COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH
MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE ! SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS P AR SONY.
1.Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2.Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3.Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair . Point
them out to the customer and recommend their replacement.
4.Look for parts which, through functioning, show obvious signs
of deterioration. Point them out to the customer and
recommend their replacement.
5.Check the B+ voltage to see it is at the values specified.
6.Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
— 2 —
T ABLE OF CONTENTS
SERVICE NOTE ·····································································5
1.GENERAL
Before using your camera..........................................................1-1
Parts identification..................................................................... 1-1
6-2. Electrical Parts List ......................................................... 6-7
* The color reproduction frame is shown on page 185.
— 4 —
SERVICE NOTE
[Discharging of the FLASH unit’s charging capacitor]
The charging capacitor of the FLASH unit is charged up to the
maximum 300 V potential.
There is a danger of electric shock by this high voltage when the
battery is handled by hand. The electric shock is caused by the
charged voltage which is kept without discharging when the main
power of the MVC-FD91 is simply turned off. Therefore, the
remaining voltage must be discharged as described below.
Preparing the Short Jig
To preparing the short jig. a small clip is attached to each end of a
resistor of 1kΩ /1W (1-215-869-11)
Wrap insulating tape fully around the leads of the resistor to prevent
electrical shock.
1kΩ/1W
Wrap insulating tape.
Discharging the Capacitor
Short circuits between the positive and the negative terminals of
charged capacitor with the short jig about 10 seconds.
Capacitor
Short jig
FLASH UNIT
— 5 —
[How to connect the extension cable]
e
1. Connection between the FDD unit and PK-45 board.
1) Connection of the extension cable (J-6082-427-A)
Conductor side
CN013
Conductor side
Extension cable
(J-6082-427-A)
Fig.1
2) Connection between the PK-45 board and extension cable
Conductor side
CN601
CN602
For both two cables,
the conductor points
are on this side.
Conductor side
Extension cable
(J-6082-427-A)
3) Connection between the FDD unit and extension cable
FDD unit
Conductor side
Extension cabl
(J-6082-427-A)
CN011
CN012
Fig.3
Note : The floppy disk drive and PK-45 board could be destroyed unless
the flexible board is connected normally to the connector.
(See Fig. 4.)
Fig.2
GoodNG
Fig.4
2. Connection between the DD-119 board and FC-67
board
FC-67
DD-119
board
CN303
Extension cable (50P)
(J-6082-434-A)
board
CN603
Fig.5
— 6 —
[Description on Self-diagnosis Display]
Self-diagnosis display
• C: ππ: ππ
The contents which can be handled
by customer, are displayed.
• E: ππ: ππ
The contents which can be handled
by engineer, are displayed.
Note : The “Self-diagnosis” data is backed up by the coin lithium
battery.The data will be lost and initialized when the coin lithium
battery is removed.
Display Code
C:32:01
C:13:01
E:91:01
E:61:00
E:61:10
Countermeasure
Change the disk and turn off the main
power then back on.
Replace the floppy disk.
Format the floppy disk with the MVCFD91.
Checking of flash unit or replacement of
flash unit
Checking of lens drive circuit
Cause
Defective floppy disk.
• The type of floppy disk that cannot be
used by this machine, is inserted.
(Such as 2DD)
• Data is damaged.
• Unformatted disk is inserted.
Abnormality when flash is being
charged.
When failed in the focus initialization.
Caution Display During Error
DRIVE ERROR
DISK ERROR
Flash LED
Flash display
Flashing at 3.2 Hz
—
— 7 —
SECTION 1
GENERAL
MVC-FD91
This section is extracted from
instruction manual.
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11E
SECTION 2
DISASSEMBLY
NOTE: Follow the disassembly procedure as shown in the flow chart below.
MVC-FD91
LCD unit,
2-5.
PD-104 board
EVF block (1),
2-1. 2-2.
RL-52 board
Cabinet (ST) assembly,
2-4.
FLASH unit, MA-348 board
2-6.
LENS block
MVC-FD91 MAVICA
CD-207 board, VP-49 board,
2-7.
SE-78 board
2-8.
FC-67 board, DD-119 board
2-9.
PK-45 board,
FDD block assembly
EVF block (2)
2-3.
VF-131 board
NOTE: Follow the disassembly procedure in the numerical order given.
2-1. EVF BLOCK (1), RL-52 BOARD
LCD check
Service position
EVF check
Service position
FLASH UNIT
replacement
LENS unit check
Service position
MAIN (FC-67) board check
Service position
Overall check
Service position
!¢
Cabinet (EVF) assembly
0
Screw (M2 × 4),
lock ace, P2
1
lock ace, P2
In case of removing
the RL-52 board
RL-52 board
!∞
EVF block
Remove the FP-68 flexible board
from the cabinet (ST) assembly
with care so that the board must
not be caught.
!£
Remove
the claws
Cabinet (ST)
assembly
(See page 2-3)
Two screws (M2 × 4),
5
Shaft (POP)
a
4
Cabinet (microphone) assembly
a
8
Screw (M2 × 4)
7
Open the flash lid.
!™
Screw (M1.7)
8
lock ace, P2
6
Pull the knob
in the direction
of the arrow.
8
Screw (M2 × 4)
!¡
FP-68 flexible
board (21P)
Screw (M2 × 4),
Claws
3
Cabinet (RL) assembly
2
Tapping screw (B2 × 5)
9
Pull up the LCD block assembly
2-1
2-2. EVF BLOCK (2)
)
1
Remove the claws
2
VF-131 board (1)
7
Lens holder
assembly
5
VF-131 board (2)
4
Remove
the claws
3
Cover the cushion and diffusion plate
with a piece of paper and adhesive
tape or the like so that the parts must
not be scattered.
[EVF CHECK SERVICE POSITION]
6
VF-131 board (3)
Base
(Use box or the like.)
VF-131 board
FP-68 flexible board
CN601 21P (FC-63 board)
Conductor side
2-3. VF-131 BOARD
9
LENS holder assembly
Shining surface
Rough surface
Shining surface
6
1
LCD cushion (3)
2
BL illuminator
3
LCD cushion
7
LCD
LCD flexible (16P)
5
Remove the claws
8
VF-131 board
4
FP-68 flexible board (21P
AC
ADAPTOR
AC IN
2-2
2-4. CABINET (ST) ASSEMBLY, FLASH UNIT, MA-348 BOARD
!£
FLASH unit
1
Remove the claw
3
Slide the knob in the
direction of the arrow
a
to raise the flash
unit.
Note : Before starting to disassemble, confirm how harnesses are routed.
When re-assembling the parts, route the harnesses in the original
position. If the harnesses are not routed corrected, it can break down
the harnesses when the Cabinet (ST) assembly is re-assembled.
2
MA-348 board
(Note)
4
Cabinet (upper) (POP)
assembly
5
Cabinet (ST) assembly
6
Two tapping screws (B2 × 5)
7
Remove the claw
8
ST blind cabinet
9
Tapping screw (B2 × 5)
!º
Remove the claws
!¡
Cabinet (upper) (POP)
!™
Cabinet (lower) (POP) assembly
a
a
c
d
a
b
d
c
b
PD-104
0
Slide the board
in the direction
of the arrow
e
to disengage the
claws.
1
Screws (M1.4)
2
Screws (M1.4)
When re-assembling
put in the LCD this
side before.
5
Screw (M2 × 3)
6
Remove
the claws
3
Remove the claw
7
FP-70 flexible
FP-70 flexible
4
Remove the FP-69 flexible
8
P cabinet (front) assembly
9
Remove
the claws
!¡
LCD
!™
Cold cathode
florescent tube
!£
PD-104 board
e
Back light
(Cold cathode florescent tube)
PD-104 board
LCD
AC IN
AC
ADAPTOR
Base
(Use box or the like.)
2-5. LCD UNIT, PD-104 BOARD
[LCD CHECK SERVICE POSITION]
2-3
2-6. LENS BLOCK
!•
Cable (4P)
@º
Screw
(M2
×
3)
@¡
Tapping screw
(B2
×
5)
!¢
Two screws (M2 × 4),
lock ace, P2
!¶
Remove the claws
Remove the claws
gradually because
the flexible wire
can be cut if it is
removed at once.
@™
SW block
(side sw)
!ª
SW block (side sw)
flexible board (10P)
Be careful that the
board is very short.
FC-67
DD-119
@¶
FP-67 flexible
board (16P)
@∞
Screws
(M2
×
3)
!§
(M2
lock ace, P2
@£
Cabinet (front)
assembly
!∞
Two screws (M2 × 4),
lock ace, P2
!™
lock ace, P2
6
Screw (M2 × 4),
lock ace, P2
@§
Flexible board
(from lens block)
!¡
Plate (A)
fixed
Two screws
×
4),
3
ZM block
flexible board
Screws (M2 × 4),
5
@¢
Screw (M2 × 3)
@•
Lens block assembly
Screw
9
SW block (side sw)
flexible board
0
Tapping screw
(B2
×
5)
Screw (M2 × 3)
8
Cabinet (LT)
7
Remove the claw
2
Remove
the claws
4
Cabinet (VP) assembly
Be careful that it can
be easily caught.
a
!£
Cabinet (LB) assembly
Remove gently the cabinet (LB)
assembly in the direction of the
a
arrow
.
[LENS BLOCK CHECK SERVICE POSITION]
FC-67
Battery cable (4P)
CN301 (DD-119 board)
ADAPTOR
Cabinet (front) assembly
AC
DD-119
Extension cable
(J-6082-357-A)
AC IN
1
Screws (M2 × 4), lock ace, P2
SW block (side sw)
LENS block
ZM block (front sw)
Cabinet (VP) assembly
2-4
2-7. CD-207 BOARD, VP-49 BOARD, SE-78 BOARD
2
!∞
LENS flame (upper)
1
Tite (2), +B Tapping (P)
2
CD-207 board
Remove soldering
of the CCD imager.
!§
Tapping screw (B2 × 5)
3
Screws (M2 × 3)
4
SE-78 board
8
VP-49 board
9
(B2 × 5)
a
VP-49
Tapping screw
!º
(M2 × 3)
a
Screw
!¶
LENS frame (lower)
assembly
7
Remove the claws
!¡
Tapping screw (B2 × 5)
!™
Screw (M2 × 3)
!¢
Remove the claws
!£
Screw (M1.7), 0-No. +P
!•
LENS assembly
5
FP-71 flexible board (13P)
FP-73
6
Screw (M2 × 3)
Be sure to read “Note on the CCD imager replacement” on
page 4-8 when changing the CCD Imager.
2-5
2-8. FC-67 BOARD, DD-119 BOARD
6
a
[MAIN (FC-67) BOARD CHECK SERVICE POSITION]
Remove the claws
7
FC-67 board
Slide it in the direction of the
arrow
FC-67
Board
2
Board to board connector (50P)
4
FP-65 flexible board (70P)
a
, then remove it.
5
Screws (M2 × 3)
3
DD-119 (110) board
DD-119
1
Screws (M2 × 3)
Extension cable
(J-6082-434-A)
Cabinet (front) assembly
DD-119
FC-67
FP-65 flexible board
AC
ADAPTOR
AC IN
Extension cable (J-6082-357-A)
Lens block
SW block (side sw)
ZM block (front sw)
Cabinet (VP) assembly
CPC-12 jig (J-6082-436-A)
Base
(Use box or the like.)
2-6
2-9. PK-45 BOARD, FDD BLOCK ASSEMBLY
!º
Two tapping screws (B2 × 5)
!¡
LCD block assembly
7
FP-69 flexible board (28P)
S691
(PANEL REV)
When re-assembling
set this knob the center
!™
Cabinet (rear) assembly
9
PK-45 board
PK-45
Board
6
8
Eight tapping
screws (B2 × 5)
Cable (2P)
3
FDD flexible board (side 1) (5P)
2
FDD flexible board (side 0) (5P)
1
FDD flexible board (18P)
4
Screw (M2 × 3)
5
FDD block assembly
[OVERALL CHECK SERVICE POSITION]
Cabinet (front) assembly
Extension cable
(J-6082-434-A)
DD-119
Base
(Use box or the like.)
PK-45
FC-67
AC
ADAPTOR
AC IN
Extension cable (J-6082-357-A)
Lens block
EVF block
SW block (side sw)
ZM block (front sw)
Cabinet (VP) assembly
LCD block assembly
CPC-12 jig
(J-6082-436-A)
Base
(Use box or the like.)
FDD block assembly
Extension cable
(J-6082-427-A)
Base
(Use box or the like.)
Note : When connecting the extension cable,
refer to “1. Connection between the FDD
unit and PK-45 board” of page 6.