Sony XR-CA360, CA360X Service Manual

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XR-CA360/CA360X

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SERVICE MANUAL

Ver 1.1 2003.02

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Photo: XR-CA360

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E Model

XR-CA360/CA360X

Saudi Arabia Model

XR-CA360

Model Name Using Similar Mechanism NEW Tape T r ansport Mechanism Type MG-36SZ13-32

CA

TEL 13942296513 QQ 376315150 892498299

Cassette player section

Tape track 4-track 2-channel stereo Wow and flutter 0.13 % (WRMS)

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13942296513

Frequency response 30 – 15,000 Hz Signal-to-noise ratio 55 dB

Tuner section

FM

Tuning range (E model)

Tuning range (Saudi Arabia model) Aerial terminal External aerial connector Intermediate frequency 10.7 MHz/450 kHz Usable sensitivity 9 dBf Selectivity 75 dB at 400 kHz Signal-to-noise ratio 67 dB (stereo),

Harmonic distortion at 1 kHz

Separation 35 dB at 1 kHz

uency response 30 – 15,000 Hz

Fre

FM tuning interval: 50 kHz/200 kHz switchable

87.5 – 108.0 MHz (at 50 kHz step)

87.5 – 107.9 MHz (at 200 kHz step)

87.5 – 108.0 MHz

69 dB (mono)

0.5 % (stereo),

0.3 % (mono)

SPECIFICATIONS

AM (E model)

Tuning range AM tuning interval:

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Aerial terminal External aerial connector Intermediate frequency 10.7 MHz/450 kHz Sensitivity 30 µV

MW/SW (Saudi Arabia model)

Tuning range MW: 531 – 1,602 kHz

Aerial terminal External aerial connector Intermediate frequency 10.7 MHz/450 kHz Sensitivity 30 µV

Power amplifier section

Outputs Speaker outputs

Speaker impedance 4 – 8 ohms Maximum power output 45 W × 4 (at 4 ohms)

9 kHz/10 kHz switchable 531 – 1,602 kHz

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(at 9 kHz step)

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530 – 1,710 kHz (at 10 kHz step)

SW1: 2,940 – 7,735 kHz SW2: 9,500 – 18,135 kHz (except for 10,140 – 11,575 kHz)

(sure seal connectors)

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General

Outputs Audio output

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Inputs BUS control input terminal

Tone controls Low:

Power requirements 12 V DC car battery Dimensions Approx. 178 × 50 × 178 mm Mounting dimensions Approx. 182 × 53 × 161 mm

Mass Approx. 1.2 kg Supplied accessories Parts for installation and

Design and specifications are subject to change without notice.

Power aerial relay control

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lead Power amplifier control lead

BUS audio input terminal

±10 dB at 60 Hz (Xplod)

Mid:

±10 dB at 1 kHz (Xplod)

High:

±10 dB at 10 kHz (Xplod)

(negative earth)

(w/h/d)

connections (1 set) Front panel case (1)

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E model

FM/AM/CASSETTE CAR STEREO

Saudi Arabia model

FM/MW/SW CASSETTE CAR STEREO

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9-874-258-02 Sony Corporation

2003B0500-1 e Vehicle Company C 2003.02 Published by Sony Engineering Corporation

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XR-CA360/CA360X

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Ver 1.1

SERVICING NOTES

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connect jig (extention (MD) cord J-2502-060-1) to the main board (CN300, CN350) and mechanism deck.

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main board (CN350)

connect jig (connection cable for F/P to main J-2502-072-1) to the main board (CN600) an control board (CN900).

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mechanism deck

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6. EXPLODED VIEWS

6-1. General Section ............................................................... 23

6-2. Front Panel Section ......................................................... 24

6-3. MAIN Board Section ...................................................... 25

6-4. Mechanism Deck Section (MG-36SZ13-32) ................. 26

7. ELECTRICAL PARTS LIST ............................... 27

Flexible Circuit Board Repairing

•Keep the temperature of the soldering iron around 270 ˚C dur-

ing repairing.

• Do not touch the soldering iron on the same conductor of the

circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering

or unsoldering.

Notes on chip component replacement

•Never reuse a disconnected chip component.

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• Notice that the minus side of a tantalum capacitor may be dam-

aged by heat.

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play

SECTION 1

GENERAL

XR-CA360/CA360X

This section is extracted from instruction manual.

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Location of controls

SOURCE

RELEASE

Refer to the pages listed for details.

1 SOURCE (Radio/CD/MD) button 2 MODE button

During radio reception:

Band select

During CD/MD playback:

CD/MD unit select

3 Volume +/– button 4 Z (eject) button 5 Display window 6 m/M (fast winding)/DIR (tape

13942296513

transport direction change) buttons

7 SEEK button

Seek Automatic Music Sensor Manual search

8 DSPL (display mode change) button 9 EQ3 button 0 RELEASE (front panel release) button qa SEL (select) button qs RESET button (located on the front side

of the unit behind the front panel)

qd ATT (attenuate) button

6

MODE

SEL

3

ATT

1

5

1

5

DISC

123456

SHUF

REP

qf Number buttons

During radio reception:

Preset number select

During CD/MD playback:

(1) DISC – (2) DISC + (3) REP (4) SHUF

qg Frequency select switch (E model)

(located on the bottom of the unit)

See “Frequency select switch” in the Installation/Connections manual.

qh BTM/ATA button qj SENS button qk OFF button*

* Warning when installing in a car

without ACC (accessory) position on the ignition key switch

Be sure to press (OFF) on the unit for 2 seconds to turn off the clock display after turning off the engine.

When you press (OFF) momentarily, the clock display does not turn off and this causes batter

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ATA

BTM

XR-CA360X/CA360

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wear.

DIR

SEEK

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EQ3

DSPL

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OFFSENS

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Setting the clock

The clock uses a 12-hour digital indication.

Example: To set the clock to 10:08

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Press (DSPL) for 2 seconds.

The hour indication flashes.

1 Press either side of the volume button

to set the hour.

2 Press (SEL).

The minute indication flashes.

3 Press either side of the volume button

to set the minute.

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Press (DSPL).

The clock starts.

After the clock setting is complete, the dis

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to go forward

to go back

to go forward

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to go back

returns to normal play mode.

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XR-CA360/CA360X

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A

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*not supplied

no suministrado

BUS AUDIO IN

BUS CONTROL IN

Source selector* Selector de fuente*

XA-CA30

AUDIO OUT

BUS AUDIO IN

BUS CONTROL IN

REAR

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Cautions

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•This unit is designed for negative earth 12 V DC operation only.

•Do not get the wires under a screw, or caught in moving parts (e.g. seat railing).

•Before making connections, turn the car ignition off to avoid short circuits.

•Connect the yellow and red power input leads only after all other leads have been connected.

•Run all earth wires to a common earth point.

•Be sure to insulate any loose unconnected wires with electrical tape for safety.

Notes on the power supply cord (yellow)

•When connecting this unit in combination with other stereo components, the connected car circuit’s rating must be higher than the sum of each component’s fuse.

•When no car circuits are rated high enough, connect the unit directly to the battery.

Parts Iist (1)

•The numbers in the list are keyed to those in the instructions.

•The bracket 1 and the protection collar 5 are attached to the unit before shipping. Before mounting the unit, use the release keys 7 to remove the bracket 1 and the protection collar 5 from the unit. For details, see “Removing the protection collar and the bracket (4)” on the reverse side of the sheet.

•Keep the release keys 7 for future use as they

are also necessary if you remove the unit from your car.

Caution

Handle the bracket 1 carefully to avoid injuring your fingers.

13942296513

Connection example (2)

Notes (2-B- )

• Be sure to connect the earth cord before connecting the amplifier.

•If you connect an optional power amplifier and do not use the built-in amplifier, the beep sound will be deactivated.

Tip (2-B-

For connecting two or more CD/MD changers, the source selector XA-C30 (optional) is necessary.

Connection diagram (3)

1 To a metal surface of the car

2 To the power aerial control lead or power supply

3 To AMP REMOTE IN of an optional power amplifier

4 To the +12 V power terminal which is energised in

5 To the +12 V power terminal which is energised at

)

First connect the black earth lead, then connect the yellow and red power input leads.

lead of aerial booster amplifier

Notes

•It is not necessary to connect this lead if there is no power aerial or aerial booster, or with a manuallyoperated telescopic aerial.

•When your car has a built-in FM/AM aerial in the rear/side glass, see “Notes on the control and power supply leads.”

This connection is only for amplifiers. Connecting any other system may damage the unit.

the accessory position of the ignition key switch

Notes

•If there is no accessory position, connect to the +12 V power (battery) terminal which is energised at all times. Be sure to connect the black ground lead to a metal surface of the car first.

•When your car has a built-in FM/AM aerial in the rear/side glass, see “Notes on the control and power supply leads.”

all times

Be sure to connect the black ground lead to a metal surface of the car first.

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Notes on the control and power supply leads

• The power aerial control lead (blue) supplies +12 V DC when you turn on the tuner.

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•When your car has built-in FM/AM aerial in the rear/ side glass, connect the power aerial control lead (blue) or the accessory power input lead (red) to the power terminal of the existing aerial booster. For details, consult your dealer.

•A power aerial without relay box cannot be used with this unit.

Memory hold connection

When the yellow power input lead is connected, power will always be supplied to the memory circuit even when the ignition key is turned off.

Notes on speaker connection

• Before connecting the speakers, turn the unit off.

• Use speakers with an impedance of 4 to 8 ohms, and with adequate power handling capacities to avoid its damage.

• Do not connect the speaker terminals to the car chassis, or connect the terminals of the right speakers with those of the left speaker.

• Do not connect the earth lead of this unit to the negative (–) terminal of the speaker.

• Do not attempt to connect the speakers in parallel.

• Connect only passive speakers. Connecting active speakers (with built-in amplifiers) to the speaker terminals may damage the unit.

• To avoid a malfunction, do not use the built-in speaker wires installed in your car if the unit shares a common negative (–) lead for the right and left speakers.

• Do not connect the unit’s speaker cords to each other.

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Note

Before installing, make sure that the catches on both sides of the bracket 1 are bent inwards 2 mm. If the

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catches are straight or bent outwards, the unit will not be installed securely and may spring out.

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Catch

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XR-CA360/CA360X

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Supplied with the CD/MD changer Suministrado con el cambiador de CD/MD

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from car aerial de antena de automóvil

RCA pin cord (not supplied) Cable con clavijas RCA (no suministrado)

AMP REM

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Max. supply current 0.3 A Corriente máx. de alimentación de 0,3 A

Left Izquierdo

Right Derecho

Left Izquierdo

Right Derecho

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Source selector (not supplied ) Selector de fuente (no suministrado )

XA-C30

BUS AUDIO IN

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Supplied with XA-C30 Suministrado con el XA-C30

BUS

AUDIO

AUDIO IN

OUT

OUT REAR

Blue/white striped Con raya azul/blanca

White Blanco

White/black striped Con raya blanca/negra

Grey Gris

Grey/black striped Con raya gris/negra

Green Verde

Green/black striped Con raya verde/negra

Purple Púrpura

Purple/black striped Con raya violeta/negra

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AUDIO

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Fuse (10 A) Fusible (10 A)

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BUS

CONTROL IN

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Black Negro

Blue Azul

Corriente máx. de alimentación de 0,1 A

Red Rojo

Yellow Amarillo

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Max. supply current 0.1 A

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Equipment used in illustrations (not supplied) Equipo utilizado en las ilustraciones (no suministrado)

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ANT REM

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Front speaker Altavoces delanteros

Rear speaker Altavoces traseros

Power amplifier Amplificador de potencia

CD/MD Cambiador de CD/MD

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Precautions

•Choose the installation location carefully so that the unit will not interfere with normal driving operations.

•Avoid installing the unit in areas subject to dust, dirt, excessive vibration, or high temperatures, such as in direct sunlight or near heater ducts.

•Use only the supplied mounting hardware for a safe and secure installation.

Mounting angle adjustment

Adjust the mounting angle to less than 20°.

Removing the protection collar and the bracket (4)

Before installing the unit, remove the protection collar 5 and the bracket 1 from the unit.

1

Remove the protection collar 5.

1 Engage the release keys 7 together with the protection collar

5 .

2 Pull out the release keys 7 to remove the protection collar 5.

2

Remove the bracket 1.

1 Insert both release keys 7 together between the unit and the

bracket until they click.

2 Pull down the bracket 1, then pull up the unit to separate.

Frequency select switch (E model)

The AM (FM) tuning interval is factory-set to the 9 k (50 k) position. If the frequency allocation system of your country is based on 10 kHz (200 kHz) interval, set the switch on the bottom of the unit to the 10 k (200 k) position before making connections.

Mounting example (5)

Installation in the dashboard

Notes

• Bend these claws outward for a tight fit, if necessary (5-2).

•Make sure that the 4 catches on the protection collar 5 are properly engaged in the slots of the unit (5-3).

Mounting the unit in a Japanese car (6)

You may not be able to install this unit in some makes of Japanese cars. In such a case, consult your Sony dealer.

Note

To prevent malfunction, install only with the supplied screws 4.

How to detach and attach the front panel (7)

Before installing the unit, detach the front panel.

7-A To detach

Before detaching the front panel, be sure to press (OFF). Press (RELEASE), then slide the front panel to the left, and pull it off towards you.

7-B To attach

Attach part A of the front panel to part B of the unit as illustrated and push the left side into position until it clicks.

Warning when installing in a car without ACC (accessory) position on the ignition key switch

Be sure to press (OFF) on the unit for two seconds to turn off the clock display after turning off the engine.

When you press (OFF) only momentarily, the clock display does not turn off and this causes battery wear.

RESET button

When the installation and connections are completed, be sure to press the RESET button with a ballpoint pen, etc., after detaching the front panel.

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XR-CA360/CA360X

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Orient the release key correctly. Oriente la llave de liberación en la dirección correcta.

182 mm

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53 mm

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Claws Uñas

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Face the hook inwards. El gancho debe encontrarse en la parte interior.

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c

Dashboard Salpicadero

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Fire wall Panel cortafuegos

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A

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TOYOTA NISSAN

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max. size 5 × 8 mm Tamaño máx. 5 × 8mm

AB

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to dashboard/centre console al salpicadero/consola central

Bracket Soporte

Existing parts supplied with your car Piezas existentes suministradas con su automóvil

(OFF)

4

max. size 5 × 8 mm Tamaño máx. 5 × 8mm

B

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max. size 5 × 8 mm Tamaño máx. 5 × 8mm

4

3

1

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7

Bracket Soporte

Existing parts supplied with your car Piezas existentes suministradas con su automóvil

5

1

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4

2

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8

to dashboard/centre console al salpicadero/consola central

Bracket Soporte

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8

4

max. size 5 × 8 mm Tamaño máx. 5 × 8mm

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(RELEASE)

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SECTION 2

DISASSEMBLY

• This set can be disassembled in the order shown below.

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2-1. DISASSEMBLY FLOW

Note 1: The process described in can be performed in any order. Note 2: Without completing the process described in , the next process can not be performed. Note 3: Illustration of disassembly is omitted.

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SET

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XR-CA360/CA360X

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FRONT PANEL SECTION

TEL 13942296513 QQ 376315150 892498299

2-2. SUB PANEL

2-3. MECHANISM DECK (MG-36SZ13-32)

2-4. MAIN BOARD

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2-5. HEAT SINK

Note: Follow the disassembly procedure in the numerical order given.

2-2. SUB PANEL

(Note 3)

(Page 7)

(Page 8)

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(Page 9)

COVER

(Note 3)

2-6. BRACKET (MD)

(Page 9)

2-7. DC MOTOR

(CAPSTAN/REEL) (M901) (Page 10)

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2-8. MAIN BELT,

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SUB BELT (C) (Page 10)

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2-9. MAGNETIC HEAD (PLAYBACK) (HP901)

(Page 11)

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sub panel

two claws

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XR-CA360/CA360X

2-3. MECHANISM DECK (MG-36SZ13-32)

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connector (CN350)

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two screws (PTT2.6

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×

6)

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two screws (PTT2.6

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×

6)

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mechanism deck (MG-36SZ13-32)

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2-4. MAIN BOARD

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two ground point screws (PTT2.6

×

6)

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main board

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connector (CN300)

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two screws (PTT2.6

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screw (PTT2.6

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claw

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2-5. HEAT SINK

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heat sink

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two screws (PTT2.6

×

XR-CA360/CA360X

10)

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13942296513

2-6. BRACKET (MD)

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five screws (PTT2.6

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×

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claw

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bracket (MD)

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four screws (B2.6

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claw

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claw

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XR-CA360/CA360X

2-7. DC MOTOR (CAPSTAN/REEL) (M901)

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main belt

1

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sub belt (C)

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two screws (P2

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×

2.5)

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2-8. MAIN BELT, SUB BELT (C)

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main belt

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4

DC motor (capstan/reel) (M901)

Note :When installing motor,

adjust the screw and screw hole of motor.

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screw (PTP2

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×

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screw (PTP2

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×

3)

screw (PTP2

A

×

3)

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sub belt (c)

2

screw (PTP2

×

3)

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Lift up the bottom BKT (TS)

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in the direction of arrow (as far as the belt can be removed).

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screw (P2

×

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screw (PTP2

×

3)

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Remove three magnetic head lead wires from the adjuster arm blue.

magnetic head (HP901)

magnetic head lead wire

adjuster arm blue

•MAGNETIC HEAD LEAD WIRE COLOR INDICATION ON HEAD (HP901) AND SLIDE SW BOARD.

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SPG support plate

7

PSW (reel) B

8

HP roller (A)

qa

adjuster arm SPG (A)

qs

adjuster arm SPG (B)

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magnetic head (play back) (HP901)

6

slide SW board

4

Remove the three solders of magnetic head lead wires.

yellow lead wire

black lead wire

red lead wire

slide SW board

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2-9. MAGNETIC HEAD (PLAYBACK) (HP901)

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6

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FF/REV lever section

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2

screw (PTT2

1

×

4)

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2

XR-CA360/CA360X

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screw (P2

×

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Sony XR-CA360, CA360X Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

SERVICING NOTES

GENERAL

DISASSEMBLY

2-1. DISASSEMBLY FLOW

mechanism deck (MG-36SZ13-32)

main board

heat sink

bracket (MD)

2-8. MAIN BELT, SUB BELT (C)

DC motor (capstan/reel) (M901)

magnetic head (play back) (HP901)