SONY DV 515 Service Manual

STANDBY

STANDBY/ON

DVD PLAYER

DV-515

SERVICE GUIDE

10KEY OPERATION

+10

TITLE

VIRTUAL DOLBY

SURROND

627384950

FL OFF

14¡¢

£¥8

ORDER NO.

RRV2004

CONTENTS

1. CIRCUIT DESCRIPTION

2. TEST MODE

3. ERROR CODE

.........................................................

....................................................

4. IC INFORMATION

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER ELECTRONIC CORPORATION 1999

......................................

..............................................

7 15 19

T – IZM MAR. 1999 Printed in Japan

DV-515

1. CIRCUIT DESCRIPTION

1.1 BLOCK DIAGRAM

CODE Buffer

16M bit SDRAM

IC802

MB811171622A-100FN

(Video, Audio, Sub-picture,GUI)

System CPU

(32 bit RISC)

IC601

PD3381A

Memory Controller

IC801

IC604

TC551001BFL-85

IC603

VYW1581

I/F

MB86371C

CPU

RAM

ROM

CPU

GUI

Sub-

picture

Decoder

Video

MPEG2

Decoder

(DMUX)

Decoder

SYSTEM

Program Stream

I/F

DMA

MIX

SREO

XSACK

SREO

XSACK

27M

DAC

NTSC

16M

DAC

Copy

Guard

/PAL

DAC

encode

AV Sync

S/PDIF

AC3/MPEG1

Audio Decoder

DVD/V-CD

controller

(MPEG2 Decoder)

AV Decoder

PCM DATA

16/36M

27M

FLKY ASSY

GEN.

CLOCK

IC901

CY2081SL-638

UCOM

IC101

PE5018B

FL CONTROL

VIDEO

OUT

From

DVDM

PCM DATA

AC-3/PCM D-OUT

JA101

GP1F32T

AVJB

ASSY

S VIDEO

OUT

IC101

VIDEO AMP

SELECT

ASSY

OPTICAL

OUT

SR IN

L-OUT

COMPOSITE

VIDEO

OUT

LA7135M

& DRIVER

IC401

CONT

IC201

COAXIAL

OUT

L101

R-OUT

IC501

NJM4556AM

PE8001A

AUDIO DAC

PD2058A

Virtual Dolby

VIDEO OUT

SELECT

NTSC PAL

PTL1003

DV-515

System

CPU

From

DVDM

ASSY

AUTO SELECT

ONLY

DOUT

VBR Buffer

4M bit DRAM

IC702

HM514800CJ-7

IC701

PD4833A

DRAM I/F

(bus arbitor)

Sync

LSI-11

IC301

TLC5540INS

LA9701M

Demod

A/D

CONV.

IC101

VCO

RF IC

Motor

Spindle

ECC &

CLK

Slider

ID Reg.

VCO

CD-ROM Sync gen.

Sub-code Buffer

I/F

control

Spindle

Sub-CPU

LPF

BA5982FP

IC352

BA6195FP

IC251

PWM

PCM DATA,

FE TE

TRKG DRV FOCS DRV

SLD DRV

SPDL DRV

16M

IC201

SERVO DSP

RAM

IC502

IC501

MECHANISM

LC78651W

PE5012A

CONTROL

LOADING DRV

DVDM ASSY

IC352 (4/4)

Motor

sense SW

Mechanism

1.2 EXPLANATION OF EACH MOVEMENT

1.2.1 Sequence Up to Playback

780nm LD ON

Disc

Discrimination

Disc Exist ?

Yes

780nm LD OFF

650nm LD ON

SWEEP

UP → DOWN

MIRR Modulation

SLDR Servo ON

DVD

ATB ON

Measurement

T Servo ON

DV-515

SPDL BRAKE

650nm LD OFF

780nm LD ON

SWEEP

DOWN → UP

Focus Lock

Yes

SPDL ACCEL

F Gain Adj. T Gain Adj.

AFB Adj.

(Auto Focus Balance)

Layer Det.

Lead-in Search

PLAY

Focus Lock

Yes

ATB ON

MIRR Modulation

Measurement

T Servo ON

SLDR Servo ON

F Gain Adj. T Gain Adj.

AFB Adj

TOC Read

Lead-in Search

PLAY

DV-515

1.2.2 Focus Servo

FE generated in the RF IC is sent to the Digital servo IC. Both DVD and CD, the servo is turned on during the transition from “Upmost” to “Down” of the first-order sine wave with 650 nm LD ON (LD 1 ON = H). For a CD, it turns on during the transition from “Down” to “Up” of the first-order sine wave with 780 nm LD ON (LD 2 ON = H).

The kick-brake pulses, such as those for FOCUS jump, are also output from pin 47 (FDO) of IC201.

• FOCUS SERVO

PICKUP

OEIC

FOCUS

COIL

RF B1 B3 B2 B4

LD1

MD1

LD2

MD2

15 16 17 18 32

• FOCUS LOCK TIMING

FOCUS IN with 780nm LD (Actually it is only at CD.)

LDON

FDO

19 20

IC101

RFIC

LA9701M

IC352

DRIVER

LD1 ON LD2 ON

OEIC GAIN PH

SGC

FDO

IC201

DIGITAL

SERVO IC

LC78651W

ADDRESS

BUS

54 58 57

IC501

MECH.

CONTROL

PE5012A

FOCUS IN with 650nm LD

1.2.3 Tracking / Slider Servo

DV-515

ATB: For phase differential TE (use for DVD),

the tracking balance compensation is achieved by outputting the offset from the TBAL output at pin 44 of the digital servo IC, and by biasing the charge pump resistor for phase-difference error of RFIC. For 3-beam TE (use for CD), the tracking balance compensation is achieved by adjusting the gain balance of A and C in RFIC with the voltage of RFIC-pin 30. The difference is detected by processing TE at pin 32 of IC 201 with an internal digital equalizer.

TDO: In addition to the servo output, the low-

band components, such as the kick-brake for jump, are added for TDO output.

SLDO: The low-band components of TE are

processed by the internal digital equalizer, and deadband is added for SLDO output. The offset voltage for pickup movement is also included in the SLDO output.

• TRACKING / SLIDER SERVO

PICKUP

OEIC

TRKG

COIL

TE RF

B1 B2 B3 B4

SLDR

5 6

IC101

RFIC

LA9701M

8 9

13 14 30

11 12

15 16

IC151

DRIVER

TBAL

TDO

SLDO

IC201

DIGITAL

SERVO IC

LC78651W

ADDRESS

BUS

IC501

MECH.

CONTROL

PE5012A

1.2.4 SPINDLE SERVO

For a CD, the RF signal output from pin 46 of the RF IC is converted to binary in IC201. By comparing the binary value with the reference CLK (clock), the SPDL ERR signal is output from pin 46.

• SPDL SERVO

RFO

CLK

(27M)

SPDL +

SPDL

SPDL -

OEIC

IC251

DRV

BA6195FP

(Base)

IC101

RFIC

LA9701M

DIGITAL

SERVO

LC78651W

SPDO

IC201

For a DVD, the SPDL ERR signal is generated from the PWM signal output from LSI-ΙΙ. Upon receiving this signal via pin 29, IC201 also outputs it from pin 46, switching from the CD SPDL ERR signal.

IC301

A/D

ADC1175CIJMX

IC302

VCO

IC261

(1/2)

(2/2)

V165

ATC

8 bit

IC261

(1/2)

APC AFC ASC

200

207

176 178 180 177

161 163 166 168

FPWM VPWM PPWM RPWM

DUTY50

179

IC701 LSI II

PD4833A

159

DV-515

1.2.5 System Control (DV-515)

FLKY DVDM

IC601 PD3381A

System Cont.

102,107,108,111

DATA,ADDRESS MAIN BUS

IC701 PD4833A

LSI-11

IC101 PE5018B

Mode Control (FL Cont.)

Remote

KEY

Sensor

13 16

22 21

SI1,SO1 SCK1,XRDY

POWER ON

XRESET

POWER SUPPLY ASSY

1) Interface between Mode Cont. and System Cont.

142 151

IC604 Work RAM

IC502 SRAM

IC603 FLASH ROM

MAD0–MAD7

10 17

IC501 PE5012A

Mech. Cont. (DVD)

XRDY

IC801 MB86371C AV-Dec.

IC201 LC78651W

Digital

63 70

Servo

IC101 PE5018B

Mode Control (FL Cont.)

13 46 14 15 16

XRDY

LT1

SCK1

SO1

SI1

102

65 111 107 108

IC601 PD3381A

System Cont.

LT1

SCK

DATA

Timing Chart

If there is no communication for 2 sec., Mode Cont. turn off the power and reset.

2. TEST MODE

DV-515

2.1 HOW TO ENTER THE TEST MODE

There is the two following methods in an enters of the test mode.

1. Input [ESC] key and [TEST/RANDOM] key of the LD test mode remote control unit in order under the power on condition.

2. Connect a personal computer with the RS232C terminal (CN106), and input entry command (TE) of test mode from the personal computer.

Note: FL indication and LED come all to light until key operation

2.2 RELEASE THE TEST MODE

There is the three following methods in a release of the test mode.

1. Turn the power off.

2. Press [ESC] key of the remote control unit. At this time, reset it for a while except for during the LD and CDV set.

3. Connect a personal computer with the RS232C terminal (CN106), and input normal mode entry command (NE) from the personal computer.

is done when entering the test mode.

2.3 LIST OF TEST MODE FUNCTION

Contents of Command

Open STOP REPEAT A A8 – 48 Close OPEN REPEAT A A8 – 48 Stop PLAY REPEAT B A8 – 44 Play (DVD is only tracing.) STOP TV/LDP A8 – 0F Increase the address (at FTS coefficient indication mode) ––––– Play (DVD is with decode.) STOP PLAY A8 – 17 Pause on PLAY CX A8 – 0E Decrease the address (at FTS coefficient indication mode) ––––– Pause on/off PLAY/PAUSE PAUSE A8 – 18 Search address input (0 to 9) 0 to 9 A8 – 00 to 09 ∗ Use for other numerical value input Search address input (A to F) During address input PGM+1 to 6

1 Search address clear During address input CLEAR A8 – 45 2 Escape the search input mode Address = 0

Change the search address input mode +10 A8 – 1F (Off=absolute address=addition=subtraction=Off) ∗ Use for other numerical value input Search execution (ignore the wrong address) CHP/TIM A8 – 13 Tracking open PLAY STEP FWD A8 – 54 Tracking close PLAY STEP REV A8 – 50 Slider in TR : Off SCAN REV A8 – 11

Low speed scan REV TR : On SCAN REV A8 – 11 Scan REV (Jump number is variable) TR : On Shuttle REV A8 – 2C to 2F Slider out TR : Off SCAN FWD A8 – 10

Low speed scan FWD TR : On SCAN FWD A8 – 10 Scan FWD (Jump number is variable) TR : On Shuttle FWD A8 – 28 to 2B Loading in STOP SKIP REV A8 – 53 Loading out STOP SKIP FWD A8 – 52 LD on (650 nm) TEST+1 A8 – 5E + A8 – 01

Condition

Key Name of Remote Control Unit

Shuttle REV A8 – 2C to 2F

Shuttle FWD A8 – 28 to 2B

Code of Remote Control Unit

DV-515

Contents of Command

Focus on TEST+2 A8 – 5E + A8 – 02 Focus sweep TEST+3 A8 – 5E + A8 – 03 LD on (780 nm) TEST+4 A8 – 5E + A8 – 04 Focus jump + MULTI FWD A8 – 58 Focus jump – MULTI REV A8 – 55 Spindle FG on TEST+5 A8 – 5E + A8 – 05 AFB on/off TEST+6 A8 – 5E + A8 – 06 FTS coefficient indication After the address four-digit input TEST + 9 A8 – 5E + A8 – 09 CD error rate indication PLAY TEST + 0 A8 – 5E + A8 – 00 Jitter indication TEST + DIG/ANA A8 – 5E + A8 – 0C

Scrren indication on/Switching of the first and second screen OSD : Off/On DISPLAY A8 – 43

Screen indication off OSD : On AUDIO A8 – 1E Screen indication on/off PROGRAM A8 – 4C Switching of ID display methods (decimal/hexadecimal) DIG/ANA A8 – 0C DISC type designation STOP HILITE/INTRO A8 – 5A

• Forced designation to DVD +1 +A8 – 01

• Forced designation to CD +3 +A8 – 03

• Request for Disc sensing +0 +A8 – 00 Tray close of disc sense inhibition Checker mode REPEAT A A8 – 48 Background color (eight colors) switching 2/R A8 – 49 Background color (eight colors) switching (reverse toggle) 1/L A8 – 4B Video : Component output DIGITAL EFFECT A8 – 5C Video : Composite output STILL WITH SOUND A8 – 5B Audio : 5.1CH forced output TEST + FRONT A8 – 5E + (5.1CH output model only) A3 – 99 AF – 65 Audio : Speaker setting change mode on TEST + CENTER A8 – 5E + (5.1CH output model only) A3 – 99 AF – 66 Audio : Speaker setting change TEST + REAR A8 – 5E + (5.1CH output model only) A3 – 99 AF – 67 Audio : 5.1CH forced output off and setting change TEST + LFE A8 – 5E + mode off (5.1CH output model only) A3 – 99 AF – 68 Audio : Speaker setting change mode on Checker mode ESC + CENTER A8 – 5F + (5.1CH output model only) A3 – 99 AF – 66 Audio : Speaker setting change Checker mode ESC + REAR A8 – 5F + (5.1CH output model only) A3 – 99 AF – 67 Audio : Speaker setting change mode off Checker mode ESC + LFE A8 – 5F + (5.1CH output model only) A3 – 99 AF – 68 RF AGC OFF D-LEVEL+0 A8 – 37 + A8 – 00 RF AGC ON D-LEVEL+1 A8 – 37 + A8 – 01

Condition

Key Name of Remote Control Unit

Code of Remote Control Unit

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