Sony BFC-1, BKFC-8D, BKFC-10B, BKFC-10S, BKFC-21DV Users guide

MULTI CASSETTE SYSTEM

FLEXICART

FLEXIBLE CART MACHINE CONSOLE

BFC-1

FLEXIBLE CART MACHINE BIN UNIT

BKFC-8D BKFC-10B BKFC-10S BKFC-21DV

FLEXICART VTR MOUNT KIT

BKFC-52 BKFC-53 BKFC-54

FLEXICART SERIAL INTERFACE BOARD

BKFC-100

FLEXICART DV HAND KIT

BKFC-210

INSTALLATION MANUAL 2nd Edition (Revised 1) Serial No. 10412 and Higher (BFC-1 for USA/Canada) Serial No. 20522 and Higher (BFC-1 for Europe)

! W ARNING

This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.

! WARNUNG

Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt. Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Ver letzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.

! AVERTISSEMENT

Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement.

BFC-1 (UC) Serial No. 10412 and Higher BFC-1 (EK) Serial No. 20522 and Higher BKFC-8D Serial No. 10531 and Higher BKFC-10B Serial No. 14601 and Higher BKFC-10S Serial No. 10156 and Higher BKFC-21DV Serial No. 10001 and Higher BKFC-52 Serial No. — BKFC-53 Serial No. — BKFC-54 Serial No. 10001 and Higher BKFC-100 Serial No. — BKFC-200 Serial No. 10001 and Higher BKFC-210 Serial No. 10001 and Higher

OUTLINE

1-1. OUTLINE

1)

The Flexicart Flexicart, efficient recording or program transmission is possible. The Flexicart console (BFC-1) is 600 mm wide to accommodate VTRs and bin units. You can select from several VTR formats (D-2, Betacam SP The VCC can also control the Flexicart via its parallel I/O interface. Optional application software packages for IBM PC/AT The Flexicart is highly flexible cart machine that is well-suited to today's broadcast business.

Besides this installation manual, there are following manuals for the Flexicart. Refer to them, as necessary. . Operation manual of the Flexicart (supplied with the BFC-1)

Introduces the Flexicart and, explains how to operate and the message informations output to its display panel.

. Maintenance manual of the Flexicart (supplied with the BFC-1)

Explains how to maintain the Flexicart.

. User's Guides supplied with the BZC-100/BZC-200 series flexible cart machine software.

Explain how to install and start-up the software to control the Fleicart from an IBM PC/AT compatible personal computer. Refer to the on-line manuals of the software for an explanation of the routine operations.

. Flexicart VCC Interface Specifications (Optional)

Explains the protocol for controlling the Flexicart via the VCC interface.

*

is an automatic cassette changer system that features several VTRs and cassette shelves called "bin units". Using the

2)

*

, S-VHS or DVCAM).

3)

*

interface (RS-232C/422A) allows you to control the Flexicart from an external controller such as a personal computer. You

4)

*

compatible personal computers are available from Sony.

1)

*

Flexicart is a trademark of Sony Corporation.

2)

*

Betacam SP is a registered trademark of Sony Corporation.

3)

*

VCC stands for Versatile Cart Controller.

4)

*

IBM PC/AT is a registered trademark of International Business Machines Corporation.

BFC-1

1-1

2-1. BFC-1

BFC-1

BELT RETAINER

SUPPLIED ACCESSORY

Note : After unpacking, remove four belt retainers which hold supplied accessory from the console. If the belt retainers are left to install, VTRs cannot be mounted in the cart machine.

Supplied Accessories: Extension Board EX-362 Operation Manual Installation Manual Maintenance Manual Number Sheet Nylon Rivet AC Power Cord Plug Holder Blank Panel (1U) B 5x10 (Screw)

B 5x10

x1 x1 x1 x1 x28 x32 x1 x1 x5 x10

SECTION 2

PACKING

BFC-1

Note: The blank panel (1U) is provided against the space

between BIN unit and VTR or VTR and VTR. In the case of the blank panel shortage even the five accessories, please contact to sony's service organization.

(Sony Part No.: 3-179-787-00)

2-1

2-2. BIN UNIT

FRONT

RONT

FRONT

1 2 3 4

BKFC-8D/10B/10S

*BKFC-21DV has some differences in package

. BKFC-8D (for D2) . BKFC-10B (for BETACAM, HDCAM, MPEG IMX) . BKFC-10S (for S-VHS) . BKFC-21DV (for DVCAM)

Supplied Accessories:

1 Guide Pin x2 2 BIN Shutter Plate x1 3 Screw (+B 5x10) x4 4 Screw (+PWH 3x6) x2

2-2

BFC-1

2-3. RACK MOUNT KIT

. BKFC-52 ( for DVR-10/20 series, DVR-18/28 series)

: Prepare BKFC-52 having a product code ending with

-1 or higher when installing the DVR-18/28 series VTRs.

Supplied Accessories: Rack Mount (R2) Assy x1 Rack Mount (L2) Assy x1 Guide Plate (R) x1 Guide Plate (L) x1 Plate Nut F x4 VTR Shutter Plate x1 Guide Pin x2 Screw (+PWH 3x6) x2 Screw (+B 5x10) x4 Screw (+B 4x6) x4 Screw (+B 4x8) x16 Washer ( 4) x4

. BKFC-53 (for BETACAM, HDCAM, MPEG IMX and S-VHS)

: Prepare BKFC-53 having a product code ending with

-1 or higher when installing the BETACAM UVW series VTRs. Prepare BKFC-53 having a product code ending with

-2 or higher when installing the Digital BETACAM VTRs, BET ACAM SX VTRs, HDCAM VTRs. Prepare BKFC-53 having a product code ending with

-3 or higher when installing the MPEG IMX VTRs.

Supplied Accessories: Rack Mount (R1) Assy x1 Rack Mount (L1) Assy x1 Guide Plate (R) x1 Guide Plate (L) x1 Plate Nut F x4 VTR Shutter Plate x1 Guide Pin x2 Screw (+PWH 3x6) x2 Screw (+B 5x10) x4 Screw (+B 4x8) x8 Screw (+B 4x12) x4

BFC-1

2-3

. BKFC-54 ( for DVCAM)

BKFC-100

3

*2pcs

1

2

4

: Prepare BKFC-54 having a product code ending with

-1 or higher when installing the DSR-1600/1800 series VTRs.

Supplied Accessories: Rack Mount (R1) Assy x1 Rack Mount (L1) Assy x1 Guide Plate (R) x1 Guide Plate (L) x1 Plate Nut F x4 VTR Shutter Plate x1 Guide Pin x2 Screw (+PWH 3x6) x2 Screw (+B 5x10) x4 Screw (+B 4x8) x8 Screw (+B 4x12) x4

2-4. BKFC-100 (Optional: for RS-422A serial interface)

2-5. BKFC-210 (Hand conversion kit for DVCAM)

Contents:

1 Finger (DV) 1 pc 2 Push rod (DV) 1 pc 3 Shutter (DV) 2 pcs 4 BCR retainer 1 pc

Shaft cap 2 pcs Screw PWH 3x6 3 pcs

2-4

BFC-1

(1090)(600)

80

1980

527.2 497.4

R535

509.2

for fixed

overhead support

(

2-M12

940

350

480

490

600

1035 1090

150

55

for fixed base

installation

(

4- 16 hole

SECTION 3

INSTALLATION CONDITIONS

3-1. EXTERNAL DIMENSION AND MASS

Machines having serial numbers 10169 (for UC) /20091 (for EK) and former have some parts whose shapes and dimensions differ.

3-1-1. External Dimension

BFC-1

Unit : mm

3-1

3-1-2. Mass

3-2. INSTALLATION CONDITION

BFC-1

Console 250 kg

BIN unit

BKFC-8D 4.5 kg BKFC-10B 4.2 kg BKFC-10S 4.2 kg BKFC-21DV 2.6 kg

Rack mount kit

BKFC-52 8.5 kg BKFC-53 6.0 kg BKFC-54 6.4 kg

Example

Following equipments are installed to the BFC-1.

. BKFC-8D x5 . BKFC-52 x2 . DVR-28 x2

Total mass is about 410 kg.

Design and specifications are subject to change without notice.

3-2-1. Operating Condition

Operating temperature +5˚C to +35˚C Storage temperature _40˚C to +60˚C Humidity 25% to 80%

3-2-2. Notes on Installing Place

Install the console on a flat and firm place. Do not install the unit in the following locations:

. Places at the exhaust of air conditioner . Places exposed directly to sun light or powerful light . Dusty places . Places subjected to vibration . Places exposed to strong electric or magnetic fields . Places where produces the static noise

3-2

BFC-1

3-2-3. Door Dimension and Ceiling Height

more than 700mm

more than 2000mm

. Door Dimension

The minimum door dimensions should be 2000 mm in height, and 700 mm in width. If eye bolts are installed on the top panel, the minimum door height should be 2050 mm.

. Ceiling Height

Sufficient dimension to fix with eye bolts should be maintained.

BFC-1

3-3

3-2-4. Maintenance Space

EYE BOLT

(50)

(1500) Rear side

(1000) Front side

Rear drawer system

Front drawer system

To facilitate the maintenance, secure a sufficient space when pulling out the VTR from the console during work. . When the VTR is installed based on a front drawer system:

Front side : Approx. 1.0 m Rear side : Approx. 0.5 m

. When the VTR is installed based on a rear drawer system:

Front side : Approx. 1.0 m Rear side : Approx. 1.5 m

[Reference] Determine whether to use the front or rear drawer system in consideration of the maintenance of head cleaning after the flexible cart operation is initiated. For more details of the installation, refer to Section 4.

3-4

Unit : mm

BFC-1

3-3. POWER SUPPLY

4.75

21

17

1.5

11 12.5

LIVE

NEUTRAL

GND

13

12.7

11.9

6.3

Unit : mm

23.5

3-4. TRANSPORTATION

3-3-1. AC Power Supply

Power Supply Voltage: 120/220/230/240 V Power Supply Frequency: 50/60 Hz Consumption electric power: 600 VA (without VTR)

3-3-2. Power Cord

Approx. 2.4 m in lengh

For USA/Canada

For Europe

The Cart Machine can be lifted and moved with a fork lift in the packing cases, or unpacked. Once unpacked, the console can be movable around on the casters which are fitted to the base, if the floor is suficiently even.

3-4-1. Move with Caster of Console

Tighten shipping plates and shipping screws to fix the elevator. (See section 4-9 "SHIPPING PLATE REMOVAL".) Turn the floor levelers not to touch them to the floor.

3-4-2. Move with Fork Lift

Tighten shipping plates and shipping screws to fix the elevator. Set the console on the vehicle, using a lifting fork at the specified position which is not to touch the casters and floor levelers. Move BFC-1 carefully not to fall.

Note: Eye bolts are for fixing the cart machine.

Do not lift the cart machine with eye bolts.

LIVE (BROWN)

NEUTRAL

SAFETY EARTH

(GREEN/YELLOW)

BFC-1

(BLUE)

74.5

LIVE

26.519.5

NEUTRAL

SAFETY EARTH

14

3-5

*

2

*

3

*

1

*

1:

*

2:

Table 4-2-1.

VTR Rack Mount Kit BIN Unit Hand KIt

Prepare BKFC-53 having a product code ending with -1 or higher when installing the BETACAM UVW series VTRs. Prepare BKFC-53 having a product code ending with -2 or higher when installing the Digital BETACAM DVW series VTRs, BETACAM SX VTRs and HDCAM VTRs. Prepare BKFC-53 having a product code ending with -3 or higher when installing the MPEG IMX VTRs.

Prepare BKFC-52 having a product code ending with -1 or higher when installing the DVR-18/28 series VTRs.

Prepare BKFC-54 having a product code ending with -1 or higher when installing the DSR-1600/1800 series VTRs.

.

BETACAM

HDCAM

MPEG IMX

D-2

S-VHS

BKFC-53

BKFC-52

BKFC-53

BKFC-54

BKFC-10B

BKFC-8D

DVCAM

BKFC-21DV

—

BKFC-210

*

3:

—

SECTION 4

INSTALLATION AND ASSEMBLING PROCEDURE

4-1. PRECAUTION

At least two or more persons are required for the cart machine installation to be safe.

4-2. PREPARATION

4-2-1. Combination to Install Equipments

Table. 4-2-1 shows combination list to install equipments. Confirm that required equipments are prepared before installation.

4-2-2. Fixture

Fixtures to install the cart machine are introduced below.

. Wrench (to opposite side: 30 mm)

It is used when adjustment of caster on the console and floor leveler.

. Hexagonal Wrench (to opposite side: 3 mm)

It is used when front door removal.

. Screw Driver (No. 2: for M3 through M5)

It is used when install the rack mount and the BIN unit. Short screw driver is efficient because maintenance space is limited.

. Adjustment Stick

It is used when rotary switch on the following board of BIN unit is set. SE-198 board: for BETACAM, HDCAM, MPEG IMX and S-VHS SE-200 board: for D2 SE-481 board: for DVCAM

. Flat-blade screwdriver

Tightening the guide pins.

. Tweezers (for BKFC-210)

To hook the tension spring to the hand block.

BFC-1

4-1

4-2-3. Front Door Removal

LOCK COVER

SCREW

LOCK PLATE

1

DOOR LOCK WINDOW

2

It is recommended to remove the front door before installation not to damage it.

. Open the front door

1. Rotate the screw counterclockwise (in the direction of the arrow 1) with hexagonal wrench (to opposite side: 3 mm) and either slide the lock cover.

2. Raise the lock plate with finger.

3. Hold the door lock window, and pull the front door in the direction of the arrow 2 to open the door.

. Remove the front door

1. Pull out the door hinge at the top-right of the front door.

2. Remove the door while supporting it.

DOOR HINGE

FRONT DOOR

4-2

BFC-1

4-3. INSTALLATION FLOWCHART

START

4-1. PRECAUTION

4-2. PREPARATION

4-4. CONSOLE FIXING

4-5. VOLTAGE SELECTOR CHECK

4-6. CIRCUIT BRAKER CHECK

4-7. SWITCH ON CPU-107 BOARD SETTING

4-8. SWITCH ON IF-373 BOARD SETTING

4-9. SHIPPING PLATE REMOVAL

4-10. VTR/BIN UNIT INSTALLATION

4-13. CABLE CONNECTION

4-14. CASSETTE LOADING AND REMOVAL

END

4-11. VTR/BIN UNIT INSTALLATION

4-12. VTR/BIN UNIT INSTALLATION, etc

BETACAM, S-VHS DVCAM

D-2

The installation procedure is shown in the following flowchart. See each section about the detail.

BFC-1

4-3

4-4. CONSOLE FIXING

FLOOR LEVELER

After installation, it is recommended to fix the console to prevent danger such as fall.

1. Cart machine console fixing Install the console on a flat and firm place, lower the floor leveler of the console until they contact the floor. Turn the floor levelers half another after they touch the floor to fix the console. (to opposite side of wrench: 30 mm)

2. Fixing from the ceiling Two eye bolt holes are at the top plate. Mount eye bolts at the holes to fix the console and ceiling, pole or wall with chain or rope. (screw diameter of eye bolt: M12)

Tigten the eye bolts with bar.

Note: Be sure to don't put up by the eye bolt.

EYE BOLTS

4-4

BFC-1

4-5. VOLTAGE SELECTOR CHECK

Input Voltage [V AC]

T1

(Cream)

T2

(White)

Connector

100

CN2

CN7

120

CN3

CN8

220

CN4

CN9

230

CN5

CN10

240

CN6

CN11

J, UC Model

EK Model

REAR PANEL

SCREWS (B 4x16)

POWER BLOCK

1) Remove four screws, and then remove the rear panel of the power block.

2) Connect the voltage selector harness on the VS-49 board to correct position of the same color. (Refer to following table.)

4-6. CIRCUIT BREAKER CHECK

BFC-1 has main and sub circuit breakers. The main circuit breaker is on left side of the AC inlet. Five sub circuit breakers (CB1 to CB5) are on the VS-49 board. Check the main circuit breaker is ON (lever is lifted) and all sub circuit breakers are IN state (white or green button is pressed).

Note:The installation location of the VS-49 board differs according to the serial number segments below.

VOLTAGE SELECTORS

POWER BLOCK

VS-49 BOARD

CN16

CN15

CN1

100V

CN2

SUB CIRCUIT BREAKERS

MAIN CIRCUIT BREAKER

CB5

CB4

CB3

CB2

CN3

120V

CN8CN7

120V100V

CN4

220V

CN9

220V

CN14

CB1

230V CN10

230V

CN5

CN13

CN12

CN6

Note: The voltage selectors is mounted as follws.

240V

CN11

CN2, 3, 7, 8 : J/UC Model only CN4 to 6, CN9 to 11: EK Model only

240V

BFC-1

4-5

4-7. SWITCH ON CPU-107 BOARD SETTING

Baud rateS5-2 S5-3

OFF

ON

38400 bps

19200 bps

9600 bpsOFF

4800 bpsON

OFF

ON

Video modeS5-7 S5-8

OFF

ON

NTSC

PAL

SECAMOFF

ReservedON

OFF

ON

CPU-107 BOARD (A SIDE)

S6

S5

S1

ON

12345678

*NTSC model (1, 3 ON)

ON

12345678

*PAL model (1, 3, 8 ON)

Set the following switches according to operating conditions.

1. DIP switch (S1) RS-422A termination switch.

ON: terminated OFF: not terminated

<Standard setting before shipment:

ON (terminated)>

4) S5-4 : Not used. This switceh should be set to OFF.

5) S5-6 : DF mode switch. OFF : DF mode (NTSC model only) ON : Non DF mode

DF mode: Drop Frame mode

6) S5-7, 8 : Select video mode together.

2. DIP switch (S5)

1) S5-1 : Selects interface port. ON : RS-232C port active OFF : RS-422A port active

2) S5-2, 3 : Selects baud rate together.

3) S5-5 : Barcode reader use switch. ON : Barcode reader not use OFF: Barcode reader use

4-6

BFC-1

3. ROTARY switch (S6)

Unit Address 2Setting

0

–

1

2

3

4

5

6

7

8

9-F Not used

Cart1

Cart2

Cart3

Cart4

Cart5

Cart6

Cart7

Cart8

Set this switch for unit address 2 which is necessary to control by RS-422A. Unit address 2: When some cart machines are controlled

by external controller, each cart machine needs this address severally. See Flexicart VCC Interface Specifications in detail. This switch should be set to Cart 1, usually.

BFC-1

4-7

4-8. SWITCH ON IF-373 BOARD SETTING

ON

12345678

S3

IF-373 BOARD (A SIDE)

1. DIP switch (S3)

1) S3-1, 2, 3, 4, 5, 6: Not used. This switch should be set to OFF.

2) S3-7: Sets cueup.

OFF : Cueup for DVR (Standard Cueup) ON : Cueup for BVW (with FF/REW

control)

3) S3-8: Not used.

The BKFC-100 (IF-373 board: option) is necessary when over three VTRs are installed.

Slot 6 BKFC-100x1: VTR3 and 4 Slot 7 BKFC-100x1: VTR5 and 6

4-8

BFC-1

4-9. SHIPPING PLATE REMOVAL

SCREW A

COUNTER WEIGHT

SHIPPING PLATE

ELEVATOR BLOCK

1. Remove the shipping plate of the counter weight block. Remove the screw A, and then remove the shipping plate.

2. Release the shipping screws of the elevator block. (1) Loosen the X/Z shipping screw. (2) Remove the Y shipping screw.

3. Remove the hand spacer. Peel the adhesive tape and put the hand spacer off.

Note: 1. Keep the shipping plate and screws which are re-

moved in custody. Use shipping plate and screws to secure the elevator block when moving the cart machine or during maintenance.

2. It is possible to fasten the Y shipping screw which is removed in the hole of the elevator bracket assembly as shown.

3. If operate the cart machine with Y shipping screw, access problem must be occured.

X/Z SHIPPING SCREW

Y SHIPPING SCREW

Fasten Y shipping screw in this hole after the removal.

ELEVATOR BRACKET ASSEMBLY

HAND SPACER

Z STAGE

HAND ASSEMBLY

ADHESIVE TAPE

X/Z SHIPPING SCREW

Fasten Y shipping screw in this hole after the removal.

ELEVATOR BRACKET ASSEMBLY

Y SHIPPING SCREW

BFC-1

4-9

4-10. VTR/BIN UNIT INSTALLATION

VTR

D-2

Rack Mount Kit

BKFC-52

BIN Unit

BKFC-8D

Note

: Prepare BKFC-52 having a product code ending with -1

or higher when installing the DVR-18/28 series VTRs.

Table 4-10-1.

(FOR D-2 VTRs)

Notes

. The method of the VTR/BIN Unit installation for BETA-

CAM or S-VHS VTRs is described in Section 4-11.

. The method of the VTR/BIN Unit installation for DVCAM

VTRs is described in Section 4-12.

4-10-1. Select BIN Unit and Rack Mount Kit

Prepare the VTR, BIN unit and rack mount kit for installation.

4-10

BFC-1

4-10-2. Installing the Rack Mount Kit and VTR

Start

Install rack mount rail.

Install VTR.

Install shutter plate.

End

FEET

VTR

Preliminary Information

. The VTR can be pulled out from the front or rear of a cart ma-

chine by changing how to install the rack mount kit.

Display the type as [front drawer] if you want to pull out the VTR from the front.

[FRONT|DRAWING]

Display the type as [rear drawer] if you want to pull out the VTR from the rear. Each installation method is described in this case.

[REAR|DRAWING]

. Remove the feet of the VTR to be installed in advance.

. The flowchart below shows the installation procedure of a rack

mount kit on one side. The installation of a rack mount kit on the other side is also the same as the procedure below. (The following flowchart is explained based on a front drawer type.)

Flowchart for rack mounting procedure.

BFC-1

4-11

VTR installation position

6U1.5U

1U

FL

LOWEST HOLE

HOLES FOR BRACKET ATTACHMENT (LOWER)

VTR (

DVR-10/20 SERIES

)

There are marks on this line every 1U. The height of guide pin and attachment holes for bracket (upper) are always equal to this mark. Rack mount kit can be attached even if it is shifted 1/2U, but shutter plate can not be attached.

HOLES FOR BRACKET ATTACHMENT DVR-10/20 SERIES BETACAM SERIES

( )

GUIDE PIN (DRAWING SIDE)

Install the rack mount rail and reference pins according to the procedure while referring to the figure below.

..

When DVR-10/20 series (6U) are installed.

When DVR-18/28 series (8U) are installed.

HOLES FOR BRACKET ATTACHMENT (DVR-18/28)

HOLES FOR BRACKET (LOWER)

GUIDE PIN (DRAWING SIDE)

1U

8U

1.5U

LOWEST HOLE

FL

Unit : mm (1U = 44.45 mm)

4-12

BFC-1

1. Rack mount rail installation (1) As shown in the figure, install the guide pin (each on the

right and left) in the frame of the direction in which the VTR is pulled out. Pay attention to the relation of the installation position between the guide pins and outer rail assembly fixing screws. (Adjust the pin to the 1U-marked frame on the right.)

[Reference]

For the installation position, refer to the figure on the preceding page.

(2) As shown in the figure, install the guide plate in the frame,

opposite to the direction in which the VTR is pulled out, with two screws (each on right and left). Adjust so that the screw hole at the top of the guide plate is the same in height as the guide pin installed in step (1). (Adjust the plate to the 1U-marked frame.)

Note: For both front and rear drawer types, guide plate

(R) must be installed on the right toward the front of a cart machine. Be sure to remove the two installed guide plates after the front drawer-type VTR is mounted. (Refer to step (8) of procedure 2.)

(3) Pull out the outer rail from the rack mount rail assembly and

loosen the two screws (bracket fixing screws) shown in the figure.

FRAME

GUIDE PIN

VTR DRAWING DIRECTION

..

BKFC-52

GUIDE PLATE (R)

SCREWS (+B5x10)

1U MARK

FRAME

GUIDE PLATE (L)

VTR DRAWING DIRECTION

SCREWS (+B5x10)

Do not loosen these screws.

OUTER RAIL ASSY

OUTER MEMBER

SCREWS

BFC-1

4-13

(4) Be careful not to pull out the outer rail in the incorrect direc-

OUTER RAIL ASSEMBLY

SCREWS FOR OUTER RAIL ATTACHMENT (+B 4x8)

FRAME (BFC-1)

PLATE NUT F

GUIDE PIN

< OVER VIEW >

OUTER RAIL

SCREW

FRAME

PLATE NUT

tion. Fix the outer rail assembly to the cart machine tentatively with four screws (four on the right and left, each). (Tighten the screws so that no play occurs.)

Note: For the installation place (hole), refer to the fig-

ure for the VTR installation position.

(5) Slide the rail installation plate as far as it will go and con-

firm the following. . The pin of the rail installation plate is put in the hole of the

guide plate.

. The guide pin is put in the hole of the rail installation plate.

GUIDE PLATE

RAIL INSTALLATION PLATE

GUIDE PIN

HOLE

4-14

BFC-1

(6) Tighten the fixing screw of the rail installation plate and fix

FIXING SCREW

FRAME

RAIL INSTALLATION PLATE

FIXING SCREW

it to the frame. (Each on the right and left)

(7) In the condition of step (6), tighten the fixing screws (four

on the right and left, each) of the outer rail fixed tentatively in step (4).

(8) Loosen the fixing screws and pull out the rail installation

plate assembly from the outer member.

DRIVER

..

BKFC-52

OUTER RAIL

INNER RAIL

RAIL BRACKET ASSY

FIXING SCREW

FIXING SCREWS OF OUTER RAIL

STOPPER

INNER RAIL

RACK

OUTER MEMBER

BFC-1

4-15

(9) Pull out the outer member from the outer rail assembly and

OUTER RAIL ASSY

SCREWS

OUTER MEMBER

tighten the four screws shown in the figure.

2. VTR installation (1) Remove two screws from the rail installation plate removed

in step (8) of procedure 1, then remove the inner rail.

RAIL BRACKET ASSY

SCREW

(+B 4x6)

(2) Remove the screws shown in the figure of the VTR’s side

panel.

INNER RAIL

SCREW

(+B 4x6)

HOLES FOR RACK MOUNT

SCREWS

DVR-10/20

HOLES FOR RACK MOUNT

4-16

SCREWS

DVR-18/28

BFC-1

(3) Install the rail installation plate assembly in the VTR with

ATTACHMENT HOLE

VTR DRAWING DIRECTION

ATTACHMENT HOLE

ATTACHMENT HOLES

FRONT DRAWING. BKFC-52 (for D-2 VTRs )

REAR DRAWING

WASHER ( 4)

VTR

RAIL BRACKET ASSY

SCREWS

(+B 4x8)

NOTE1: A BKFC-52 having a product code ending with –0

can be connected only to the DVR-10/20 series.

SCREWS

(+B 4x6)

SCREWS

(+B 4x8)

INNER RAIL

WASHER (

4)

*

1

VTR DRAWING DIRECTION

ATTACHMENT HOLE

ATTACHMENT HOLES

BKFC-52 DVR-10/20 SERIES

DVR-18/28

*

1

BKFC-52 DVR-10/20 SERIES

DVR-18/28

*

1

four screws.

(4) Install the inner rail to the rail installation plate assembly

with four screws.

Note: The installation method varies depending on the di-

rection in which the VTR to be mounted is pulled out. Therefore, install it referring to the figure.

BFC-1

4-17

(5) Raise the VTR with the handles in hands and insert the inner

OUTER MEMBER

INNER RAIL

STOPPER

INNER RAIL

OUTER MEMBER

VTR

GUIDE PINS

<BKFC-52>

rail into the outer member.

(6) Press the right and left stoppers and push in the VTR still

more.

Note:Be sure to perform the work in steps (5) and (6)

by two or more persons.

(7) Put the VTR in the rack and take out it from the rack two or

three times. At that time, confirm that the operation can be performed smoothly. Moreover, confirm that the guide pin of the rack and the pin of the rail installation plate are smoothly put in the round hole of the rail installation plate and the round hole of the guide plate, respectively when the VTR is pushed in as far as it will go. If not, take out the VTR from the rack once and adjust the installation position of the outer member.

VTR

PIN OF RAIL INSTALLATION

GUIDE PIN

PLATE

FRONT REAR

RAIL INSTALLATION

FRAME

PLATE

OUTER MEMBER

FRAME

4-18

BFC-1

[FRONT|DRAWER]

GUIDE PLATE (R)

SCREWS

(+B 5x10)

SCREWS

(+B 5x10)

GUIDE PLATE (L)

FRAME

(8) Remove the two screws, then remove guide plates (L) and

(R).

Notes: . With the guide plates installed, the VTR can-

not be fixed to the proper position. Be sure to remove the guide plates.

. Never remove the guide plates when the

VTRs installed by rear drawer system.

(9) Push the VTR in the rack, tighten the fixing screw shown in

the figure, and fix the VTR.

FIXING SCREW

BFC-1

4-19

3. Shutter plate installation

EDGE

SHUTTER PLATE (GOLD)

SCREWS

(+PWH 3x6)

EDGE

SHUTTER PLATE (GOLD)

approx. 20 mm

VTR

Install the VTR shutter plate (gold) in the cart machine. Adjust so that the screw hole at the top of the shutter plate is the same in height as the guide pin of the VTR. Moreover, install the shutter plate to the height at which is approximately 20 mm under the top of the panel of the VTR.

4-20

BFC-1

4-10-3. Installing the Bin Unit

ELEVATOR

BIN GUIDE PINS

BIN GUIDE PIN

BIN (4U)

1U MARK

(1) Move the elevator manually to the position where the bin

unit is easily installed.

(2) Install the bin guide pins in two frames.

(3) Insert the reference holes of the bin unit into the reference

pins and fix them to the cart machine with four screws.

BFC-1

GUIDE HOLES

SCREWS (+B 5x10)

4-21

(4) Insert the harness of the main unit into connector CN1 (on

HARNESS

BIN UNIT

CN1

Release the harness clampers on the rear side.

the SE-481 board) of the bin unit from the rear of the cart machine.

Note: Remove the power panel of the power block

when inserting connector CN1 of the third-block bin unit from the top.

(5) Set the rotary switch in the order of 0, 1, 2, and 3 from the

top.

Rotary switch

(6) Install the bin shutter plate (black) in the cart machine.

Install it with two screws so that the corner of the shutter plate is the same in height as the center of the bin guide pin.

SCREWS

(+PWH 3x6)

RCL

BIN GUIDE PIN

0

5

1

4

2

3

0

5

1

4

2

3

0

5

1

4

2

3

UPPER EDGE

BIN SHUTTER PLATE (BLACK)

UPPER EDGE

4-22

BIN SHUTTER PLATE (BLACK)

BFC-1

(7) Confirm that BIN (top) assembly is the same as lower BIN

units.

* BIN plate is changed by remove the LCR panel and over-

turn the BIN (top) assembly. In case of the above, install the BIN (top) assembly to the cart machine and attach the LCR panel.

(8) Rivet the number sheet (supplied with the BFC-1) to each

side of the BIN unit with two nylon rivets.

(9) BIN lamp and BIN sensor is checked at preoperation check. (10)

BIN unit removal is performed in the reverse order of procedure.

R

C

L

Overturn BIN (TOP) assembly.

BIN (TOP) ASSEMBLY

The same BIN

LCR PANEL

NUMBER SHEETS

13

14 15 16

13

14 15 16

NYLON RIVETS

BFC-1

4-23

4-11. VTR/BIN UNIT INSTALLATION

VTR Rack Mount Kit BIN Unit

Notes : Prepare BKFC-53 having a product code ending with -1

or higher when installing the BETACAM UVW series VTRs. Prepare BKFC-53 having a product code ending with -2 or higher when installing the Digital BETACAM DVW series VTRs, BETACAM SX VTRs and HDCAM VTRs. Prepare BKFC-53 having a product code ending with -3 or higher when installing the MPEG IMX VTRs.

Table 4-11-1.

.

S-VHS

BKFC-53 BKFC-10S

VTR

BKFC-53 BKFC-10B

BETACAM

HDCAM

MPEG IMX

(FOR BETACAM, HDCAM, MPEG IMX and

S-VHS VTRs)

Notes

. The method of the VTR/BIN Unit installation for D-2 VTRs

is described in Section 4-10.

. The method of the VTR/BIN Unit installation for DVCAM

VTRs is described in Section 4-12.

4-11-1. Select BIN Unit and Rack Mount Kit

Prepare the VTR, BIN unit and rack mount kit for installation.

4-24

BFC-1

4-11-2. Installing the Rack Mount Kit and VTR

Start

Install rack mount rail.

Install VTR.

Install shutter plate.

End

FEET

VTR

Preliminary Information

. The VTR can be pulled out from the front or rear of a cart

machine by changing how to install the rack mount kit.

Display the type as [front drawer] if you want to pull out the VTR from the front.

[FRONT|DRAWING]

Display the type as [rear drawer] if you want to pull out the VTR from the rear. Each installation method is described in this case.

[REAR|DRAWING]

. Remove the feet of the VTR to be installed in advance.

. The figures in this section describe the installation procedure of

a rack mount kit on one side. The installation of a rack mount kit on the other side is also the same as the procedure below. (The following figures are explained based on a front drawer system.)

Flowchart for rack mounting procedure.

BFC-1

4-25

VTR installation position

2.5U

1U

3U 3U

There are marks on this line every 1U. The height of guide pin and attachment holes for bracket (upper) are always equal to this mark. Rack mount kit can be attached even if it is shifted 1/2U, but shutter plate can not be attached.

BIN UNIT

Make 1U interval at upperside of the uppermost VTR.

BLANK PANEL

S-VHS VTR

HOLES FOR BRACKET ATTACHMENT

S-VHS VTR

BLANK PANEL

Make 1U interval at underside of the lowermost VTR.

FL

GUIDE PIN (DRAWING SIDE)

Install the rack mount rail and guide pins according to the procedure while referring to the figure below.

. When S-VHS series (3U) are installed.

. When UVW series (4U) are installed.

There are marks on this line every 1U. The height of guide pin and attachment holes for bracket (upper) are always equal to this mark. Rack mount kit can be attached even if it is shifted 1/2U, but shutter plate can not be attached.

GUIDE PIN (DRAWING SIDE)

UVW VTR

BLANK PANEL Make 1U interval at upperside of the every VTR.

GUIDE PIN (DRAWING SIDE)

UVW VTR

HOLES FOR BRACKET ATTACHMENT

5U2.5U

1U

4-26

BLANK PANEL Make 1U interval at underside of the lowermost VTR.

FL

Unit : mm (1U = 44.45 mm)

BFC-1

.

When BETACAM series (5U) and HDCAM VTRs (5U) are installed.

6U1.5U

1U

FL

LOWEST HOLE

HOLES FOR BRACKET ATTACHMENT

VTR (BETACAM)

BLANK PANEL Make 1U interval at upperside of the every VTR.

There are marks on this line every 1U. The height of guide pin and attachment holes for bracket (upper) are always equal to this mark. Rack mount kit can be attached even if it is shifted 1/2U, but shutter plate can not be attached.

HOLES FOR BRACKET ATTACHMENT

GUIDE PIN (DRAWING SIDE)

. When MPEG IMX VTRs (4U) are installed.

GUIDE PIN

BLANK PANEL Make 1U interval at underside of the lowermost VTR.

HOLES FOR BRACKET ATTACHMENT

4U2.5U

1U

There are marks on this line every 1U. The height of guide pin and attachment holes for bracket (upper) are always equal to this mark. Rack mount kit can be attached even if it is shifted 1/2U, but shutter plate can not be attached.

FL

BFC-1

4-27

1. Rack mount rail installation

FRAME

GUIDE PIN

VTR DRAWING DIRECTION

(1) As shown in the figure, install the guide pin (each on the

right and left) in the frame of the direction in which the VTR is pulled out. Pay attention to the relation of the installation position between the guide pins and outer rail assembly fixing screws. (Adjust the pin to the 1U-marked frame on the right.)

[Reference]

For the installation position, refer to the figure on the preceding page.

(2) As shown in the figure, install the guide plate in the frame,

opposite to the direction in which the VTR is pulled out, with two screws (each on right and left). Adjust so that the screw hole at the top of the guide plate is the same in height as the guide pin installed in step (1). (Adjust the plate to the 1U-marked frame.)

Note: For both front and rear drawer types, guide

plate (R) must be installed on the right toward the front of a cart machine. Be sure to remove the two installed guide plates after the front drawer-type VTR is mounted. (Refer to step (6) of procedure 2.)

GUIDE PLATE (R)

SCREWS

(+B 5x10)

1U MARK

FRAME

GUIDE PLATE (L)

VTR DRAWING DIRECTION

(3) Pull out the outer rail from the rack mount rail assembly and

loosen the two screws (bracket fixing screws) shown in the figure.

. BKFC-53

OUTER MEMBER

SCREWS

(+B 5x10)

Do not loosen these screws.

OUTER RAIL ASSY

SCREWS

4-28

BFC-1

(4) Be careful not to pull out the outer rail in the incorrect direc-

OUTER RAIL ASSEMBLY

SCREWS FOR OUTER RAIL ATTACHMENT (+B 4x8)

FRAME (BFC-1)

PLATE NUT F

GUIDE PIN

< OVER VIEW >

OUTER RAIL

SCREW

FRAME

PLATE NUT

tion. Fix the outer rail assembly to the cart machine tentatively with four screws (four on the right and left, each). (Tighten the screws so that no play occurs.)

Note: For the installation place (hole), refer to the fig-

ures for the VTR installation position.

(5) Slide the rail installation plate as far as it will go and con-

firm the following. . The pin of the rail installation plate is put in the hole of the

guide plate.

. The guide pin is put in the hole of the rail installation plate.

GUIDE PLATE

RAIL INSTALLATION PLATE

GUIDE PIN

HOLE

BFC-1

4-29

(6) Tighten the fixing screw of the rail installation plate and fix

FIXING SCREW

FRAME

RAIL INSTALLATION PLATE

FIXING SCREW

it to the rack. (Each on the right and left)

(7) In the condition of step (6), tighten the fixing screws (four

on the right and left, each) of the outer rail fixed tentatively in step (4).

(8) Loosen the fixing screws and pull out the rail installation

plate assembly from the outer member.

DRIVER

. BKFC-53

OUTER RAIL

INNER RAIL

RAIL BRACKET ASSY

FIXING SCREW

FIXING SCREWS OF OUTER RAIL

STOPPER

INNER RAIL

OUTER MEMBER

RACK

4-30

BFC-1

(9) Pull out the outer member from the outer rail assembly and

OUTER RAIL ASSY

OUTER MEMBER

Note:

SCREWS

Both of the left and right outer rail assy are installed the rake to the underside.

tighten the two screws shown in the figure.

2. VTR installation (1) Remove the screws shown in the figure of the VTR’s side

panel.

SCREWS

S-VHS SERIES

SCREWS

BETACAM SERIES

BFC-1

4-31

(2) Install the rail installation plate assembly in the VTR with

RAIL BRACKET ASSY

VTR

SCREWS (+

B 4x12)

ATTACHMENT HOLEATTACHMENT HOLE

(LOWER)

VTR DRAWING DIRECTION

BKFC-53 (S-VHS SERIES)

ATTACHMENT HOLEATTACHMENT HOLE

(LOWER)

ATTACHMENT HOLE (UPPER)

VTR DRAWING DIRECTION

BKFC-53 (S-VHS SERIES)

ATTACHMENT HOLE

VTR DRAWING DIRECTION

FRONT DRAWING

REAR DRAWING

VTR DRAWING DIRECTION

ATTACHMENT HOLE (UPPER)

ATTACHMENT HOLE

NOTES :. A machine having a product code ending with –0

cannot be installed on the BETACAM UVW series.

.

A machine having a product code ending with –0 or –1 cannot be installed on the digital BETACAM DVW series, BETACAM SX VTRs and HDCAM VTRs.

.

A machine having a product code ending with –0, –1 or –2 cannot be installed on the MPEG IMX VTRs.

. BKFC-53 (for BETACAM, HDCAM, MPEG IMX and S-VHS VTRs)

BKFC-53

BETACAM SERIES

HDCAM

VTRs

MPEG IMX

VTRs

BKFC-53

BETACAM SERIES

HDCAM

VTRs

MPEG IMX

VTRs

two screws.

Note: The installation method varies depending on the

direction in which the VTR to be mounted is pulled out. Therefore, install it referring to the figure.

4-32

BFC-1

(3) Raise the VTR with the handles in hands and insert the inner

VTR

<BKFC-53>

OUTER MEMBER

INNER RAIL

STOPPER

INNER RAIL

OUTER MEMBER

GUIDE PINS

rail into the outer member.

(4) Press the right and left stoppers and push in the VTR still

more.

Note: Be sure to perform the work in steps (3) and (4)

by two or more persons.

(5) Put the VTR in the rack and take out it from the rack two or

three times. At that time, confirm that the operation can be performed smoothly. Moreover, confirm that the guide pin of the rack and the pin of the rail installation plate are smoothly put in the round hole of the rail installation plate and the round hole of the guide plate, respectively when the VTR is pushed in as far as it will go. If not, take out the VTR from the rack once and adjust the installation position of the outer member.

VTR

GUIDE PIN

PIN OF RAIL INSTALLATION PLATE

FRONT REAR

RAIL

FRAME

INSTALLATION PLATE

OUTER MEMBER

FRAME

BFC-1

4-33

[FRONT|DRAWER]

GUIDE PLATE (R)

SCREWS

(+B 5x10)

SCREWS

(+B 5x10)

GUIDE PLATE (L)

FRAME

(6) Remove the two screws, then remove guide plates (L) and

(R).

Notes: . With the guide plates installed, the VTR can-

not be fixed to the proper position. Be sure to remove the guide plates.

. Never remove the guide plates when the

VTRs installed by rear drawer system.

(7) Push the VTR in the rack, tighten the fixing screw shown in

the figure, and fix the VTR.

FIXING SCREW

4-34

BFC-1

3. Shutter plate installation

EDGE

SHUTTER PLATE (GOLD)

SCREWS

(+

PWH 3x6)

EDGE

SHUTTER PLATE (GOLD)

approx. 20 mm

VTR

Install the VTR shutter plate (gold) in the cart machine. Adjust so that the screw hole at the top of the shutter plate is the same in height as the guide pin of the VTR. Moreover, install the shutter plate to the height at which is by approximately 20 mm under the top panel of VTR.

BFC-1

4-35

4-11-3. Installing the Bin Unit

ELEVATOR

BIN GUIDE PINS

BIN GUIDE PIN

BIN (4U)

1U MARK

(1) Move the elevator manually to the position where the bin

unit is easily installed.

(2) Install the bin guide pins in two frames.

(3) Insert the guide holes of the bin unit into the bin guide pins

and fix them to the cart machine with four screws.

4-36

GUIDE HOLES

SCREWS (+B 5x10)

BFC-1

(4) Insert the harness of the cart machine into connector CN1

HARNESS

BIN UNIT

CN1

Release the harness clampers on the rear side.

(on the SE-481 board) of the bin unit from the rear of the cart machine.

Note: Remove the power panel of the power block

when inserting connector CN1 of the third-block bin unit from the top.

(5) Set the rotary switch in the order of 0, 1, 2, and 3 from the

top.

Rotary switch

(6) Install the bin shutter plate (black) in the cart machine.

Install it with two screws so that the corner of the shutter plate is the same in height as the center of the bin guide pin.

SCREWS

(+PWH 3x6)

RCL

BIN GUIDE PIN

0

5

1

4

2

3

0

5

1

4

2

3

0

5

1

4

2

3

UPPER EDGE

BIN SHUTTER PLATE (BLACK)

UPPER EDGE

BFC-1

BIN SHUTTER PLATE (BLACK)

4-37

(7) Confirm that BIN (top) assembly is the same as lower BIN

R

C

L

Overturn BIN (TOP) assembly.

BIN (TOP) ASSEMBLY

The same BIN

LCR PANEL

units.

* BIN plate is changed by remove the LCR panel and over-

turn the BIN (top) assembly. In case of the above, install the BIN (top) assembly to the cart machine and attach the LCR panel.

(8) Rivet the number sheet (supplied with the BFC-1) to each

side of the BIN unit with two nylon rivets.

(9) BIN lamp and BIN sensor is checked at preoperation check. (10)

BIN unit removal is performed in the reverse order of procedure.

NUMBER SHEETS

13

14 15 16

13

14 15 16

NYLON RIVETS

4-38

BFC-1

4-12. VTR/BIN UNIT INSTALLATION (FOR DVCAM)

DVCAM

FEET

4-12-1. Installing the Rack Mount Kit and VTR

Preliminary Information

. A maximum of nine VTRs and bin units in all can be mounted

when the DVCAM VTR is installed in the BFC-1. Select a proper combination according to the operation conditions of the user. Twenty-one volumes of DV cassettes can be stored for each DV cassette bin unit BKFC-21DV.

. The VTR can be pulled out from the front or rear of a cart ma-

chine by changing how to install the rack mount kit.

Display the type as [front drawer] if you want to pull out the VTR from the front.

[FRONT|DRAWING]

Display the type as [rear drawer] if you want to pull out the VTR from the rear. Each installation method is described in this case.

[REAR|DRAWING]

. Remove the legs of the VTR to be installed in advance.

. The flowchart below shows the installation procedure of a rack

mount kit on one side. The installation of a rack mount kit on the other side is also the same as the procedure below. (The following flowchart is explained based on a front drawer type.)

VTR

DVCAM

Note : Prepare BKFC-54 having a product code ending with

Rack Mount Kit

BIN Unit

BKFC-54 BKFC-21DV

.

-1 or higher when installing the DSR-1600/1800 series VTRs.

HAND Kit

BKFC-210

Flowchart for rack mounting procedure.

Start

Disassemble rack mount kit.

(VTR side)

Install rail fixing plate assembly.

(Cart machine side)

Install outer rail.

Install reference plates.

Install reference pins.

Install VTR.

Remodel hand.

Install shutter plate and adjust height.

End

BFC-1

4-39

4U3.5U

FL

GUIDE PIN

HOLE FOR BRACKET ATTACHMENT

1U

DVCAM

VTR

DVCAM

VTR

HOLE FOR BRACKET ATTACHMENT

VTR installation position

Install the rack mount rail and reference pins according to the procedure while referring to the figure below.

4-40

BFC-1

1. Rack mount rail installation

FRAME

GUIDE PIN

VTR DRAWING DIRECTION

(1) As shown in the figure, install the guide pin (each on the

right and left) in the frame of the direction in which the VTR is pulled out. Pay attention to the relation of the installation position between the guide pins and outer rail assembly fixing screws. (Adjust the pin to the 1U-marked frame on the right.)

[Reference]

For the installation position, refer to the figure on the preceding page.

(2) As shown in the figure, install the guide plate in the frame,

opposite to the direction in which the VTR is pulled out, with two screws (each on right and left). Adjust so that the screw hole at the top of the guide plate is the same in height as the guide pin installed in step (1). (Adjust the plate to the 1U-marked frame.)

Note: For both front and rear drawer types, guide plate

(R) must be installed on the right toward the front of a cart machine. Be sure to remove the two installed guide plates after the front drawer-type VTR is mounted. (Refer to step (1) of procedure 4.)

GUIDE PLATE (R)

SCREWS

(+B 5x10)

1U MARK

FRAME

GUIDE PLATE (L)

VTR DRAWING DIRECTION

(3) Pull out the outer rail from the rack mount rail assembly and

loosen the two screws (bracket fixing screws) shown in the figure.

• BKFC-54

OUTER MEMBER

SCREWS

(+B 5x10)

Do not loosen these screws.

OUTER RAIL ASSY

SCREWS

BFC-1

4-41

(4) Be careful not to pull out the outer rail in the incorrect direc-

OUTER RAIL ASSEMBLY

SCREWS FOR OUTER RAIL ATTACHMENT (+B 4x8)

FRAME

(BFC-1)

PLATE NUT F

GUIDE PIN

< OVER VIEW >

OUTER RAIL

SCREW

FRAME

PLATE NUT

tion. Fix the outer rail assembly to the cart machine tentatively with four screws (four on the right and left, each). (Tighten the screws so that no play occurs.)

Note: For the installation place (hole), refer to the fig-

ure for the VTR installation position.

(5) Slide the rail installation plate as far as it will go and con-

firm the following. . The pin of the rail installation plate is put in the hole of the

guide plate.

. The guide pin is put in the hole of the rail installation plate.

GUIDE PLATE

RAIL INSTALLATION PLATE

GUIDE PIN

HOLE

4-42

BFC-1

(6) Tighten the fixing screw of the rail installation plate and fix

FIXING SCREW

FRAME

RAIL INSTALLATION PLATE

FIXING SCREW

it to the rack. (Each on the right and left)

(7) In the condition of step (6), tighten the fixing screws (four

on the right and left, each) of the outer rail fixed tentatively in step (4).

(8) Loosen the fixing screws and pull out the rail installation

plate assembly from the outer member.

DRIVER

• BKFC-54

RAIL BRACKET ASSY

FIXING SCREW

OUTER RAIL

INNER RAIL

OUTER MEMBER

FIXING SCREWS OF OUTER RAIL

STOPPER INNER RAIL

RACK

BFC-1

4-43

(9) Pull out the outer member from the outer rail assembly and

OUTER RAIL ASSY

OUTER MEMBER

Note:

SCREWS

Both of the left and right outer rail assembly are installed the rake to the overside.

tighten the two screws shown in the figure.

2. VTR installation (1) Remove the screws shown in the figure of the VTR's side

panel.

SCREW SCREW

DVCAM

4-44

BFC-1

(2) Install the rail installation plate assembly in the VTR with

DVCAM

BKFC-54 (DVCAM

SERIES

)

ATTACHMENT HOLE ATTACHMENT HOLE

BKFC-54 (DVCAM

SERIES

)

ATTACHMENT HOLE ATTACHMENT HOLE

VTR DRAWING DIRECTION

• BKFC-54

VTR DRAWING DIRECTION

FRONT DRAWING

REAR DRAWING

SCREWS (+B 4x12)

NOTE :. A machine having a product code ending with –0

cannot be installed on the DSR-1600/1800 series.

two screws.

Note: The installation method varies depending on the

direction in which the VTR to be mounted is pulled out. Therefore, install it referring to the figure.

BFC-1

4-45

(3) Raise the VTR with the bottom of the VTR in hands and in-

VTR

<BKFC-54>

GUIDE PINS

OUTER MEMBER

INNER RAIL

STOPPER

INNER RAIL

OUTER MEMBER

sert the inner rail into the outer member.

(4) Press the right and left stoppers and push in the VTR still

more.

Note: Be sure to perform the work in steps (3) and (4)

by two or more persons.

(5) Put the VTR in the rack and take out it from the rack two or

three times. At that time, confirm that the operation can be performed smoothly. Moreover, confirm that the guide pin of the rack and the pin of the rail installation plate are smoothly put in the round hole of the rail installation plate and the round hole of the guide plate, respectively when the VTR is pushed in as far as it will go. If not, take out the VTR from the rack once and adjust the installation position of the outer member.

VTR

GUIDE PIN

PIN OF RAIL INSTALLATION PLATE

FRONT REAR

RAIL

FRAME

OUTER MEMBER

INSTALLATION PLATE

FRAME

4-46

BFC-1

[FRONT|DRAWER]

GUIDE PLATE (R)

SCREWS

(+B 5x10)

SCREWS

(+B 5x10)

GUIDE PLATE (L)

FRAME

(6) Remove the two screws, then remove guide plates (L) and

(R).

Notes: • With the guide plates installed, the VTR can-

not be fixed to the proper position. Be sure to remove the guide plates.

• Never remove the guide plates when the VTRs installed by rear drawer system.

(7) Push the VTR in the rack, tighten the fixing screw shown in

the figure, and fix the VTR.

FIXING SCREW

BFC-1

4-47

3. Shutter plate installation

VTR

SLOT

SCREW

EDGE

SHUTTER PLATE (GOLD)

SCREWS

(+PWH 3x6)

SHUTTER PLATE (GOLD)

Install the VTR shutter plate (gold) in the cart machine. Adjust so that the screw hole at the top of the shutter plate is the same in height as the guide pin of the VTR. Moreover, install the shutter plate to the height at which the screw is located in the center of the slot.

4-48

BFC-1

4-12-2. Installing the Bin Unit

ELEVATOR

BIN GUIDE PINS

BIN GUIDE PIN

BIN (4U)

1U MARK

(1) Move the elevator manually to the position where the bin

unit is easily installed.

(2) Install the bin guide pins in two frames.

(3) Insert the guide holes of the bin unit into the guide pins and

fix them to the main unit with four screws.

GUIDE HOLES

SCREWS (+B 5x10)

BFC-1

4-49

(4) Insert the harness of the main unit into connector CN1 (on

CN1

HARNESS

BIN UNIT

Release the harness clampers on the rear side.

the SE-481 board) of the bin unit from the rear of the main unit while twisting it as shown in the figure.

Note: Remove the power panel of the power block

when inserting connector CN1 of the third-block bin unit from the top.

(5) Set the rotary switch in the order of 0, 1, 2, and 3 from the

top.

Rotary switch

0

1

RCL

2

3

4

5

(6) Install the bin shutter plate (black) in the cart machine.

Install it with two screws so that the corner of the shutter plate is the same in height as the center of the bin guide pin.

SCREWS

(+PWH 3x6)

BIN GUIDE PIN

0

1

2

3

4

5

0

1

2

3

4

5

UPPER EDGE

BIN SHUTTER PLATE (BLACK)

UPPER EDGE

BIN SHUTTER PLATE (BLACK)

4-50

BFC-1

(7) Attach the number sheet (supplied for BFC-1) to the bin

8

14

1

9

10 11 12

13

NYLON RIVETS

NUMBER SHEETS (DV)

unit. Fix it to the left of the bin with two nylon rivets (supplied for BFC-1).

(8) During operation check of the main unit, confirm that the

bin lamp lights and that the bin sensor operates properly.

(9) Remove the bin unit in the reverse order of installation.

BFC-1

4-51

4-12-3. Remodeling the Hand Assembly (for DVCAM)

HAND ASSEMBLY

SCREW (PWH 4x8)

CN1

CN2

CN8

HAND COVER

It is necessary to remodel the hand portion so that the cassette for DV can be retained. Prepare BKFC-210 for the remodeling below.

1. Hand assembly removal (1) Remove one screw, then remove the hand cover. (2) Pull out the harnesses from connectors CN1 and CN2 on

the hand board.

Note: Pull out the harness from connector CN8

when a barcode reader (optional) is installed.

(3) Remove one screw, then remove the hand assembly

from the elevator.

2. Finger replacement (1) Remove the three screws, then remove the finger (up-

(2) Install the finger (DV) of BKFC-210 in the hand assem-

4-52

per).

bly with three screws.

SCREWS

(PWH 3x6) SCREWS (PWH 3x6)

FINGER (UPPER)

FINGER (DV)

BFC-1

3. Push rod replacement

PUSH ROD

FINGERS

GROOVED SHAFT

LEVER SHAFT

NOTCH OF PUSH ROD

SPRING

GEAR

LEVER

(1) Turn the gear shown in the figure and put the finger into

the most open state.

(2) Pull the push rod toward you with fingers and put out it

from the grooved shaft of the hand assembly. (3) Remove the lever shaft from the notch of the push rod. (4) Remove the spring of the push rod from the lever. (5) Put the spring of the BKFC-210’s push rod (DV) on the

lever from the outside of the hand assembly. (6) Insert the lever shaft into the notch of the push rod

(DV). (7) Pass the push rod (DV) through the grooved shaft.

4. Shutter replacement

[Reference]

The hand assembly has each shutter on the right and left. The two shutters are the same in a replacement method. Replace the right and left shutters with shutters (DV). (1) Remove the shaft cap and pull out the shutter. (2) Pass the shutter (DV) of BKFC-210 through the shaft in

the direction shown in the figure.

Note: Adjust so that the boss of the sheet metal is

(3) Fix using a new shaft cap. (4) Move the shutters (DV) on the right and left with fingers

and confirm that they smoothly move without touching

the sensor. If the shutters touch the sensor, adjust the

position of the sensor board.

[Reference]

Loosen the screw fixing the sensor board and move the

sensor board in the direction indicated by the arrow. As

a result, the position of the sensor board can be adjusted.

put in the opening of the shutter (DV).

SENSOR BOARD

SHUTTER

OPENING

SENSOR

BOSS

SHAFT CAP

BFC-1

4-53

5. Replacement of BCR bracket

SCREW (PWH 3x5)

BRC BRACKET

(1) Remove one screw, then remove the BCR bracket. (2) Install the BCR bracket (DV) of BKFC-210 in the eleva-

tor with the screw (PWH 3x5) removed in step (1).

[Reference]

For the installation of a barcode reader, refer to Appendix A in the Maintenance Manual.

[Note]

The remainder of the procedure vary with models.

.DSR-60/80 series :See procedure 6 through 8. .DSR-1600/1800/2000 series :See procedure 9 through 11.

6. Hand assembly installation

(For DSR-60/80 series VTRs) (1) Install the hand assembly in the elevator with one screw. (2) Connect the harnesses disconnected in step (2) of proce-

dure 1 to the former connectors.

SCREW (PWH 4x8)

HAND ASSEMBLY

7. Height confirmation of VTR shutter plate

(For DSR-60/80 series VTRs) (1) Turn the gear shown in the figure so that the hand re-

tains the cassette while pressing the DV cassette against the finger.

CN1

CN2

CN8

GEAR

HAND ASSEMBLY

4-54

DV CASSETTE

BFC-1

(2) Connect the power cord of the VTR to the wall outlet

ADJUST IN HEIGHT

VTR SHUTTER PLATE

Spec ; <

±0.5 mm

A

CASSETTE INSERTION SLOT

DV CASSETTE

and turn on the power switch.

(3) Make the cassette compartment go down in a mainte-

nance menu or insert the cassette so as to enter the state in which the cassette door was opened.

[Reference]

For the maintenance menu of the DVCAM VTR, refer to Section 4 of Maintenance Manual, Vol. 1 in the DSR series.

(4) Move the elevator by hand and adjust the cassette to the

height of the VTR cassette insertion slot.

Note: Adjust so that the lower surface of the cas-

sette is the same in height as the half-tone portion of the cassette insertion slot.

(5) With the height of the elevator put in step (2), confirm

that the shifted height between the VTR shutter plate and elevator sensor is less than ± 0.5 mm. If the height of the VTR shutter plate does not satisfy the specification, loosen the two screws fixing the VTR shutter plate and adjust the height.

(6) Perform steps (4) and (5) for all VTRs.

8. Hand cover installation

(For DSR-60/80 series VTRs) Install the hand cover in the elevator with one screw.

SCREW (PWH 4x8)

HAND COVER

BFC-1

4-55

9. Height confirmation of VTR shutter plate

VTR front panel

Cassette tape

Z stage top surface

1mm

(For DSR-1600/1800/2000 series VTRs) (1) Turn off the power switch of the VTR. (2) Set L cassette tape in the cassette compartment to dead-

end in the depth.

(3) Using thickness gauge, make a positioning of Y direction

of elevator assembly so that clearance becomes 1 mm between top surface of Z stage of elevator assembly and bottom surface of the cassette tape.

(4) In the condition of step (3) above, adjust the height of the

VTR shutter plate so that the top of the elevator sensor is aligned with the center of the V groove, then tighten the fixing screw of the VTR shutter plate. When in turn, the case is an old type of VTR shutter plate without having V groove, let the top edge of VTR shutter plate positioned to the point of 2 mm from top of the elevator sensor where to be screw clamped. ( This means adjustment eventually same as described above case).

Center of V groove

Elevator sensor

VTR shutter plate

(2mm)

4-56

BFC-1

(5) For assurance, move the elevator assembly upward, then

A

Spec: A = 1.0±0.5 mm

downward with your hand and adjust Y direction of the elevator assembly so that the top of elevator sensor and center of V groove come fitted. After this, move the Z stage toward VTR, and then make sure that the clearance A is sure of 1.0 ±0.5 mm as shown in the figure. In case of an old type of VTR shutter plate as well, move the elevator assembly up and down with your hand and check if the distance is sure of 2 mm between the top of elevator sensor and upper edge of shutter plate, adjusting Y direction of Z stage of elevator assembly. After this, move the Z stage toward VTR, and then make sure that the clearance A is sure of 1.0 ±0.5 mm as shown in the figure.

(6)

Items mentioned on the above (2) through (5) must be applied to all the VTRs installed.

10. Hand assembly installation (For DSR-1600/1800/2000 series VTRs) (1) Install the hand assembly in the elevator with one screw. (2) Connect the harnesses disconnected in step (2) of proce-

dure 1 to the former connectors.

SCREW (PWH 4x8)

HAND ASSEMBLY

CN1

CN2

CN8

BFC-1

4-57

11. Hand cover installation

L

C

R

CASETTE SENSOR BOARD (UPPER)

SCREW SCREWS SCREW

(For DSR-1600/1800/2000 series VTRs)

Install the hand cover in the elevator with one screw.

4-12-4. Moving of Cassette Sensor Boards

SCREW (PWH 4x8)

HAND COVER

To detect the protrusion or falling from the cassette bin, the cassette sensor boards are installed in the cart machine. Move the position of these sensor boards because the DV cassette is small.

1. Moving of cassette sensor board (upper) (1) Remove the four screws (shown in the figure) fixing the

cassette sensor board (upper).

(2) Shift the cassette sensor board (upper) left-obliquely in

the inner direction by approximately 30 mm.

4-58

BFC-1

(3) Install the cassette sensor board (upper) in the position

SCREWS

BOTTOM PLATE

DOOR

shown in the figure with four screws.

Note: Be careful not to interpose the harness.

CASETTE SENSOR BOARD (UPPER)

2. Moving of cassette sensor board (lower) (1) Remove the four screws, then remove the bottom plate.

L

SCREWS SCREWS

C

R

(2) Remove the two screws fixing the cassette sensor board

(lower).

(3) Shift the cassette sensor board (lower) left-obliquely in

the inner direction by approximately 30 mm.

(4) Align the position of the screw hole with the hole of the

bracket of the cassette sensor board (lower) and install the cassette sensor board (lower) with two screws.

(5) Install the bottom plate with two screws.

Note: Be careful not to interpose the harness.

BFC-1

SHIFT THE BRACKET TO THESE HOLES

SCREW

CASSETTE SENSOR BOARD (LOWER)

SCREW

BOARD BRACKET

4-59

4-13. CABLE CONNECTION/DISPOSITION

D9F

D25F

FLEXICART

CPU-107

1 (RS-422A)

2 (RS-232C)

3

IF-373

(SLOT-8)

1

2 (SW'ER)

3

4

IF-373

(SLOT-5)

1

2 (VTR1)

3

4 (VTR2)

IF-373

(SLOT-6)

1

2 (VTR3)

3

4 (VTR4)

PC RS-232C (2)

D25FD9M

D9F

D9F D9F

BKFC-100 (OPTION)

4-13-1. Control Digital System

The Connection for control VTR/SWITCHER at inside of the cart machine is shown in this figure.

When these equipments are controlled directly without through the cart machine, use connecter 1 and 3 of the IF-373 board. In this case, the cart machine watch the state of these equipments only.

connecter 1: use for control the equipments connected con-

necter 2

connecter 3: use for control the equipments connected con-

necter 4

example) The case of IF-373 board of SLOT 5.

Connecter 1 is used for direct control of VTR1. Connecter 3 is used for direct control of VTR2.

When five or six VTRs are installed, connect the VTRs to BKFC100 (IF-373; Optional) of SLOT-7.

SLOT-7 CN2 (VTR5) CN4 (VTR6)

4-60

BFC-1

REM 1 REM 1 REM 2

D9F D9F

D9F

D9F D9F

D9F

D9F D25F

FLEXICART VTR BLOCK

DSU-V210

DSU-A210

DVR-20/28

(VTR1)

REMOTE1-IN PALA I/O

REM OUT RS-232C

DVR-20/28

(VTR2)

REMOTE1-IN PALA I/O

REM OUT RS-232C

DVR-20/28

(VTR3)

REMOTE1-IN PALA I/O

REM OUT RS-232C

DVR-20/28

(VTR4)

REMOTE1-IN PALA I/O

REM OUT RS-232C

D9F

D50F

D9F

D50F

D9F

D50F

D9F

D50F

In case of DVCAM

(VTR4)

REMOTE

D9F

BFC-1

4-61

4-13-2. Video/REF (Digital System)

FLEXICART

DVR-20

REF IN

DIGITAL V IN

DIGITAL V OUT

D25F

1 BNC

1 D25F

DVR-20

REF IN

DIGITAL V IN

DIGITAL V OUT

D25F

2 BNC

2 D25F

DVR-20

REF IN

DIGITAL V IN

DIGITAL V OUT

D25F

3 BNC

3 D25F

DVR-20

REF IN

DIGITAL V IN

DIGITAL V OUT

D25F

4 BNC

4 D25F

CK-39

2 (REF IN)

4 (T.C. IN)

5 BNC

LOGO

B.B.

INPUT

4-62

BFC-1

REF V-IN

REF IN REF IN

DSUV210

For REC

UTY

(*1)

RESERVED

DSU-A210 DAD-A210

CH-A ON AIR CH-B ON AIR

NEXT MONITOR MANUAL MONITOR

(RESERVED) (RESERVED)

VTR 1 VTR 2 VTR 3 VTR 4

IN 1

IN 2

IN 1

IN 3

IN 4

IN 5

IN 6

IN 7

IN 8

IN 9

IN10

VTR 1

VTR 2

VTR 3

VTR 4

LOGO

B.B

C.B

REF V-OUT

1 2 3 4 5 6

OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 OUT 9 OUT10 OUT11

MONITOR

1 2 3 4 5 6 7 8 9

10 11

123456789101112

A-D

D-A

(*1)

IN9 and IN10 are used when five or six VTRs are installed. IN9 : VTR5 IN10 : VTR6

OUT9 : VTR5 OUT10 : VTR6

(*1)

BFC-1

4-63

3M

3M 3M

3F 3F

3F

3M

3M 3M

3F 3F

3F

3M

3M 3M

3F 3F

3F

3M

3F 3F

FLEXICART

DVR-20

CK-39

4 (T.C. IN)

DSUA210

For REC

UTY

LOGO

(RESERVED) (RESERVED)

VTR 1 VTR 2 VTR 3 VTR 4

VTR 1

VTR 2

VTR 3

VTR 4

LOGO

123456789101112

IN 1

IN 2

IN 1

IN 3

IN 4

IN 5

IN 6

IN 7

IN 8

IN 9

IN10

MUTE

1kHZ

OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 OUT 9 OUT10 OUT11

MONITOR

1 2 3 4 5 6 7 8

9 10 11

INPUT

DVR-20

TC IN

3F

3/4

1/2

TC OUT

3/4

1/2DIGITAL

IN OUT

DVR-20

TC IN

3/4

1/2

TC OUT

3/4

1/2DIGITAL

IN OUT

DVR-20

TC IN

3/4

1/2

TC OUT

3/4

1/2DIGITAL

IN OUT

DVR-20

TC IN

3/4

1/2

TC OUT

3/4

1/2DIGITAL

IN OUT

3M 3M

3F

3M

In case of DVCAM

CH-3/4

CH-1/2

AUDIO IN (AES/EBU)

AUDIO OUT (AES/EBU)

CH-3/4

CH-1/2

2 (REF IN)

T.C.

NEXT MONITOR MANUAL MONITOR

CH-A ON AIR CH-B ON AIR

(RESERVED) (RESERVED)

(*1)

RESERVED

(*1)

IN9 and IN10 are used when five or six VTRs are installed. IN9 : VTR5 IN10 : VTR6

OUT9 : VTR5 OUT10 : VTR6

(*1)

4-13-3. Audio/Time Code (Digital System)

4-64

BFC-1

CH-A ON AIR

DAD-A210

3F

CH-B ON AIR

NEXT MONITOR

MANUAL MONITOR

IN D/A 1

2

OUT

IN D/A 1

2

OUT

IN D/A 1

2

OUT

IN D/A 1

2

OUT

IN D/A 1

2

OUT

BFC-1

4-65

4-13-4. Control Analog System

D9F

D25F

FLEXICART

CPU-107

1 (RS-422)

2 (RS-232C)

3

IF-373

(SLOT-8)

1

2 (SW'ER)

3

4

IF-373

(SLOT-5)

1

2 (VTR1)

3

4 (VTR2)

IF-373

(SLOT-6)

1

2 (VTR3)

3

4 (VTR4)

PC RS-232C (2)

D25FD9M

D9F

D9F D9F

BKFC-100 (OPTION)

The Connection for control VTR/SWITCHER at inside of the cart machine is shown in this figure.

When these equipments are controlled directly without through the cart machine, use connecter 1 and 3 of the IF-373 board. In this case, the cart machine watch the state of these equipments only.

connecter 1: use for control the equipments connected con-

necter 2

connecter 3: use for control the equipments connected con-

necter 4

example) The case of IF-373 board of SLOT 5.

Connecter 1 is used for direct control of VTR1. Connecter 3 is used for direct control of VTR2.

When five or six VTRs are installed, connect the VTRs to BKFC100 (IF-373; Optional) of SLOT-7.

SLOT-7 CN2 (VTR5) CN4 (VTR6)

4-66

BFC-1

REM 1 REM 2

D9F D9F

D9F

FLEXICART VTR BLOCK

BVS-V1212

BVS-A1212

BVW-75

(VTR1)

REMOTE1-IN TBC REM

(VTR2)

REMOTE1-IN

(VTR3)

REMOTE1-IN

(VTR4)

REMOTE1-IN

D9F

D15M

D9F

BVW-75

D15M

TBC REM

REM1 OUT

REM 1 REM 2

BFC-1

4-67

4-13-5. Video/REF (Analog System)

BVW-75

FLEXICART

1 BNC

2 BNC

3 BNC

4 BNC

CK-39

2 (REF IN)

4 (T.C. IN)

5 BNC

LOGO

B.B.

BVW-75

REF IN

V IN V OUT

BNC

INPUT

REF IN

V IN V OUT

BNC

BVW-75

REF IN

V IN V OUT

BNC

BVW-75

REF IN

V IN V OUT

BNC

C.B.

4-68

BFC-1

REF V-IN

REF IN

BVSV1212

For REC

UTY

BVS-A1212

CH-A ON AIR CH-B ON AIR

(RESERVED) (RESERVED)

VTR 1 VTR 2 VTR 3 VTR 4

IN 1

IN 2

IN 1

IN 3

IN 4

IN 5

IN 6

IN 7

IN 8

IN 9

IN10

VTR 1

VTR 2

VTR 3

VTR 4

LOGO

REF V-OUT

1 2 3 4 5

6

OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 OUT 9 OUT10

1 2 3 4 5 6 7 8

9 10 11

OUT12

MANUAL MONITOR

MONITOR

1234567891011

12

7 8

NEXT MONITOR

OUT11

(RESERVED)

12

B.B.

C.B.

IN11

IN12

(*1)

RESERVED

(*1)

IN9 and IN10 are used when five or six VTRs are installed. IN9 : VTR5 IN10 : VTR6

OUT9 : VTR5 OUT10 : VTR6

(*1)

BFC-1

4-69

4-13-6. Audio/Time Code (Analog System)

FLEXICART

CK-39

REF

4 (T.C. IN)

LOGO

INPUT

1kHZ

3F

BVW-75

TC OUT

3F 3F

TC IN

CH2

CH1

IN

CH2

CH1

OUT

3F

BVW-75

TC OUT

3F 3F

TC IN

CH2

CH1

IN

CH2

CH1

OUT

3F

BVW-75

TC OUT

3F 3F

TC IN

CH2

CH1

IN

CH2

CH1

OUT

3F

BVW-75

TC OUT

3F 3F

TC IN

CH2

CH1

IN

CH2

CH1

OUT

2 (REF IN)

3F

T.C.

3M 3M

3M

3M 3M

3M

3M 3M

3M

3M 3M

3M

4-70

BFC-1

BVSA1212

For REC

UTY

CH-A ON AIR CH-B ON AIR

(RESERVED) (RESERVED)

VTR 1 VTR 2 VTR 3 VTR 4

IN 1

IN 2

IN 1

IN 3

IN 4

IN 5

IN 6

IN 7

IN 8

IN 9

IN10

VTR 1

VTR 2

VTR 3

VTR 4

LOGO

OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 OUT 9 OUT10

1 2 3 4 5 6 7 8

9 10 11

OUT12

MANUAL MONITOR

MONITOR

1234567891011

12

NEXT MONITOR

OUT11

(RESERVED)

12

MUTE

1kHZ

IN11

IN12

(*1)

RESERVED

(*1)

IN9 and IN10 are used when five or six VTRs are installed. IN9 : VTR5 IN10 : VTR6

OUT9 : VTR5 OUT10 : VTR6

(*1)

BFC-1

4-71

4-13-7. Cable Disposition

HARNESS FIX PIPE

HARNESS CLAMPER

. Dispose the cables with sufficient length to draw the VTR for

the maintenance.

. When one VTR is installed, the cable disposition is shown in

the figure. When two or more VTRs are installed, dispose the cables using another cable strap in the same way.

. When the factory shipment, harness fix pipe is installed at the

center of cart machine's rear side. Therefore move the harness fix pipe out of the way for VTR drawing depends on number and type of the VTR.

4-14. CASSETTE LOADING AND REMOVAL

Cassettes can be loaded into any empty bins whose bin lamps are not lit.

1. Press the DOOR OPEN key. The elevator rises and stays in its uppermost position automatically. The cart machine releases its door lock.

2. Open the door and load the cassettes. A compartment of bins contains one L-size cassette (BETACAM, D-2) or tow S-size cassettes side by side or three DV cassettes.

3. Close the door.

Note: The cart machine allows you to load cassettes even

if the VTRs are in use. The VTRs in the cart machine can operate regardless of whether the cart machine's door is open or closed. The elevator, however, does not move while the door is open. Close the door as soon as cassette loading is finished.

4-72

BFC-1

SECTION 5

OPERATION CHECK

The initial operation check, which is performed after the unit is installed according to section 4 "INSTALLATION AND ASSEMBLING PROCEDURE", is mentioned in this section.

The operation check is performed by execute the auto test mode which is a part of test mode equipped BFC-1. See maintenance manual section 5 "TEST MODE" about a method of operation.

When a trouble is occurred during executing the test mode, confirm the following. It is able to look into the cause from the test mode that trouble occurred.

. Cause of the trouble is installation . Cause of the trouble is a fault of the equipments

After finding cause of the trouble, take necessary steps according to the corresponding item in the installation manual or maintenance manual.

BFC-1

5-1

Controller Block

TERMINATION

3

1

2

3

1

2

3

4

1

2

3

4

1

2

3

4

1

2

1

2

4

3

REF VIDEO

PARA PORT

TIME CODE

IF-401

12

CPU-1183CPU-1074IF3735(IF373)6(IF373)7IF373

8 9 10 11

CK39

12

BKFC-100 BKFC-100

SLOT No. BOARD

Option Option

VTR2

(RS-422A IN)

VTR4

(RS-422A IN)

VTR2

(RS-422A OUT)

VTR4

(RS-422A OUT)

VTR6

(RS-422A IN)

ON

OFF

4

SW'ER (RS-422A IN)

VTR5 (RS-422A OUT)

SW'ER (RS-422A OUT)

Not Used

TEST

(RS-232C)

REMOTE-2 (RS-232C)

REMOTE-1 (RS-422A)

VTR5 (RS-422A IN)

VTR3 (RS-422A IN)

VTR1

(RS-422A IN)

VTR1

(RS-422A OUT)

VTR3

RS-422A

OUT

()

VTR6

(RS-422A OUT)

BKFC-200

(RD-24)

Option Option

(IF-496)

BKFC-110

ISR (RS-232C)

SECTION 6

INPUT/OUTPUT INTERFACE

6-1. MATCHING CONNECTORS AND CABLES

Note: The length of the cables are 5 m, 10 m and 15 m.

BFC-1 Connector

Used for

CPU-107 board

REMOTE-1 (RS-422A)

REMOTE-2 (RS-232C)

TEST (RS-232C)

IF-373 board

1/3 (For RS-422A IN) 2/4 (For RS-422A OUT)

CK-39 board

PARALLEL I/O (PARA PORT)

BFC-1

D-SUB, 9P Female

D-SUB, 25P Female

D-SUB, 9P Female

D-SUB, 9P Female D-SUB, 9P Female

D-SUB, 50P Female

Type

Matching Connectors/Cables

Type

D-SUB, 9P Male RCC-5G

D-SUB, 25P Male

D-SUB, 9P Male

D-SUB, 9P Male RCC-15G D-SUB, 9P Male CABLE

D-SUB, 50P Male

RCC-10G RCC-15G CABLE

RCC-5G RCC-10G

}

SONY Part No.

Optional Accessory (Note)

}

1-566-356-11

Optional Accessory (Note)

}

1-566-358-11

6-1

6-2. SIGNAL INPUTS AND OUTPUTS

13

25

14

– OUTSIDE VIEW –

1

(1) REMOTE-1

CPU-107 BOARD

(2) REMOTE-2

CPU-107 Board

(1) REMOTE-1 (RS-422A)

– OUTSIDE VIEW –

59

6 1

Pin No.

1 2 3 4 5 6 7 8 9

Signal

GND TX (_) RX (+) GND NC GND TX (+) RX (_) GND

Signal level

RS-422A conformity RS-422A conformity

Description

TXAOUT (_) RXBIN (+)

TXBOUT (+) RXAIN (_)

(2) REMOTE-2 (RS-232C)

Controller Block

Pin No.

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Signal

FG RD TD CTS RTS DTR SG SG SG SG SG SG SG SG SG SG SG SG SG DSR NC NC NC NC NC

Signal level

RS-232C RS-232C RS-232C RS-232C RS-232C

RS-232C

Description

Frame Ground Receive Data Transmit Data Clear To Send Request To Send Data Terminal Ready Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Data Set Ready

6-2

BFC-1

(3) TEST (RS-232C)

59

– OUTSIDE VIEW –

6 1

59

– OUTSIDE VIEW –

6 1

59

– OUTSIDE VIEW –

6 1

IF-373 BOARD

(5)2

(5)4

(4)1

(4)3

CPU-107 BOARD

(5)2

(5)4

(4)3

(4)1

(3) TEST

Pin No.

Signal

Signal level

Description

IF-373 Board

(4) 1/3 (For RS-422A IN)

1 2 3 4 5 6 7 8 9

Pin No.

1 2 3 4 5 6 7 8 9

NC TD RD DSR GND DTR CTS RTS NC

Signal

GND TX (_) RX (+) GND NC GND TX (+) RX (_) GND

RS-232C RS-232C RS-232C

Signal level

RS-422A conformity RS-422A conformity

Transmit Data Receive Data Data Set Ready

Data Terminal Ready Clear To Send Request To Send

Description

TXAOUT (_) RXBIN (+)

TXBOUT (+) RXAIN (_)

(5) 2/4 (For RS-422A OUT)

Controller Block

Pin No.

1 2 3 4 5 6 7 8 9

Signal

GND RX (_) TX (+) GND NC GND RX (+) TX (_) GND

Signal level

RS-422A conformity RS-422A conformity

Description

RXAIN (_) TXBOUT (+)

RXBIN (+) TXAOUT (_)

BFC-1

6-3

CK-39 Board

(6) PARALLEL I/O

CK-39 BOARD

1

(6) PARALLEL I/O (PARA PORT)

– OUTSIDE VIEW –

33 50

34 18

17

1

Controller Block

Pin No.

1 2

3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Description

Status Common Status Common Outport 2 Outport 5 Outport 8 Outport 11 Outport 14 Outport 17 Outport 20 Inport 3 Inport 6 Inport 9 Inport 12 Inport 15 Inport 18 Command Common Command Common Status Common Outport 1 Outport 4 Outport 7 Outport 10 Outport 13 Outport 16 Outport 19 Inport 2 Inport 5 Inport 8 Inport 11 Inport 14 Inport 17 Inport 20 Command Common Status Common Status Common Outport 3 Outport 6 Outport 9 Outport 12 Outport 15 Outport 18 Inport 1 Inport 4 Inport 7 Inport 10 Inport 13 Inport 16 Inport 19 Command Common Command Common

Specification

. Inport

When the pin is shorted, it is set to ON.

When the pin is opened, it is

set to OFF. Max. 80 mA The width of input pulse needs more than two frames.

. Outport

Open collector output Max. 40 V, 160 mA, 160 mW

6-4

BFC-1

(7) REFERENCE VIDEO IN (REF VIDEO IN): BNC Connector

Specification

75 Z, unbalanced, Black Burst or composite Video 1.0±0.2 Vp-p

(8) TIME CODE IN (TC IN): BNC Connector

Specification

unbalanced, Impedance 3.3 k, 0 dBs to 8 dBs

Controller Block

(7)

REFERENCE

2

4

VIDEO IN

(8) TIME CODE IN

CK-39 BOARD

BFC-1

6-5

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer :

The material contained in this manual consists of information that is the property of Sony Corporation and is intended solely for use by the purchasers of the equipment described in this manual. Sony Corporation expressly prohibits the duplication of any portion of this manual or the use thereof for any purpose other than the operation or maintenance of the equipment described in this manual without the express written permission of Sony Corporation.

Le matériel contenu dans ce manuel consiste en informations qui sont la propriété de Sony Corporation et sont destinées exclusivement à l’usage des acquéreurs de l’équipement décrit dans ce manuel. Sony Corporation interdit formellement la copie de quelque partie que ce soit de ce manuel ou son emploi pour tout autre but que des opérations ou entretiens de l’équipement à moins d’une permission écrite de Sony Corporation.

Das in dieser Anleitung enthaltene Material besteht aus Informationen, die Eigentum der Sony Corporation sind, und ausschließlich zum Gebrauch durch den Käufer der in dieser Anleitung beschriebenen Ausrüstung bestimmt sind. Die Sony Corporation untersagt ausdrücklich die Vervielfältigung jeglicher Teile dieser Anleitung oder den Gebrauch derselben für irgendeinen anderen Zweck als die Bedienung oder Wartung der in dieser Anleitung beschriebenen Ausrüstung ohne ausdrückliche schriftliche Erlaubnis der Sony Corporation.

Check the metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

LEAKAGE TEST

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 3.5 mA. Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments.

2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 5.25 V, so analog meters must have an accurate lowvoltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 20 V AC range are suitable. (See Fig. A)

To Exposed Metal Parts on Set

0.15 µF 1.5 k

Fig A. Using an AC voltmeter to check AC leakage.

Z

Earth Ground

AC voltmeter (5.25V)

BKFC-8D (SY) BKFC-10B (SY) BKFC-10S (SY) BKFC-21DV (SY) BKFC-52 (WW) BKFC-53 (WW) BKFC-54 (WW) BKFC-100 (SY) BKFC-210 (WW) BFC-1 (UC, EK) E 3-179-656-12

Printed in Japan

Sony Corporation 2001. 4 11

Sony BFC-1, BKFC-8D, BKFC-10B, BKFC-10S, BKFC-21DV Users guide

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

OUTLINE

1-1. OUTLINE

2-1. BFC-1

PACKING

2-2. BIN UNIT

2-3. RACK MOUNT KIT

2-4. BKFC-100 (Optional: for RS-422A serial interface)

2-5. BKFC-210 (Hand conversion kit for DVCAM)

INSTALLATION CONDITIONS

3-1. EXTERNAL DIMENSION AND MASS

3-1-1. External Dimension

3-1-2. Mass

3-2. INSTALLATION CONDITION

3-2-1. Operating Condition

3-2-2. Notes on Installing Place

3-2-3. Door Dimension and Ceiling Height

3-2-4. Maintenance Space

3-3. POWER SUPPLY

3-4. TRANSPORTATION

3-3-1. AC Power Supply

3-4-1. Move with Caster of Console

3-4-2. Move with Fork Lift

INSTALLATION AND ASSEMBLING PROCEDURE

4-1. PRECAUTION

4-2. PREPARATION

4-2-1. Combination to Install Equipments

4-2-2. Fixture

4-2-3. Front Door Removal

4-3. INSTALLATION FLOWCHART

4-4. CONSOLE FIXING

4-5. VOLTAGE SELECTOR CHECK

4-6. CIRCUIT BREAKER CHECK

4-7. SWITCH ON CPU-107 BOARD SETTING

4-8. SWITCH ON IF-373 BOARD SETTING

4-9. SHIPPING PLATE REMOVAL

4-10-1. Select BIN Unit and Rack Mount Kit

4-10-2. Installing the Rack Mount Kit and VTR

4-10-3. Installing the Bin Unit

4-11-1. Select BIN Unit and Rack Mount Kit

4-11-2. Installing the Rack Mount Kit and VTR

4-11-3. Installing the Bin Unit

4-12. VTR/BIN UNIT INSTALLATION (FOR DVCAM)

4-12-1. Installing the Rack Mount Kit and VTR

4-12-2. Installing the Bin Unit

4-12-3. Remodeling the Hand Assembly (for DVCAM)

4-12-4. Moving of Cassette Sensor Boards

4-13. CABLE CONNECTION/DISPOSITION

4-13-1. Control Digital System

4-13-2. Video/REF (Digital System)

4-13-3. Audio/Time Code (Digital System)

4-13-4. Control Analog System

4-13-5. Video/REF (Analog System)

4-13-6. Audio/Time Code (Analog System)

4-13-7. Cable Disposition

4-14. CASSETTE LOADING AND REMOVAL

OPERATION CHECK

INPUT/OUTPUT INTERFACE

6-1. MATCHING CONNECTORS AND CABLES

6-2. SIGNAL INPUTS AND OUTPUTS