Sony CXJS-77 Service manual

CX-JS77
SERVICE MANUAL
Ver. 1.2 2005.05
CX-JS77 is the amplifier, CD player, tape deck and tuner section in JAX-S77.
CD Section
Tape deck Section
US Model
Canadian Model
Model Name Using Similar Mechanism NEW CD Mechanism Type CDM74-F1BD81 Base Unit Name BU-F1BD81A Optical Pick-up Block Name KSM-215DCP Model Name Using Similar Mechanism CX-JN5 Tape T ransport Mechanism T ype CWM43FF13
Amplifier section AUDIO POWER SPECIFICATIONS
(USA models only)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
With 6 ohm loads, both channels driven, from 120 – 10,000 Hz: rated 180 watts per channel minimum RMS power, with no more than 10% total harmonic distortion from 250 milliwa tts to rated output.
Continuous RMS power output (reference):
180 + 180 watts (6 ohms at 1 kHz, 10% THD)
Total harmonic distortion less than 0.07% (6 ohms at
1kHz, 80 W)
Inputs VIDEO/MD IN (phono jacks):
voltage 450/250 mV, impedance 47 kilohms
Outputs PHONES (stereo mini jack):
accepts headphones of 8 ohms or more
SPEAKER: accepts impedance o f 6 to
16 ohms
SPECIFICATIONS
CD player section
System Compact disc and digital
Laser Semiconductor laser
Frequency response 2 Hz – 20 kHz (±0.5 dB) Signal-to-noise ratio More than 90 dB Dynamic range More than 90 dB
Tape deck section
Recording system 4-track 2-channel, stereo Frequency response 50 – 13,000 Hz (±3 dB),
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
Antenna FM lead antenna Antenna terminals 75 ohms unbalanced Intermediate frequency 10.7 MHz
audio system
(λ=780 nm) Emission duration: continuous
using Sony TYPE I cassettes
87.5 – 108.0 MHz (100-kHz step)
AM tuner section
Tuning range
Antenna AM loop antenna Antenna terminals External antenna te rminal Intermediate frequency 450 kHz
General
Power requirements Power consumption Dimensions (w/h/d) incl. projecting parts and controls Amplifier/Tuner/Tape/CD section:
Mass
Design and specifications are subject to change without notice.
530 – 1,710 kHz (with the tuning interval set at 10 kHz) 531 – 1,710 kHz (with the tuning interval set at 9 kHz)
120 V AC, 60 Hz 165 watts
Approx. 280 × 325 × 425 mm Approx. 9.9 kg
9-877-747-03 Sony Corporation
2005E05-1 Personal Audio Group © 2005.05 Published by Sony Engineering Corporation
COMPACT DISC DECK RECEIVER
CX-JS77
r
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow­ing safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes.). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT -540A. Follo w the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indica­tion is 0.75 V, so analog meters must have an accurate low­voltage scale. The Simpson 250 and Sanwa SH-63T r d are e x­amples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2 V A C range are suit­able. (See Fig. A)
To Exposed Metal Parts on Set
AC
1.5 k
0.15 µF
Fig. A. Using an AC voltmeter to check AC leakage.
Earth Ground
voltmete (0.75 V)
Notes on chip component replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
Keep the temperature of the soldering iron around 270 °C dur­ing repairing.
Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous ra­diation exposure.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
Unleaded solder melts at a temperature about 40 °C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 °C. Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
Strong viscosity Unleaded solder is more viscou-s (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges oc­cur such as on IC pins, etc.
Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB­LISHED BY SONY.
2
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COM­POSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.

TABLE OF CONTENTS

CX-JS77
1. SERVICING NOTES ................................................ 4
2. GENERAL
Location of Controls ....................................................... 7
Setting the Clock............................................................. 8
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 9
3-2. Case (Side-L/R)............................................................... 10
3-3. Case (Top) ....................................................................... 10
3-4. Tray Panel........................................................................ 11
3-5. CD Mechanism Deck (CDM74-F1BD81) ...................... 11
3-6. Front Panel Block............................................................ 12
3-7. Back Panel Section.......................................................... 12
3-8. MAIN Board ................................................................... 13
3-9. Tape Mechanism Deck (CWM43FF13) ......................... 13
3-10. Table Assy ....................................................................... 14
3-11. MOTOR (TB) Board ....................................................... 14
3-12. MOTOR (LD) Board....................................................... 15
3-13. Base Unit (BU-F1BD81A) ............................................. 15
3-14. CD Board......................................................................... 16
4. TEST MODE.............................................................. 17
5. ELECTRICAL ADJUSTMENTS
CD Section ...................................................................... 21
7. EXPLODED VIEWS
7-1. Case Section .................................................................... 54
7-2. Tape Mechanism Deck Section (CWM43FF13) ............ 55
7-3. Cassette Box Section ...................................................... 56
7-4. F ront Panel Section ......................................................... 57
7-5. Back Panel Section.......................................................... 58
7-6. Chassis Section ............................................................... 59
7-7. CD Mechanism Deck Section-1 (CDM74-F1BD81) ..... 60
7-8. CD Mechanism Deck Section-2 (CDM74-F1BD81) ..... 61
7-9. CD Mechanism Deck Section-3 (CDM74-F1BD81) ..... 62
7-10. Base Unit Section (BU-F1BD81A) ................................ 63
8. ELECTRICAL PARTS LIST ............................... 64
6. DIAGRAMS
6-1. Block Diagram – SERVO Section –.............................. 22
6-2. Block Diagram – MAIN Section – ................................ 23
6-3. Block Diagram
– PANEL/POWER SUPPLY Section – .......................... 24
6-4. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 25
6-5. Printed Wiring Board – CD Board – ............................. 26
6-6. Schematic Diagram – CD Board – ................................ 27
6-7. Printed Wiring Boards – CHANGER Section – ............ 28
6-8. Schematic Diagram – CHANGER Section – ................ 29
6-9. Printed Wiring Board
– CDMP3 CONNECT Board – ...................................... 30
6-10. Schematic Diagram
– CDMP3 CONNECT Board – ...................................... 31
6-11. Schematic Diagram – MAIN Section (1/4) –................ 32
6-12. Schematic Diagram – MAIN Section (2/4) –................ 33
6-13. Schematic Diagram – MAIN Section (3/4) –................ 34
6-14. Schematic Diagram – MAIN Section (4/4) –................ 35
6-15. Printed Wiring Boards – MAIN Section – .................... 36
6-16. Printed Wiring Board – PANEL Section – .................... 37
6-17. Schematic Diagram – PANEL Section (1/2) – .............. 38
6-18. Schematic Diagram – PANEL Section (2/2) – .............. 39
6-19. Printed Wiring Board – POWER AMP Section –......... 40
6-20. Schematic Diagram – POWER AMP Section – ............ 41
6-21. Printed Wiring Boards – TRANS Section – .................. 42
6-22. Schematic Diagram – TRANS Section – ...................... 43
3
CX-JS77
SECTION 1

SERVICING NOTES

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro­static break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emis­sion, observe from more than 30 cm away from the objectiv e lens.
LASER DIODE AND FOCUS SEARCH OPERATION CHECK
Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveforms is output three times.
4
HOW TO OPEN THE DISC TRAY WHEN POWER SWITCH TURNS OFF.
1
Remove the case (side-L).
2
Turn the loading gear in the direction of arrow A.
A
Pull-out the disc tray.
3
CX-JS77
SERVICE POSITION – CD MECHANISM DECK –
CD mechanism deck
stand
CDMP3 CONNECT board
5
CX-JS77
– FRONT PANEL SECTION –
MAIN board
PANEL board
front panel section
– AMP BOARD –
TRANS board
tape mechanism deck
front panel section
SUB TRANS board
AMP board
MAIN board
6
LOCATION OF CONTROLS
Main unit
ALPHABETICAL ORDER
A —N O —Z
ALBUM + wl ALBUM – wl BASS control 5 CD qh CD SYNC qs Deck A 9 Deck B wk DISC 1 – 3 wd DISC SKIP/EX-CHANGE wf Disc tray ws DISPLAY qg Display window 4 ENTER 2 i-Bass qd MIDDLE control 5
Operation Dial
P FILE 6 PHONES j ack qa PLAY MODE w; PRESET EQ 3 REC PAUSE/START 8 Remote sensor 7 SURROUND wa TAPE A/B qk TREBLE control 5 TUNER/BAND qj TUNING MODE w; VIDEO/MD ql VOLUME control wh
(AMS/TUNING) qf
SECTION 2

GENERAL

BUTTON DESCRIPTIONS
?/1 (power) 1 Z PUSH (deck A) (eject) 0 Z (eject) wg PUSH Z (deckB) (eject) wj m (rewind) wl x (stop) wl H
(play) wl
X (pause) wl M (fast forward) wl
CX-JS77
This section is extracted from instruction manual.
qg qf
qd qs
qa 0
9
1
2
+
3
j
5 6 74
qh qk qlw;waws
q
wd
++–
+–+
Z Z
+
++–
+–+
wf wg
wh
wj
wk
wl8
7
CX-JS77
Remote control
ALPHABETICAL ORDER
A – E
ALBUM + qa ALBUM – qd CD qk CLEAR qg CLOCK/TIMER SELECT 2 CLOCK/TIMER SET 3 DISC SKIP 0 DISPLAY wa ENTER 9 EQ qf
F–Z
FM MODE 4 FUNCTION 6 PLAY MODE w; REPEAT 4 SLEEP ws TAPE qj TUNER BAND 5 TUNER MEMORY ql TUNING MODE w; VOLUME +/– qs
ws wa w; ql qk qj
qh
BUTTON DESCRIPTIONS
?/1 (power) 1 m/M (rewind/fast forward)
7
N (play) 8 X (pause) 8 x (stop) 8
–/+ (tuning) qh ./> (goback/go forward)
qh
1 2 3 4 5 6
7 8
Setting the clock
Use buttons on the remote for the oper ation.
1
Press ?/1 to turn on the system.
2
Press CLOCK/TIMER SET.
3
Press . or > repeatedly to set the hour.
4
Press ENTER.
5
Press . or > repeatedly to set the minute.
6
Press ENTER.
The clock starts working.
To adjust the clock
1
Press CLOCK/TIM ER SET.
2
Press . or > repeatedly to select “CLOCK SET”, then press ENTER.
3
Do the same procedures as step 3 to 6 above.
Notes
•The clock settings are canceled when you disconnect the power cord or if a power failure occurs.
•You cannot set the clock in Power Sa ving Mode.
qg qf
qd
9 q;
qa qs
8
This set can be disassembled in the order shown below.

3-1. DISASSEMBLY FLOW

Note 1: The process described in can be performed in any order. Note 2: Without completing the process described in , the next process can not be performed.
SET
3-2. CASE
(SIDE-L/R) (Page 10)
CX-JS77
SECTION 3

DISASSEMBLY

3-3. CASE (TOP)
(Page 10)
3-5. CD MECHANISM DECK
(CDM74-F1BD81) (Page 11)
3-6. FRONT PANEL
BLOCK (Page 12)
3-9. TAPE
MECHANISM DECK (CWM43FF13) (Page 13)
3-4. TRAY PANEL
3-7. BACK PANEL
3-8. MAIN BOARD
(Page 11)
SECTION (Page 12)
(Page 13)
3-10. TABLE ASSY
(Page 14)
3-11. MOTOR (TB)
BOARD (Page 14)
3-12. MOTOR (LD)
BOARD (Page 15)
3-13. BASE UNIT
(BU-F1BD81A) (Page 15)
3-14. CD BOARD
(Page 16)
9
CX-JS77
Note: Follow the disassembly procedure in the numerical order given.

3-2. CASE (SIDE-L/R)

1
two screws (case 3 TP2)
2
screw (case 3 TP2)
3
two screws (BVTP3
×
10)
7
case (side-R)

3-3. CASE (TOP)

4
case (side-L)
2
case (top)
5
three screws (case 3 TP2)
1
two screws (BVTP3 × 10)
6
two screws (BVTP3 × 10)
10

3-4. TRAY PANEL

1
Turn the loading gear in the direction of arrow A.
A
four claws
B
C
3
Remove the tray panel in the direction of arrow C.
2
Pull-out the tray in the direction of arrow B.
CX-JS77
3-5. CD MECHANISM DECK
(CDM74-F1BD81)
5
wire (flat type) (17 core) (CN873)
2
screw (BVTP3
×
10)
4
7

CD mechanism deck (CDM74-F1BD81)

6
two connectors (CN701, CN874)
3
three screws (BVTP3
×
10)
1
screw (BVTP3
×
10)
11
CX-JS77
)

3-6. FRONT PANEL BLOCK

6
front panel block
3
2
screw (BVTP3
4
1
wire (flat type) (29 core) (CN302)
connector (CN103)
×
8)
harness
2
connector (CN112)

3-7. BACK PANEL SECTION

8
SUB TRANS board
7
two screws (BVTP3
×
10)
2
connector (CN308)
1
wire (flat type) (11 core) (CN101)
5
three screws (BVTP3
×
8)
4
duct cover
2
connector (CN309)
9
back panel section
3
two screws (BVTP3
×
10)
5
three screws (BVTP3
×
10
12
6
two screws (BVTP3
×
10)

3-8. MAIN BOARD

1
connector (CN907)
4
3
connector (CN307)
CX-JS77
MAIN board
3-9. TAPE MECHANISM DECK
(CWM43FF13)
2
two screws (BVTP3
×
8)
1
six screws (BVTP2.6
×
8)
2

tape mechanism deck (CWM43FF13)

13
CX-JS77
)
Ver. 1.2

3-10. TABLE ASSY

two claws
5
A
2
Pull-out the table assy.
6
table assy

3-11. MOTOR (TB) BOARD

1
screw (PTPWH M2.6)
2
tray
1
Turn the loading gear in the direction of arrow
3
belt (table)
4
hook
3
wire (flat type) (5 core (CN702)
A
.
14
4
connector (CN731)
6
5
two screws (BTTP M2.6)
MOTOR (TB) board

3-12. MOTOR (LD) BOARD

4
MOTOR (LD) board
3
two screws (BTTP M2.6)
CX-JS77
1

3-13. BASE UNIT (BU-F1BD81A)

belt (loading)
2
connector (CN704)
5
4
three coil springs (insulator)
3
three stoppers (BU)
three insulators
2
three screws (BTTP M2.6)
1
wire (flat type) (17 core) (CN201)
9
base unit (BU-F1BD81A)
8
insulator
7
coil spring (insulator)
6
floating screw (PTPWHM2.6)
15
CX-JS77
)

3-14. CD BOARD

4
CD board
2
wire (flat type) (16 core (CN101)
1
Remove four solders.
3
screw (2.6 × 8)
16
SECTION 4

TEST MODE

CX-JS77
MC COLD RESET
The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customer.
Procedure:
1. Press the I/1 button to turn the power ON.
2. Press three buttons of x , [P FILE] and [DISC 1] simulta-
neously.
3. The message “COLD RESET” is displayed on the fluorescent
indicator tube momentarily, then becomes standby states.
TUNER STEP CHANGE-OVER
A step of AM channels can be changed ov er between 9 kHz and 10 kHz.
Procedure:
1. Press the I/1 button to turn the power ON.
2. Press the [TUNER/BAND] button to select “AM”.
3. Press the I/1 button to turn the power OFF.
4. Press two buttons of [PLAY MODE/TUNING MODE] and
I/1 simultaneously.
5. The message “AM 9K STEP” or “ AM 10K STEP” is display ed
on the fluorescent indicator tube, and thus the channel step is changed over.
CD SHIP (LOCK) MODE
This mode moves the optical pick-up to the position durable to vibration. Use this mode when returning the set to the customer after repair.
Procedure:
1. Press the I/1 button to turn the power ON.
2. Press the [CD] button to select “CD”.
3. Press two buttons of [CD] and [POWER] simultaneously.
4. The message “LOCK” is displayed on the fluorescent indica-
tor tube, and the CD ship mode is set.
CD SHIP (LOCK) MODE & COLD RESET
This mode is used to perform CD chip (lock) mode and cold reset simultaneously.
Procedure:
1. Press the I/1 button to turn the power ON.
2. Press the [CD] button to select “CD”.
3. Press three buttons of x , [CD] and [DISPLAY] simulta-
neously.
4. The message “COLD RESET” is displayed on the fluorescent
indicator tube momentarily, then becomes standby states.
CD TRAY LOCK MODE
This mode is used to unable to take sample disc out of tray in the shop.
Procedure:
1. Press the I/1 button to turn the power ON.
2. Press the [CD] button to select “CD”.
3. Set disc on the CD tray, press tw o b uttons of x and Z for 5
seconds.
4. The message “LOCKED” is displayed on the fluorescent in-
dicator tube and the CD tray is locked. (Even if pressing the Z button, the message “LOCKED” is displayed on the fluorescent indicator tube and the CD tray is locked)
5. T o release from this mode, press two buttons of x and Z for
5 seconds.
6. The message “UNLOCKED” is displayed on the fluorescent
indicator tube and the CD tray is unlocked.
AMP TEST MODE
This mode is used to display the parameter of amplifier IC and display the VACS status.
Procedure:
1. Press the I/1 button to turn the power ON.
2. Press three buttons of x , [P FILE] and [PLAY MODE/
TUNING MODE] simultaneously.
3. When the AMP test mode is activated, the message “AMP
TEST IN” is displayed on the fluorescent indicator tube momentarily, then amplif ier adjustment mode is displayed on the fluorescent indicator tube.
4. Press the [DISPLAY] button to changed over between VACS
status display mode and the amplifier IC parameter display mode.
5. In the amplifier IC parameter display mode, press the [i-BASS]
button to changed over DBFB ON/OFF, and when it is ON, the character “D” is displayed on the fluorescent indicator tube.
6. In the amplifier IC parameter display mode, press the
[SURROUND] button to changed over surround ON/OFF, and
when it is ON, the character “S” is displayed on the fluorescent indicator tube.
7. In the amplifier IC parameter display mode, turn each knob of
[BASS], [MIDDLE] and [TREBLE] causes respective param-
eters to be changed, as well as change-over of the display on the fluorescent indicator tube.
CHANGE-OVER FUNCTION OF MD/VIDEO
This mode is used to enable function of external input to change over between MD and VIDEO.
Procedure:
1. Press the I/1 button to turn the power ON.
2. Press two buttons of VIDEO (MD) and I/1 simultaneously.
3. The message “MD” or “VIDEO”is displayed on the fluores-
cent indicator tube, and the function of external input is changed over.
17
CX-JS77
AGING MODE
This mode can be used for operation check of CD section and tape deck section. CD section and tape deck section work in parallel.
If an error occurred:
The aging operation stops only an error occurred sections and display then status.
If no error occurs:
The aging operation continues repeatedly.
Procedure:
1. Press the I/1 button to turn the power ON.
2. Press the [CD] button to select “CD”.
3. Set disc on the CD tray and set tape into the deck.
4. Press three buttons of x , [P FILE] and [DISC SKIP/EX-
CHANGE] simultaneously.
5. Aging operations of CD and tape are started at the same time.
6. To release from this mode, press the I/1 button to turn the
power OFF and press the function buttons.
1. Display at the Aging Mode
Display operating state of CD section and tape deck section alter­nately. If an error occurred, stop display which that section.
2. CD Section
The sequence during the aging mode is following as below. Display at the aging mode is the same as the normal operation.
3. Tape Deck Section
The sequence during the aging mode is following as below. If an error occurred, stop display that step.
Aging mode sequence (tape deck section) :
Rewind the tape A and B
“TAPE AAG-1 or TAPE BAG-2”
Shut off
FWD play the tape A
“TAPE AAG-3”
2 minutes
Rewind the tape A
“TAPE AAG-6”
Shut off
FWD play the tape B
“TAPE BAG-3”
2 minutes
Rewind the tape B
“TAPE BAG-6”
Aging mode sequence (CD section) :
Start (from disc 1)
Disc chucking
TOC read
Play first track for 2 seconds
Play last track for 2 seconds
EX-change open/close
Open the disc tray
Disc skip
Close the tray
Change the next disc.
Shut off
Note: “TAPE *AG-*” is display of each step.
PANEL TEST MODE
This mode is used to check the fluorescent indicator tube, LEDs and buttons.
Procedure:
1. Press the I/1 button to turn the power ON.
2. Press three buttons of x , [P FILE] and [ENTER] simulta-
neously.
3. Fluorescent indicator tube and LEDs are all turned ON.
4. Press two buttons of X and [ENTER] simultaneously, mode
is changed over.
5. In the key check mode, press each key, the defined key num-
ber of every each key list is displayed on the fluorescent indicator tube.
6. In the key count check mode, “KEYCNT 0” is displayed on
the fluorescent indicator tube. Each time a key is pressed, “K” value increases. Howev er , once a key is pressed, it is no longer taken into account.
7. In the headphone input check mode, connect the headphone,
the message “H_P ON” is displayed on the fluorescent indica­tor tube, and disconnect the headphone, the message “H_P OFF” is displayed on the fluorescent indicator tube.
8. In the volume check mode, “VOLUME FLAT” is displayed
on the fluorescent indicator tube. Turn the [VOLUME] knob clockwise, the message “VOLUME UP” is displayed on the fluorescent indicator tube momentarily and turn the [VOLUME] knob counterclockwise, the message “VOLUME DOWN” is displayed on the fluorescent indicator tube momentarily.
18
CX-JS77
MC TEST MODE
This mode is used to check operations of microprocessor.
Procedure:
1. Press the I/1 button to turn the power ON.
2. Press three buttons of x , [P FILE] and [DISC 3] simulta­neously.
3. When the MC test mode is activated, VACS level is displayed on the fluorescent indicator tube momentarily.
4. Turn the [AMS/TUNING] knob clockwise, the message “ALL EQ MAX” is displayed on the fluorescent indicator tube mo­mentarily and turn the [AMS/TUNING] knob counterclock­wise, the message “ALL EQ MIN” is displayed on the fluo­rescent indicator tube momentarily.
5. Press the [PRESET EQ] button, the message “ALL EQ FLAT” is displayed on the fluorescent indicator tube momentarily.
6. Turn the [VOLUME] knob clockwise, the message “VOLUME MAX” is displayed on the fluorescent indicator tube momen­tarily and turn the [VOLUME] knob counterclockwise, the mes­sage “VOLUME MIN” is displayed on the fluorescent indica­tor tube momentarily.
7. Press the [i-BASS] button to changed over VACS ON/OFF.
8. When the [REC PAUSE/START] button is pressed twice with a tape set in the deck-B, the function is switched “MD” or “VIDEO” and recording starts. When the m or M button is pressed during recording, the tape is rewound back to the beginning of recording, the function is switched to “T APE B”, then playback starts.
9. When the [CD SYNC] key is pressed with the test tape (AMS­100, AMS-110A) in the deck, number of space between tunes is counted, then if AMS-110A is set, “OK” is displayed on the fluorescent indicator tube and if AMS-100 is set, “NG” is dis­played on the fluorescent indicator tube.
10. Press the set is performed.
I/1 button to release from this mode, then cold re-
VERSION DISPLAY MODE
This mode is used to check the model, destination and software
version.
Procedure:
1. Press the I/1 button to turn the power ON.
2. Press three buttons of x , [P FILE] and [DISC 2] simulta­neously.
3. When this mode is activated, model and destination is displayed on the fluorescent indicator tube.
4. Press the [DISPLAY] button to changed over between soft­ware version and year, month, day of the software creation display mode and model and destination display mode.
5. T o release from this mode, press three buttons of x , [P FILE] and [DISC 2] simultaneously.
CD ERROR CODE DISPLAY MODE
This mode can be used for error code display of CD section.
Procedure:
1. Press the I/1 button to turn the power ON.
2. Press the [CD] key to select “CD”.
3. Press three buttons of x , [CD] and [DISC 1] simultaneously.
4. When this mode is activated, mechanism deck error code is displayed on the fluorescent indicator tube.
5. Press the [i-BASS] button to changed over between optical pick-up error code display mode and mechanism deck error code mode.
6. Turn the [AMS/TUNING] knob to change over display of er­ror history.
1. Mechanism Deck Error Code Mode
When this mode is entered, mechanism deck error code is dis­played with the 10-character format on the fluorescent indica­tor tube.
The first digit from the left indicates:
The first digit from the left indicates which mode the error history is. In the mechanism deck error code mode, “M” is displayed on the fluorescent indicator tube.
The second digit from the left indicates: (Error history No. display)
The second digit from the left indicates which order the error history is. “1” indicates the latest error history, and each time the number increases by one, the error history goes back to one-previous error .
The third and 4th digit from the left indicates: (Error status display)
The third and 4th digit from the left indicates which error status is indicated.
Display Status
00 No error 08 Table operation time-out (Table does not move to
the target position within the specified time)
16 In the chucking down operation, the operation was
retried by the maximum number of times but the operation could not be completed
17 In the chucking up and down operation, the reverse
recovery processing was attempted but it could not be recovered
18 In the chucking up operation, the operation was
retried by the maximum number of times but the operation could not be completed
20 Loading operation time-out (Table does not move
to the target position within the specified time)
22 As the chuck was in the ex-open status at the
initialization, the closing was attempted but could not be completed
The 5th and 6th digit from the left indicates: (Present status display)
The 5th and 6th digit from the left indicates which operating status when an error occurred is indicated.
Display Status
01 Open completion status 02 From open status, the movement to chucking down
position is under way
03 From chucking down position, the open operation
is under way 04 Chucking down completion status 10 The chucking down operation is under way 11 The chucking up operation is under way 12 Close completion status 13 From close status, the ex-open operation is under
way 14 From ex-open status, the close operation is under
way 18 Ex-pen completion status
19
CX-JS77
The 7th and 8th digit from the left indicates: (Motor status display)
The 7th and 8th digit from the left indicates which motor output status when an error occurred is indicated.
Display Status
× 0 No table motor output × 1Table motor forward output × 2Table motor backward output × 3Table motor break output
0 × No loading motor output 1 × Loading motor forward output 2 × Loading motor backward output 3 × Loading motor break output
The 9th and 10 th digit from the left indicates: (Tray status display)
The 9th and 10th digit from the left indicates which target processing when an error occurred is indicated.
Display Status
01 Open operation 12 Close operation 18 Ex-open operation
2. Optical Pick-up Error Code Mode
When this mode is entered, optical pick-up error code is dis­played with the 8-character format on the fluorescent indicator tube.
The first digit from the left indicates:
The first digit from the left indicates which mode the error history is. In the optical pick-up error code mode, “D” is displayed on the fluorescent indicator tube.
The second digit from the left indicates: (Error history No. display)
The second digit from the left indicates which order the error history is. “1” indicates the latest error history , and each time the n umber increases by one, the error history goes back to one-previous error .
The 5th and 6th digit from the left indicates: (Error step display)
The 5th and 6th digit from the left indicates which processing when a trouble occurred
Display Contents
01 Power OFF in progress 02 Initialize in progress 03 Oscillation stopping 04 From oscillation stop, oscillation starting 05 Stopping 06 Stop operation is under way 07 Start operation in progress 08 TOC read in progress 09 Search operation is under way 0A Playback operation is under way 0B Pause operation is under way 0C Playback manual search operation is under way 0D Pause manual search operation is under way 0E —
The 7th and 8th digit from the left indicates:
The 7th and 8th digit from the left indicates which operation in progress when a trouble occurred. (Step of each processing of the 5th and 6th digits is indicated)
5 REPEAT LIMIT CANCEL MODE
Number of repeat for CD playback is 5 times when the repeat mode is “REPEAT”. This mode is used to enables CD to repeat playback for limitless times.
Procedure:
1. Press the I/1 button to turn the power ON.
2. Press the [CD] button to select “CD”.
3. Press three buttons of x , [CD] and [ENTER] simultaneously.
4. The message “LIMIT OFF” is displayed on the fluorescent
indicator tube momentarily, CD repeat 5 limit is cancelled.
The third and 4th digit from the left indicates: (Error status display)
The third and 4th digit from the left indicates which error status is indicated.
Display Status
01 Not focused (TOC read without a disc) 02 GFS NG (TOC read with a disc chucked) 03 Start operation time-over 04 Defocused continuously (Defocused during TOC
reading) 05 Q code not entered for specified time 06 Tracking not turned ON 07 Blank disc (Blank disc TOC read)
20
symmetry
S-curve waveform
within 3
±
0.5 Vp-p
A
B
SECTION 5
p

ELECTRICAL ADJUSTMENTS

CX-JS77
CD SECTION
Note:
1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given.
2. Use YEDS-18 (3-702-101-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10M impedance.
4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks.
S-CURVE CHECK
Oscilloscope
CD board
TP(FE) TP(VC)
Procedure :
1. Connect an oscilloscope to TP (FE) and TP (VC) on the CD board.
2. Press the I/1 button to turn the power ON.
3. Load a disc (YEDS-18) and actuate the focus search. (In consequence of open and close the disc tray, actuate the focus search)
4. Confirm that the oscilloscope waveform (S-curve) is symmetrical between A and B. And confirm peak to peak level within 3 ± 0.5 Vp-p.
RF signal waveform
VOLT/DIV : 200mV TIME/DIV : 500ns
– CD BOARD (Conductor Side) –
TP
(VC)
level : 1.3
±
0.3 Vp-
Note: • Try to measure several times to make sure than the ratio
of A : B or B : A is more than 10 : 7.
Take sweep time as long as possible and light up the brightness to obtain best waveform.
Connecting Location: CD board
RFAC LEVEL CHECK
oscilloscope
CD board
TP(RFACO) TP(VC)
Procedure :
1. Connect an oscilloscope to TP (RFACO) and TP (VC) on the CD board.
2. Press the I/1 button to turn the power ON.
3. Load a disc (YEDS-18) and playback.
4. Confirm that oscilloscope waveform is clear and check if RF A C signal level is correct or not.
Note: Clear RFAC signal waveform means that the shape “ ◊ ” can be
clearly distinguished at the center of the waveform.
TP
(FE)
IC101
TP
(RFACO)
Connecting Location: CD board
2121
CX-JS77

6-1. BLOCK DIAGRAM – SERVO Section –

SECTION 6

DIAGRAMS

DETECTOR
A
B
C
D
F
E
OPTICAL PICK-UP
BLOCK
(KSM-215DCP)
LASER DIODE
PD
2-AXIS
DEVICE
(TRACKING)
(FOCUS)
I-V AMP
LD
M101
(SPINDLE)
M102
(SLED)
M
M
CD +3V
AUTOMATIC
POWER
CONTROL
Q10
CH4OUTF
16
CH4OUTF
15
CH3OUTF
17
CH3OUTR
18
CH1OUTF
14
CH1OUTR
13
CH2OUTF
12
CH2OUTR
11
A
26
B
27
C
28
D
29
F
20
E
19
LD
36
MOTOR/COIL DRIVE
IC251
MOTOR
DRIVE
MOTOR
DRIVE
COIL
DRIVE
COIL
DRIVE
MUTE
20
CH4IN
CH3FIN
CH3RIN
CH1FIN
CH1RIN
CH2FIN
CH2RIN
SUMMING
FOCUS
ERROR
TRACKING
ERROR AMP
APC LD
AMP
24
23
21
4
5
5
7
RF
AMP
AMP
FILTER
CD DSP
IC101 (1/2)
AC_
SUM
34
FEO
24
TEO
22
PD
37
OPIN+
OPOUT
27
SFDR
9
SRDR
10
TFDR
11
TRDR
12
FFDR
13
FRDR
14
EQ_
IN
35
2
CD DSP
IC101 (2/2)
PWM GENERATOR
FOCUS/TRACKING/SLED
S101
(LIMIT)
RFAC
VCA
21 23
TEI
CONVERTER
FOCUS/
TRACKING/SLED
SERVO DSP
A/D
EQ
FEI
SSTP
7
RFACO
41
INTERFACE
SERVO AUTO
SEQUENCER
TO CPU INTERFACE
MIRR, DFCT, FOK DETECTOR
SERVO
42
45
46
RFACI
ASYI
ASYO
DIGITAL
CLV
PROCESSOR
FOK
MIRR
DFCT
COUT
SCLK
ASYMMETRY
CORRECTOR
MDP
6
100
3 1 2
119
108
XRST
51 53
FILI
PCO
FILO
CLTV
DIGITAL PLL
TO SERVO AUTO
SEQUENCER
CPU INTERFACE
DATA
CLOCK
XLAT
95
97 94
O-CD-CLK
O-CD-DATA
O-XLT (CD-LAT)
SYSTEM CONTROLLER
O-XRES (RESET)
93
1125052
XPCK
DEMODULATOR
SUBCODE
PROCESSOR
SQSO
EXCK
SCOR
SENS
SBSO
96 97
98 99115107102 105 104 110 111
I-SENS
IC601 (1/3)
O-MP3-DO
O-MP3-CLK
O-MP3 CS I-MP3 ACK I-MP3 REQ
I-SCOR (Q-DATA REQ)
O-MP3 LP
O-MP3 RESET
EFM
SQCK
I-MP3-DI
O-XTCN
32K
RAM
INTERNAL BUS
WFCK
XUGF
GFS
113
99 98
100
1 3 4 2 6
92
73I-CD NUM SENSER
20I-CD ENCODER
21I-CD OPEN/CLOSE
CORRECTOR
EMPH
68
MIDIO
6
MICK
7
MICS
4
MIACK
8
PO11/BUCK/AD14
36
MILP
5
RESET
2
ERROR
MP3 DECODER
IC301
LEVEL SHIFT
ROTARY
ENCODER
INTERFACE
M751
(LOADING)
M741
(TABLE)
Q731
S711
CLOSE
D/A
DIGITAL
M
M
ADDRESS DETECT
OPEN
117 93
C4M
CONVERTER
SELECTOR
LRCK
BCK
63 66 65
16
15
19
18 14
LRCKIA
SBSY/BCKIB
SFSY/LRCKIB
LOADING MOTOR DRIVE
4 OUT1
2 OUT2
TABLE MOTOR DRIVE
4 OUT1
2 OUT2
TABLE ADDRESS
SENSOR
IC731
DISC TRAY
S751
OPEN/CLOSE
DETECT
GENERATOR
D/A
PCMD
SDI0
BCKIA
CLOCK
LRCKI
BCKI
62 60 61
IC701
IC712
XTSL
XTAO
77
PCMDI
1196 5
SDO0
STANDBY
7FIN
9RIN
7FIN
9RIN
XTAI
XTACN
AOUT1
AOUT2
78
95
81
86
3
R-CH
MP3-STB
LM-F
LM-R
TM-F
TM-R
16.9344MHz
MUTING
MUTING CONTROL Q304, 305
• R-ch is omitted due to same as L-ch.
SIGNAL PATH
: CD PLAY
X171
Q306
CD-MUTING
R-CH
CD
A
CD-MUTING,
MP3-STB,
LM-F, LM-R,
TM-F, TM-R
(Page 23)
B
(Page 23)
2222

6-2. BLOCK DIAGRAM – MAIN Section –

CX-JS77
FM 75
COAXIAL
AM
(Page 22)
HP1
(PB)
(DECK-A)
HRPE1
(REC/PB/ERASE)
(DECK-B)
JK101
VIDEO/MD
FM/AM TUNER PACK
FM ANT
ANT GND
AM ANT
ANT GND
L-CH
R-CH R-CH
L-CH
R-CH R-CH
ERASE
IN
A
L
R
CD
TUNER-L
TUNER-R
LC72121 DI
LC72121 DO
LC72121 CLK
LC72121 CE
TUNED
STEREO
TU MUTE
R-CH
R-CH
TUNED
STEREO
TU-MUTING
REC/PB SWITCH
IC201,
Q322, 323
CLK
MD L
63
+
D206
–1
–2
PROTECTOR
Q486, 488
FAN MOTOR
DRIVE
Q310
RY441
+ –
+ –
M901
MM
(FAN)
L
R
JK441
SPEAKER
IMPEDANCE
USE 6 – 16
J801
PHONES
MUTING
Q105
B+9V
LINE AMP
IC102
R-CH
MUTING
Q103
MUTING CONTROL Q101, 102
R-CH
R-CH
POWER
AMP
IC441
STANDBY
SWITCH
Q489
LEVEL SHIFT
Q490, 491
POWER AMP
ON/OFF
Q308
TH441
POWER ON
MUTING
Q309, 313
THERMAL
DETECT
Q483, 484
OVER LOAD
Q441, 442
B+9V
Q485, 487
DETECT
+
PROTECT
DETECT
D481
+
DC
DETECT
Q481, 482
TONE OUT1
CD L
1
TUNER L
61
DO
DI
CE
3
7
9
11
TAPE L
PB OUT1
TAPE A1 TAPE B1
37
INPUT SELECT,
TONE CONTROL,
ELECTRICAL VOLUME
36
IC101
VIN1
VOL OUT1
SAOUT1
AMS OUT
REC OUT1
SI
19
18
33
FEED BACK
SWITCH
Q106
56
+
R-CH
40
15
SC
POWER ON
R-CH
D201
+
BAND-PASS
FILTER
Q351, 352
D207
BIAS OSC
L101
BIAS OSC
Q321
REC BIAS
SWITCH
Q324
B +9V
AMS DETECT
Q327
(Page 22)
(Page 24)
CD-MUTING, MP3-STB, LM-L, LM-R, TM-L, TM-R
B
FRONT SP RELAY
C
TU-MUTING
CD-MUTING
LM-F LM-R TM-F TM-R
MP3-STB
DI
CE
DO
CLK
TUNED
STEREO
83
86
84
67
85
O-LC72121/BU2099FV DO
68
I-TUNED-IN
I-LC72121 DI
I-STEREO-IN
O-LC72121 CE
O-LC72121/BU2099FV CLK
LOADING/TABLE
MOTOR DRIVE
IC371
7
Q5
11
Q4
10
Q8
14
Q7
13
Q10
16
Q9
15
Q11
17
Q16Q0
DATA4CLOCK5LCH
3
Q6
12
MOTOR/PLUNGER DRIVER
IC602
MOTOR
SO
18 11
3 4 5
MP3-STB
DATA CLOCK LCH
SOL-A
SOL-B
8
6
7
CAPSTAN/REEL
MOTOR DRIVE
Q601
PLUNGER DRIVE
(DECK-A)
Q603
PLUNGER DRIVE
(DECK-B)
Q602
TAPE MECHANISM
DECK BLOCK
CAPM+
MM
(CAPSTAN/REEL)
A-SOL
(DECK-A)
B-SOL
(DECK-B)
• R-ch is omitted due to same as L-ch.
• SIGNAL PATH
: TUNER
: CD PLAY
: TAPE PLAY (DECK-A)
: TAPE PLAY (DECK-B)
: REC
: AUX IN
87
O-BU2099FV LCH
91
88
O-BD3401 CLK
O-BD3401 DATA
69
I-AMS-IN
SYSTEM CONTROLLER
IC601 (2/3)
24
I-STREAM/VACS
19
18
I-PROTECT
WFR/HP/MIC-IN
75
O-SYSTEM-MUTE
I-TAPE A STAT
I-TAPE B STAT
I-REEL A IN
I-REEL B IN
A-HALF
A-MODE
22
23
70
71
REC (REW)
B-HALF
B-MODE
REC (FWD)
A-PHOTO
B-PHOTO
2323
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