SONY CDX-2250 Service Manual

CDX-2250/3500
SERVICE MANUAL
Photo: CDX-2250
SPECIFICATIONS
US Model
Canadian Model
CDX-2250
CDX-3500
Model Name Using Similar Mechanism CDX-2180 CD Drive Mechanism Type MG-363X-121 Optical Pick-up Name KSS-521A
MICROFILM
FM/AM COMPACT DISC PLAYER
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SERVICE NOTE
CAUTION
Use of controls or adjustments or performance of proce­dures other than those specified herein may result in haz­ardous radiation exposure.
Notes on Chip Component Replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objecti v e lens in the optical pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
NOTES ON PICK-UP FLEXIBLE BOARD
The pick-up flexible board in this set is secured to the optical pick-up with an adhesive tape. Once the tape is remov ed, an adhering force becomes weak, and it cannot be reused. Therefore, if the optical pick-up is replaced, replace also the pick-up flexible board with a new one.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PAR TS WHOSE P ART NUMBERS APPEAR AS SHOWN IN THIS MANU AL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
À LA SÉCURITÉ!!
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TABLE OF CONTENTS
1. GENERAL
Location of Controls.................................................................. 4
Getting Started........................................................................... 4
CD Player .................................................................................. 5
Radio ......................................................................................... 5
Other Functions ......................................................................... 6
Additional Information .............................................................. 6
Connections ............................................................................... 8
2. DISASSEMBLY
2-1. Cover ASSY ........................................................................ 10
2-2. Front Panel ASSY ............................................................... 10
2-3. Display Board ..................................................................... 11
2-4. CD Mechanism Block ......................................................... 11
2-5. Main Board ......................................................................... 12
2-6. Heat Sink ............................................................................. 12
2-7. Chassis (T) Sub ASSY ........................................................ 13
2-8. Lever ASSY ......................................................................... 13
2-9. Servo Board......................................................................... 14
2-10. Roller ASSY........................................................................ 14
2-11. Chassis (OP) (O/S) ASSY................................................... 15
2-12. Optical Pick-up Block ......................................................... 15
3. ELECTRICAL ADJUSTMENTS
Tuner Section........................................................................... 16
CD Section .............................................................................. 18
4. DIAGRAMS
4-1. IC Pin Description............................................................... 19
4-2. Circuit Boards Location ...................................................... 21
4-3. Printed Wiring Boards –CD Mechanism Section–.............. 23
4-4. Schematic Diagram –CD Mechanism Section– .................. 25
4-5. Printed Wiring Board –Display Section– ............................ 27
4-6. Schematic Diagram –Display Section–............................... 29
4-7. Printed Wiring Board –Main Section– ................................ 31
4-8. Schematic Diagram –Main Section (1/2)– .......................... 33
4-9. Schematic Diagram –Main Section (2/2)– .......................... 35
5. EXPLODED VIEWS
5-1. Chassis Section ................................................................... 39
5-2. Front Panel Section ............................................................. 40
5-3. CD Mechanism Section (1) ................................................. 41
5-4. CD Mechanism Section (2) ................................................. 42
5-5. CD Mechanism Section (3) ................................................. 43
6. ELECTRICAL PARTS LIST........................................... 44
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SECTION 1

GENERAL

This section extracted from US,
Canadian model’s instruction manual.
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SECTION 2

DISASSEMBLY

Note : Follow the disassembly procedure in the numerical order given.
2-1. COVER ASSY
1
claw
3
claws
4
cover assy
2
claw
2-2. FRONT PANEL ASSY
1
5
front panel assy
claws
3
claw
2
claws
4
connector
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2-3. DISPLAY BOARD
8
1
P 2x8
4
DISPLAY board
3
claws
2
P 2x
2-4. CD MECHANISM BLOCK
5
CD mechanism block
2
PTT 2.6x6
8
bracket (M/D)
7
PTT 2.6x6
3
PTT 2.6x6
6
PTT 2.6x6
1
PTT 2.6x6
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4
CNP701
2-5. MAIN BOARD
8
8
3
screw (+BTT)
5
MAIN board
4
screws (+BTT)
2
1
PTT 2.6x8
PTT 2.6x
2-6. HEAT SINK
3
PTT 2.6x8
2
4
heat sink
1
PTT 2.6x
PTT 2.6x10
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2-7. CHASSIS (T) SUB ASSY
y
1
Unsolder the
lead wires.
3
P 2x3
2
P 2x3
5
chassis (T) sub ass
2-8. LEVER ASSY
red
white
black
6
lever (R) assy
4
P 2x3
5
guide (disc)
4
claws
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3
tension spring (LR)
7
lever (L) assy
1
PS 2x4
2
DISCIN board
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