• HCD-CP300 is the Amplifier, CD player,
Tape Deck and Tuner section in
CMT-CP300.
CD
Section
Tape deck
Section
Canadian Model
AEP Model
UK Model
E Model
Model Name Using Similar MechanismNEW
CD Mechanism TypeCDM63K-K6BD44
Optical Pick-up NameKSM-213DCP
Model Name Using Similar MechanismNEW
Amplifier section
For the U.S. model
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION:
With 6-ohm loads, both channels driven, from
70 - 20,000 Hz; rated 29 watts per channel
minimum RMS power, with no more than 0.9%
total harmonic distortion from 250 milliwatts to
rated output.
North American model:
Continuous RMS power output (reference):
Total harmonic distortion less than 0.07% (6 ohms at
1 kHz, 28 W)
European model:
DIN power output (rated): 30 + 30 W
Continuous RMS power output (reference):
Music power output (reference):
Other models:
The following measured at 230 V AC, 60 Hz
DIN power output (rated): 27 + 27 W
Continuous RMS power output (reference):
35 + 35 W
(6 ohms at 1 kHz, 10%
THD)
(6 ohms at 1 kHz, DIN)
35 + 35 W
(6 ohms at 1 kHz, 10%
THD)
85 + 85 W
(6 ohms at 1 kHz, DIN)
32 + 32 W
(6 ohms at 1 kHz, 10%
THD)
SPECIFICATIONS
The following measured at 220 V AC, 60 Hz
DIN power output (rated): 23 + 23 W
7-1. Cover Section ······························································40
7-2. Front Panel Section ····················································· 41
7-3. Chassis Section ····························································42
7-4. CD Mechanism Deck-1 ··············································· 43
7-5. CD Mechanism Deck-2 ··············································· 44
8. ELECTRICAL PARTS LIST ·······································45
2
HCD-CP300
1.5 k
Ω
0.15 µF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
This appliance is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1.A commercial leakage tester, such as the Simpson 229 or
RCA WT-540A. Follow the manufacturers’ instructions to use
these instruments.
2.A battery-operated AC milliammeter. The Data Precision
245 digital multimeter is suitable for this job.
3.Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of
a passive VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2 V AC range are suitable. (See Fig. A)
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
The following caution label is located inside the unit.
CAUTION :
INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.
ADVARSEL :
SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION. UNDGÅ UDSAETTELSE
FOR STRÅLING.
VORSICHT :
ABDECKUNG GEÖFFNET UND SICHEREITSVERRIEGELUNG
ÜBERBRÜCKT. NICHT DEM STRAHL AUSSETZEN.
VAR O!:
TIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.
VARNING :
OCH SPÄRREN ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN.
ADVERSEL :
SIKKERHEDSLÅS BRYTES. UNNGÅ EKSPONERING FOR STRÅLEN.
VIGYAZAT!:
GÁRVESZÉLY! KERÜLJE A BESUGÁRZÁST!
INVISIBLE LASER RADIATION WHEN OPEN AND
USYNLIG LASERSTRÅLING VED ÅBNING NÅR
UNSICHTBARE LASERSTRAHLUNG, WENN
AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALT-
OSYNLING LASERSTRÅLING NÄR DENNA DEL ÄR ÖPPNAD
USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES OG
A BURKOLAT NYITÁSAKOR LÁTHATATLAN LÉZERSU-
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
3
HCD-CP300
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
• MODEL IDENTIFICATION
– Rear Panel –
Power Voltage Indication
SERVICE POSTION
In checking the CD block, prepare jig (extension cable J-2501-011B).
MAIN board
CD board
Connect jig (extension cable J-2501-011-B)
to the MAIN board (CN101) and CD board (CN101).
Model
US, CND, MX models
AEP, UK models
EA, SP, MY models
• Abbreviation
CND : Canadian model
EA: Saudi Arabia model
MX: Mexican model
SP: Singapore model
MY: Malaysia model
VOLTAGE SELECTOR
Switch
Power Voltage
Incdication
AC: 120 V 60 Hz 70 W
AC: 230 V 50/60 Hz 70 W
AC: 110 – 120/
220 – 240 V 50/60 Hz 70 W
4
Main unit
ef
ed
es
ea
e;
SECTION 2
GENERAL
12345~6987q;
ZZ
z
Y
xMx
X
m
M
?/1
ZZZ
m
M
ux
.
>
m
M
HCD-CP300
This section is extracted
from instruction manual.
qa
qs
qd
qf
qg
qh
qj
qk
1 DISC indicator wa
BASS ea
CD 1 wd
CD 1 Z wf
CD 2 wg
CD 2 Z wh
CD 3 wj
CD 3 Z wk
CD SYNC 7
CD u ws
CD x qj
CD ./> qk
CD m/M qk
wl
DECK A EJECT Z5
DECK B EJECT Z6
DSG 4
FUNCTION es
PHONES jack
PLAY MODE
Remote sensor
REPEAT ql
TAPE A N 1
TAPE B Y 0
TAPE A x2
TAPE B x qa
wd~wkwsw;waql
wl
w;
3
TAPE A m/Mef
TAPE B m/M qs
TAPE REC z 8
TAPE X9
TREBLE e;
TUNER BAND qd
TUNING MODE qf
TUNING +/– qg
VOLUME qh
BUTTON DESCRIPTIONS
@/1 (power) ed
5
HCD-CP300
Remote Control
BASS/TREBLE ql
CD wj
DIRECTION qj
DISC1 wf
DISC2 wg
DISC3 wh
DISPLAY qs
DSG qa
ENTER qh
FUNCTION 5
MEMORY qk
If you are setting the clock for the first time,
go to step 5.
3
Press ./> on the remote
repeatedly until “CLOCK” appears in
the display.
4
Press ENTER on the remote.
The hour indication flashes.
5
Press ./> on the remote
repeatedly to set the hour.
6
Press ENTER on the remote.
The minute indication flashes.
7
Press ./> on the remote
repeatedly to set the minute.
8
Press ENTER on the remote.
The clock will begin operating.
To reset the system clock
Start over from step 1.
6
SECTION 3
s
y
DISASSEMBLY
• The equipment can be removed using the following procedure.
Set
Cover (upper)
Front panel section
HCD-CP300
Front panel sectionBack panel sub assy
Tape mechanism deck-1Tape mechanism deck-2
Main boardPower board
Note : Follow the disassembly procedure in the numerical order given.
3-1. COVER (UPPER)
4 Cover (upper)
CD mechanism deck (CDM63K-K6BD44)
Base unit (BU-K6BD44)
Motor board
Tray assy
Stocker ass
Slider (loading)
1
Six screws (+BTP 3
×
8)
3 Two case
screws
2 Two case
screw
7
HCD-CP300
)
3-2. FRONT PANEL SECTION
5
Wire (flat type) 21p (CN803)
1
Connector 2p (CN809)
3
4
7
Wire (flat type) 15p (CN805)
8
Wire (flat type) 17p (CN806)
6
Wire (flat type) 17p (CN801)
2
Connector 2p (CN810)
Wire (flat type) 11p (CN301)
Wire (flat type) 11p (CN302)
9
Connector 4p (CN307)
qs
Screw (KTP 3
q;
Two screws (BTP 3
×
6)
×
3-3. TAPE MECHANISM DECK-1
4
8)
qa
Screw (KTP 3
1
×
6)
Three screws (BTP 3
2
Three screws (BTP 3
×
8)
×
8
3
5
8
3-4. TAPE MECHANISM DECK-2
k
)
qf
Thwo screws (BVTTWH 2
qa
Three screws (BVTP 2.6
3
Cassette holder (B)
sub assy
4
Spring (cassette B)
×
qg
12)
Two damper
×
6)
qd
Wire (flat type) 11p
qh
Tape machanism dec
qs
Bracket (MD)
7
Wire (flat type) 11p
(CN401)
HCD-CP300
1
Cassette holder (A) sub assy
2
Spring (casstte A)
3-5. BACK PANEL SUB ASSY
1
Connector 3p (CN305)
9
Remove solderings.
8
Two screws (BVTP 2.6
7
Jack board
×
12)
6
5
Screw (BTP 3
6
Screw (BTP 3
4
Two screws (BTP 3
q;
TC board
Shield case (TC)
×
8)
×
8)
Three screws (BTP 3
3
2
Three screws (BTP 3
×
8)
×
8)
×
8
5
8
Back panel sub assy
9
HCD-CP300
)
3-6. MAIN BOARD
Connector 9p (CN902)
1
6
5
Screw (BVTP 3
7
Main board
×
12
2
Wire (flat type) 21p (CN304)
3-7. POWER BOARD
2
Two screws (KTP 3
3
Connector 12p (CN313)
1
Screw (BTP 3
×
3
Bracket (retainer)
4
Screw (BTP 3
×
8)
8)
Power board
5
Two screws (BTP 3
×
8)
×
8)
10
4
Two screws (BTP 3
×
6
8)
7
3-8. CD MECHANISM DECK (CDM63K-K6BD44)
)
)
2
3
CD machanism deck (CDM63K-K6BD44)
HCD-CP300
3-9. BASE UNIT (BU-K6BD44)
5
Two screws (ITB 2.6
6 Stopper (BU)
7
Coil spring (insulator)
8 I
nsulator
×
1
Four screws (BTP 3
3
8)
Coil spring (insulator)
4 I
nsulator
2
Two screws (PTPWH 2.6
1
Screws, froating
3
Base unit
9
Coil spring (insulator)
4 I
nsulator
×
×
8
6
11
HCD-CP300
)
3-10. MOTOR BOARD
Cam
Stocker assy
1
3
Two screws (BTTP 2.6
4
Holder (sensor)
5
Belt
Rotate the cam, and up the stocker assy at the full.
×
8)
2
Connector 5p (CN703)
6
Connector 2p (CN702)
3-11. TRAY ASSY
1
Two screws (BTTP 2.6
×
8
Pulley (motor)
9
Motor board
7
Two screws (BTTP 2.6
8)
3
×
8)
4
Rack (center)
2
Two screws (BTTP 2.6
×
8
12
6
Tray assy
5
3-12. SLIDER (LOADING)
)
y
3
Two screws
(BTTP 2.6
4
Bracket (retainer)
×
8)
8
Two gears (slider)
5
2
Bracket (retainer)
HCD-CP300
3-13. STOCKER ASSY
5
Holder (BU213)
1
Two screws (BTTP 2.6
7
Two screws (PTPWH M2.6)
6
Slider (loading)
4
Stocker ass
×
8
2
Screw (BTTP 2.6
3
Slide the slider (BU.L),
slider (BU.R) in the direction of
A
arrow
at the full.
×
16)
A
A
1
Screw (BTTP 2.6
×
16)
13
HCD-CP300
SECTION 4
TEST MODE
[CD Ship Mode]
• This mode moves the optical pick-up to the position durable to
vibration. Use this mode when returning the set to the customer
after repair.
Procedure:
1. Press ?/1 button to turn the set ON.
2. Press three buttons x (TAPE A), x (CD), and Z (CD1)
simultaneously.
3. After the “STANDBY” display blinks six times, a message
“LOCK” is displayed on the fluorescent indicator tube, and the
CD ship mode is set.
[GC Test Mode]
• This mode is used to check the software version, FL tube, LED,
keyboard and VACS.
Procedure:
1. Press three buttons ?/1 , x (TAPE A), and x (CD) simul-
taneously.
2. LEDs and fluorescent indicator tube are all turned on.
3. When you want to enter the software version display mode,
press CD 1 . The model number and destination are displayed.
4. Each time CD 1 is pressed, the display changes starting from
MC version, GC version, CD version, CDD version, CDM
version, BD version, ST version, TA version, TM version, TC
version and MD version in this order.
5. Press CD 2 button, and the key check mode is activated.
6. In the key check mode, the fluorescent indicator tube displays
“K 0 J 0 V 0”. Each time a button is pressed, “K 0” value
increases. However, once a button is pressed, it is no longer
taken into account.
“V 0” value increases like 1, 2, 3 ... if rotating VOLUME knob
in “+” direction, or it decreases like 0, 9, 8 ... if rotating in
“–” direction.
7. To exit from this mode, press three buttons in the same manner
as step 1, or disconnect the power cord.
[CD Service Mode]
• This mode can run the CD sled motor freely. Use this mode , for
instance, when cleaning the optical pick-up.
Procedure:
1. Press ?/1 button to turn the set ON.
2. Select the function “CD”.
3. Press three buttons x (TAPE A), x (CD), and CD 2 simulta-
neously.
4. The CD service mode is selected.
5. With the CD in stop status, turn the shuttle knob clockwise to
move the optical pick-up to outside track, or turn the shuttle
knob counter-clockwise to inside track.
6. To exit from this mode, perform as follows:
1) Move the optical pick-up to the most inside track.
2) Press three buttons in the same manner as step 2.
Note: • Always move the optical pick-up to most inside track when exit-
ing from this mode. Otherwise, a disc will not be unloaded.
• Do not run the sled motor excessively , otherwise the gear can be
chipped.
[CD Ship (Memory Clear) Mode]
• Set the CD ship mode and set the default setup when shipped
from the factory at the next AC power on.
Procedure:
1. Press ?/1 button to turn the set ON.
2. Select the function “CD ”.
3. Press three buttons x (TAPE A), x (CD), and Z (CD1)
simultaneously.
4. After the “STANDBY” display blinks six times, a message
“LOCK” is displayed on the fluorescent indicator tube, and the
CD ship mode is set.
14
SECTION 5
)
)
Connect jig (extension cable J-2501-011-B)
to the MAIN board (CN304) and CD board (CN101).
MAIN board
CD board
ELECTRICAL ADJUSTMENTS
HCD-CP300
DECK SECTION
Note: Confirm each contents of this section first of all. If the results are
not satisfied, do the adjustment.
0 dB=0.775 V
1. Demagnetize the record/playback head with a head
demagnetizer.
2.Do not use a magnetized screwdriver for the adjustments.
3.After the adjustments, apply suitable locking compound to the
parts adjust.
4.The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
5.The adjustments should be performed in the order given in this
service manual. (As a general rule, playback circuit adjustment
should be completed before performing recording circuit
adjustment.)
6.The adjustments should be performed for both L-CH and RCH.
7.Switches and controls should be set as follows unless otherwise
specified.
• T est Tape
TapeSignalUsed for
P-4-A63J10 kHz, –10 dBAzimuth Adjustment
WS-48A3 kHz, 0 dBTape Speed Adjustment
P-4-L300315 Hz, 0 dBLevel Adjustment
3.Mode: Playback
MAIN board
test tape
P-4-A63J
(10 kHz, –10 dB)
L-CH
set
R-CH
in phase 45°90°135°180
SPEAKER terminals (SJ301
L-CH
R-CH
waveform of oscilloscope
good
oscilloscope
wrong
H
V
°
4.Repeat step 1 to 3 in playback (REV) mode.
5.After the adjustments, apply suitable locking compound to the
pats adjusted.
Adjustment Location:
Record/Playback Head Azimuth Adjustment
Procedure:
1.Mode: Playback
test tape
P-4-A63J
(10 kHz, –10 dB)
MAIN board
SPEAKER terminals (SJ301
L-CH, R-CH
level meter
set
+
–
2.Turn the adjustment screw and c heck output peaks. If the peaks
do not match for L-CH and R-CH, turn the adjustment screw
so that outputs match within 1dB of peak.
Output
level
within
1 dB
L-CH
peak
within
1 dB
Screw
R-CH
peak
position
L-CH
peak
Screw
position
R-CH
peak
15
HCD-CP300
V
CD SECTION
Note:
1. CD Block is basically constructed to operate without
adjustment.
3.Use an oscilloscope with more than 10 MΩ impedance.
4.Clean the object lens by an applicator with neutral detergent
when the signal level is low than specified value with the
following checks.
5.Check the focus bias check when optical block is replaced.
Focus Bias Check
oscilloscope
(DC range)
BD board
TP (RF)
TP (VC)
Procedure :
1.Connect oscilloscope to TP (RF) and TP (VC) on the CD board.
2.Press the I/1 button to turn the power on, and press the Z
(CD) button to open the CD disc tray.
3.Put disc (YEDS-18) in and press the u (CD) b utton to playback.
4.Confirm that oscilloscope waveform is as shown in the figure
below. (eye pattern)
A good eye pattern means that the diamond shape ( ) in the
center of the waveform can be clearly distinguished.
+
–
s
Checking Location:
– CD BOARD (Conductor Side) –
15
IC103
1630
16
15
1
TP(PF)
CN102
40
41
2
TP(VC)
1
21 20
IC101
60 61
1
80
VOLT/DIV: 200 m
TIME/DIV: 500 ns
level:
1.2
±
0.1 Vp-p
16
6-1. BLOCK DIAGRAMS CD SECTION
TUNER
UNIT
FM
AM
ST-L
ST-R
DO
CL
CE
TUNED
FM DET
DO
DIDI
DI
CL
CE
TUNED
R-CH
TU-L
A
OPTICAL PICK-UP
BLOCK
(KSS-213DCP)
VC
A
B
C
D
E
F
LD
GND
PD
VR
+5V
Q101
LD
DRIVE
RF AMP
IC103
14
VC
6
A
7
B
8
C
9
D
10
E
11
F
1
LD
2
PD
RFAC
RFDCO
TE
FEI
RFDCI
SW
SECTION 6
DIAGRAMS
15
28
FE
16
18
17
29
12
DIGITAL SERVO
DIGITAL SIGNAL PROC.
D/A CONV.
IC101
51
RFAC
43
RFDC
L OUT
39
FE
41
TE
40
SE
R OUT
DATA
CLOK
XLAT
SQCK
SCLK
SCOR
HCD-CP300
Ver 1.5 2003.10
SYSTEM CONTROL
IC601(1/2)
DO
61
TU DIN
65
63
66
60
58
18
41
39
50
33
19
32
35
TU DOUT
TU CLK
TU CE
TUNED
RDS DATA
RDS CLK
LOAD POG
LOAD NEG
CD DATA
CD CLK
XLT
SQ CLK
DISC SENS
SCOR
SQ DATA
SENS
IC701
48
49
42
7
9
Q701
MOTOR
DRIVE
CL
CE
TUNED
AEP,UK ONLY
RDS
Q801
X803
4.332MHz
IC308
OPTICAL
60D OUT
72
75
5
7
6
2
9
20
1SQSO
8SENS
R-CH
13121110
DIGITAL
OUT
1234
5698
CD
DIGITAL OUT
CD L
B
IC603
4
MUX
DATA
IRCLK
2
16
14
XO
13
XI
• RCH is omitted
• Signal Path
4
M
2
IC751
DISC IN
SENSOR
: FM
: CD
: DIGITAL OUT
M721
LOADING
MOTOR
FOCUS
COIL
TRACKING
COIL
MOTOR/COIL DRIVE
IC102
F+
F-
T-
T+
M102
SLED
MOTOR
M101
SPINDLE
MOTOR
13
14
11
12
18
CH1RO
CH1FO
CH2RO
CH2FO
CH3RO
CH1RI
CH1FI
3
2
6CH2RI
5CH2FI
23CH3RI
32
FFDR
X101
S101
LIMIT
IN SW
33
FRDR
30
TFDR
31
TRDR
29
SRDR
SSTP
27
66XTAI
67XTAO
16.9344MHz
M
17
16
CH3FO
CH4RO
CH3FI
CH4INS
24
25
28
SFDR
XRST
3
26
MDP
M
15
CH4FO
MUTE
20
IC606
Q102,D101
+3.3V+5V
+3.3V
REG
OUT SW
44
IN SW
43
47TRAY SENS1
46TRAY SENS2
45TRAY SENS3
51
XRST
28
PWM1
26
PWM2
24
PWM3
LDON
7
S742
(OUT)
S741
(IN)
IC731-733
SUB
TRAY1-3
SENSOR
1717
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