Sony CDX-1200, CDX-3600 Service Manual

CDX-1200/3600

SERVICE MANUAL

US Model

Canadian Model

CDX-1200

E Model

CDX-3600

Photo: CDX-3600

• The tuner and CD sections have no adjustments.

Model Name Using Similar Mechanism

CDX-1150, CDX-3700

 

 

 

 

 

CD Drive Mechanism Type

MG-310-153

 

 

 

SPECIFICATIONS

AUDIO POWER SPECIFICATIONS (US, Canadian model)

POWER OUTPUT AND TOTAL HARMONIC DISTORTION 18 watts per channel minimum continuous average power into 4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more than 1% total harmonic distortion.

Other Specifications

CD player section

System

Compact disc digital audio

 

system

Signal-to-noise ratio

90 dB

Frequency response

10 – 20,000 Hz

Wow and flutter

Below measurable limit

Laser Diode Properties (US, Canadian model)

Material

GaAs + GaAlAs

Wavelength

785 – 815 nm (Typ. 800 nm)

Emission Duration

Continuous

Laser output power

Less than 0.5 mW*

*This output is the value measured at a distance of

0.7 mm from the objective lens surface on the

Optical Pick-up Block.

Tuner section

 

 

FM

 

 

 

 

Tuning range

 

 

 

 

US, Canadian model:

87.5

– 107.9 MHz

 

 

E model:

FM tuning interval:

 

 

 

 

 

 

 

 

 

 

50 kHz/200 kHz switchable

 

 

 

 

 

 

 

 

 

 

87.5

– 108.0 MHz (at 50 kHz step)

 

 

 

 

 

 

 

 

 

 

87.5

– 107.9 MHz (at 200 kHz step)

 

 

Antenna terminal

External antenna connector

 

 

Intermediate frequency

10.7

MHz

 

 

Usable sensitivity

12 dBf

 

 

Selectivity

75 dB at 400 kHz

 

 

Signal-to-noise ratio

65 dB (stereo),

 

 

 

 

 

 

 

 

 

 

68 dB (mono)

 

 

Harmonic distortion at 1 kHz

 

 

 

 

 

 

 

 

 

 

 

0.7% (stereo),

 

 

 

 

 

 

 

 

 

 

0.5% (mono)

 

 

Separation

35 dB at 1 kHz

 

 

Frequency response

30 – 15,000 Hz

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AM

 

 

Tuning range

 

 

US, Canadian model:

530

– 1,710 kHz

E model:

AM tuning interval:

 

9 kHz/10 kHz switchable

 

531

– 1,602 kHz (at 9 kHz step)

 

530

– 1,710 kHz (at 10 kHz step)

Antenna terminal

External antenna connector

Intermediate frequency

10.7 MHz/450 kHz

Sensitivity

30 µV

Power amplifier section

Outputs

Speaker outputs

 

(sure seal connectors)

Speaker impedance

4 – 8 ohms

Maximum power output

45 W × 4 (at 4 ohms)

– Continued on next page –

FM/AM COMPACT DISC PLAYER

MICROFILM

1

General

Outputs

Audio output

 

Power amplifier control

 

lead

 

Power antenna relay control

 

lead

Tone controls

Bass ±8 dB at 100 Hz

 

Treble ±8 dB at 10 kHz

Power requirements

12 V DC car battery

 

(negative ground)

Dimensions

Approx. 178 × 50 × 178 mm

 

(7 1/8 × 2 × 7 1/8 in.)

 

(w/h/d)

Mounting dimensions

Approx. 182 × 53 × 162 mm

 

(7 1/4 × 2 1/8 × 6 1/2 in.)

 

(w/h/d)

Mass

Approx. 1.2 kg (2 lb. 10 oz.)

Supplied accessories

Parts for installation and

 

connections (1 set)

Design and specifications are subject to change without notice.

SERVICE NOTE

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

Notes on Chip Component Replacement

Never reuse a disconnected chip component.

Notice that the minus side of a tantalum capacitor may be damaged by heat.

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT

The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body.

During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts.

The flexible board is easily damaged and should be handled with care.

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.

TABLE OF CONTENTS

1. GENERAL

Location of controls ................................................................

3

Getting Started ........................................................................

3

Setting the clock .....................................................................

3

CD Player ................................................................................

3

Radio .......................................................................................

3

Other Functions ......................................................................

4

Connections ............................................................................

5

2. DISASSEMBLY

2-1.

Front Panel Assy .................................................................

7

2-2.

Key Board ...........................................................................

7

2-3.

Main Sub Assy ....................................................................

8

2-4.

CD Mechanism Block .........................................................

8

2-5.

Heat Sink .............................................................................

9

2-6.

Chassis (R) Block Assy .......................................................

9

2-7.

Floating Block Assy ..........................................................

10

2-8. Roller Arm Assy ................................................................

10

2-9.

Optical Pick-up Block .......................................................

11

3. DIAGRAMS

3-1.

IC Pin Description .............................................................

12

3-2. Block Diagram –Main Section– ........................................

14

3-3. Block Diagram –Display Section– ....................................

15

3-4. Printed Wiring Boards –Main Section– ............................

16

3-5. Schematic Diagram –Main Section (1/3)– ........................

18

3-6. Schematic Diagram –Main Section (2/3)– ........................

19

3-7.

Schematic Diagram –Main Section (3/3)– ........................

20

3-8.

Schematic Diagram –Display Section– .............................

21

3-9.

Printed Wiring Board –Display Section– ..........................

22

4. EXPLODED VIEWS

4-1.

Chassis Section .................................................................

25

4-2.

Front Panel Section ...........................................................

26

4-3.

CD Mechanism Section (1) ...............................................

27

4-4.

CD Mechanism Section (2) ...............................................

28

5. ELECTRICAL PARTS LIST ........................................

29

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN

THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT À LA SÉCURITÉ!!

LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0SUR LES

DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.

2

SECTION 1 GENERAL

This section is extracted from CDX-3600’s instruction manual.

3

4

Sony CDX-1200, CDX-3600 Service Manual

5

6

SECTION 2

DISASSEMBLY

Note : Follow the disassembly procedure in the numerical order given.

2-1. FRONT PANEL ASSY

3 claws

5 connector

2 claws

6 front panel assy

4 claw

1 PTT 2.6x8

 

2-2. KEY BOARD

1 P 2x8

2 P 2x8

5 button (source)

3 KEY board

6 button (+.–)

4 button (6 key)

8 button (AMS)

7 button (EJECT)

7

2-3. MAIN SUB ASSY

 

4 PTT 2.6x8

 

6 PTT 2.6x6

7 PTT 2.6x6

ground point

 

ground point

 

5 PTT 2.6x8

8 main sub assy

9 sheet (insulating)

1 PTT 2.6x8

3 bracket (front)

2 PTT 2.6x8

2-4. CD MECHANISM BLOCK

7 CD mechanism block

1 PTT 2.6x8

3 claw

2 claw

5 CNJ102

6 CN600

4 CNJ103

8

2-5. HEAT SINK

4 heat sink

3 PTT 2.6x10

2 PTT 2.6x10

1 PTT 2.6x10

2-6. CHASSIS (R) BLOCK ASSY

3 tension spring (FL)

4 tension spring (FL)

2 chassis (R) block assy

1 screws (P 2x2.5)

9

2-7. FLOATING BLOCK ASSY

8

4 tension spring (SPM)

9

 

 

0 floating block assy

7

 

5 tension spring (angle)

6

3 lever (LE.L)

1 tension spring (lever D)

2 washer (M)

2-8. ROLLER ARM ASSY

Note : When replacing the spring roller, replace the rollers at the right and left ends at the same time.

1 spring (roller)

6

5

7 roller arm assy

2 spring (roller)

4

3

10

2-9. OPTICAL PICK-UP BLOCK

1 gear (worm wheel)

2 shaft (sled guide)

3 optical pick-up block

claw

11

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