• HCD-AZ2D is the amplifier, disc player, tape
deck and tuner section in DHC-AZ2D.
• HCD-AZ5D is the amplifier, disc player tape
deck and tuner section in DHC-AZ5D.
This system incorporates Dolby1) Digital, Dolby Pro
Logic (II) adaptive matrix surround decoder, and
2)
DTS
Digital Surround System.
1)
Manufactured under license from Dolby
Laboratories.
“Dolby”, “Pro Logic”, and the double-D symbol are
trademarks of Dolby Laboratories.
2)
Manufactured under license from Digital Theater
Systems, Inc. “DTS” and “DTS Digital Surround”
are registered trademarks of Digital Theater
Systems, Inc.
Photo: HCD-AZ5D
DVD
Section
Tape deck-A Model Name Using Similar MechanismNEW
SectionTape Transport Mechanism TypeCMAL5Z230
Tape deck-B Model Name Using Similar MechanismNEW
SectionTape Transport Mechanism TypeCMAL1Z254A
E Model
Australian Model
Model Name Using Similar MechanismNEW
DVD Mechanism TypeCDM86-DVBU101
Optical Pick-up Block NameKHM-310CAB
Amplifier section
HCD-AZ5D
The following measured at AC 120, 127, 220, 240 V,
50/60 Hz
DIN power output (rated): 75 + 75 watts
Continuous RMS power output (reference)
Front speaker:100 + 100 watts
Center speaker:50 watts (8 ohms at 1 kHz,
Surround speaker:50 + 50 watts
Subwoofer:180 watts (2 ohms at
HCD-AZ2D
The following measured at AC 120, 127, 220, 240 V,
50/60 Hz
DIN power output (rated): 75 + 75 watts
Continuous RMS power output (reference)
Inputs
VIDEO/SAT IN (audio) (phono jacks):
(4 ohms at 1 kHz, DIN)
(4 ohms at 1 kHz, 10%
THD)
10% THD)
(8 ohms at 1 kHz, 10%
THD)
100 Hz, 10% THD)
(4 ohms at 1 kHz, DIN)
100 + 100 watts
(4 ohms at 1 kHz, 10%
THD)
voltage 250/450 mV,
impedance 47 kilohms
SPECIFICATIONS
MIC 1/MIC 2 (phone jacks):
Outputs
VIDEO/SAT OUT (audio) (phono jacks):
VIDEO OUT (phono jack):
S VIDEO OUT (4-pin/mini-DIN jack):
COMPONENT VIDEO OUT:
DVD DIGITAL OUT (DHC-AZ2D only)
(Square optical connector jack, rear panel)
Wavelength660 nm
PHONES (stereo mini jack):
Power requirements
Australian model:230 − 240 V AC, 50/60 Hz
Saudi Arabian model:120 − 127 V,
Indian and Russian models: 220 − 240 V AC,
Thai model:220 V AC, 50/60 Hz
Korean model:220 V AC, 60 Hz
Other models:120 V, 220 − 240V AC,
Power consumption
HCD-AZ5D170 watts
HCD-AZ2D100 watts
Dimensions (w/h/d)
HCD-AZ5DApprox. 190 × 381 ×
HCD-AZ2DApprox. 190 × 381 ×
Mass
HCD-AZ5DApprox. 6.7 kg
HCD-AZ2D
Design and specifications are subject to change
without notice.
using Sony TYPE I
cassette
(50-kHz step)
(with the interval set at
10 kHz)
531 − 1,710 kHz
(with the interval set at
9kHz)
531 − 1,602 kHz
(with the interval set at
9kHz)
(with the interval set at
10 kHz)
531 − 1,602 kHz
(with the interval set at
9kHz)
220 − 240 V AC, 50/60 Hz
Adjustable with voltage
selector
50/60 Hz
50/60 Hz
Adjustable with voltage
selector
317 mm
317 mm
Approx. 6.2 kg
SELF DIAGNOSIS FUNCTION
Self-diagnosis Function
(When letters/numbers appear in the
display)
When the self-diagnosis function is activated to
prevent the system from malfunctioning, a 5character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the screen and the front panel display. In this
case, check the following table.
First 3
characters of
the service
number
C 13The disc is dirty.
C 31The disc is not inserted correctly.
E XX
(xx is a number)
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Cause and/or corrective action
,Clean the disc with a soft cloth .
,Restart the system, then reinsert
the disc correctly.
To prevent a malfunction, the
system has performed the selfdiagnosis function.
,Contact your nearest Sony
dealer or local authorized Sony
service facility and give the 5character service number.
Example: E 61 10
This appliance is
classified as a CLASS 1
LASER product. This
marking is located on the
rear exterior.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PA RT NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
2
HCD-AZ2D/AZ5D
Playable discs
You can play back the following discs on this
system. Other discs cannot be played back.
List of playable discs
Format of discsDisc logo
DVD VIDEO
DVD-RW
VIDEO CD
Audio CD
CD-R/CD-RW
The “DVD VIDEO” logo and “DVD-RW” logo are
trademarks.
Region code of DVDs you can
play on this system
Your system has a region code printed on the
back of the unit and will only play DVDs labeled
with identical region code.
DVDs labeled will also be played on this
system.
If you try to play any other DVD, the message
“Playback prohibited by area limitations.” will
appear on the TV screen. Depending on the
DVD, no region code indication may be labeled
even though playing the DVD is prohibited by
area restrictions.
Discs that this system cannot
play
• CD-ROMs/CD-Rs/CD-RWs other than those
recorded in the following formats:
− music CD format
− video CD format
− MP3 (MPEG1 Audio Layer-3)/JPEG/
DivX
Level 1/Level 2 or Joliet
• CD-ROMs recorded in PHOTO CD format
• Data part of CD-Extras
• Super Audio CDs
DVD-ROMs/DVD-Rs/DVD-RWs/DVD+Rs/
DVD+RWs other than those recorded in
DivX format conforming to Universal Disk
Format (UDF).
ALL
X
Region code
MODEL NO. HCD-AZXX
DVD DECK RECEIVER
AC: 00V 00Hz 00W
SERIAL NO:
1)
format that conforms to ISO96602)
1)
• DVD-ROMs/DVD-Rs/DVD-RWs/DVD+Rs/
DVD+RWs recorded in Multi Session
• DVD-RAMs
• DVD Audio discs
• A DVD with a different region code.
• An 8 cm disc with an adapter
• Discs with non-standard shapes (e.g., heart,
square, star) cannot be played on this unit.
Attempting to do so may damage the unit. Do
not use such discs.
• A disc with paper or stickers on it.
• A disc that has the adhesive, cellophane tape,
or a sticker still left on it.
1)
Except for DHC-AZ5D Latin American model and
DHC-AZ2D
2)
A logical format of files and folders on a CD-ROMs,
defined by ISO (International Organization for
standardization).
Notes about CD-R/CD-RW/
DVD-R/DVD-RW/DVD+R/
DVD+RW
• In some cases, CD-Rs, CD-RWs, DVD-Rs,
DVD-RWs, DVD+R or DVD+RW cannot be
played on this system depending upon the
recording quality or physical condition of the
disc, or the characteristics of the recording
device. Furthermore, the disc will not play if
it has not been correctly finalized. For more
information, see the operating instructions for
the recording device.
• A disc recorded in packet write format cannot
be played.
Note on playback operations
of DVDs and VIDEO CDs
Some playback operations of DVDs and VIDEO
CDs may be intentionally set by software
producers. Since this system plays DVDs and
VIDEO CDs according to the disc contents the
software producers designed, some playback
features may not be available. Also, refer to the
instructions supplied with the DVDs or VIDEO
CDs.
Music discs encoded with
copyright protection
technologies
This product is designed to playback discs that
conform to the Compact Disc (CD) standard.
Recently, various music discs encoded with
copyright protection technologies are marketed
by some record companies. Please be aware that
among those discs, there are some that do not
conform to the CD standard and may not be
playable by this product.
Note on DualDiscs
A DualDisc is a two sided disc product which
mates DVD recorded material on one side with
digital audio material on the other side.
However, since the audio material side does not
conform to the Compact Disc (CD) standard,
playback on this product is not guaranteed.
Cautions when playing a disc
that is recorded in Multi
Session
• This system can play Multi Session CDs
when an MP3 audio track is contained in the
first session. Any subsequent MP3 audio
tracks recorded in later sessions can also be
played back.
• This system can play Multi Session CDs
when a JPEG image file is contained in the
first session. Any subsequent JPEG image
files recorded in later sessions can also be
played back.
• If audio tracks and images in music CD
format or video CD format are recorded in the
first session, only the first session will be
played back.
• CD-R and CD-RW discs recorded in multisession that have not ended by “closing the
session” are not supported.
• With CD-ROMs/CD-Rs/CD-RWs that
contain DivX video files in addition to MP3
audio tracks or JPEG image files, the system
plays only the DivX video files.*
*Except for DHC-AZ5D Latin American model and
DHC-AZ2D
Copyrights
This product incorporates copyright protection
technology that is protected by U.S. patents and
other intellectual property rights. Use of this
copyright protection technology must be
authorized by Macrovision, and is intended for
home and other limited viewing uses only unless
otherwise authorized by Macrovision. Reverse
engineering or disassembly is prohibited.
9.ELECTRICAL PARTS LIST ................................ 85
4
SECTION 1
SERVICING NOTES
HCD-AZ2D/AZ5D
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 ˚C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 ˚C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
RELEASING THE DISC SLOT LOCK
The disc slot lock function for the antitheft of an demonstration
disc in the store is equipped.
Releasing Procedure:
1. Press `/1 button to turn the power on.
2. Touch the
[DVD] sensor to select the “DVD”.
3. Touch the x sensor and press the Z button simultaneously
and hold down until “UNLOCKED” displayed on the
fluorescent indicator tube (around 5 seconds).
Note: When “LOCKED” is displayed, the slot lock is not released by turning
• Abbreviation
AUS: Australian model
E2 : 120V AC area in E model
E3 : 240V AC area in E model
E12 : 220-240V AC area in E model
E13 : 220-230V AC area in E model (Russian model)
E15 : Iranian model
EA : Saudi Arabia model
KR : Korean model
MY : Malaysia model
PH : Philippines model
SP : Singapore model
TH : Thai model
NOTE OF REPLACEMENT THE DMB10 BOARD
New part of EEPROM (IC103) on the DMB10 board can not be
used. Therefore, if the mounted DMB10 board is replaced, exchange
new EEPROM with that used before the replacement.
5
HCD-AZ2D/AZ5D
)
TAPE MECH DECK (CMAL5Z230) (DECK-A) SERVICE POSITION
tape mech deck
(CMAL5Z230) (deck-A)
TAPE MECH DECK (CMAL1Z254A) (DECK-B) SERVICE POSITION
top panel (TC) section
tape mech deck
(CMAL1Z254A) (deck-B
6
HCD-AZ2D/AZ5D
d
DVD MECHANISM DECK (CDM86-DVBU101) SERVICE POSITION
• In checking the DVD mechanism deck (CDM86-DVBU101), prepare extension jig (Part No. J-2501-241-A: 1.00mm pitch, 7 cores,
length 300mm).
Connect extension jig (J-2501-241-A) to the
MS-214 board (CN001) and DVB10 board (CN202).
MS-214 board
(CN001)
DVD mechanism deck
(CDM86-DVBU101)
DMB10 boar
(CN202)
DMB10 BOARD SERVICE POSITION
• In checking the DMB10 board, prepare two extension jigs (Part No. J-2501-102-A: 1.00mm pitch, 13 cores, length 300mm and Part No.
Connect extension jig (J-2501-102-A) to the
MAIN board (CN203) and DMB10 board (CN106).
Connect extension jig (J-2501-244-A) to the
MAIN board (CN201) and DMB10 board (CN302).
7
HCD-AZ2D/AZ5D
S-MASTER BOARD SERVICE POSITION
• In checking the S-MASTER board, prepare extension jig (Part No. J-2501-082-A: 1.25mm pitch, 9 cores, length 300mm).
Connect extension jig (J-2501-082-A) to the
S-MASTER board
(CN502)
S-MASTER board (CN502) and MAIN board (CN102).
MAIN board
(CN102)
8
4
LOCATION OF CONTROLS
Main unit
ALPHABETICAL ORDER
A – N
CD SYNC qk
Deck A 4
Deck B 0
DIMMER wf
DIRECTION ql
Disc slot 7
DISPLAY wg
Display window 3
DSGX ws
DVD 2
ECHO LEVEL qs
EQ SELECT w;
1 2
SECTION 2
GENERAL
M – Z
MIC 1/2 jack qf
MIC LEVEL qd
PC 2
PHONES jack qg
PRESET +/− qh
PROGRESSIVE wd
Remote sensor 8
SOUND FIELD wa
TAPE A/B 2
TUNER/BAND 2
VIDEO/SAT 2
VOLUME +/− control qa
3
5
6
HCD-AZ2D/AZ5D
This section is extracted from
instruction manual.
BUTTON DESCRIPTIONS
?/1 (power) 1
Z PUSH OPEN/CLOSE (deck A)
(eject) 5
Z (eject) 6
Z PUSH OPEN/CLOSE (deck B)
(eject) 9
nN (play) qh
X (pause) qh
x (stop) qh
>
(go forward) qh
. (go back) qh
z START qj
wg
wf
wd
ws
wa
w;
ql
qk
qj
qh
qg
qf
?/1
7
8
9
0
qa
qs
qd
9
HCD-AZ2D/AZ5D
Remote control
ALPHABETICAL ORDER
A – Q
ALBUM +/− wf
ANGLE 5
AUDIO 4
CLEAR es
DISC SKIP
DISPLAY qj
ENTER qs
FM MODE ws
FUNCTION +/− 2
KARAOKE MODE qg
KARAOKE PON qh
MENU 6
Number buttons
PICTURE NAVI 3
PRESET + wh
PRESET − e;
1)
w;
2)
qf
R – Z
REPEAT ws
SLEEP qk
SOUND FIELD wa
SUBTITLE wd
THEATRE SYNC ql
TIMER MENU eg
TIME/TEXT ef
TOP MENU qd
TUNING + 9
TUNING − qa
TV wk
TV CH + wh
TV CH − e;
TV/VIDEO qk
TV VOL +/−
VOLUME +/−
2)
7
2)
7
BUTTON DESCRIPTIONS
?/1 (power) 1
TV ?/11
REPLAY/ADVANCE
8
c STEP/STEP C8
SLOW y 9
M (fast forward) 9
X (pause) q;
SLOW qa
m (rewind) qaM/m/</, qs
DISPLAY wg
> (go forward) wh
x (stop) wj
. (go back) e;
H (play)
O RETURN ea
-/-- es
KEY CONTROL
1)
2)
2)
wl
#/2
ed
The DISC SKIP button is not
available for this model.
The H, number 5 and
VOLUME + (TV VOL +)
buttons have tactile dots. Use
the tactile dots as references
when operating the system.
10
Setting the clock
Use buttons on the remote for the operation.
1
Press ?/1 to turn on the system.
2
Press TIMER MENU.
3
Press M or m repeatedly to set the hour.
4
Press ENTER.
5
Press M or m repeatedly to set the
minute.
6
Press ENTER.
The clock starts working.
To adjust the clock
1
Press TIMER MENU.
2
Press M or m to select “CLOCK SET?”, then
press ENTER.
3
Do the same procedures as step 3 to 6
above.
Notes
• The clock settings are canceled when you disconnect
the power cord or if a power failure occurs.
• You cannot set the clock in Power Saving Mode.
• This set can be disassembled in the order shown below.
3-1. DISASSEMBLY FLOW
SET
3-2. SIDE PANEL (A)/(B)
(Page 12)
HCD-AZ2D/AZ5D
SECTION 3
DISASSEMBLY
3-3. FRONT PANEL SECTION
(Page 12)
3-4. TAPE MECH DECK
(CMAL1Z254A) (DECK-B)
(Page 13)
3-9. OPTICAL PICK-UP BLOCK
(KHM-310CAB)
(Page 16)
3-10. MOTOR (PULLEY) ASSY
(LOADING) (M001)
(Page 16)
3-5. TOP PANEL (TC) SECTION
(Page 13)
3-6. TAPE MECH DECK
(CMAL5Z230) (DECK-A)
(Page 14)
3-11. HOLDER (BU) ASSY
(Page 17)
3-12. LEVER (BU LOCK)
(Page 17)
3-8. DVD MECHANISM DECK
(CDM86-DVBU101)
(Page 15)
3-7. DC FAN (M901)
(Page 14)
3-15. CHASSIS (TOP)
(Page 19)
3-16. LEVER (LOADING-L/R)
(Page 20)
3-13. CLOSE LEVER
(Page 18)
3-14. LEVER (DIR),
GEAR (IDL-B)
(Page 18)
3-17. LEVER (DISC SENSOR)/
(DISC STOP)
(Page 21)
3-18. GEAR (IDL-C)
(Page 21)
11
HCD-AZ2D/AZ5D
Note: Follow the disassembly procedure in the numerical order given.
3-2. SIDE PANEL (A)/(B)
5
side panel (A)
4
3
2
three screws
(BVTP 3
×
8)
9
side panel (B)
8
7
three screws
(BVTP 3
×
8)
1
three flat head screws
3-3. FRONT PANEL SECTION
6
5
wire (flat type) (13 core)
(CN113)
wire (flat type) (11 core)
(CN111)
1
screw
(BVTP 3
×
8)
3
two claws
7
6
three flat head screws
7
wire (flat type) (5 core)
(CN112)
12
q;
front panel section
9
connector
(CN1050)
1
two screws
(BVTP 3
8
wire (flat type) (8 core)
(CN304)
4
2
three ground wires
9
connector
(CN302)
×
8)
1
two screws
(BVTP 3
×
8)
3-4. TAPE MECH DECK (CMAL1Z254A) (DECK-B)
s
)
6
wire (flat type) (8 core)
3
two screws
(BVTP 2.6)
2
cover (TCM B)
1
two screw
(BVTP 2.6
HCD-AZ2D/AZ5D
3-5. TOP PANEL (TC) SECTION
4
top panel (TC) section
5
3
ground wire
3
two screws
(BVTP 2.6)
4
ground wire
7
tape mech deck (CMAL1Z254A) (deck-B)
2
screw
(BVTP 3
2
×
8)
two screws
(BVTP 3
×
8)
2
screw
(BVTP 3
1
connector
(CN301)
×
8)
13
HCD-AZ2D/AZ5D
)
3-6. TAPE MECH DECK (CMAL5Z230) (DECK-A)
4
two screws
(BVTP 2.6)
3
wire (flat type) (7 core)
6
tape mech deck (CMAL5Z230) (deck-A)
5
ground wire
4
two screws
(BVTP 2.6)
3-7. DC FAN (M901)
3
tuner unit (TM-10KR) (AZ2D: Korean model)
tuner unit (TM-10E) (except AZ2D: Korean model)
7
connector
(CN954)
4
screw
(BVTT 3
1
wire (flat type) (9 core)
2
cover (TCM A)
1
three screws
(BVTP 2.6)
5
screw
×
6)
(BVTP 3
6
×
8) (AZ2D)
2
two screws
(BVTP 3
×
5
8
5
5
screw
(BVTP 3
8)
two screws
(BVTP 3
seven screws
(BVTP 3
×
two screws
(BVTP 3
×
×
8)
8)
×
8)
8) (AZ5D
14
9
DC fan (M901)
5
screw
(BVTP 3
q;
back panel
×
8)
3-8. DVD MECHANISM DECK (CDM86-DVBU101)
CAUTION
9
Be sure to execute a solder bridge as a measure against
static electricity when removing the OP block (DVBU101).
(Otherwise, the OP block will be destroyed.)
HCD-AZ2D/AZ5D
8
Lift up the FFC holder.
2
1
three screws
(BVTP 3 × 8)
two claws
3
7
two claws
6
1
screw
(BVTP 3 × 8)
q;
wire (flat type) (24 core)
4
5
three screws
(BVTP 3 × 8)
qs
qa
connector
wire (flat type) (7 core)
(CN001)
DVD mechanism deck
(CDM86-DVBU101)
NOTE WHEN REMOVING DVD MECHANISM DECK (CDM86-DVBU101)
Some Screws on the CDM86-DVBU101 are hidden by the Front Panel,
and accordingly remove four Screws (BVTP3x8) on the Front Panel and
shift the Front Panel toward the front, and then remove the Screws on the CDM86-DVBU101.
15
HCD-AZ2D/AZ5D
s
3-9. OPTICAL PICK-UP BLOCK (KHM-310CAB)
3
optical pick-up block
(KHM-310CAB)
2
two insulators
1
two insulator screws
2
two insulators
1
two insulator screw
3-10. MOTOR (PULLEY) ASSY (LOADING) (M001)
3
Remove two solders.
4
motor (pully) assy (loading)
(M001)
2
two screws
(B 2.6 × 8)
5
MS-214 board
16
1
belt (MOT)
3-11. HOLDER (BU) ASSY
)
6
holder (BU) assy
1
screw
(B 2.6
2
lever (CL UP2
HCD-AZ2D/AZ5D
×
8)
3-12. LEVER (BU LOCK)
4
lever (BU lock)
1
2
gear (BU lock)
4
LHL support
3
two screws
(B 2
gear (cap)
5
floating screw
(PTPWH M2.6)
×
6)
5
floating screw
(PTPWH M2.6)
3
three hooks
17
HCD-AZ2D/AZ5D
3-13. CLOSE LEVER
3
5
claw
close lever
1
washer (3-1-0.4)
2
SPR-E lever close
4
shaft disc stop
3-14. LEVER (DIR), GEAR (IDL-B)
2
washer
1
tension coil spring (DIR)
7
Loosen the screw.
claw
0
Lever (DIR)
3
nylon washer 1.7
4
pulley (gear)
5
gear (cap)
6
gear (IDL-A)
qa
gear (IDL-B)
9
stoper
18
8
Hold the release lever
and change the direction.
3-15. CHASSIS (TOP)
)
3
5
chassis (top)
4
two screws
(B 2 × 10)
three screws
(B 2.6 × 8)
1
screw
(B 2.6 × 8)
2
lever (CL UP2
HCD-AZ2D/AZ5D
19
HCD-AZ2D/AZ5D
)
3-16. LEVER (LOADING-L/R)
5
lever (loading-R)
1
SPT-T (loading-R)SPR-T (loading-L)
4
two hooks
1
2
two hooks
3
lever (loading-L
20
PRECAUTION DURING LEVER (LOADING R / L) INSTALLATION
lever (loading-L)
Install the
both levers so that they move symmetrically.
BOTTOM VIEW
Align the horizontal position.
lever (loading-R)
3-17. LEVER (DISC SENSOR)/(DISC STOP)
1
gear (cap)
2
HCD-AZ2D/AZ5D
gear (IDL L)
PRECAUTION DURING DISC STOP LEVER INSTALLATION
5
6
lever (disc stop)
3-18. GEAR (IDL-C)
two hooks
3
gear (IDL-D)
2
two claws
3
two claws
4
lever (disc sensor)
4
three hooks
hole
hole
Install the lever (disc stop) so that the both holes
are aligned.
chassis (top)
lever (disc stop)
1
gear (IDL-F)
7
gear (IDL-C)
6
claw
5
lever (gear loading) assy
21
HCD-AZ2D/AZ5D
SECTION 4
TEST MODE
COLD RESET
The cold reset clears data except DVD data stored in the RAM to
initial conditions. Execute this mode when returning the set to the
customers.
Procedure:
1. Press the
2. Press two buttons of
button to turn the power on.
?/1
, [DISPLAY]and touch the
?/1
x
sensor
simultaneously.
3. The message “COLD RESET” is displayed on the fluorescent
indicator tube, then become standby mode.
PANEL TEST MODE
This mode is used to check the fluorescent indicator tube, LED,
model, destination, software version and key.
Procedure:
1. Press two buttons of [DIMMER] , [DIRECTION] and touch the
sensor simultaneously.
x
2. All LEDs and segments in fluorescent indicator tube are lighted
up.
3. When you want to enter the software version display mode,
–
.
touch the
4. Each time
sensor. The model name is displayed.
–
sensor is touched, the display changes from
.
destination, MC version, SYS version, UI version, DVD
version, ST version, TA version, TM version, TC version in
this order, and returns to the model name display.
+
5. When
sensor is touched while the version numbers are
>
being displayed except model name and destination, the date
+
of the software creation appear. When
sensor is touched
>
again, the display returns to the software version display. When
–
.
sensor is touched while the date of the software creation
is being displayed, the date of the software creation is displayed
in the same order of software version display.
6. Press the [DSGX] button, the key check mode is activated.
7. In the key check mode, the fluorescent indicator tube displays
“K 0”. Each time a button is pressed, “K 0” value increases.
However, once a button has been pressed, it is no longer taken
into account.
8. To release from this mode, press three buttons in the same
manner as step 1 or disconnect the power cord.
MEMORY CLEAR MODE
This mode moves clears main microprocessor data stored in the
RAM to initial conditions. Use this mode when returning the set to
the customer after repair.
Procedure:
1. Press the
button to turn the power on.
?/1
2. Touch the [DVD] sensor to select the “DVD”.
3. Press the [EQ SELECT] button and touch two sensors of [DVD],
simultaneously.
x
4. After the “STANDBY” blinking display finish, the message
“MECH A LOCK” is displayed on the fluorescent indicator
tube.
DISC SLOT LOCK
This mode let you lock the disc slot. When this mode is activated,
the disc will not eject when
button is pressed. The message
Z
“LOCKED” will be displayed in on the fluorescent indicator tube.
Procedure:
1. Press the
button to turn the power on.
?/1
2. Touch the [DVD] sensor to select the “DVD”.
3. Touch the
x
sensor and press the Z button simultaneously
and hold down until “LOCKED” or “UNLOCKED” displayed
on the fluorescent indicator tube (around 5 seconds).
TUNER STEP CHANGE
(Except Saudi Arabian and Russian models)
The step interval of AM channels can be toggled between 9 kHz
and 10 kHz.
Procedure:
1. Press the
button to turn the power on.
?/1
2. Touch the [TUNER/BAND] sensor to select the “AM”.
3. Press the
4. Touch the
button to turn the power off.
?/1
–
.
sensor and press
button simultaneously.
?/1
The set power on automatically. The message “AM 9k Step”
or AM10k Step” displayed on the fluorescent indicator tube
and thus the channel step is changed.
FUNCTION NAME CHANGE
This mode let you change from VIDEO to SAT and vice-versa.
Procedure:
1. Press the
2. Touch the [VIDEO/SAT] sensor and press
button to turn the power on.
?/1
?/1
button
simultaneously. The set power on automatically and the
function will changed to SAT. Do the same procedures again
to change from SAT to VIDEO.
COLOR SYSTEM CHANGE
(Except Latin American and Russian models)
This mode let you change the color system of the video output from
PAL to NTSC or vice-versa.
Procedure:
1. Press the
button to turn the power on.
?/1
2. Touch the [DVD] sensor to select the “DVD”.
3. Press the
4. Touch the
button to turn the power off.
?/1
sensor and press
X
?/1
button simultaneously.
5. The message “COLOR PAL” or “COLOR NTSC” will be
displayed on the fluorescent indicator tube.
22
HCD-AZ2D/AZ5D
DVD SECTION
1. DVD SERVICE MODE GENERAL DESCRIPTION
The Mirror Time and TOP measurement allows you to make
diagnosis and adjustment simply by using the remote commander
and monitor TV. The instructions, diagnosis results, etc. are given
on the on-screen display (OSD).
2. STARTING DVD SERVICE MODE
1. Press the
2. Touch the [DVD] sensor to select the “DVD”.
3. Press the Z button and touch two sensors of x , [VOLUME+] simultaneously.
4. The message “SERVICE IN” will be displayed on the
fluorescent indicator tube and the Rimocon Diagnosis Menu
is displayed on the on-screen display on the monitor TV as
follows. The model name, IF-con version and Syscon version
is displayed at the bottom of the on-screen display.
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History
4. Version Information
5. Video Level Adjustment
Model Name:AZXD_XX
IF-con:Ver.xx.xx (xxxx)
Syscon:Ver.x.xxx
5. To execute each function, press its number by using numeric
button on the remote commander (RM-AMU001)
6. To release from this mode, press the
power off.
button to turn the power on.
?/1
Remocon Diagnosis Menu
?/1
button to turn the
4. MIRROR TIME ADJUSTMENT
On the Drive Manual Operation menu screen, press [5] button on
the remote commander, and the following MIRR time Adjust Menu
will be displayed.
MIRR time Adjust Menu
1. CD MIRR time Check:
2. DVD MIRR time Check:
3. Threshold:
4. Save to EEPROM
5. Default set MIRR time
[Open] Tray open [Close] tray close
[0] Return to previous menu
There are five main commands in the Mirr time Adjust menu. The
functions of each command are described in the following page.
1. CD MIRR time Check
This command checks the Mirror time value for CD disc.
2. DVD MIRR time Check
This command checks the Mirror time value for DVD disc.
3. Threshold
This command displays the threshold value between CD and DVD
mirror time.
4. Save to EEPROM
This command saves an adjusted mirror time value to the EEPROM.
5. Default set MIRR time
This command will set CD and DVD mirror time to firm ware default
value.
3. DRIVE MANUAL OPERATION
The Drive Manual Operation menu consists of five main functions.
On the Remocon Diagnosis Menu screen, press [2] button on the
remote commander, and the following Drive Manual Operation
menu will be displayed.
Drive Manual Operation
1. Servo Control
2. Track/Layer Jump
3. Manual Adjustment
4. Tray Aging Mode
5. MIRR time Adjust
0. Return to Top Menu
[Open]/[Close]
Pressing the
time adjustment.
[0] Return to previous menu.
Press the [0] button on the remote commander to return to previous
menu.
EXECUTING MIRROR TIME ADJUSTMENT
In order to execute mirror time adjustment, the following standard
procedures must be followed.
1. Set to the MIRR time Adjust Menu mode.
2. Press the [5] button on the remote commander to select the “5
3. Press the [3] button on the remote commander to select the “3
4. Check the value of Threshold on the screen. If it is 75, go to
Z
button controls the tray for disc change during mirror
Default set MIRR time”.
Threshold”.
next step. If it is not so, return to step 2.
23
HCD-AZ2D/AZ5D
MIRR time Adjust Menu
17. Take out the CD test disc (YEDS-18)
18. Release the MIRR time Adjust Menu mode.
1. CD MIRR time Check:
2. DVD MIRR time Check:
3. Threshold: 75
4. Save to EEPROM
5. Default set MIRR time
[Open] Tray open [Close] Tray close
[0] Return to previous menu
5. Insert the DVD test disc (HLX-504) (Part No.J-6090-088-A)
6. Press the [2] button on the remote commander to select the “2
DVD MIRR time Check”.
7. Wait for hexadecimal value to display on the screen.
8. Check the value (##) of DVD MIRR time on the screen. If ##
is 28 to 70, go to next step. If it is not so, return to step 5.
MIRR time Adjust Menu
1. CD MIRR time Check:
2. DVD MIRR time Check: $$ ##
3. Threshold:
4. Save to EEPROM
5. Default set MIRR time
5. EXECUTING IOP MEASUREMENT
In order to execute IOP measurement, the following standard
procedures must be followed.
1. Set to the Drive Manual Operation mode.
2. Press the [3] button on the remote commander, and the
following Manual Adjust menu will be displayed.
Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eq Boost Adjust:
6. Iop:
7. TRV. Level:
8. S curve (FE) Level:
9. RFL(PI) Level:
0. MIRR Time:
Change Value
↑↓
[RETURN] Return to previous menu
3. Press the [6] button on the remote commander to select the
“6. IOP”.
4. Wait for hexadecimal Value to display on the screen.
Manual Adjust
[Open] Tray open [Close] Tray close
[0] Return to previous menu
9. Press the [4] button on the remote commander to select the “4.
Save to EEPROM”
10. Check that $$ is the same as the value of ## on the screen. If
it is not so, return to step 5.
11. Take out the DVD test disc (HLX-504) and insert the CD test
disc (YEDS-18) (Part No.3-703-998-01).
12. Press the [1] button on the remote commander to select the
“1.CD MIRR time Check”.
13. Wait for hexadecimal value to display on the screen.
14. Check the value (@@) of CD MIRR time on the screen. If @@
is 5A to E8, go to next step. If it is not so, return to step 11.
MIRR time Adjust Menu
1. CD MIRR time Check: && @@
2. DVD MIRR time Check: $$ ##
3. Threshold:
4. Save to EEPROM
5. Default set MIRR time
[Open] Tray open [Close] Tray close
[0] Return to previous menu
15. Press the [4] button on the remote commander to select the “4.
Save to EEPROM”.
16. Check that && is the same as the value of @@ on the screen. If
it is not so, return to step 11.
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eq Boost Adjust:
6. Iop: ED
7. TRV. Level:
8. S curve(FE) Level:
9. RFL(PI) Level:
0. MIRR Time:
Change Value
↑↓
[RETURN] Return to previous menu
5. Convert value (ED) from hexadecimal to decimal using
conversion table.
6. If the remainder is smaller than 93 (decimal), then it is OK.
However if the value is higher than 93, then the BU (base
unit) is defective and need to be change.
7. Release the Manual Adjust menu mode.
6. DVD RAM CLEAR
This mode clears DVD data stored in the DVD RAM to initial
conditions.
1. On the Rimocon Diagnosis Menu screen, press [4] button on
the remote commander to select the “4.Version Information”.
2. Press in order of [MENU] button and [CLEAR] button on the
remote commander.
3. Press in order of [MENU] button and [CLEAR] button on the
remote commander to clear DVD data.
4. The message “Initialize all data” will be displayed on the
screen.
5. The message will change into “Initialize all data Complete”
in about six seconds, and the clearness of the DVD data is
completed.
24
SECTION 5
set
MAIN board
VIDEO/SAT OUT
jack (J101)
+
–
level meter
test tape
P-4-A063
(6.3 kHz, –10 dB)
MECHANICAL ADJUSTMENTS
HCD-AZ2D/AZ5D
SECTION 6
ELECTRICAL ADJUSTMENTS
PRECAUTION
1. Clean the following parts with a denatured-alcohol-moistened
swab :
2. Demagnetize the record/playback head with a head
demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, appiy suitable locking compound to
the parts adjusted.
5. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
• Torque Measurement
ModeTorque MeterMeter Reading
3.06 N⋅m to 6.96 N⋅m
FWDCQ-102C31 to 71 g⋅cm
(0.43 – 0.98 oz⋅inch)
FWD
Back Tension
REVCQ-102RC31 to 71 g⋅cm
REV
Back Tension
FF/REWCQ-201B71 to 143 g⋅cm
FWD TensionCQ-403A100 g or more
REV TensionCQ-403R100 g or more
CQ-102C2 to 6 g⋅cm
CQ-102RC2 to 6 g⋅cm
0.19 N⋅m to 0.58 N⋅m
(0.02 – 0.08 oz⋅inch)
3.06 N⋅m to 6.96 N⋅m
(0.43 – 0.98 oz⋅inch)
0.19 N⋅m to 0.58 N⋅m
(0.02 – 0.08 oz⋅inch)
6.96 N⋅m to14.02 N⋅m
(0.98 – 1.99 oz⋅inch)
9.80 N⋅m
(3.53 oz or more)
9.80 N⋅m
(3.53 oz or more)
DECK SECTION
0 dB=0.775 V
1. Demagnetize the record/playback head with a head
demagnetizer.
2. Do not use a magnetized screwdriver for the adjustments.
3. After the adjustments, apply suitable locking compound to the
parts adjust.
TEST Tape
TapeSignalUsed for
P-4-A0636.3 kHz, -10 dBAzimuth Adjustment
RECORD/PLAYBACK HEAD AZIMUTH ADJUSTMENT
DECK–ADECK–B
Note: Perform this adjustments for both decks.
Procedure:
1. Mode: Playback
2. Turn the adjustment screw and check output peaks. If the peaks
do not match for L-CH and R-CH, turn the adjustment screw
so that outputs match within 1dB of peak.
Output
level
within
1dB
within
1dB
L-CH
peak
Screw
position
R-CH
peak
L-CH
peak
R-CH
peak
Screw
position
25
HCD-AZ2D/AZ5D
e
V
3. Mode: Playback
test tape
P-4-A063
(6.3 kHz, –10 dB)
MAIN board
VIDEO/SAT OUT
jack (J101)
set
waveform of oscilloscope
in phase 45°90°135°180
good
oscilloscope
V
wrong
H
°
4. After the adjustments, apply suitable locking compound to
the pats adjusted.
Adjustment Location: Playback Head (DECK-A)
Record/Playback/Erase Head (DECK-B)
DVD SECTION
RFMON LEVEL CHECK
oscilloscop
(DC range)
DMB10 board
6
CN105 pin
CN105 pin
(RFMON)
3
(GND)
Procedure :
1. Connect the oscilloscope to CN105 pin 6 (RFMON) and
CN105 pin 3 (GND) on the DMB10 board.
2. Press the `/1 button to turn the power on.
3. Insert the test disc (DVD: TDV-520CSO (Part No. J-2501236-A), CD: LUV-P01 (Part No. 4-999-032-01) and touch the
Y sensor to playback.
4. Confirm that oscilloscope waveform is as shown in the
figure below. (eye pattern)
A good eye pattern means that the diamond shape (◊) in the
center of the waveform can be clearly distinguished.
+
–
VOLT/DIV: 200 m
TIME/DIV: 500 ns
reverse
forward
forward
Checking Location:
– DMB10 BOARD (Side A) –
IC102
level:
0.8
±
0.2 Vp-p (DVD)
0.8 ± 0.2 Vp-p (CD)
CN105
1
IC201
6
26
SECTION 7
DIAGRAMS
7-1. BLOCK DIAGRAM – RF SERVO/VIDEO SECTION –
HCD-AZ2D/AZ5D
OPTICAL PICK-UP
BLOCK
(KHM-310CAB)
VR (780)
(LOADING)
RF
VOA/A
VOB/B
VOC/C
VOD/D
PD
MSW
SPINDLE/SLED/LOADING MOTOR DRIVE
FCS+
FCS–37
TRK+35
TRK–34
SL+29
SL–30
SP+27
SP–28
M001
M
REGO2
REGO1
AUTOMATIC POWER
CONTROL (FOR CD)
Q102-1
AUTOMATIC POWER
CONTROL (FOR DVD)
Q102-2
CD ON
SWITCH
Q101-1
DVD ON
SWITCH
Q101-2
FOCUS/TRACKING COIL DRIVE,
36
46
47
25
24
42
31
32
Q103
IC201
FOCUS
COIL DRIVE
TRACKING
COIL DRIVE
SLED
MOTOR DRIVE
SPINDLE
MOTOR DRIVE
BUFFER
LOADING
MOTOR DRIVE
BUFFER
REGULATOR
MUTE5 21
ASDATA0 217LOUT1+ 2
DVDRF IP
6
8
MA
9
MB
10
MC
11
MD
ASDATA1 218LOUT2+ 46
DVDA2
DVDB3
DVDC4
DVDD5
TNI18VOE/E+G
ASDATA2 219LOUT3+ 42
TPI19VOF/F+H
V2029VC
MDI120
MDI221
ASDATA4 222LOUT4+ 38
LDO123LD (780)
LDO2
22LD (650)
ACLK
ABCK
EEPROM
IC103
DQ0 – DQ15
RD0 – RD15
XTALO
S003
(TRIGGER)
ALRCK
6
RF AMP, SERVO DSP,
MPEG DECODER
IC102
SPDATA 209
MSW
187VR (650)
176LIMIT
1
4
10
13
45
16
17
15
19
22
40
8
186
185
39
184
RF+3.3V
LIMSW
FOO42
TRO41
FMO38
DMO37
SPFG47
FWD
REV
TROPENPWM
MUTE123MUTE12
MUTEMUTE3418320
TSDMTSD-M181
IOPMON40
(AZ5D)
SPDIF 225
(AZ2D)
YUV2
YUV1
YUV3
YUV4
YUV5
YUV6
196
194
198
202
202
203
5
SCL
SDA
2, 4, 5, 7, 8, 10, 11, 13, 42,
44, 45, 47, 48, 50, 51, 53
125 – 123, 121, 120, 118, 117,
115, 135, 133 – 128, 126
XTALI
229
228
X101
27MHz
SDTI114
SDTI215SL
SDTI316FC
SDTI413LT
10ACLK 215
MCLK
9ABCK 214
BICK
17ALRCK 213
LRCK
PDN
8XRST 220
SDA
20SDA 103
SCL
19SCL 102
TRG-SW
104
S002
(CHUCKING)
LOUT1– 1
48
ROUT1+
47
ROUT1–
D/A CONVERTER
IC301
LOUT2– 45
44
ROUT2+
43ROUT2–
LOUT3– 41
40
ROUT3+
39ROUT3–
(AZ5D)
LOUT4– 37
33
ROUT4+
32ROUT4–
SPDATA
DIGITAL OPTICAL
TRANSCEIVER
IC231
SD-RAM
IC104
A0 – A11
23 – 26,
29 – 34, 22, 35
147, 149 – 151, 166 – 164,
162, 160, 159, 146, 158
RA0 – RA11
CKSW
179
S001
(DISC IN/OUT)
DVD
DIGITAL
OUT
177
SWITCH
Q2001
20
143
OCKSW
BA0BA0
21
145
38
156
BA1BA1
19
MIX AMP
MIX AMP
MIX AMP
MIX AMP
37
15
157
113
CKECKE
RCLKCLK
DQM0LDQM
P_DVD_I_MTK
_SLOT_IN
SYSTEM
CONTROLLER
IC401 (1/5)
IC3711
IC3731
IC3751
IC3771
39
137
DQM1UDQM
18
17
140
139
RAS/RAS
19
142
CAS/CAS
101
31
16
138
RCS/CS
98
32
P_O_DVD_SOIFSDI
RWE/WE
99
33
P_I_DVD_SIIFSDO
FL
FR
SR
SW
RT
CENTER VOLTAGE
GENERATOR
Q3801
VIDEO AMP, 75Ω DRIVER
4
CVBS IN
2
C IN
6
Y IN
10
CY IN
12
CB IN
14
CR IN
100
114
105
26
25
28
PI_DVD_SCKIFCK
P_I_DVD_XIFCSIXFCS
P_O_DVD_BUSYIFBSY
25S19
171
207
27
P_I_MREQMREQ
IC1201
I/P
188
DSEL
WIDE
110
34
P_I_KRMODKRMOD
CVBS OUT
S-DC OUT
CY OUT
CB OUT
CR OUT
MUTE113MUTE2
3
23
P_VIDEO_MUTE
P_ID_IO_SYSRSTPRST
C OUT
Y OUT
SW+5V
23
26
27
21
20
18
16
DQ0 – DQ7
29, 31, 33, 35,
38, 40, 42, 44
81 – 84,
86 – 88, 91
AD0 – AD7
• SIGNAL PATH
CY
FLASH ROM
IC101
A-1, A0 – A20
45, 25 – 18, 8 – 1,
48, 17, 16, 9, 10
93, 78, 53 – 59, 75, 74,
72 – 67, 92, 60, 61, 76, 89
IOA0 – IOA21
: CD PLAY
: DVD PLAY
: DIGITAL OUT
: AUDIO
: VIDEO
: Y
: CHROMA
: COMPONENT VIDEO