN:voltage 450 mV/250 mV,
(phono jacks)impedance 47 kilohms
OPTICAL IN:
(Square optical connector jacks, front panel (North
American and European models only), or front and
rear panels (except for North American and European
models))
MIC:sensitivity 1 mV,
(Except for Northimpedance 10 kilohms
American and
European models)
(phone jack)
Outputs
MD (VIDEO) OUT:voltage 250 mV
(phono jacks)impedance 1 kilohms
PHONES:accepts headphones of
(stereo mini jack)8 ohms or more
FRONT SPEAKER
REAR SPEAKER:accepts impedance of 8 to
CENTER SPEAKER:accepts impedance of 8 to
SUB WOOFER:Voltage 1 V,
accepts impedance of 8 to
16 ohms
16 ohms
16 ohms
impedance 1 kilohms
CD player section
SystemCompact disc and digital
LaserSemiconductor laser
Frequency response2 Hz – 20 kHz (±0.5 dB)
Signal-to-noise ratioMore than 90 dB
Dynamic rangeMore than 90 dB
DIGITAL OUT OPTICAL
(Square optical connector jack, rear panel)
wavelength660 nm
audio system
(λ=660 nm)
Tape player section
Recording system4-track 2-channel stereo
Frequency response40 – 13,000 Hz (±3 dB),
(DOLBY NR OFF)using Sony TYPE I
cassette,
40 – 14,000 Hz (±3 dB),
using Sony TYPE II
cassette
(with the interval set at
10 kHz)
531 – 1,710 kHz
(with the interval set at
9 kHz)
531 – 1,602 kHz
(with the interval set at
9 kHz)
(with the interval set at
9 kHz)
530 – 1,710 kHz
(with the interval set at
10 kHz)
General
Power requirements
North American model:120 V AC, 60 Hz
European model:230 V AC, 50/60 Hz
Australian model:230 – 240 V AC,
Mexican model:120 V AC, 60 Hz
Korean model:220 V AC, 60 Hz
Other models:120 V, 220 V or
Power consumption
Canadian model:
European model:
Other models:
Dimensions (w/h/d)
Mass
North American and European models:
Other models:
Supplied accessories:AM loop antenna (1)
Design and specifications are subject to change
without notice.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
50/60 Hz
230 – 240 V AC,
50/60 Hz
Adjustable with voltage
selector
190 VA
170 watts
0.5 watts (during Power
Saving Mode)
210 watts
Approx. 280 x 360 x 365 mm
Approx. 10.5 kg
Approx. 12.0 kg
FM lead antenna (1)
Remote commander (1)
Batteries (2)
Front speaker pads (8)
Center and rear speaker
pads
À LA SÉCURITÉ!
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
2
HCD-DP800AV
Laser component in this product is capable
of emitting radiation exceeding the limit for
Class 1.
This appliance is classified as a CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT MARKING is located on the rear
exterior.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
MODEL IDENTIFICATION
— BACK PANEL —
PARTS No.
TABLE OF CONTENTS
1. GENERAL ·········································································· 4
CND : Canadian model
MX: Mexican model
KR: Korea model
AR: Argentine model
AUS : Australian model
7. EXPLODED VIEWS
7-1. Main Section ································································· 58
7-2. Front Panel Section ······················································· 59
7-3. Chassis Section ····························································· 60
7-4. Tape Mechanism Deck Section-1 (TCM-230MWR41) 61
7-5. Tape Mechanism Deck Section-2 (TCM-230AWR41) 62
7-6. CD Mechanism Deck Section (CDM58E-30BD60) ···· 63
7-7. Base Unit Section (BU-30BD60) ································· 64
8. ELECTRICAL PARTS LIST ······································· 65
PARTS No.
4-231-894-0s
4-231-894-1s
4-231-894-2s
4-231-894-3s
4-231-894-4s
4-231-894-5s
3
HCD-DP800AV
Parts Identification
The items are arranged in alphabetical order.
Main unit
12345
SECTION 1
GENERAL
This section is extracted from
instruction manual.
wk
wj
wh
wg
wf
wd
ws
wa
w;
ql
2CH/MULTI r; (23)
CD wk (8, 12, 13, 18, 19)
CD SYNC HI-DUB qj (18, 19)
CLOCK/TIMER SET ea (11, 19,
25)
DECK A Zql (17)
DECK B Zqk (17, 18)
digipad ej (6, 9, 10, 11, 13, 15,
16, 17, 20, 21, 22, 25)
DIGITAL wf (26)
DIGITAL IN (or DIGITAL IN 2)
(OPTICAL) jack ws (26)
DIRECTION ed (17, 18, 19)
DISC 1–3 2 (12, 13, 19)
DISC SKIP EX-CHANGE 3
(12)
Disc tray 5 (12)
DISPLAY wl (11, 14, 16)
DOLBY NR ef (17, 18, 19)
DSP EDIT rg (21)
EDIT ed (19)
EFFECT ra (21, 22)
ENTER ek (9, 10, 11, 13, 15, 16,
19, 20, 21, 22, 23, 25)
6
7
8
9
q;
qa
qs
qd
qf
qg
qh
qj
qk
FM MODE ef (15)
GAME wd (26)
GAME MODE rf (21)
GROOVE rs (21)
IR receptor qf
KARAOKE PON (Except for
North American and European
models) e; (23)
MD (VIDEO) wg (26)
MIC jack (Except for North
American and European
models) w; (23)
MIC LEVEL control (Except for
North American and European
models) wa (23)
MOVIE MODE eh (21)
MULTI CHANNEL DECODING
indicator rj (24)
MUSIC MODE rh (21)
P FILE rd (22)
PHONES jack qg
PLAY MODE eg (12, 13, 19)
PTY (European model only) ed
(16)
REC PAUSE/START qh (18, 19)
wle;eaesedefeg
rj
rh
rg
rf
rdrsrar;
REPEAT ef (13)
SPECTRUM (North American
and European models only) e;
(23)
TAPE A/B wh (17, 18)
TIMER SELECT es (20, 25)
TOOL MODE el (21)
TUNER/BAND wj (15)
TUNER MEMORY eg (15)
VOLUME control qd
BUTTON DESCRIPTIONS
@/1 (power) 1
Z OPEN/CLOSE (disc tray) 4
nN (play) 6
X (pause) 7
x (stop) 8
. (go back) q;
> (go forward) 9
m/– (rewind) qs
M/+ (fast forward) qa
eh
ej
ek
el
4
Setting the time
1
Turn on the system.
2
Press CLOCK/TIMER SET.
When you set the time for the first time,
proceed to step 5.
3
Press . or > repeatedly to select
“CLOCK SET”.
4
Press ENTER.
5
Press . or > repeatedly to set the
hour.
6
Press ENTER.
7
Press . or > repeatedly to set the
minutes.
8
Press ENTER.
Tips
• If you have made a mistake or want to change the
time, start over from step 2.
• You can use the digipad instead of ./>.
Note
The clock settings are canceled when you disconnect
the power cord or if a power failure occurs.
HCD-DP800AV
5
HCD-DP800AV
)
SECTION 2
DISASSEMBLY
• The equipment can be removed using the following procedure.
SetCase (Top)Loading PanelFront Panel Section
Tape Mechanism Deck
(TCM-230AWR41/MWR41)
CD Panel board, Panel board, OPT IN Board
Chassis section
DSP board, SUB Trans board, Back panel, Fan, OPT IN rear board (AR, AUS, KR,
MX model )
Tnans board, Main board
CD mechanism deck
(CDM58)
Base unit
(BU-30BD60)
Driver board, Motor board, CD sensor board
Note : Follow the disassembly procedure in the numerical order given.
2-1. CASE (TOP)
• Abbreviation
CND : Canadian model
MX: Mexican model
KR: Korea model
AR: Argentine model
AUS : Australian model
LEAF SW board, Head (A) board,
Head (B) board
Escutcheon pad
(With touch pad)
Front AMP board, Surround AMP board
4
screw (case 3 TP2)
3
two screws (case 3 TP2)
8
5
two screws (+BVTT 3
case
×
6
8)
three screws (+BVTT 3
7
two screws
(+BVTT 3
2
screw (case 3 TP2)
1
two screws (case 3 TP2)
×
8)
×
8
6
2-2. LOADING PANEL
CD mechanism deck (CDM58)
1
turn the pulley to the direction of arrow.
front panel side
4
pull-out the disc tray.
loading panel
HCD-DP800AV
pulley
2
pull-out the disc tray.
2-3. FRONT PANEL SECTION, CD MECHANISM DECK (CDM58)
3
qa
3
screw (+BVTP 3
5
front panel section
4
three screws (+BVTT 3
CD mechanism deck (CDM58)
×
10)
1
connector (CN601)
2
screw
(+BVTP 3
7
connector (CN1)
×
8)
×
10)
qs
connector (CN701)
6
flat type wire (CN1001)
8
connector (CN2)
0
two screws (+BVTP 3
9
flat type wire (CN201)
× 10
)
chassis section
7
HCD-DP800AV
)
)
2-4. TAPE MECHANISM DECK (TCM-230AWR41/MWR41)
1
four screws (+BVTP 2.6
2
tape mechanism deck
(TCM-230AWR41/MWR41)
×
8
2-5. CD PANEL BOARD, PANEL BOARD, OPT IN BOARD
two claws
qf
flat type wire (CN108)
5
ring (vol)
×
8)
6
cover(vol)
two claws
two claws
7
nut
qa
five screws
(+BVTP 2.6
0
three
screws
(+BVTP 2.6
3
knob (vol)
4
two screws
(+BVTP 2.6
two claws
×
8)
×
1
five screws
(+BVTP 2.6
2
CD panel board
qh
OPT IN board
qg
two screws
(+BVTP 2.6
8
four screws
(+BVTP 2.6
9
five screws
8)
qs
four screws
(+BVTP 2.6
(+BVTP 2.6
×
8)
×
×
×
8)
8)
×
8
8)
qd
PANEL board
8
2-6. ESCUTCHEON PAD (WITH TOUCH PAD)
)
1
button (edit)
3
two screws
(+BVTP 2.6
touch pad
7
holder (pad)
6
two screws
(TPG +P 2
×
8)
×
8)
5
two screws
(TPG +P 2
4
escutcheon (pad)
HCD-DP800AV
8
three screws
(+BVTP 2.6
2
two screws
(+BVTP 2.6
×
8)
9
button (DSP
×
8)
×
8)
2-7. DSP BOARD, SUB TRANS BOARD, BACK PANEL, FAN, OPT IN REAR BOARD (AR, AUS, KR, MX models)
1
two screws
(+BVTP 3
×
8)
wg
×
w;
rew (+BVTP 3
fan
8)
AR, AUS, KR, MX
wh
screw
(+BVTP 3
3
four screws
(+BVTP 3
2
two screws
(+BVTP 3
qj
two screws
(+BVTP 3
wf
two screws
(+BVTP 3
qk
two screws
(+BVTP 3
ql
two screws
(+BVTP 3
×
×
8)
×
8)
×
8)
×
8)
×
10
)
×
8)
×
8)
8)
qf
connector (CN902)
0
bracket (DSP)
7
connector
(CN601)
9
two screws
(+BVTP 3
5
flat type wire (CN602)
×
8)
qg
connector
(CN903)
qd
connector (CN901)
qh
SUB trans board
AR, AUS, KR, MX
qa
DSP
board
8
two screws
(+BVTP 3
4
flat type wire (CN603)
×
ws
wa
screw
(+BVTP 3
OPT IN
rear board
8)
back panel
×
6
connector
(CN801)
8)
qs
two screws
(+BVTP 3
wd
connector
(CN104)
9
HCD-DP800AV
)
2-8. TRANS BOARD, MAIN BOARD
4
6
5
two screws
(+BVTT 4
1
connector
(CN914)
2
connector
(CN915)
TRANS board
×
8)
two screws
(+BVTT 4
7
two screws
(+BVTT 3
3
connector
(CN913)
×
8
two screws
8)
(+BVTP 3
9
8)
×
×
8)
0
two
screws
(+BVTP 3
cover (heat sink)
qa
SURROUND and
FRONT AMP
board ASSY
×
8)
2-9. FRONT AMP BOARD, SURROUND AMP BOARD
heat sink assy
1
screw
(+BVTT 3
2
bracket
×
8)
qd
8
t
hree screws
(+BVTT 3
MAIN board
×
8)
9
two
screws
(+BVTP 3
qs
two
(+BVTP 3
×
16)
3
connector (CN803
screws
×
8)
10
0
SURROUND AMP board
7
screw
(+BVTT 3
6
FRONT AMP board
×
8)
5
two
screws
(+BVTP 3
4
two
screws
(+BVTT 3
×
8)
×
16)
HCD-DP800AV
2-10. LEAF SW BOARD, HEAD (A) BOARD, HEAD (B) BOARD (TCM-230AWR41/MWR41)
Note: This illustration is for TCM-230MWR, but in case of TCM-230AWR, you can remove them in the same way.
1
five claws
2
LEAF SW board
3
remove the four solderings.
2-11. BASE UNIT
5
HEAD (A) board
4
screw (+PTT 2
ground point
×
4),
5
6
HEAD (B) board
4
screw (+PTT 2
ground point
×
4),
7
two springs (insulator),
coil
6
two stoppers (BU)
8
two insulators
(BU-30)
4
two screws
(+BVTP 2.6
×
2
screw (DIA. 12), floating
0
two insulators (BU-30)
9
two springs (insulator), coil
1
flat type wire (CN101)
two screws (+PTPWH M2.6), floating
3
8)
qa
base unit
11
HCD-DP800AV
2-12. DRIVER BOARD, MOTOR BOARD, CD SENSOR BOARD
8
9
tray
screw (+PTPWH 2.6
0
screw (+BVTP 2.6
2
DRIVER board
5
×
8)
MOTOR board
×
8)
3
two screws (+BVTP 2.6
6
flat type wire (CN721)
4
remove the two solderings of motor.
7
connector(CN722)
qa
CD SENSOR board
×
8)
1
screw (+BVTP 2.6
×
8)
12
SECTION 3
TEST MODE
HCD-DP800AV
[Cold Reset]
• The cold reset clears all data including preset data stored in the
RAM to initial conditions. Execute this mode when returning
the set to the customer.
Procedure:
1. Press three buttons x , DISPLAY , and DISC 1
simultaneously.
2. The fluorescent indicator tube becomes blank instantaneously,
and the set is reset.
[Tuner Step Change] (Except for European and Middle Eastern
models)
• A step of AM channels can be changed over between 9 kHz and
10 kHz.
Procedure:
1. Press `/1 button to turn the set ON.
2. Select the function “TUNER”, and press TUNER/BAND button
to select the BAND “AM”.
3. Press `/1 button to turn the set OFF.
4. Press ENTER and `/1 buttons simultaneously, and the
display of fluorescent indicator tube changes to “AM 9 k STEP”
or “AM 10 k STEP”, and thus the channel step is changed over.
[GC Test Mode]
• This mode is used to check the software version, FL tube, LED,
keyboard and VACS.
Procedure:
1. Press three buttons x , DISPLAY , and DISC 2
simultaneously.
2. LEDs and fluorescent indicator tube are all turned on.
3. When you want to enter the software version display mode,
press DISC 1 .The model number and destination are displayed.
4. Each time DISC 1 is pressed, the display changes stating from
MC version, GC version, CD version, CDD, CDM, MD version
BD, ST version, TA version, TM version, TC version, in this
order, and returns to the model number and destination display.
5. When DISC 3 is pressed while the version numbers are being
displayed except model number and destination, year, month
and day of the software creation appear. When DISC 3 is pressed
again, the display returns to the software version display. When
DISC 1 is pressed while year, month and day of the software
creation are being displayed, the year, month and day of creation
of the software versions are displayed in the same order of
version display.
6. Press DISC 2 button, and the key check mode is activated.
7. In the key check mode, the fluorescent indicator tube displays
“KOJOVO”. Each time a button is pressed, “KEY” value
increases.
However, once a button is pressed, _it is no longer taken into
account.
“VOL” value increases like 1, 2, 3...if rotating VOLUME knob
in “+” direction, or it decreases like 0, 9, 8...if rotating in
“_”direction.
8. Also when DISC 3 is pressed after lighting of all LEDs and FL
tubes, value of VACS appears.
9. To exit from this mode, press three buttons in the same manner
as step 1, or disconnect the power cord.
[MC Test Mode]
• This mode is used to check operations of the respective sections
of Amplifier, Tuner, and Tape.
Procedure:
• To enter MC Test Mode
1. Press the `/1 button to turn on the set.
2. Press the three buttons of x , DISPLAY and DISC 3
simultaneously.
3. Cursor segment flash on the FL display tube. The input
FUNCTION is changed to GAME.
* Check of Amplifier
Initial settings: Input , GAME
EQ, FLAT
Mode , MUSIC
VA C S , OFF
Output channel switching:
MUSIC key: L, LR , R through
MOVIE key: L, SLR , SR through
GAME key:L, L, SL, C R , R, SR, SW through
TOOL MODE key: L , CR , SW through
1. When the VOLUME control knob is turned clockwise even
slightly, the sound volume increases to is maximum and a
message “VOLUME MAX” appears for two seconds, then the
display returns to the original display.
2. When the VOLUME control knob is tuned counter-clockwise
even slightly, the sound volume decreases to its minimum and a
message “VOLUME MIN” appears for two seconds, then the
display returns to the original display.
* Tuner function
1. In the test mode, the default-preset channel is called even when
the TUNER is selected and an attempt is made to call the preset
channel that has been stored in memory. (It means that the
memory is cleared.)
2. The minimum, center and maximum frequency of each band is
set then.
* Tape recording test
1. To enter the MC Test Mode.
2. Load tapes in both tape decks A and B.
3. Press the REC button to start recording.
4. Pressing the M , m buttons during recording returns the
tape to the recording start position and stops it at this position.
5. Pressing the “High Speed Dubbing” key while playing back the
tape of deck B switches the playback speed between “Normal
Speed” and “High Speed”.
Note:
When the playback direction of the tape is set to other than “ONY
WAY”, the restriction on the number of times playback which can
be repeated will be cleared.
* AMS Test Mode
1. Set TAPE function
2. Select the desired loop by pressing the PLAY MODE button.
Insert a test tape AMS-110A or AMS-120 to Deck A.
3. Press the SPECTRUM or KARAOKE PON button to enter
the AMS test mode.
4. After a tape is rewound first, the FF AMS is checked, and the
mechanism is shut off after detecting the AMS signal the AMS
signal twice.
5. Then the REW AMS is checked and the mechanism is shut off
after detecting the AMS signal twice.
6. When the check is complete, a message of either OK or NG
appears.
* To return to normal mode again.
1. When you want to exit this mode, press the `/1 button.
2. The cold reset is enforced at the same time.
13
HCD-DP800AV
[Aging Mode]
This mode can for operation check of tape deck section and CD
section.
• If an error occurred:
The aging operation stops and display then status.
• If no error occurs:
The aging operation continues repeatedly.
Procedure:
1. Press the CD button to select the function “CD”.
2. Load the tapes into the decks A and B respectively.
3. Set a disk in “DISK1” tray.
4. Press the PLAY MODE button to set the “ALL DISCS” mode,
and press the REPEAT button to “REPEAT” off.
5. Press three buttons of x , ENTER , and DISC SKIP/EXCHANGE simultaneously.
6. The aging mode is activated, if the indicator of DOLBY NR is
blinking.
7. To exit from the aging mode, operate the cold reset.
[Tape Deck Section]
• The sequence during the aging mode is following as below.
• If an error occurred, stop display that step.
Aging mode sequence (Tape deck section):
Rewind the tape A and B
“TAPE A AG-1”
Shut off
FWD play the tape A
“TAPE A AG-2”
2 minutes
Fast forward the tape A
“TAPE A AG-3”
Shut off or 20 seconds
RVS play the tape A
“TAPE A AG-4”
2 minutes
Rewind the tape A
“TAPE A AG-5”
Shut off
FWD play the tape B
“TAPE B AG-2”
2 minutes
Fast forward the tape B
“TAPE B AG-3”
Shut off or 20 seconds
RVS play the tape B
“TAPE B AG-4”
2 minutes
Rewind the tape B
“TAPE B AG-5”
Shut off
14
HCD-DP800AV
[CD Section]
• The sequence during the aging mode is following as below.
Aging mode sequence (CD section):
Tray Turn
Disc 1 Chucking
TOC Read
Track 1 Play
2 seconds
Last Track Play
2 seconds
Error History Display
1. BD Error History Display
11 digits are displayed after the D character.
Example of display : D00209010100
1st digit: Indicates the error history number.
0 is the latest error
2nd to 3rd digits: Indicates details of the problem.
01: Cannot focus
02: GFS NG
03: Start time over
04: Focus deviates continuously
05: Q code absent for some time
4th to 5th digits: Processing when problems occur
01: Currently SHIP processing
02: Currently POWER OFF processing
03: Currently initializing
04: Currently stopping
05: Currently STOP operation processing
06: Currently start processing
07: Currently TOC reading
08: Currently searching
09: Currently playing
0A: Currently pausing
0B: Currently PLAY manual searching
0C: Currently PAUSE manual searching
6th to 7th digits: Operations currently performed for problems
which have occurred
8th to 9th digits: Rotation speed of DISC when problems occur
01: x1 speed
02: x2 speed
10th to 11th digits : Fixed at 00
2. CDM Error History <CDM58 Error History Display>
11 digits are displayed after the M character.
Example of display : M0FF400220000
1st digit: Indicates the error history number.
0 is the latest error
2nd to 3rd digits: Indicates the details of the problem.
01 : Initialization table is currently rotating 1
02 : Initialization table is currently rotating 2
03 : Initialization table is currently rotating 3
04 : Currently DISC SKIP in OPEN mode
05 : CLOSE table is currently rotating
06 : Chucking table is currently rotating
07 : Currently performing SHIP operations
08 : Currently performing release operations
09 : Currently performing POWER OFF
operations
4th to 5th digits: Processing when problems occur
01 : Currently performing SHIP operations
02 : Currently performing POWER OFF
operations
03 : Currently initializing
04 : Currently performing release operations
05 : Currently in chuck stop state
06 : Currently performing CLOSE operations
07 : Currently performing exchange CLOSE
operations
08 : Currently performing OPEN operations
09 : Currently performing OPEN POP UP
operations
0A: Currently performing exchange OPEN
operations
6 to 7th digits: Operations currently performed for problems
which have occurred
8th to 9th digits: Targets of processing when problems occur
Same as 4th to 5th digits
10th to 11th digits : Fixed at 00
[CD Ship Mode (No Memory Clear)]
• This mode moves the position to the position durable to vibration Use this mode when returning the set to the customer after
repair.
Procedure:
1. Press `/1 button to turn the set ON.
2. Press three CD button and
3. After the “STANBY” display blinks six times, a message
“LOCK” is displayed on the fluorescent indicator rube, and the
CD ship mode is set.
[CD Ship Mode (Memory Clear)]
• This mode moves the pickup to the position durable to vibration. Use this mode when returning the set to the customer after
repair.
Procedure:
1. Press
2. Press three buttons ENTER , DISC 1 , and CD button
simultaneously.
3. After the “STANDBY” display blinks six times, a message
“LOCK” is displayed on the fluorescent indicator tube, and the
CD ship mode is set.
button to turn the set ON.
`/1
button simultaneously.
`/1
15
HCD-DP800AV
[CD Service Mode]
• This mode can run the CD sled motor freely. Use this mode, for
instance, when cleaning the pickup.
Procedure:
1. Press
2. Select the function “CD”.
3. Press three buttons ENTER , DISC 1 , and x simultaneously.
4. The CD service mode is selected.
5. With the CD in stop status, press M button to move the
pickup to outside track, or press m button to inside track.
6. To exit from this mode, perform as follows:
1) Move the pickup to the most inside track.
2) Press
Note:
• Always move the pickup to most inside track when exiting from
this mode. Otherwise, a disc will not be unloaded.
• Do not run the sled motor excessively, otherwise the gear can
be chipped.
[VACS ON/OFF MODE]
• This mode is used to switch ON and OFF the VACS (Variable
Attenuation Control System).
Procedure:
Press the three buttons x , ENTER and SPECTRUM or
KARAOK PON simultaneously.
button to turn the set ON.
`/1
button to turn the set OFF.
`/1
[REPEAT 5 LIMIT OFF MODE]
• This mode is used to enable infinite repetitions.
Normally, the number of repetitions allowed is 5.
Procedure:
1. Press the
2. Set the function “CD”.
3. Press the three burtons ENTER , DISC 3 , and x is
simultaneously.
4. Infinite repetitions is enabled.
5. This state is maintained ( memorized ) until COLD RESET is
executed.
button to turn ON the power supply.
`/1
16
SECTION 4
r
MECHANICAL ADJUSTMENTS
HCD-DP800AV
SECTION 5
ELECTRICAL ADJUSTMENTS
Precaution
1. Clean the following parts with a denatured alcohol-moistened
swab:
2. Demagnetize the record/playback head with a head
demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to the
parts adjusted.
5. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
Torque Measurement
Mode
FWD
FWD
back tension
REV
REV
back tension
FF/REW
FWD tension
REV tension
Torque meter
CQ-102C
CQ-102C
CQ-102RC
CQ-102RC
CQ-201B
CQ-403A
CQ-403R
Meter reading
3.06 N • m to 6.96 N • m
31 to 71 g • cm
(0.43 – 0.98 oz • inch)
0.19 N • m to 0.58 N • m
2 to 6 g • cm
(0.02 – 0.08 oz • inch)
3.06 N • m to 6.96 N • m
31 to 71 g • cm
(0.43 – 0.98 oz • inch)
0.19 N • m to 0.58 N • m
2 to 6 g • cm
(0.02 – 0.08 oz • inch)
6.96 N • m to 14.02 N • m
71 to 143 g • cm
(0.98 – 1.99 oz • inch)
9.80 N • m
100 g or more
(3.53 oz or more)
9.80 N • m
100 g or more
(3.53 oz or more)
DECK SECTION
1. Demagnetize the record/playback head with a head
demagnetizer.
2. Do not use a magnetized screwdriver for the adjustments.
3. After the adjustments, apply suitable locking compound to the
parts adjust.
4. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
5. The adjustments should be performed in the order given in this
service manual. (As a general rule, playback circuit adjustment
should be completed before performing recording circuit
adjustment.)
6. The adjustments should be performed for both L-CH and RCH.
7. Switches and controls should be set as follows unless otherwise
specified.
• Test Tape
TapeSignalUsed for
P-4-A10010 kHz, –10 dBAzimuth Adjustment
WS-48B3 kHz, 0 dBTape Speed Adjustment
P-4-L300315 Hz, 0 dBLevel Adjustment
Record/Playback Head Azimuth Adjustment
0 dB=0.775 V
DECK A DECK B
Note: Perform this adjustments for both decks
Procedure:
1. Mode: Playback
test tape
P-4-A100
(10 kHz, –10 dB)
main board
CN301
Pin 3 (L-CH)
Pin 1 (R-CH)
set
main board
CN301
Pin 2 (GND)
level mete
+
–
17
HCD-DP800AV
e
2. Turn the adjustment screw and check output peaks. If the peaks
do not match for L-CH and R-CH, turn the adjustment screw
so that outputs match within 1dB of peak.
Output
level
within
1dB
L-CH
peak
R-CH
peak
within
1dB
Screw
position
L-CH
peak
Screw
position
R-CH
peak
3. Mode: Playback
test tape
P-4-A100
(10 kHz, –10 dB)
L-CH
MAIN
board
CN301
set
R-CH
waveform of oscilloscope
in phase 45°90° 135 ° 180 °
pin 3
pin 2
L
R
pin 1
good
oscilloscop
V
wrong
H
4. After the adjustments, apply suitable locking compound to the
pats adjusted.
Adjustment Location: Playback Head (Deck A).
Record/Playback/Erase Head (Deck B).
Tape Speed Adjustment DECK B
Note: Start the Tape Speed adjustment as below after setting to the test
mode.
In the test mode, the tape speed is high during pressing the
CD SYNC HI-DUB button.
Procedure:
1. Turn the power switch on.
2. Press the x button, DISPLAY button and DISC 3 button
simultaneously.
(Cursor segment flash on the FL display tube.)
To exit from the test mode, press the ?/1 button.
Mode: Playback
test tape
WS-48B
(3 kHz, 0 dB)
set
main board
CN301 (Pin 3 : L-CH)
frequency counter
+
–
(Pin 1 : R-CH)
1. Insert the WS-48B into the deck B.
2. Press the Y button on the deck B.
3. Press the CD SYNC HI-DUB button in playback mode.
Then at HIGH speed mode.
4. Adjust RV1001 on the LEAF SW board do that frequency
counter reads 6,000 ± 30 Hz.
5. Press the CD SYNC HI-DUB button.
Then back to NORMAL speed mode.
6. Adjust RV1002 on the LEAF SW board so that frequency
counter reads 3,000 ± 15 Hz.
Adjustment Location: LEAF SW board
Playback level Adjustment DECK A DECK B
Procedure:
Mode: Playback
test tape
P-4-L300
(315 Hz, 0 dB)
level meter
forward
reverse
set
main board
CN301 (Pin 3 : L-CH)
(Pin 1 : R-CH)
+
–
Deck A is RV302 (L-CH), Deck B is RV303 (L-CH) so that
adjustment within adjustment level as follows.
Adjustment Level:
CN301 PB level: 334 to 375 mV (–6.8 dB ± 0.5 dB) level
difference between the channels: within ±0.5 dB
Adjustment Location: MAIN board
Sample Volue of Wow and Flutter: 0.3% or less W. RMS
(WS-48B)
18
HCD-DP800AV
r
set
MD/VIDEO (AUDIO) IN
315 Hz, 50 mV (–23.8 dB)
blank tape
CS-123
600 Ω
attenuator
AF OSC
+
–
set
recorded
portion
CN301 (Pin 3 : L-CH)
(Pin 1 : R-CH)
level meter
REC Bias Adjustment DECK B
Procedure:
INTRODUCTION
When set to the test mode performed in Tape Speed Adjustment,
when the tape is rewound after recording, the “REC memory mode”
which rewinds only the recorded portion and playback is set.
This “REC memory mode” is convenient for performing this
adjustment. During recording, the input signal FUNCTION will
automatically switch to VIDEO.
(If do not operation of stopped from recording complete, and rotette
of shuttle knob then rewind to recording start position.)
1. Press MD (VIDEO) button to select VIDEO. (This step is not
necessary if the above test mode has already been set.)
2. Insert a tape into deck B.
3. After press REC PAUSE/START button, press REC PAUSE/
START button, then recording start.
4. Mode: Record
MD/VIDEO (AUDIO) IN
1) 315 Hz
2) 10 kHz
AF OSC
attenuator
50 mV (–23.8 dB)
600 Ω
blank tape
CN-123
set
4. Mode: Record
5. Mode: Playback
6. Confirm playback the signal recorded in step 3 become
adjustable level as follows.
If these levels do not adjustable level, adjustment the RV301
(L-CH) and RV351 (R-CH) on the MAIN board to repeat steps
4 and 5.
Adjustable level:
CN301 PB level: 33.4 to 37.5 mV (–27.3 to –26.3 dB)
Adjustment Location: MAIN board
5. Mode: Playback
6. Confirm playback the signal recorded in step 3 become
adjustable level as follows.
If these levels do not adjustable level, adjustment the RV304
(L-CH) and RV354 (R-CH) on the AUDIO board to repeat steps
4 and 5.
Adjustable level: Playback output of 315 Hz to playback output
Adjustment Location: MAIN board
REC Level Adjustment DECK B
Procedure:
INTRODUCTION
When set to the test mode performed in Tape Speed Adjustment,
when the tape is rewound after recording, the “REC memory mode”
which rewinds only the recorded portion and playback is set.
This “REC memory mode” is convenient for performing this
adjustment. During recording, the input signal FUNCTION will
automatically switch to VIDEO.
(If do not operation of stopped from recording complete, and rotate
of shuttle knob then rewind to recording start position.)
1. Press MD (VIDEO) button to select VIDEO. (This step is not
necessary if the above test mode has already been set.)
2. Insert a tape into deck B.
3. After press REC PAUSE/START button, press REC PAUSE/
START button, then recording start.