Sony ECM-957PRO Service Manual

SERVICE MANUAL
Published by Sony Techno Create Corporation
Sony Corporation
Audio Business Group
SPECIFICATIONS
ELECTRET CONDENSER
STEREO MICROPHONE
2008A04-1
©
2008.01
US Model
Canadian Model
Ver. 1.0 2008.01
ECM-957PRO
General
Type One-point stereo (employing the Mid-side stereo system), electret condenser microphone Microphone cord 4mm diameter, two core-shielded OFC (Oxygen-free
copper) cord with Canon XLR-5-12C type connector
and gold plated L-shaped stereo miniplug Stand screw PF 1/2 screw Dimensions Approx. 40 × 183mm (diameter × length) (15/8 × 7 1/4
in.), projecting parts and controls not included. Mass Approx. 330 g (11.7 oz.) including battery and cord Supplied accessories Wind screen (1) Microphone holder (PF
1
/2 screw) (1) Microphone stand (1) Carrying case (1)
Performance
Frequency respone 50 – 18,000 Hz Directivity Unidirectional × 2 (Directive angel: 90° or 120°)
(switchable)
Output impedance 600 ohm ± 30% unbalanced Sensitivity (directive angle 120
°)
Open circuit output voltage
1
: –37 ± 3 dB
Effective output level
2
: –40.8 ± 3 dBm
Difference between L and R channel sensitivity: Less
than 3 dB Power requirements Normal operating voltage: 1.5 V , R6 (Size AA) battery Minimum operating voltage: 1.1V , R6 (Size AA) battery Battery life: Approx. 200 hours with Sony R6P (SR) battery Maximum sound pressure level input
3
More than 120 dB
SPL
Dynamic range More than 95 dB Operating temperature range 0°C – 40°C (32°F – 104°F)
1 0 dB = 1 v / Pa, 1,000 Hz (1 Pa = 10 μbar = 94 dBSPL)2 0 dBm = 1 mW / Pa, 1,000 Hz3 1% wave distortion at 1,000 Hz. (0 dBSPL = 2 × 103 Pa)
Design and specifi cations are subject to change without notice.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
FEATURES
This microphone is suitable for use in a variety of situations such as at concerts or conferences with digital recording equipment (Sony DAT , MD, NT (Digital Microcorder) ICD, etc.).
• The turning capsule function allows both vertical and horizontal sound pick-up.
• The Mid-Side Stereo System provides a natural sound pick up, delivering a stereo sound image with superb clarity.
• The directive angle (between left and right channels) can be set to 90° or 120° according to the sound source.
ECM-957PRO
2
SECTION 1
GENERAL
This section is extracted from instruction manual.
ECM-957PRO
3
SECTION 2
DISASSEMBLY
• This set can be disassembled in the order shown below.
2-1. GRIP ASSY (Page 3)
2-2. GRILL ASSY (Page 4)
SET
2-3. CHASSIS (Page 4)
2-4. AMP BOARD (Page 5)
Note: Follow the disassembly procedure in the numerical order shown below.
2-1. GRIP ASSY
grip assy
ECM-957PRO
4
2-2. GRILL ASSY
2-3. CHASSIS
joint (2) screw
joint (2) screw
grill assy
screw
(+B 1.4 × 6)
screw (+B 1.4 × 6)
rotary knob
rotary knob
two screws
(+K 2 × 4)
two screws (+K 2 × 4)
chassis
ECM-957PRO
5
2-4. AMP BOARD
two screws (+K 2 × 4)
ground plate
AMP board
Remove the twenty five solders.
black
black
black
blue
blue
blue
brown
white
black
black
black
white
white
white
red
red green
green
red
red
red
red
yellow
yellow
yellow
ECM-957PRO
6
MEMO
ECM-957PRO
ECM-957PRO
77
SECTION 3 DIAGRAMS
3-1. PRINTED WIRING BOARD
• : Uses unleaded solder.
1
A
B
C
D
E
F
G
H
I
23456789
15
24
3
C3
BLK
WHT
RED
BLK
YEL
RED
R3
R5
R11
R10
R7R9R8
R2
R6
C2
C1
Q2
MIC2
(SIDE)
MIC1 (MID)
Q1
R1
R4
C6
Q4
D2
BATTERY
CHECK
POWER
/DIRECTIVE
ANGLE
S1
(POWER/DERECTIVE ANGLE)
Q3
ECB
ECB
S1
C5
-1
-2
D1
IC1
RED
BRN
WHT
BLK
BLU
RED
CN1
DRY BATTERY
SIZE"AA"
(IEC DESIGNATION R6)
1PC,1.5V
BLK
321
C4
L1
120˚ 90˚ OFF
C7
T2
OUTPUT
TRANSFORMER
T1
OUTPUT
TRANSFORMER
RED
8
GGSSDD
9
(CHASSIS)
17
12 11
10 14
16
2
1
4 6
5 3
13 15
GRN YEL BLK BLU WHT BLU RED
RED
GRN
YEL
BLK BLU
WHT
WHT
BRN
17
BLK
S
S
(CHASSIS)
1-876-391-
(11)
11
1-876-391-
(11)
11
AMP BOARD (SIDE A)
AMP BOARD (SIDE B)
SIDE ASSY
ROTARY FRAME ASSY
For Printed Wiring Boards.
Note:
X : Parts extracted from the component side.
Y : parts extracted from the conductor side.
• z : Through hole.
: Pattern from the side which enables seeing. (The other layers' patterns are not indicated.)
• Indication of transistor.
Caution:
Pattern face side: (SIDE B) Parts face side: (SIDE A)
Parts on the pattern face side seen from the pattern face are indicated. Parts on the parts face side seen from the parts face are indicated.
C
B
These are omitted.
E
Q
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C. Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
Ref. No. Location
• Semiconductor
Location
D1 G-7 D2 E-7
IC1 H-7 Q1 A-7
Q2 A-6 Q3 E-7 Q4 D-7
ECM-957PRO
ECM-957PRO
88
3-2. SCHEMATIC DIAGRAM
T1
R6
T2
Q1
Q2
R1 R4
C1
R2
R3
C2
C3
R5
S1-1
Q4
C6
C7
R11
R7
R9
R8
Q3
D2
R10
C4
IC1
D1
S1-2
CN1
MIC1
MIC2
L1
C5
For Schematic Diagrams.
Note:
• All capacitors are in μF unless otherwise noted. (p: pF) 50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/4 W or less unless otherwise specifi ed.
A : B+
Line.
• Power voltage is dc 1.5 V and fed with regulated dc power supply from battery terminal.
• Voltages is dc with respect to ground under no-signal (de­tuned) conditions.
no mark : S1: 90° * : Impossible to measure
• Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal production
tolerances.
Note:
The components identi­ ed by mark 0 or dotted line with mark 0 are criti­cal for safety. Replace only with part number specifi ed.
Note:
Les composants identifi és par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une piéce portant le nu­méro spécifi é.
9
ECM-957PRO
SECTION 4
EXPLODED VIEWS
1 X-2190-130-1 GRIP ASSY 2 3-255-763-01 SCREW, JOINT (2) 3 3-316-938-41 SCREW (B1.4X6), TAPPING 4 2-545-112-11 KNOB, ROTARY
5 X-2189-239-1 GRILLE ASSY 6 2-545-111-11 KNOB, SWITCH 7 2-545-109-03 CHASSIS #1 7-627-452-28 SCREW, PRECISION +K 2X4
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
Note:
• -XX and -X mean standardized parts, so they may have some difference from the original one.
• Items marked “*” are not stocked since they are seldom required for routine ser­vice.
Some delay should be anticipated when
ordering these items.
• The mechanical parts with no reference number in the exploded views are not sup­plied.
• Color Indication of Appearance Parts Ex­ample:
KNOB, BALANCE (WHITE) . . . (RED) R R
Parts Color Cabinet’s Color
• Accessories are given in the last of the electrical parts list.
4-1. GRILL SECTION
The components identifi ed by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specifi ed.
Les composants identifi és par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifi é.
1
2
3
4
5
4
3
2
6
7
#1
#1
#1
#1
frame section
10
ECM-957PRO
* 51 2-545-122-01 FRAME 52 2-545-110-01 TERMINAL, PLUS 53 2-545-126-01 TERMINAL, MINUS 54 3-701-441-21 WASHER * 55 2-532-219-00 TERMINAL, GROUND
56 2-545-114-01 WASHER, RUBBER * 57 2-545-113-01 FRAME, ROTARY 58 2-545-116-01 PLATE, GROUND 59 3-669-480-61 + PTPWH 2 60 A-1510-490-A AMP BOARD, COMPLETE
61 3-257-114-21 SCREW 62 2-513-925-11 CASE, CONNECTOR 63 1-543-298-11 BEAD, FERRITE 64 A-1510-492-A FRAME ASSY, ROTARY (including MIC1 and Q2) 65 A-1510-495-A SIDE ASSY (including MIC2 and Q1)
66 3-701-443-11 WASHER CN1 1-560-490-12 PIN, CONNECTOR 5P T1 X-2190-129-1 TRANSFORMER ASSY T2 X-2190-129-1 TRANSFORMER ASSY
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
4-2. FRAME SECTION
51
CN1
T2
not supplied
not supplied
not supplied
not supplied
not supplied
not supplied
not supplied (MIC1)
not supplied (MIC2)
not supplied (Q2)
not supplied (Q1)
T1
52
64
65
53
54
54
55
56
57
56
66
66
55
58
59
59
60
61
62
63
11
ECM-957PRO
SECTION 5
ELECTRICAL PARTS LIST
A-1510-490-A AMP BOARD, COMPLETE ********************
< CAPACITOR > C1 1-135-177-21 TANTAL. CHIP 1uF 20% 25V
C2 1-135-177-21 TANTAL. CHIP 1uF 20% 25V C3 1-135-177-21 TANTAL. CHIP 1uF 20% 25V C4 1-113-642-11 TANTAL. CHIP 47uF 20% 10V C5 1-113-642-11 TANTAL. CHIP 47uF 20% 10V
C6 1-107-686-11 TANTAL. CHIP 4.7uF 20% 16V C7 1-107-686-11 TANTAL. CHIP 4.7uF 20% 16V
< DIODE > D1 8-719-975-40 DIODE RB411D-T146
D2 8-719-989-53 LED CL-200HR-C-TSL (BATTERY CHECK) < IC >
IC1 8-759-564-83 IC XC6371A701PR
< COIL > L1 1-419-335-21 COIL, CHOKE 680uH < TRANSISTOR > Q3 8-729-230-63 TRANSISTOR 2SC4116YG-TE85L
Q4 8-729-230-63 TRANSISTOR 2SC4116YG-TE85L < RESISTOR > R1 1-216-833-11 METAL CHIP 10K 5% 1/10W
R2 1-216-830-11 METAL CHIP 5.6K 5% 1/10W R3 1-216-830-11 METAL CHIP 5.6K 5% 1/10W R4 1-216-837-11 METAL CHIP 22K 5% 1/10W R5 1-245-896-11 METAL CHIP 100K 0.5% 1/10W
R6 1-245-896-11 METAL CHIP 100K 0.5% 1/10W R7 1-216-839-11 METAL CHIP 33K 5% 1/10W R8 1-216-835-11 METAL CHIP 15K 5% 1/10W R9 1-216-833-11 METAL CHIP 10K 5% 1/10W R10 1-216-833-11 METAL CHIP 10K 5% 1/10W
R11 1-245-896-11 METAL CHIP 100K 0.5% 1/10W < SWITCH > S1 1-762-894-11 SWITCH, SLIDE (POWER/DIRECTIVE ANGLE)
*************************************************************
MISCELLANEOUS **************
63 1-543-298-11 BEAD, FERRITE CN1 1-560-490-12 PIN, CONNECTOR 5P T1 X-2190-129-1 TRANSFORMER ASSY T2 X-2190-129-1 TRANSFORMER ASSY
*************************************************************
ACCESSORIES ************
1-824-982-23 CORD, MICROPHONE (2 CORE) 2-100-951-04 ADAPTER, SCREW STAND (SAD-34) 2-100-952-02 ADAPTER, SCREW STAND (SAD-35) 2-542-105-02 SCREW (B), SET 2-545-055-01 SCREEN, WINDOW
2-545-124-01 POLE, STAND 3-255-458-11 SCREW (DIA. 2), TAPPING 3-298-555-01 MANUAL, INSTRUCTION (ENGLISH,FRENCH, GERMAN,SPANISH,DUTCH,ITALIAN) 7-623-710-37 WASHER 6, WAVE A-4540-435-A HOLDER ASSY
X-2190-131-1 CASE ASSY X-2542-144-1 STAND ASSY, MIC
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
AMP
When indicating parts by reference num­ber, please include the board name.
Note:
• Due to standardization, replacements in the parts list may be different from the parts specifi ed in the diagrams or the com- ponents used on the set.
• -XX and -X mean standardized parts, so they may have some difference from the original one.
• Items marked “*” are not stocked since they are seldom required for routine ser­vice.
Some delay should be anticipated when
ordering these items.
• RESISTORS All resistors are in ohms. METAL: Metal-fi lm resistor. METAL OXIDE: Metal oxide-fi lm resistor . F: nonfl ammable
• SEMICONDUCTORS In each case, u: μ, for example: uA. . : μA. . , uPA. . , μPA. . , uPB. . : μPB. . , uPC. . , μPC. . , uPD. . : μPD. .
• CAPACITORS uF: μF
• COILS uH: μH
The components identifi ed by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specifi ed.
Les composants identifi és par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifi é.
ECM-957PRO
REVISION HISTORY
Checking the version allows you to jump to the revised page. Also, clicking the version at the top of the revised page allows you to jump to the next revised page.
Ver. Date Description of Revision
1.0 2008.01 New
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