Sony D-E551, D-E555, D-E556CK, D-E771, E776CK Service Manual

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D-E551/E555/E556CK
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SERVICE MANUAL
Ver 1.0 1999. 02
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US Model
D-E551/E555/E556CK
AEP Model
UK Model
D-E555/E556CK
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SPECIFICATIONS
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MICROFILM
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COMPACT DISC COMPACT PLAYER
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TABLE OF CONTENTS

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1. SERVICING NOTES ............................................... 3
2. GENERAL ................................................................... 4
3. DISASSEMBLY ......................................................... 7
4. SERVICE MODE...................................................... 8
5. ELECTRICAL ADJUSTMENTS......................... 9
6. DIAGRAMS
6-1. Block Diagram – MAIN Section – ................................. 13
6-2. Block Diagram – POWER SUPPLY Section – .............. 17
6-3. IC Pin Function Description ........................................... 19
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6-4. Printed Wiring Board ...................................................... 22
6-5. Schematic Diagram ......................................................... 25
7. EXPLODED VIEWS ................................................ 34
8. ELECTRICAL PARTS LIST ............................... 37
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This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on
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the rear exterior.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous ra­diation exposure.
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Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur­ing repairing.
• Do not touch the soldering iron on the same conductor of the circuit board. (within 3 times)
• Be careful not to apply force on the conductor when soldering or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
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SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE
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OPERATION. REPLACE THESE COMPONENTS WITH
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SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB­LISHED BY SONY.
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SECTION 1

SERVICING NOTES

NOTES ON HANDLING THE OPTICAL PICK-UP
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BLOCK OR BASE UNIT
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The laser diode in the optical pick-up block may suffer electro­static breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body . During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
Befor Replacing the Optical Pick-Up Block
Please be sure to check thoroughly the parameters as par the “Op­tical Pick-Up Block Checking Procedures” (Part No.: 9-960-027-
11) issued separately before replacing the optical pick-up block. Note and specifications required to check are given below.
• FOK output: IC501 !™ pin When checking FOK, remove the lead wire to disc motor.
• S curve P-to-P value: 0.6 to 1.8 Vp-p IC501 pin When checking S curve P-to-P value, remove the lead wire to disc motor.
• RF signal P-to-P value: 0.8 to 1.2 Vp-p
• Traverse signal P-to-P value: 1.2 Vp-p
• The repairing grating holder is impossible.
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Precautions for Checking Emission of Laser Diode
Laser light of the equipment is focused by the object lens in the optical pick-up so that the light focuses on the reflection surface of the disc. Therefore, be sure to keep your eyes more then 30 cm apart from the object lens when you check the emission of laser diode.
Laser Diode Checking Methods
During normal operation of the equipment, emission of the laser diode is prohibited unless the upper panel is closed while turning ON the S801. (push switch type) The following two checking methods for the laser diode are oper­able.
• Method (In the service mode or normal operation): Emission of the laser diode is visually checked.
1. Open the upper lid.
2. Push the S801 as shown in Fig. 1.
3. Press the ^ key.
4. Check the object lens for confirming normal emission of the
laser diode. If not emitting, there is a trouble in the automatic power control circuit or the optical pick-up. During normal operation, the laser diode is turned ON about
2.5 seconds for focus searching.
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S801
Fig. 1 Method to push the S801
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SECTION 2

GENERAL

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This section is extracted from instruction manual.
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Note: Follow the disassembly procedure in the numerical order given.
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CABINET (LOWER)
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cabinet (lower)
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five screws (2
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SECTION 3

DISASSEMBLY

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Open the battery case lid.
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INSTALLATION MAIN BOARD
On installation MAIN board adjust the
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S301, 803, 804, and knob (H-R, A VLS).
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Note:Take care not to allow the rechargeable
battery detection plate to ride on the mold of the bottom plate.
S301
S803
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knob (H-R)
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knob (AVLS)
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SECTION 4

SERVICE MODE

Service Mode (Service program)
The equipment is provided with a service program built in the
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microcomputer, like conventional models. Service program operation methods are described in the follow­ing.
HOLD
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Be sure to turn OFF the HOLD switch (If ON, all the LCD indication and LED are light up)
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(FR) The optical pick-up is moved inwardly
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(FF) The optical pick-up is moved outwardly
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PLAY MODE
Tracking servo and sled servo are turned ON
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REPEAT/ENTER
Tracking gain-up mode while pressing
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(PLAY/PAUSE) Focus is tuned ON to effect draw-in mode
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(STOP)
[All servos are turned OFF
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4. By pressing the ^ k ey , focus is turned ON from focus search­ing while entering CLV-S. (draw-in mode)
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Without disc, focus searching is repeated continuously.
5. By pressing the PLAY MODE key, tracking servo, sled servo and CLV-A (servo in PLAY) are turned ON.
6. When step 4 and 5 are performed, playing begins. No muting is ON in the service mode.
7. By pressing the p key, all servos (focus, tracking and sled) are turned OFF . Ho we ver, the disc motor revolv es for a while by inertia.
• Step 3 (Resetting of service mode)
1. Be sure to disconnect the external power supply and remove the solder bridge at the TEST terminals connected before in setting.
2. The set thus becomes available for normal operation.
– MAIN BOARD (Side A)
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Descriptions in [ ] indicate major operations in the service mode. For more informatrion, see Step 2.
Fig. 1 Layout of each key
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• Step 1 (Service mode setting methods)
1. Turn OFF the HOLD switch with external power supply dis­connected. (power is not applied to the set)
2. Solder across the TEST terminals (TAP802). (pin , IC801 (ESPSL/TEST) is grounded)
3. Connect an external power supply.
Thus, the set is switched to the service mode.
• Step 2 (Operation in the service mode)
1. Once the service mode is ef fected, the LCD displays 5 indica­tions each of which is repeatedly displayed. However , the following operations can be acti vated e ven if LCD indication is effected.
2. By pressing the + or = ke y, the optical pick-up is mov­able inwardly or outwardly . Howev er, if this is acti vated, track­ing servo and sled servo are turned OFF, so it can be turned ON by pressing the PLAY MODE key if required.
3. By pressing the REPEAT/ENTER key, the tracking gain-up mode becomes active.
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TAP802
(TEST)
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Fig. 2 Location of Test terminal
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