Sony DE-221 Service manual

D-E221/E223
SERVICE MANUAL
Ver 1.0 2001.04
(Photo: D-E221 (Silver))
SPECIFICATIONS
Canadian Model
UK Model
Australian Model
AEP Model
E Model
D-E221/E223
Model Name Using Similar Mechanism NEW
CD Mechanism Type CDM-3123EBA
Optical Pick-up Name DAX-23E
CD player System
Compact disc digital audio system
Laser diode properties
Material: GaAlAs Wavelength: λ = 780 nm Emission duration: Continuous Laser output: Less than 44.6 µW (This output is the value measured at a distance of 200 mm from the objective lens surface on the optical pick-up block with 7 mm aperture.)
Error correction
Sony Super Strategy Cross Interleave Reed Solomon Code
D-A conversion
1-bit quartz time-axis control
Frequency response
20 - 20,000 Hz +1/–3 dB (measured by EIAJ CP-307)
Output (at 4.5 V input level)
Headphones (stereo minijack)
Approx. 12 mW + Approx. 12 mW at 16 ohms (Approx. 1 mW + Approx. 1 mW at 16 ohms*) *For the customers in France
General Power requirements
For the area code of the model you purchased, check the upper left side of the bar code on the package.
• Two sony NC-WMAA rechargeable batteries (D-E223): 2.4 V DC
• Sony NH-WM2AA rechargeable batteries (D-E223): 2.4 V DC
• Two LR6 (size AA) batteries: 3 V DC
• AC power adaptor (DC IN 4.5 V jack): 120 V, 60Hz (CND, E92, MX, TW model) 220 - 230 V, 50/60 Hz (AEP, FR, EE,
E13, G model) 230 - 240 V, 50 Hz (UK model) 240 V, 50 Hz (AUS model) 220 V, 50 Hz (AR model)
D-E221 Battery life (approx. hours) (EIAJ*)
Battery life varies depending on how the player is used.
ESP OFF ESP ON
Two sony alkaline 25 24 batteries LR6(SG)
* Measured value by the standard of EIAJ
(Electronic Industries Association of Japan). (When the unit is used on a flat and stable place.)
D-E223 Battery life (approx. hours) (EIAJ*)
Battery life varies depending on how the player is used.
Two NC-WMAA 8 8 (charged about 3 hours**) NH-WM2AA 14.5 14 (charged about 8 hours**) Two sony alkaline 25 24 batteries LR6(SG)
* Measured value by the standard of EIAJ
(Electronic Industries Association of Japan). (When the unit is used on a flat and stable place.)
** Charging time varies depending on how the
rechargeable battery is used.
Dimensions (w/h/d) (without projecting parts and controls)
Approx. 130 × 26.3 × 150.5 mm (5
1/8 × 1 1/16 × 6 in.)
Mass (excluding accessories)
Approx. 205 g (7.3 oz.)
Operating temperature
5°C - 35°C (41°F - 95°F)
ESP OFF ESP ON
– Continued on next page –
9-873-123-11
2001D0400-1
© 2001.4
PORTABLE CD PLAYER
Sony Corporation
Personal Audio Company Shinagawa Tec Service Manual Production Group
1
D-E221/E223
Supplied accessories
For the area code of the model you purchased, check the upper left side of the bar code on the package.
D-E221
AC power adaptor (1) Headphones/earphones (1) AC plug adaptor (1)* *Supplied with E33 and EA3 models
D-E223
AC power adaptor (1) Headphones/earphones (1) Rechargeable batteries (2) Battery carrying case (1)
Design and specifications are subject to change without notice.
Abbreviation CND : Canadian model E92 : AC 120V area in E model FR : France model EE : East European model E13 : AC 220 - 230V area in E model AUS : Australian model MX : Mexican model G : German model AR : Argentine model TW : Taiwan model

TABLE OF CONTENTS

1. SERVICE NOTE................................................................. 3
2. GENERAL
Playing a CD right away! ........................................................ 4
3. DISASSEMBLY
3-1. Lid, Battery Case”, Cabinet (Front) Assy.......................... 8
3-2. Lid Assy, Upper ................................................................... 8
3-3. Main Board, MD Assy ........................................................ 9
3-4. Optical Pick-up, Motor ....................................................... 9
4. ELECTRICAL ADJUSTMENTS
4-1. Focus Bias Check .............................................................. 10
5. DIAGRAMS
5-1. IC Pin Description ............................................................. 11
5-2. Block Diagram –CD Section– ........................................... 13
5-3. Block Diagram –Audio Section– ...................................... 14
5-4. Block Diagram –Power Supply Section– .......................... 15
5-5. Printed Wiring Board –Main Section– .............................. 16
5-6. Schematic Diagram –Main Section (1/2)– ......................... 18
5-7. Schematic Diagram –Main Section (2/2)– ......................... 19
5-8. IC Block Diagrams ............................................................ 20
Flexible Circuit Board Repairing
Keep the temperature of the soldering iron around 270°C during
repairing.
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering
or unsoldering.
Notes on Chip Component Replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
6. EXPLODED VIEWS
6-1. Cabinet (Front) Section ..................................................... 21
6-2. Cabinet (Lower) Section ................................................... 22
6-3. CD Mechanism Deck Section (CDM-3123EBA) ............. 23
7. ELECTRICAL PARTS LIST......................................... 24
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
2
SECTION 1

SERVICE NOTE

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro­static breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
Precautions for Checking Emission of Laser Diode
Laser light of the equipment is focused by the object lens in the optical pick-up so that the light focuses on the reflection surface of the disc. Therefore, be sure to keep your eyes more then 30 cm apart from the object lens when you check the emission of laser diode.
Before Replacing the Optical Pick-Up Block
Please be sure to check throughly the parameters as par the “Opti­cal Pick-Up Block Checking Procedures” (Part No.: 9-960-027-
11) issued separately before replacing the optical pick-up block. Note and specifications required to check are given below.
S801
D-E221/E223
detection lever
detection lever
main board
• FOK output : IC601 eg pin
When checking FOK, remove the lead wire to disc motor.
• RF signal P-to-P value : 0.5 ± 0.1 Vp-p
• The repairing grating holder is impossible.
Laser Diode Checking Methods
During normal operation of the equipment, emission of the laser diode is prohibited unless the upper lid is closed while turning ON the S801. (push switch type) The following two checking methods for the laser diode are operable.
• Method: Emission of the laser diode is visually checked.
1. Open the upper lid.
2. With a disc not set, turn on the S801 with a screwdriver having a
thin tip as shown in Fig.1. or TAP802 is shorted as shown in Fig.2. Note: Do not push the detection lever strongly, or it may be bent
or damaged.
3. Press the > N button.
4. Observing the objective lens, check that the laser diode emits
light. When the laser diode does not emit light, automatic power control circuit or optical pick-up is faulty. In this operation, the objective lens will move up and down 5 times along with inward motion for the focus search.
Fig. 1
MAIN BOARD (SIDE A)
E223:FR MODEL
S803
OFF ON
S803
HOLD
TAP802
– MAIN BOARD – (SIDE B)
18
169
OPEN
S805
S801
1-681-329-
Fig. 2
3
D-E221/E223
SECTION 2

GENERAL

This section is extracted from instruction manual.
4
D-E221/E223
5
D-E221/E223
6
D-E221/E223
7
D-E221/E223
y
SECTION 3

DISASSEMBLY

Note : Follow the disassembly procedure in the numerical order given.
3-1. “LID, BATTERY CASE”, CABINET (FRONT) ASSY
8
1
B 2x10
0
cabinet (front) assy
3-2. LID ASSY, UPPER
6
claws
7
claws
9
3
lid, battery case
2
2

lid assy, upper

B 2x10
4
claws
boss
5
claws
1
claws
cabinet (front) ass
8
3-3. MAIN BOARD, MD ASSY
) )
t
5
MAIN board
S803
cabinet (rear) assy
1
CN501
2
CN502
4
MD assy
3
CN503
terminal (link 3), battery (E223 terminal (link 4), battery (E221
terminal (–), battery (BT402)
terminal (+.–), battery (BT400)
D-E221/E223
3-4. OPTICAL PICK-UP, MOTOR
5
motor assy, sled (M501)
6
gear (B)
4
cover, gear
3
B 1.7x5
1
B 1.7x5
2
motor assy, turntable (M502)
chassis
qd
shaft, standard
qa
screw (feed) assy
8
retainer, shaf
7
P 1.4x3.5
qs
pick-up block, optical
9
B 1.4x2.3
q;
rack
9
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