Sony HCDAZ-5-D, HCDAZ-2-D Service manual

HCD-AZ2D/AZ5D
SERVICE MANUAL
Ver. 1.0 2005.06
HCD-AZ2D is the amplifier, disc player, tape deck and tuner section in DHC-AZ2D.
HCD-AZ5D is the amplifier, disc player tape deck and tuner section in DHC-AZ5D.
This system incorporates Dolby1) Digital, Dolby Pro Logic (II) adaptive matrix surround decoder, and
2)
DTS
Digital Surround System.
1)
Manufactured under license from Dolby Laboratories. “Dolby”, “Pro Logic”, and the double-D symbol are trademarks of Dolby Laboratories.
2)
Manufactured under license from Digital Theater Systems, Inc. “DTS” and “DTS Digital Surround” are registered trademarks of Digital Theater Systems, Inc.
Photo: HCD-AZ5D
DVD Section
Tape deck-A Model Name Using Similar Mechanism NEW Section Tape Transport Mechanism Type CMAL5Z230 Tape deck-B Model Name Using Similar Mechanism NEW Section Tape Transport Mechanism Type CMAL1Z254A
E Model
Australian Model
Model Name Using Similar Mechanism NEW DVD Mechanism Type CDM86-DVBU101 Optical Pick-up Block Name KHM-310CAB
Amplifier section
HCD-AZ5D
The following measured at AC 120, 127, 220, 240 V, 50/60 Hz DIN power output (rated): 75 + 75 watts
Continuous RMS power output (reference) Front speaker: 100 + 100 watts
Center speaker: 50 watts (8 ohms at 1 kHz,
Surround speaker: 50 + 50 watts
Subwoofer: 180 watts (2 ohms at
HCD-AZ2D
The following measured at AC 120, 127, 220, 240 V, 50/60 Hz DIN power output (rated): 75 + 75 watts
Continuous RMS power output (reference)
Inputs VIDEO/SAT IN (audio) (phono jacks):
(4 ohms at 1 kHz, DIN)
(4 ohms at 1 kHz, 10% THD)
10% THD)
(8 ohms at 1 kHz, 10% THD)
100 Hz, 10% THD)
(4 ohms at 1 kHz, DIN)
100 + 100 watts (4 ohms at 1 kHz, 10% THD)
voltage 250/450 mV, impedance 47 kilohms
SPECIFICATIONS
MIC 1/MIC 2 (phone jacks):
Outputs VIDEO/SAT OUT (audio) (phono jacks):
VIDEO OUT (phono jack):
S VIDEO OUT (4-pin/mini-DIN jack):
COMPONENT VIDEO OUT:
DVD DIGITAL OUT (DHC-AZ2D only) (Square optical connector jack, rear panel) Wavelength660 nm PHONES (stereo mini jack):
FRONT SPEAKER: Use only the supplied
SURROUND SPEAKER (HCD-AZ5D only):
sensitivity 1 mV, impedance 10 kilohms
voltage 250 mV, impedance 1 kilohm
max. output level 1 Vp-p, unbalanced, Sync negative, load impedance 75 ohms
Y: 1 Vp-p, unbalanced, Sync negative, C: 0.286 Vp-p, load impedance 75 ohms
Y: 1 Vp-p, 75 ohms P
B
, PR: 0.7 Vp-p, 75 ohms
accepts headphones of 8ohms or more
speaker SS-AZ7D.
Use only the supplied speaker SS-RS7D.
CENTER SPEAKER (HCD-AZ5D only):
Use only the supplied speaker SS-CT7D.
SUBWOOFER (HCD-AZ5D only):
Use only the supplied speaker SS-WG7D.
Disc player section
System Compact disc and digital
audio and video system
Laser Semiconductor laser
(DVD: λ =650 nm, CD: λ =790 nm) Emission duration: continuous
Frequency response DVD (PCM 48 kHz):
2 Hz 22 kHz (±1 dB) CD: 2 Hz 20 kHz (±1 dB)
Video color system format
Latin American model: NTSC Other models: NTSC, PAL
– Continued on next page –
DVD DECK RECEIVER
9-879-718-01
Sony Corporation
Audio Group Published by Sony Engineering Corporation
HCD-AZ2D/AZ5D
Tape deck section
Recording system 4-track 2-channel stereo Frequency response 50 13,000 Hz (±3 dB),
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range 87.5 108.0 MHz
Antenna FM lead antenna Antenna terminals 75 ohms unbalanced Intermediate frequency 10.7 MHz
AM tuner section
Tuning range Latin American model: 530 1,710 kHz
Saudi Arabian and Russian models:
Other models: 530 − 1,710 kHz
Antenna AM loop antenna Antenna terminals External antenna terminal Intermediate frequency 450 kHz
General
Power requirements Australian model: 230 − 240 V AC, 50/60 Hz Saudi Arabian model: 120 127 V,
Indian and Russian models: 220 240 V AC,
Thai model: 220 V AC, 50/60 Hz Korean model: 220 V AC, 60 Hz Other models: 120 V, 220 − 240V AC,
Power consumption HCD-AZ5D 170 watts HCD-AZ2D 100 watts
Dimensions (w/h/d) HCD-AZ5D Approx. 190 × 381 ×
HCD-AZ2D Approx. 190 × 381 ×
Mass HCD-AZ5D Approx. 6.7 kg HCD-AZ2D
Design and specifications are subject to change without notice.
using Sony TYPE I cassette
(50-kHz step)
(with the interval set at 10 kHz) 531 1,710 kHz (with the interval set at 9kHz)
531 1,602 kHz (with the interval set at 9kHz)
(with the interval set at 10 kHz) 531 1,602 kHz (with the interval set at 9kHz)
220 240 V AC, 50/60 Hz Adjustable with voltage selector
50/60 Hz
50/60 Hz Adjustable with voltage selector
317 mm
317 mm
Approx. 6.2 kg
SELF DIAGNOSIS FUNCTION
Self-diagnosis Function
(When letters/numbers appear in the display)
When the self-diagnosis function is activated to prevent the system from malfunctioning, a 5­character service number (e.g., C 13 50) with a combination of a letter and 4 digits appears on the screen and the front panel display. In this case, check the following table.
First 3 characters of the service number
C 13 The disc is dirty.
C 31 The disc is not inserted correctly.
E XX (xx is a number)
Notes on chip component replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
Keep the temperature of the soldering iron around 270 ˚C during repairing.
Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
Cause and/or corrective action
,Clean the disc with a soft cloth .
,Restart the system, then reinsert
the disc correctly.
To prevent a malfunction, the system has performed the self­diagnosis function.
,Contact your nearest Sony
dealer or local authorized Sony service facility and give the 5­character service number.
Example: E 61 10
This appliance is classified as a CLASS 1 LASER product. This marking is located on the rear exterior.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PA RT NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2
HCD-AZ2D/AZ5D
Playable discs
You can play back the following discs on this system. Other discs cannot be played back.
List of playable discs
Format of discs Disc logo
DVD VIDEO
DVD-RW
VIDEO CD
Audio CD
CD-R/CD-RW
The “DVD VIDEO” logo and “DVD-RW” logo are trademarks.
Region code of DVDs you can play on this system
Your system has a region code printed on the back of the unit and will only play DVDs labeled with identical region code.
DVDs labeled will also be played on this system. If you try to play any other DVD, the message “Playback prohibited by area limitations.” will appear on the TV screen. Depending on the DVD, no region code indication may be labeled even though playing the DVD is prohibited by area restrictions.
Discs that this system cannot play
CD-ROMs/CD-Rs/CD-RWs other than those recorded in the following formats:
music CD format
video CD format
MP3 (MPEG1 Audio Layer-3)/JPEG/
DivX Level 1/Level 2 or Joliet
CD-ROMs recorded in PHOTO CD format
Data part of CD-Extras
Super Audio CDs
DVD-ROMs/DVD-Rs/DVD-RWs/DVD+Rs/
DVD+RWs other than those recorded in DivX format conforming to Universal Disk Format (UDF).
ALL
X
Region code
MODEL NO. HCD-AZXX
DVD DECK RECEIVER
AC: 00V 00Hz 00W
SERIAL NO:
1)
format that conforms to ISO96602)
1)
DVD-ROMs/DVD-Rs/DVD-RWs/DVD+Rs/ DVD+RWs recorded in Multi Session
DVD-RAMs
DVD Audio discs
A DVD with a different region code.
An 8 cm disc with an adapter
Discs with non-standard shapes (e.g., heart,
square, star) cannot be played on this unit. Attempting to do so may damage the unit. Do not use such discs.
A disc with paper or stickers on it.
A disc that has the adhesive, cellophane tape,
or a sticker still left on it.
1)
Except for DHC-AZ5D Latin American model and DHC-AZ2D
2)
A logical format of files and folders on a CD-ROMs, defined by ISO (International Organization for standardization).
Notes about CD-R/CD-RW/ DVD-R/DVD-RW/DVD+R/ DVD+RW
In some cases, CD-Rs, CD-RWs, DVD-Rs,
DVD-RWs, DVD+R or DVD+RW cannot be played on this system depending upon the recording quality or physical condition of the disc, or the characteristics of the recording device. Furthermore, the disc will not play if it has not been correctly finalized. For more information, see the operating instructions for the recording device.
A disc recorded in packet write format cannot
be played.
Note on playback operations of DVDs and VIDEO CDs
Some playback operations of DVDs and VIDEO CDs may be intentionally set by software producers. Since this system plays DVDs and VIDEO CDs according to the disc contents the software producers designed, some playback features may not be available. Also, refer to the instructions supplied with the DVDs or VIDEO CDs.
Music discs encoded with copyright protection technologies
This product is designed to playback discs that conform to the Compact Disc (CD) standard. Recently, various music discs encoded with copyright protection technologies are marketed by some record companies. Please be aware that among those discs, there are some that do not conform to the CD standard and may not be playable by this product.
Note on DualDiscs
A DualDisc is a two sided disc product which mates DVD recorded material on one side with digital audio material on the other side. However, since the audio material side does not conform to the Compact Disc (CD) standard, playback on this product is not guaranteed.
Cautions when playing a disc that is recorded in Multi Session
This system can play Multi Session CDs when an MP3 audio track is contained in the first session. Any subsequent MP3 audio tracks recorded in later sessions can also be played back.
This system can play Multi Session CDs when a JPEG image file is contained in the first session. Any subsequent JPEG image files recorded in later sessions can also be played back.
If audio tracks and images in music CD format or video CD format are recorded in the first session, only the first session will be played back.
CD-R and CD-RW discs recorded in multi­session that have not ended by “closing the session” are not supported.
With CD-ROMs/CD-Rs/CD-RWs that contain DivX video files in addition to MP3 audio tracks or JPEG image files, the system plays only the DivX video files.*
*Except for DHC-AZ5D Latin American model and
DHC-AZ2D
Copyrights
This product incorporates copyright protection technology that is protected by U.S. patents and other intellectual property rights. Use of this copyright protection technology must be authorized by Macrovision, and is intended for home and other limited viewing uses only unless otherwise authorized by Macrovision. Reverse engineering or disassembly is prohibited.
3
HCD-AZ2D/AZ5D
TABLE OF CONTENTS
1. SERVICING NOTES ............................................... 5
2. GENERAL ................................................................... 9
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 11
3-2. Side Panel (A)/(B) ........................................................... 12
3-3. Front Panel Section ......................................................... 12
3-4. Tape Mech Deck (CMAL1Z254A) (Deck-B) ................. 13
3-5. Top Panel (TC) Section ................................................... 13
3-6. Tape Mech Deck (CMAL5Z230) (Deck-A).................... 14
3-7. DC Fan (M901) ............................................................... 14
3-8. DVD Mechanism Deck (CDM86-DVBU101) ................ 15
3-9. Optical Pick-up Block (KHM-310CAB) ......................... 16
3-10. Motor (Pulley) Assy (Loading) (M001) .......................... 16
3-11. Holder (BU) Assy ............................................................ 17
3-12. Lever (BU Lock) ............................................................. 17
3-13. Close Lever...................................................................... 18
3-14. Lever (DIR), Gear (IDL-B) ............................................. 18
3-15. Chassis (Top) ................................................................... 19
3-16. Lever (Loading-L/R) ....................................................... 20
3-17. Lever (Disc Sensor)/(Disc Stop) ..................................... 21
3-18. Gear (IDL-C) ................................................................... 21
4. TEST MODE.............................................................. 22
5. MECHANICAL ADJUSTMENTS ....................... 25
6. ELECTRICAL ADJUSTMENTS ......................... 25
7. DIAGRAMS
7-1. Block Diagram – RF Servo/Video Section –................... 27
7-2. Block Diagram – Tuner/Tape Section – .......................... 28
7-3. Block Diagram – Audio Section –.................................. 29
7-4. Block Diagram – AMP Section – .................................... 30
7-5. Block Diagram – Panel/Power Supply Section – ............ 31
7-6. Printed Wiring Board – DMB10 Board (Side A) – ......... 33
7-7. Printed Wiring Board – DMB10 Board (Side B) – ...... 34
7-8. Schematic Diagram – DMB10 Board (1/4) – ................ 35
7-9. Schematic Diagram – DMB10 Board (2/4) – ................ 36
7-10. Schematic Diagram – DMB10 Board (3/4) –................ 37
7-11. Schematic Diagram – DMB10 Board (4/4) –................ 38
7-12. Printed Wiring Board – MS-214 Board – ...................... 39
7-13. Schematic Diagram – MS-214 Board – ........................ 39
7-14. Printed Wiring Board – MAIN Board – ........................ 40
7-15. Schematic Diagram – Main Board (1/4) – .................... 41
7-16. Schematic Diagram – Main Board (2/4) – .................... 42
7-17. Schematic Diagram – Main Board (3/4) – .................... 43
7-18. Schematic Diagram – Main Board (4/4) – .................... 44
7-19. Printed Wiring Board
– S-MASTER Board (Component Side) – ...................... 45
7-20. Printed Wiring Board
– S-MASTER Board (Conductor Side) – ........................ 46
7-21. Schematic Diagram – S-MASTER Board (1/4) – ......... 47
7-22. Schematic Diagram – S-MASTER Board (2/4) – ......... 48
7-23. Schematic Diagram – S-MASTER Board (3/4) – ......... 49
7-24. Schematic Diagram – S-MASTER Board (4/4) – ......... 50
7-25. Printed Wiring Board – MIC Board – .......................... 51
7-26. Schematic Diagram – MIC Board – ............................. 52
7-27. Printed Wiring Boards – Output Section – ................... 53
7-28. Schematic Diagram – Output Section – ......................... 54
7-29. Printed Wiring Boards – Display Section –.................. 55
7-30. Schematic Diagram – Display Section – ........................ 56
7-31. Printed Wiring Boards – Key Section –........................ 57
7-32. Schematic Diagram – Key Section –.............................. 58
8. EXPLODED VIEWS
8-1. Side Panel Section .......................................................... 75
8-2. Front Panel Section ........................................................ 76
8-3. Top Panel (TC) Section .................................................. 77
8-4. Main Board Section ........................................................ 78
8-5. DMB10 Board Section .................................................. 79
8-6. Chassis Section ............................................................... 80
8-7. DVD Mechanism Deck Section-1
(CDM86-DVBU101)....................................................... 81
8-8. DVD Mechanism Deck Section-2
(CDM86-DVBU101)....................................................... 82
8-9. DVD Mechanism Deck Section-3
(CDM86-DVBU101)....................................................... 83
8-10. DVD Mechanism Deck Section-4
(CDM86-DVBU101)....................................................... 84
9. ELECTRICAL PARTS LIST ................................ 85
4
SECTION 1

SERVICING NOTES

HCD-AZ2D/AZ5D
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
Unleaded solder melts at a temperature about 40 ˚C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 ˚C. Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
Strong viscosity Unleaded solder is more viscou-s (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
RELEASING THE DISC SLOT LOCK
The disc slot lock function for the antitheft of an demonstration disc in the store is equipped.
Releasing Procedure:
1. Press `/1 button to turn the power on.
2. Touch the
[DVD] sensor to select the “DVD”.
3. Touch the x sensor and press the Z button simultaneously
and hold down until “UNLOCKED” displayed on the fluorescent indicator tube (around 5 seconds).
Note: When “LOCKED” is displayed, the slot lock is not released by turning
power on/off with the `/1 button.
MODEL IDENTIFICATION – Back Panel –
PA RT No.
Model PART No.
HCD-AZ2D: SP, MY 2-349-677-0[] HCD-AZ2D: E2 2-349-677-1[] HCD-AZ2D: E12, E13 2-349-677-2[] HCD-AZ2D: AUS 2-349-677-3[] HCD-AZ2D: EA 2-349-677-4[] HCD-AZ2D: KR 2-349-677-5[] HCD-AZ2D: PH 2-349-677-6[] HCD-AZ2D: E3, E15 2-349-677-7[] HCD-AZ5D: SP, MY 2-548-561-0[] HCD-AZ5D: E2 2-548-561-1[] HCD-AZ5D: E12, E13 2-548-561-2[] HCD-AZ5D: AUS 2-548-561-3[] HCD-AZ5D: EA 2-548-561-4[] HCD-AZ5D: TH 2-548-561-5[] HCD-AZ5D: E3, E15 2-548-561-6[]
Abbreviation AUS: Australian model E2 : 120V AC area in E model E3 : 240V AC area in E model E12 : 220-240V AC area in E model E13 : 220-230V AC area in E model (Russian model) E15 : Iranian model EA : Saudi Arabia model KR : Korean model MY : Malaysia model PH : Philippines model SP : Singapore model TH : Thai model
NOTE OF REPLACEMENT THE DMB10 BOARD
New part of EEPROM (IC103) on the DMB10 board can not be used. Therefore, if the mounted DMB10 board is replaced, exchange new EEPROM with that used before the replacement.
5
HCD-AZ2D/AZ5D
)
TAPE MECH DECK (CMAL5Z230) (DECK-A) SERVICE POSITION
tape mech deck (CMAL5Z230) (deck-A)
TAPE MECH DECK (CMAL1Z254A) (DECK-B) SERVICE POSITION
top panel (TC) section
tape mech deck (CMAL1Z254A) (deck-B
6
HCD-AZ2D/AZ5D
d
DVD MECHANISM DECK (CDM86-DVBU101) SERVICE POSITION
In checking the DVD mechanism deck (CDM86-DVBU101), prepare extension jig (Part No. J-2501-241-A: 1.00mm pitch, 7 cores,
length 300mm).
Connect extension jig (J-2501-241-A) to the MS-214 board (CN001) and DVB10 board (CN202).
MS-214 board (CN001)
DVD mechanism deck (CDM86-DVBU101)
DMB10 boar (CN202)
DMB10 BOARD SERVICE POSITION
In checking the DMB10 board, prepare two extension jigs (Part No. J-2501-102-A: 1.00mm pitch, 13 cores, length 300mm and Part No.
J-2501-244-A: 1.00mm pitch, 21 cores, length 300mm).
MAIN board (CN203)
MAIN board (CN201)
DMB10 board (CN302)
DMB10 board (CN106)
Connect extension jig (J-2501-102-A) to the MAIN board (CN203) and DMB10 board (CN106).
Connect extension jig (J-2501-244-A) to the MAIN board (CN201) and DMB10 board (CN302).
7
HCD-AZ2D/AZ5D
S-MASTER BOARD SERVICE POSITION
In checking the S-MASTER board, prepare extension jig (Part No. J-2501-082-A: 1.25mm pitch, 9 cores, length 300mm).
Connect extension jig (J-2501-082-A) to the S-MASTER board (CN502)
S-MASTER board (CN502) and MAIN board (CN102).
MAIN board (CN102)
8
4
LOCATION OF CONTROLS
Main unit
ALPHABETICAL ORDER
A – N
CD SYNC qk Deck A 4 Deck B 0 DIMMER wf DIRECTION ql Disc slot 7 DISPLAY wg Display window 3 DSGX ws DVD 2 ECHO LEVEL qs EQ SELECT w;
1 2
SECTION 2

GENERAL

M – Z
MIC 1/2 jack qf MIC LEVEL qd PC 2 PHONES jack qg PRESET +/qh PROGRESSIVE wd Remote sensor 8 SOUND FIELD wa TAPE A/B 2 TUNER/BAND 2 VIDEO/SAT 2 VOLUME +/− control qa
3
5
6
HCD-AZ2D/AZ5D
This section is extracted from instruction manual.
BUTTON DESCRIPTIONS
?/1 (power) 1 Z PUSH OPEN/CLOSE (deck A)
(eject) 5
Z (eject) 6 Z PUSH OPEN/CLOSE (deck B)
(eject) 9
nN (play) qh X (pause) qh x (stop) qh >
(go forward) qh
. (go back) qh z START qj
wg wf wd ws wa
w; ql qk
qj qh
qg qf
?/1
7
8
9 0
qa
qs qd
9
HCD-AZ2D/AZ5D
Remote control
ALPHABETICAL ORDER
A – Q
ALBUM +/wf ANGLE 5 AUDIO 4 CLEAR es DISC SKIP DISPLAY qj ENTER qs FM MODE ws FUNCTION +/2 KARAOKE MODE qg KARAOKE PON qh MENU 6 Number buttons PICTURE NAVI 3 PRESET + wh PRESET e;
1)
w;
2)
qf
R – Z
REPEAT ws SLEEP qk SOUND FIELD wa SUBTITLE wd THEATRE SYNC ql TIMER MENU eg TIME/TEXT ef TOP MENU qd TUNING + 9 TUNING qa TV wk TV CH + wh TV CH e; TV/VIDEO qk TV VOL +/ VOLUME +/
2)
7
2)
7
BUTTON DESCRIPTIONS
?/1 (power) 1 TV ?/1 1
REPLAY/ADVANCE
8
c STEP/STEP C 8 SLOW y 9
M (fast forward) 9 X (pause) q;
SLOW qa
m (rewind) qa M/m/</, qs
DISPLAY wg
> (go forward) wh x (stop) wj . (go back) e; H (play) O RETURN ea
-/-- es KEY CONTROL
1)
2)
2)
wl
#/2
ed
The DISC SKIP button is not available for this model.
The H, number 5 and VOLUME + (TV VOL +) buttons have tactile dots. Use the tactile dots as references when operating the system.
10
Setting the clock
Use buttons on the remote for the operation.
1
Press ?/1 to turn on the system.
2
Press TIMER MENU.
3
Press M or m repeatedly to set the hour.
4
Press ENTER.
5
Press M or m repeatedly to set the minute.
6
Press ENTER.
The clock starts working.
To adjust the clock
1
Press TIMER MENU.
2
Press M or m to select “CLOCK SET?”, then press ENTER.
3
Do the same procedures as step 3 to 6 above.
Notes
The clock settings are canceled when you disconnect the power cord or if a power failure occurs.
You cannot set the clock in Power Saving Mode.
This set can be disassembled in the order shown below.

3-1. DISASSEMBLY FLOW

SET
3-2. SIDE PANEL (A)/(B)
(Page 12)
HCD-AZ2D/AZ5D
SECTION 3

DISASSEMBLY

3-3. FRONT PANEL SECTION
(Page 12)
3-4. TAPE MECH DECK
(CMAL1Z254A) (DECK-B) (Page 13)
3-9. OPTICAL PICK-UP BLOCK
(KHM-310CAB) (Page 16)
3-10. MOTOR (PULLEY) ASSY
(LOADING) (M001) (Page 16)
3-5. TOP PANEL (TC) SECTION
(Page 13)
3-6. TAPE MECH DECK
(CMAL5Z230) (DECK-A) (Page 14)
3-11. HOLDER (BU) ASSY
(Page 17)
3-12. LEVER (BU LOCK)
(Page 17)
3-8. DVD MECHANISM DECK
(CDM86-DVBU101) (Page 15)
3-7. DC FAN (M901)
(Page 14)
3-15. CHASSIS (TOP)
(Page 19)
3-16. LEVER (LOADING-L/R)
(Page 20)
3-13. CLOSE LEVER
(Page 18)
3-14. LEVER (DIR),
GEAR (IDL-B) (Page 18)
3-17. LEVER (DISC SENSOR)/
(DISC STOP) (Page 21)
3-18. GEAR (IDL-C)
(Page 21)
11
HCD-AZ2D/AZ5D
Note: Follow the disassembly procedure in the numerical order given.

3-2. SIDE PANEL (A)/(B)

5
side panel (A)
4
3
2
three screws (BVTP 3
×
8)
9
side panel (B)
8
7
three screws (BVTP 3
×
8)
1
three flat head screws

3-3. FRONT PANEL SECTION

6
5
wire (flat type) (13 core) (CN113)
wire (flat type) (11 core) (CN111)
1
screw (BVTP 3
×
8)
3
two claws
7
6
three flat head screws
7
wire (flat type) (5 core) (CN112)
12
q;
front panel section
9
connector (CN1050)
1
two screws (BVTP 3
8
wire (flat type) (8 core) (CN304)
4
2
three ground wires
9
connector (CN302)
×
8)
1
two screws (BVTP 3
×
8)

3-4. TAPE MECH DECK (CMAL1Z254A) (DECK-B)

s
)
6
wire (flat type) (8 core)
3
two screws (BVTP 2.6)
2
cover (TCM B)
1
two screw (BVTP 2.6
HCD-AZ2D/AZ5D

3-5. TOP PANEL (TC) SECTION

4
top panel (TC) section
5
3
ground wire
3
two screws (BVTP 2.6)
4
ground wire
7
tape mech deck (CMAL1Z254A) (deck-B)
2
screw (BVTP 3
2
×
8)
two screws (BVTP 3
×
8)
2
screw (BVTP 3
1
connector (CN301)
×
8)
13
HCD-AZ2D/AZ5D
)

3-6. TAPE MECH DECK (CMAL5Z230) (DECK-A)

4
two screws (BVTP 2.6)
3
wire (flat type) (7 core)
6
tape mech deck (CMAL5Z230) (deck-A)
5
ground wire
4
two screws (BVTP 2.6)

3-7. DC FAN (M901)

3
tuner unit (TM-10KR) (AZ2D: Korean model) tuner unit (TM-10E) (except AZ2D: Korean model)
7
connector (CN954)
4
screw (BVTT 3
1
wire (flat type) (9 core)
2
cover (TCM A)
1
three screws (BVTP 2.6)
5
screw
×
6)
(BVTP 3
6
×
8) (AZ2D)
2
two screws (BVTP 3
×
5
8
5
5
screw (BVTP 3
8)
two screws (BVTP 3
seven screws (BVTP 3
×
two screws (BVTP 3
×
×
8)
8)
×
8)
8) (AZ5D
14
9
DC fan (M901)
5
screw (BVTP 3
q;
back panel
×
8)

3-8. DVD MECHANISM DECK (CDM86-DVBU101)

CAUTION
9
Be sure to execute a solder bridge as a measure against static electricity when removing the OP block (DVBU101). (Otherwise, the OP block will be destroyed.)
HCD-AZ2D/AZ5D
8
Lift up the FFC holder.
2
1
three screws (BVTP 3 × 8)
two claws
3
7
two claws
6
1
screw (BVTP 3 × 8)
q;
wire (flat type) (24 core)
4
5
three screws (BVTP 3 × 8)
qs
qa
connector
wire (flat type) (7 core) (CN001)
DVD mechanism deck (CDM86-DVBU101)
NOTE WHEN REMOVING DVD MECHANISM DECK (CDM86-DVBU101)
Some Screws on the CDM86-DVBU101 are hidden by the Front Panel, and accordingly remove four Screws (BVTP3x8) on the Front Panel and shift the Front Panel toward the front, and then remove the Screws on the CDM86-DVBU101.
15
HCD-AZ2D/AZ5D
s

3-9. OPTICAL PICK-UP BLOCK (KHM-310CAB)

3
optical pick-up block (KHM-310CAB)
2
two insulators
1
two insulator screws
2
two insulators
1
two insulator screw

3-10. MOTOR (PULLEY) ASSY (LOADING) (M001)

3
Remove two solders.
4
motor (pully) assy (loading) (M001)
2
two screws (B 2.6 × 8)
5
MS-214 board
16
1
belt (MOT)

3-11. HOLDER (BU) ASSY

)
6
holder (BU) assy
1
screw (B 2.6
2
lever (CL UP2
HCD-AZ2D/AZ5D
×
8)

3-12. LEVER (BU LOCK)

4
lever (BU lock)
1
2
gear (BU lock)
4
LHL support
3
two screws (B 2
gear (cap)
5
floating screw (PTPWH M2.6)
×
6)
5
floating screw (PTPWH M2.6)
3
three hooks
17
HCD-AZ2D/AZ5D

3-13. CLOSE LEVER

3
5
claw
close lever
1
washer (3-1-0.4)
2
SPR-E lever close
4
shaft disc stop

3-14. LEVER (DIR), GEAR (IDL-B)

2
washer
1
tension coil spring (DIR)
7
Loosen the screw.
claw
0
Lever (DIR)
3
nylon washer 1.7
4
pulley (gear)
5
gear (cap)
6
gear (IDL-A)
qa
gear (IDL-B)
9
stoper
18
8
Hold the release lever
and change the direction.

3-15. CHASSIS (TOP)

)
3
5
chassis (top)
4
two screws (B 2 × 10)
three screws (B 2.6 × 8)
1
screw (B 2.6 × 8)
2
lever (CL UP2
HCD-AZ2D/AZ5D
19
HCD-AZ2D/AZ5D
)

3-16. LEVER (LOADING-L/R)

5
lever (loading-R)
1
SPT-T (loading-R) SPR-T (loading-L)
4
two hooks
1
2
two hooks
3
lever (loading-L
20
PRECAUTION DURING LEVER (LOADING R / L) INSTALLATION
lever (loading-L)
Install the
both levers so that they move symmetrically.
BOTTOM VIEW
Align the horizontal position.
lever (loading-R)

3-17. LEVER (DISC SENSOR)/(DISC STOP)

1
gear (cap)
2
HCD-AZ2D/AZ5D
gear (IDL L)
PRECAUTION DURING DISC STOP LEVER INSTALLATION
5
6
lever (disc stop)

3-18. GEAR (IDL-C)

two hooks
3
gear (IDL-D)
2
two claws
3
two claws
4
lever (disc sensor)
4
three hooks
hole
hole
Install the lever (disc stop) so that the both holes are aligned.
chassis (top)
lever (disc stop)
1
gear (IDL-F)
7
gear (IDL-C)
6
claw
5
lever (gear loading) assy
21
HCD-AZ2D/AZ5D
SECTION 4

TEST MODE

COLD RESET
The cold reset clears data except DVD data stored in the RAM to initial conditions. Execute this mode when returning the set to the customers.
Procedure:
1. Press the
2. Press two buttons of
button to turn the power on.
?/1
, [DISPLAY]and touch the
?/1
x
sensor
simultaneously.
3. The message “COLD RESET” is displayed on the fluorescent indicator tube, then become standby mode.
PANEL TEST MODE
This mode is used to check the fluorescent indicator tube, LED, model, destination, software version and key.
Procedure:
1. Press two buttons of [DIMMER] , [DIRECTION] and touch the
sensor simultaneously.
x
2. All LEDs and segments in fluorescent indicator tube are lighted up.
3. When you want to enter the software version display mode,
.
touch the
4. Each time
sensor. The model name is displayed.
sensor is touched, the display changes from
.
destination, MC version, SYS version, UI version, DVD version, ST version, TA version, TM version, TC version in this order, and returns to the model name display.
+
5. When
sensor is touched while the version numbers are
>
being displayed except model name and destination, the date
+
of the software creation appear. When
sensor is touched
>
again, the display returns to the software version display. When
.
sensor is touched while the date of the software creation is being displayed, the date of the software creation is displayed in the same order of software version display.
6. Press the [DSGX] button, the key check mode is activated.
7. In the key check mode, the fluorescent indicator tube displays “K 0”. Each time a button is pressed, “K 0” value increases. However, once a button has been pressed, it is no longer taken into account.
8. To release from this mode, press three buttons in the same manner as step 1 or disconnect the power cord.
MEMORY CLEAR MODE
This mode moves clears main microprocessor data stored in the RAM to initial conditions. Use this mode when returning the set to the customer after repair.
Procedure:
1. Press the
button to turn the power on.
?/1
2. Touch the [DVD] sensor to select the “DVD”.
3. Press the [EQ SELECT] button and touch two sensors of [DVD],
simultaneously.
x
4. After the “STANDBY” blinking display finish, the message “MECH A LOCK” is displayed on the fluorescent indicator tube.
DISC SLOT LOCK
This mode let you lock the disc slot. When this mode is activated, the disc will not eject when
button is pressed. The message
Z
“LOCKED” will be displayed in on the fluorescent indicator tube.
Procedure:
1. Press the
button to turn the power on.
?/1
2. Touch the [DVD] sensor to select the “DVD”.
3. Touch the
x
sensor and press the Z button simultaneously and hold down until “LOCKED” or “UNLOCKED” displayed on the fluorescent indicator tube (around 5 seconds).
TUNER STEP CHANGE (Except Saudi Arabian and Russian models)
The step interval of AM channels can be toggled between 9 kHz and 10 kHz.
Procedure:
1. Press the
button to turn the power on.
?/1
2. Touch the [TUNER/BAND] sensor to select the “AM”.
3. Press the
4. Touch the
button to turn the power off.
?/1
.
sensor and press
button simultaneously.
?/1
The set power on automatically. The message “AM 9k Step” or AM10k Step” displayed on the fluorescent indicator tube and thus the channel step is changed.
FUNCTION NAME CHANGE
This mode let you change from VIDEO to SAT and vice-versa.
Procedure:
1. Press the
2. Touch the [VIDEO/SAT] sensor and press
button to turn the power on.
?/1
?/1
button simultaneously. The set power on automatically and the function will changed to SAT. Do the same procedures again to change from SAT to VIDEO.
COLOR SYSTEM CHANGE (Except Latin American and Russian models)
This mode let you change the color system of the video output from PAL to NTSC or vice-versa.
Procedure:
1. Press the
button to turn the power on.
?/1
2. Touch the [DVD] sensor to select the “DVD”.
3. Press the
4. Touch the
button to turn the power off.
?/1
sensor and press
X
?/1
button simultaneously.
5. The message “COLOR PAL” or “COLOR NTSC” will be displayed on the fluorescent indicator tube.
22
HCD-AZ2D/AZ5D
DVD SECTION
1. DVD SERVICE MODE GENERAL DESCRIPTION
The Mirror Time and TOP measurement allows you to make diagnosis and adjustment simply by using the remote commander and monitor TV. The instructions, diagnosis results, etc. are given on the on-screen display (OSD).
2. STARTING DVD SERVICE MODE
1. Press the
2. Touch the [DVD] sensor to select the “DVD”.
3. Press the Z button and touch two sensors of x , [VOLUME +] simultaneously.
4. The message “SERVICE IN” will be displayed on the fluorescent indicator tube and the Rimocon Diagnosis Menu is displayed on the on-screen display on the monitor TV as follows. The model name, IF-con version and Syscon version is displayed at the bottom of the on-screen display.
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History
4. Version Information
5. Video Level Adjustment
Model Name :AZXD_XX IF-con :Ver.xx.xx (xxxx) Syscon :Ver.x.xxx
5. To execute each function, press its number by using numeric button on the remote commander (RM-AMU001)
6. To release from this mode, press the power off.
button to turn the power on.
?/1
Remocon Diagnosis Menu
?/1
button to turn the
4. MIRROR TIME ADJUSTMENT
On the Drive Manual Operation menu screen, press [5] button on the remote commander, and the following MIRR time Adjust Menu will be displayed.
MIRR time Adjust Menu
1. CD MIRR time Check:
2. DVD MIRR time Check:
3. Threshold:
4. Save to EEPROM
5. Default set MIRR time
[Open] Tray open [Close] tray close [0] Return to previous menu
There are five main commands in the Mirr time Adjust menu. The functions of each command are described in the following page.
1. CD MIRR time Check
This command checks the Mirror time value for CD disc.
2. DVD MIRR time Check
This command checks the Mirror time value for DVD disc.
3. Threshold
This command displays the threshold value between CD and DVD mirror time.
4. Save to EEPROM
This command saves an adjusted mirror time value to the EEPROM.
5. Default set MIRR time
This command will set CD and DVD mirror time to firm ware default value.
3. DRIVE MANUAL OPERATION
The Drive Manual Operation menu consists of five main functions. On the Remocon Diagnosis Menu screen, press [2] button on the remote commander, and the following Drive Manual Operation menu will be displayed.
Drive Manual Operation
1. Servo Control
2. Track/Layer Jump
3. Manual Adjustment
4. Tray Aging Mode
5. MIRR time Adjust
0. Return to Top Menu
[Open]/[Close] Pressing the
time adjustment. [0] Return to previous menu. Press the [0] button on the remote commander to return to previous menu.
EXECUTING MIRROR TIME ADJUSTMENT
In order to execute mirror time adjustment, the following standard procedures must be followed.
1. Set to the MIRR time Adjust Menu mode.
2. Press the [5] button on the remote commander to select the “5
3. Press the [3] button on the remote commander to select the “3
4. Check the value of Threshold on the screen. If it is 75, go to
Z
button controls the tray for disc change during mirror
Default set MIRR time”.
Threshold”.
next step. If it is not so, return to step 2.
23
HCD-AZ2D/AZ5D
MIRR time Adjust Menu
17. Take out the CD test disc (YEDS-18)
18. Release the MIRR time Adjust Menu mode.
1. CD MIRR time Check:
2. DVD MIRR time Check:
3. Threshold: 75
4. Save to EEPROM
5. Default set MIRR time
[Open] Tray open [Close] Tray close [0] Return to previous menu
5. Insert the DVD test disc (HLX-504) (Part No.J-6090-088-A)
6. Press the [2] button on the remote commander to select the “2 DVD MIRR time Check”.
7. Wait for hexadecimal value to display on the screen.
8. Check the value (##) of DVD MIRR time on the screen. If ## is 28 to 70, go to next step. If it is not so, return to step 5.
MIRR time Adjust Menu
1. CD MIRR time Check:
2. DVD MIRR time Check: $$ ##
3. Threshold:
4. Save to EEPROM
5. Default set MIRR time
5. EXECUTING IOP MEASUREMENT
In order to execute IOP measurement, the following standard procedures must be followed.
1. Set to the Drive Manual Operation mode.
2. Press the [3] button on the remote commander, and the following Manual Adjust menu will be displayed.
Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eq Boost Adjust:
6. Iop:
7. TRV. Level:
8. S curve (FE) Level:
9. RFL(PI) Level:
0. MIRR Time: Change Value
↑↓
[RETURN] Return to previous menu
3. Press the [6] button on the remote commander to select the “6. IOP”.
4. Wait for hexadecimal Value to display on the screen.
Manual Adjust
[Open] Tray open [Close] Tray close [0] Return to previous menu
9. Press the [4] button on the remote commander to select the “4. Save to EEPROM”
10. Check that $$ is the same as the value of ## on the screen. If it is not so, return to step 5.
11. Take out the DVD test disc (HLX-504) and insert the CD test disc (YEDS-18) (Part No.3-703-998-01).
12. Press the [1] button on the remote commander to select the “1.CD MIRR time Check”.
13. Wait for hexadecimal value to display on the screen.
14. Check the value (@@) of CD MIRR time on the screen. If @@ is 5A to E8, go to next step. If it is not so, return to step 11.
MIRR time Adjust Menu
1. CD MIRR time Check: && @@
2. DVD MIRR time Check: $$ ##
3. Threshold:
4. Save to EEPROM
5. Default set MIRR time
[Open] Tray open [Close] Tray close [0] Return to previous menu
15. Press the [4] button on the remote commander to select the “4. Save to EEPROM”.
16. Check that && is the same as the value of @@ on the screen. If it is not so, return to step 11.
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eq Boost Adjust:
6. Iop: ED
7. TRV. Level:
8. S curve(FE) Level:
9. RFL(PI) Level:
0. MIRR Time: Change Value
↑↓
[RETURN] Return to previous menu
5. Convert value (ED) from hexadecimal to decimal using conversion table.
6. If the remainder is smaller than 93 (decimal), then it is OK. However if the value is higher than 93, then the BU (base unit) is defective and need to be change.
7. Release the Manual Adjust menu mode.
6. DVD RAM CLEAR
This mode clears DVD data stored in the DVD RAM to initial conditions.
1. On the Rimocon Diagnosis Menu screen, press [4] button on the remote commander to select the “4.Version Information”.
2. Press in order of [MENU] button and [CLEAR] button on the remote commander.
3. Press in order of [MENU] button and [CLEAR] button on the remote commander to clear DVD data.
4. The message “Initialize all data” will be displayed on the screen.
5. The message will change into “Initialize all data Complete” in about six seconds, and the clearness of the DVD data is completed.
24
SECTION 5
set
MAIN board VIDEO/SAT OUT jack (J101)
+ –
level meter
test tape P-4-A063 (6.3 kHz, –10 dB)

MECHANICAL ADJUSTMENTS

HCD-AZ2D/AZ5D
SECTION 6

ELECTRICAL ADJUSTMENTS

PRECAUTION
1. Clean the following parts with a denatured-alcohol-moistened swab :
record/playback head pinch roller erase head rubber belts capstan idlers
2. Demagnetize the record/playback head with a head demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, appiy suitable locking compound to the parts adjusted.
5. The adjustments should be performed with the rated power supply voltage unless otherwise noted.
Torque Measurement
Mode Torque Meter Meter Reading
3.06 Nm to 6.96 N⋅m
FWD CQ-102C 31 to 71 g⋅cm
(0.43 – 0.98 oz⋅inch)
FWD Back Tension
REV CQ-102RC 31 to 71 g⋅cm
REV Back Tension
FF/REW CQ-201B 71 to 143 g⋅cm
FWD Tension CQ-403A 100 g or more
REV Tension CQ-403R 100 g or more
CQ-102C 2 to 6 g⋅cm
CQ-102RC 2 to 6 g⋅cm
0.19 Nm to 0.58 N⋅m
(0.02 – 0.08 oz⋅inch)
3.06 Nm to 6.96 N⋅m
(0.43 – 0.98 oz⋅inch)
0.19 Nm to 0.58 N⋅m
(0.02 – 0.08 oz⋅inch)
6.96 Nm to14.02 N⋅m
(0.98 – 1.99 oz⋅inch)
9.80 N⋅m
(3.53 oz or more)
9.80 N⋅m
(3.53 oz or more)
DECK SECTION
0 dB=0.775 V
1. Demagnetize the record/playback head with a head demagnetizer.
2. Do not use a magnetized screwdriver for the adjustments.
3. After the adjustments, apply suitable locking compound to the parts adjust.
TEST Tape
Tape Signal Used for
P-4-A063 6.3 kHz, -10 dB Azimuth Adjustment
RECORD/PLAYBACK HEAD AZIMUTH ADJUSTMENT
DECK–A DECK–B
Note: Perform this adjustments for both decks.
Procedure:
1. Mode: Playback
2. Turn the adjustment screw and check output peaks. If the peaks do not match for L-CH and R-CH, turn the adjustment screw so that outputs match within 1dB of peak.
Output level
within 1dB
within 1dB
L-CH peak
Screw position
R-CH peak
L-CH peak
R-CH peak
Screw position
25
HCD-AZ2D/AZ5D
e
V
3. Mode: Playback
test tape P-4-A063 (6.3 kHz, –10 dB)
MAIN board VIDEO/SAT OUT jack (J101)
set
waveform of oscilloscope
in phase 45°90°135°180
good
oscilloscope
V
wrong
H
°
4. After the adjustments, apply suitable locking compound to the pats adjusted.
Adjustment Location: Playback Head (DECK-A)
Record/Playback/Erase Head (DECK-B)
DVD SECTION
RFMON LEVEL CHECK
oscilloscop
(DC range)
DMB10 board
6
CN105 pin
CN105 pin
(RFMON)
3
(GND)
Procedure :
1. Connect the oscilloscope to CN105 pin 6 (RFMON) and CN105 pin 3 (GND) on the DMB10 board.
2. Press the `/1 button to turn the power on.
3. Insert the test disc (DVD: TDV-520CSO (Part No. J-2501­236-A), CD: LUV-P01 (Part No. 4-999-032-01) and touch the Y sensor to playback.
4. Confirm that oscilloscope waveform is as shown in the figure below. (eye pattern) A good eye pattern means that the diamond shape (◊) in the center of the waveform can be clearly distinguished.
+ –
VOLT/DIV: 200 m TIME/DIV: 500 ns
reverse
forward
forward
Checking Location:
– DMB10 BOARD (Side A) –
IC102
level:
0.8
±
0.2 Vp-p (DVD)
0.8 ± 0.2 Vp-p (CD)
CN105 1
IC201
6
26
SECTION 7

DIAGRAMS

7-1. BLOCK DIAGRAM – RF SERVO/VIDEO SECTION –

HCD-AZ2D/AZ5D
OPTICAL PICK-UP
BLOCK
(KHM-310CAB)
VR (780)
(LOADING)
RF
VOA/A VOB/B VOC/C VOD/D
PD
MSW
SPINDLE/SLED/LOADING MOTOR DRIVE
FCS+ FCS– 37
TRK+ 35 TRK– 34
SL+ 29 SL– 30
SP+ 27 SP– 28
M001
M
REGO2 REGO1
AUTOMATIC POWER
CONTROL (FOR CD)
Q102-1
AUTOMATIC POWER
CONTROL (FOR DVD)
Q102-2
CD ON
SWITCH
Q101-1
DVD ON SWITCH
Q101-2
FOCUS/TRACKING COIL DRIVE,
36
46 47
25 24
42
31 32
Q103
IC201
FOCUS
COIL DRIVE
TRACKING
COIL DRIVE
SLED
MOTOR DRIVE
SPINDLE
MOTOR DRIVE
BUFFER
LOADING
MOTOR DRIVE
BUFFER
REGULATOR
MUTE5 21
ASDATA0 217 LOUT1+ 2
DVDRF IP
6
8
MA
9
MB
10
MC
11
MD
ASDATA1 218 LOUT2+ 46
DVDA2 DVDB3 DVDC4 DVDD5
TNI18VOE/E+G
ASDATA2 219 LOUT3+ 42
TPI19VOF/F+H
V2029VC
MDI120 MDI221
ASDATA4 222 LOUT4+ 38
LDO123LD (780)
LDO2
22LD (650)
ACLK
ABCK
EEPROM
IC103
DQ0 – DQ15
RD0 – RD15
XTALO
S003
(TRIGGER)
ALRCK
6
RF AMP, SERVO DSP,
MPEG DECODER
IC102
SPDATA 209
MSW
187VR (650)
176LIMIT
1
4
10
13
45
16 17
15
19
22
40
8
186 185
39
184
RF+3.3V
LIMSW
FOO42
TRO41
FMO38
DMO37
SPFG47
FWD REV
TROPENPWM
MUTE123MUTE12
MUTEMUTE34 18320 TSDMTSD-M 181
IOPMON40
(AZ5D)
SPDIF 225
(AZ2D)
YUV2
YUV1
YUV3
YUV4
YUV5
YUV6
196
194
198
202
202
203
5
SCL
SDA
2, 4, 5, 7, 8, 10, 11, 13, 42,
44, 45, 47, 48, 50, 51, 53
125 – 123, 121, 120, 118, 117,
115, 135, 133 – 128, 126
XTALI
229
228
X101
27MHz
SDTI114
SDTI215 SL
SDTI316 FC
SDTI413 LT
10ACLK 215
MCLK
9ABCK 214
BICK
17ALRCK 213
LRCK
PDN
8XRST 220
SDA
20SDA 103
SCL
19SCL 102
TRG-SW
104
S002
(CHUCKING)
LOUT1– 1
48
ROUT1+
47
ROUT1–
D/A CONVERTER
IC301
LOUT2– 45
44
ROUT2+
43ROUT2–
LOUT3– 41
40
ROUT3+
39ROUT3–
(AZ5D)
LOUT4– 37
33
ROUT4+
32ROUT4–
SPDATA
DIGITAL OPTICAL
TRANSCEIVER
IC231
SD-RAM
IC104
A0 – A11
23 – 26,
29 – 34, 22, 35
147, 149 – 151, 166 – 164,
162, 160, 159, 146, 158
RA0 – RA11
CKSW
179
S001
(DISC IN/OUT)
DVD
DIGITAL
OUT
177
SWITCH
Q2001
20
143
OCKSW
BA0 BA0
21
145
38
156
BA1 BA1
19
MIX AMP
MIX AMP
MIX AMP
MIX AMP
37
15
157
113
CKE CKE
RCLK CLK
DQM0 LDQM
P_DVD_I_MTK _SLOT_IN
SYSTEM
CONTROLLER
IC401 (1/5)
IC3711
IC3731
IC3751
IC3771
39
137
DQM1 UDQM
18
17
140
139
RAS /RAS
19
142
CAS /CAS
101
31
16
138
RCS /CS
98
32
P_O_DVD_SO IFSDI
RWE /WE
99
33
P_I_DVD_SI IFSDO
FL
FR
SR
SW
RT
CENTER VOLTAGE
GENERATOR
Q3801
VIDEO AMP, 75Ω DRIVER
4
CVBS IN
2
C IN
6
Y IN
10
CY IN
12
CB IN
14
CR IN
100
114
105
26
25
28
PI_DVD_SCK IFCK
P_I_DVD_XIFCS IXFCS
P_O_DVD_BUSY IFBSY
25S19
171
207
27
P_I_MREQ MREQ
IC1201
I/P
188
DSEL
WIDE
110
34
P_I_KRMOD KRMOD
CVBS OUT
S-DC OUT
CY OUT
CB OUT
CR OUT
MUTE113MUTE2
3
23
P_VIDEO_MUTE
P_ID_IO_SYSRST PRST
C OUT
Y OUT
SW+5V
23
26 27 21
20
18
16
DQ0 – DQ7
29, 31, 33, 35,
38, 40, 42, 44
81 – 84,
86 – 88, 91 AD0 – AD7
• SIGNAL PATH
CY
FLASH ROM
IC101
A-1, A0 – A20
45, 25 – 18, 8 – 1,
48, 17, 16, 9, 10
93, 78, 53 – 59, 75, 74,
72 – 67, 92, 60, 61, 76, 89
IOA0 – IOA21
: CD PLAY : DVD PLAY : DIGITAL OUT : AUDIO : VIDEO : Y : CHROMA : COMPONENT VIDEO
Y
PB/C
B
PR/C
R
26
28
11
77
79
66
IOOE OE
IOCS CE
FL, FR, SL, SR, FC, SW, LT, RT
SPDATA, ACLK, ABCK, ALRCK
(AZ5D)
J1202
VIDEO OUT
J1201
S VIDEO OUT
J1203
COMPONENT
VIDEO OUT
IOWR WE
MIC 205
SWITCH
Q464
A
(Page 29)
B
(Page 29)
MIC
C
(Page 29)
HCD-AZ2D/AZ5D
2727
HCD-AZ2D/AZ5D

7-2. BLOCK DIAGRAM – TUNER/TAPE SECTION –

L-CH
HP301
(PB)
(DECK-A)
R-CH
L-CH
R-CH
HRPE301
(REC/PB/ERASE)
(DECK-B)
ERASE
• R-ch is omitted due to same as L-ch.
• SIGNAL PATH : TUNER (FM/AM)
: TAPE PLAY (DECK-A) : TAPE PLAY (DECK-B) : REC
R-CH
R-CH
MUTING
Q303
MUTING
Q301, 302
T301
BIAS OSC
R-CH
R-CH
BIAS OSC
Q318
MUTING CONTROL
SWITCH
Q314, 315
MUTING CONTROL
SWITCH
Q311 – 313
REC BIAS
SWITCH
Q316, 317
A+9V
C306, L301
BIAS
TRAP
MUTING
Q104
ANTENNA
FM 75
COAXIAL
AM
DECK A/B SELECT SWITCH,
REC/PB EQ AMP
IC101 (1/2)
71 70
AMS
48 50
R-CH
EQ
MUTING CONTROL
SWITCH
Q361
TUNER UNIT
FM ANT
AM ANT
68
11 10
9 8
67 66
STDOUT
STDIN
STCLK
STCE
TUNED
AMS DETECT
Q341 – 343
AMS MUTING
Q140, 363
ST-L ST-R
R-CH
MUTING
Q103
R-CH
MUTING CONTROL
SWITCH
Q362
ST-DIN
40
ST-DOUT
38
ST-CLK
39
ST-CE
41
ST TUNED
37
TC LINE MUTE
70
TC AMS IN
75
P_TC_AMS_MUTE
44
ST-L
(Page 29)
PB-L
(Page 29)
REC-L
D
E
F
(Page 29)
TC PB/REC
68
TC REC MUTE
69
SYSTEM CONTROLLER
IC401 (2/5)
TC BIAS
67
TAPE MECHANISM
DECK BLOCK
B PLAY
A TRGM+
(DECK-A)
B TRGM+
(DECK-B)
A CAPM+
M
CAPSTAN/REEL
(DECK-A)
B CAPM+
M
CAPSTAN/REEL
(DECK-B)
A PLAY
A SHUT B SHUT A HALF B HALF
F-REC
R-REC
TRIGGER PLUNGER
DRIVE (DECK-A)
Q323, 324
TRIGGER PLUNGER
DRIVE (DECK-B)
Q321, 322
CAPSTAN/REEL
MOTOR DRIVE (DECK-A)
Q326, 327
CAPSTAN/REEL
MOTOR DRIVE (DECK-B)
Q328, 329
TC A PLAY SW
22
TC B PLAY SW
80
TAPE A SHUT
97
TAPE B SHUT
90
TC A HALF
21
TAPE B HALF/REC
91
TC A TRG
36
TC B TRG
79
TC A CAPM
35
TC B CAPM
78
HCD-AZ2D/AZ5D
2828
HCD-AZ2D/AZ5D

7-3. BLOCK DIAGRAM – AUDIO SECTION –

VIDEO/SAT
(Page 28)
ST-L
D
(Page 28)
PB-L
E
J1060 MIC 1
J1061 MIC 2
3
D+
2
D–
1
VBUS
CN1
PC
J101 (1/2)
L
IN
R
R-CH
USB CONTROL
SWITCH
Q11, 12
DIGITAL ECHO
MIC AMP
IC1060 (1/2)
D1
IC1061
9
D+
8 D–
21
RV1061
ECHO LEVEL
RV1060
MIC LEVEL
HOST
USB D/A
CONVERTER
IC1
VOUTR
XTI
SSPND1XTO
28
27
X11
12MHz
VOUTL
MIC AMP
IC1060 (2/2)
J101 (2/2)
L
VIDEO/SAT
OUT
R-CH
14
R-CH
15
MUTING
Q1
MUTING CONTROL
SWITCH
Q113
AUDIO
+4.5V
6
52 51
62 63 42 41 37 65 64
74
A+9V
SELECTOR
59 56 53
33
+
R-CH
R-CH
TONE
+
R-CH
1
LIN
2
R-CH
(AZ5D)
INPUT SELECT SWITCH,TONE CONTROL, ELECTRICAL VOLUME, BASS BOOST AMP
RIN
A/D CONVERTER
IC3601
IC101 (2/2)
R-CH
DOUT
SCKI
LRCK
I/F
MCU
BCK
3435
12 15 11 10
+
31 30 29
SPDATA
ACLK
ABCK
ALRCK
BASS
BOOST
R-CH
FEED BACK
SWITCH
Q101
38 39 40
• R-ch is omitted due to same as L-ch.
• SIGNAL PATH : AUDIO
: TUNER (FM/AM) : TAPE PLAY
MUTING
Q141
MUTING CONTROL
SWITCH
Q171
MUTING
Q201
MUTING CONTROL
SWITCH
Q262
: REC
(AZ5D)
: DIGITAL OUT : VIDEO/SAT OUT : VIDEO/SAT IN : USB : MIC INPUT
HEADPHONE
AMP
IC3
MUTING
Q73, 83
RIPPLE
FILTER
Q82
A+9V
MUTING
Q71, 81
R
REC-L
SPDATA, ACLK,
ABCK, ALRCK
(Page 27)
FEED BACK
PHONES
(Page 28)
F
B
G
(Page 30)
J1050
A
(Page 27)
C
(Page 27)
FL, FR, SL, SR, FC, SW, LT, RT
MIC
LT
RT
FL
FR
SL
SR
SW
C
MUTING
Q270
MUTING
Q274
MUTING
Q271
MUTING
Q275
R-CH
MUTING
Q272
MUTING
Q276
R-CH
MUTING
Q273
MUTING
Q277
MUTING CONTROL
SWITCH
Q263
Q465
65
77
P_MIC_IN
P_A_MUTE
45
PCM2704 POWER
R-CH
AUDIO SELECT SWITCH
IC261
X0
12
X1
13
Y0
2
Y1
1
Z0
5
Z1
3
SYSTEM CONTROLLER
X
X-X1
Y
Y-Y1
Z
Z-Z1
IC401 (3/5)
14
11
15
10
4
9
Q260 Q261
42
76
P_LINK_SW
P_LINK_LFE_SW
(AZ5D)
69
P_VACS
D181
71
72
P_AMPIC_CLK
P_AMPIC_DATA
P_LINE_MUTING
P_RECOUT_MUTING
P_O_DVD_POWER
HP_MUTING
P_HEADPHONE IN
MUTING CONTROL
66 46 48
61 63
MUTING
Q33
SWITCH
Q30
R-CH
MUTING
Q34
MUTING
Q31, 32
MUTING
Q35
MUTING
Q36
SW
MUTING CONTROL
SWITCH
Q22
FL, FR, SL,
FL
FR
SL
SR
C
SR, C, SW
DVD POWER
H
(Page 30)
J
(Page 31)
HCD-AZ2D/AZ5D
2929
HCD-AZ2D/AZ5D
H
FL, FR, SL, SR, C, SW
FR
FL
1
12
LIN
2 RIN
DOUT
11BCK
LRCK
PDWN
7
A/D CONVERTER
IC503
10
SR
SL
15 SCKI
1
12
LIN
2 RIN
DOUT
11BCK
LRCK
PDWN
7
A/D CONVERTER
IC502
10
15 SCKI
C
SW
1
12
LIN
2 RIN
DOUT
11BCK
LRCK
PDWN
7
A/D CONVERTER
IC501
10
15 SCKI
CLOCK
BUFFER
IC514
X501
12.288MHz
/SD
DIGITAL POWER AMP
IC512
PWM_BP
OUT_B
OUT_A
STREAM PROCESSOR
IC506
31 DATA
OVER LOAD
DETECT
Q721, 722
SYSTEM CONTROLLER
IC401 (4/5)
30 BCK
29 LRCK
36 XFSIIN 21 SCDT
SCDT
SCK
22 SCSHIFT
SCSHIFT
23 SCLATCH
LAT1
27 INIT
INIT
18 NSPMUTE 24 OVF FLAGL 25 OVF FLAGR
NSP MUTE OVF
X502
49.152MHz
SCK
L.P.F.
L.P.F.
OUTL1 11
2
PWM_AP
17
13
/RST4/OTW
2
OUTL2 9
OUTR1 6
OUTR2 4
XFSOIN
48
FSOCKO
37
XFSOOUT 14
FSOI
38
STREAM PROCESSOR
IC505
31 DATA
30 BCK
29 LRCK
36 XFSIIN 21 SCDT
SCDT
SCK
22 SCSHIFT
SCSHIFT
23 SCLATCH
LAT3
27 INIT
INIT
18 NSPMUTE 24 OVF FLAGL 25 OVF FLAGR
NSP MUTE OVF
OUTL1 11
OUTL2
9
OUTR1
6
OUTR2
4
XFSOIN
48
XFSOOUT
14
FSOI
38
STREAM PROCESSOR
IC504
31 DATA
30 BCK
29 LRCK
36 XFSIIN 21 SCDT
SCDT
SCK
22 SCSHIFT
SCSHIFT
23 SCLATCH
LAT2
27 INIT
INIT
18 NSPMUTE 24 OVF FLAGL
SCDT
SCSHIFT
LAT1
LAT3 LAT2
INIT
25 OVF FLAGR
NSP MUTE OVF
OUTR1 6
OUTR2
4
OUTL1
11
OUTL2
9
XFSOIN
48
FSOI
38
CLOCK
BUFFER
IC515
29, 30
25, 26
FRONT L
+ –
/SD
DIGITAL POWER AMP
IC513
PWM_BP
OUT_B
OUT_A
OVER LOAD
DETECT
Q751, 752
L.P.F.
L.P.F.
2
PWM_AP
17
13
/RST
4
29, 30
25, 26
FRONT R
+ –
TM1100
SPEAKER
TM1101
SPEAKER
/OTW
2
OVER LOAD
DETECT
Q661, 662
/SD
DIGITAL POWER AMP
IC519
PWM_A
OUT_A
OUT_B
OVER LOAD
DETECT
Q691, 692
L.P.F.
L.P.F.
4 33
30
OUT_C
25
OUT_D
22
PWM_B
6
PWM_C
14
PWM_D
16
3
/RESET_AB5/RESET_CD
15
SURR L
SURR R
+ –
L.P.F.
L.P.F.
+ –
/OTW
2
/SD
DIGITAL POWER AMP
IC509
PWM_BP
OUT_B
OUT_A
OVER LOAD
DETECT
Q631, 632
L.P.F.
L.P.F.
2
PWM_AP
17
13
/RST
4
29, 30
25, 26
CENTER
+ –
S.WOOFER
+ –
/SD
DIGITAL POWER AMP
IC507
PWM_BP
OUT_B
OUT_A
OVER LOAD
DETECT
Q571, 572
L.P.F.
2
PWM_AP
17
13
/OTW
2
/RST
4
29, 30
25, 26
/OTW
2
/SD
DIGITAL POWER AMP
IC508
PWM_BP
OUT_B
OUT_A
L.P.F.2
PWM_AP
17
13
/OTW
2
/RST
4
29, 30
25, 26
FAN MOTOR
SWITCH
Q983
M901 (FAN)
M
M902 (FAN)
M
PROTECT DETECT
Q657
P_ADC_RESET
51
P_SM_DATA
1
P_SM_CLK
2
P_SM_CS1
58
P_SM_CS3
60
P_SM_CS2
59
P_SM_INIT
52
NSP MUTE
OVF
P_SM_NSP_MUTING
53
P_SM_OVF
57
P_SM_OTW
54
P_SW_SD
55
FAN DRIVE
50
P_SM_DRV_RST
56
: AUDIO
SIGNAL PATH
+
FEED BACK
G
D771
FAN MOTOR
DRIVE
Q984
D982
FAN MOTOR
CONTROL Q981, 982
FAN M+12V
(AZ5D)
(AZ5D)
(AZ5D)
(Page 29)
(Page 29)

7-4. BLOCK DIAGRAM – AMP SECTION –

HCD-AZ2D/AZ5D
3030
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