Aero-Classic Oil Cooler Upgrade
JABIRU 3300 OIL COOLER
UPGRADE
AeroClassics Oil Cooler
This guide was written to help you achieve a dependable, proven Jabiru engine installation in your Sonex airframe using the Sonex/Jabiru Installation Kit. This Sonex/Jabiru specific guide supplements the Sonex drawings, Jabiru-pro- vided manuals, and AeroCarb manual, but does not replace them. Used together, these resources will help you duplicate the Sonex-recommended Jabiru installation which has been proven successful through hundreds of flight hours.
Sonex Aircraft, LLC
P.O. Box 2521 Oshkosh, WI 54903
Phone (920) 231-8297 |
fax (920) 426-8333 |
info@sonexaircraft.com |
www.sonexaircraft.com |
© 2008 SonexAircraft LLCc.All Rights Reserved. The information disclosed herein is the property of the originator who reserves all patent, design, proprietary, manufacturing, use and sales rights thereto, except for the rights expressly granted to others. This document shall not be reproduced nor shall the information contained within be used by or disclosed to others except as expressly authorized by the originator.
TABLE of CONTENTS
Materials List ........................................................ |
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qMaterials List
qMaterials Shopping List by Supplier
Oil Cooler Installation .......................................... |
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Manufacture the Oil Cooler Brackets
qModify the Oil Cooler
qInstall the Oil Cooler and Shroud
qNotes on Oil Cooling and Duct Sealing
qJabiru 2200 Oil Cooler Installations
qPlumb the Oil Cooler
Drawings ............................................. |
Appendix A |
qOil Cooler Bracket, SNX-P20-42
qOil Cooler Support, SNX-P20-43
Sonex Aircraft LLC © 2008 All Rights Reserved. |
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AeroClassics Oil Cooler
Materials List
The following materials will be needed to install the AeroCalssics oil cooler. This list is also organized by supplier on the next page.
Important: Your particular installation may require items not listed here. This is only a suggested list of the most commonly needed parts.
Sonex Provided Parts
qSNX-P-20-44, Qty. 1, Oil Pan Baffle, Qty. 1
q1” x 1” x 1/8” 6061-T6 Extrusion, 6” long, Qty. 2
q2” x 2” x 1/8” 6061-T6 Extrusion, 6” long, Qty. 1
Oil Cooler Installation
In addition to the Sonex provided parts you will need:
qOil Cooler, Aero-Classics 8000075
qStraight Hose Fitting, Size 06, Qty 3 Jeg's P/N 799-610020
q90O Hose Fitting, Size 06, Qty 1 Jeg's P/N 799-613160
qAN 816-6D, Straight Nipple, Qty. 2
qMS20822-6-6D, 06-3/8" to 3/8" 90O Fitting, Qty. 2
qAN3-5A Bolt, Qty. 6
qAN960-1032 Washer, Qty. 12
qMS20365-1032 Stop Nut, Qty. 6
qMS21919-WDF8 Clamp, Qty. 1
qBaffle Seal
Miscellaneous
qGasket sealer
qHigh-temp RTV
qTeflon paste
MATERIALS LIST
Materials Shopping List by Supplier
Important: Your particular installation may require items not listed here. This is only a suggested list of the most commonly needed parts.
Jeg's
1-800-345-4545 www.jegs.com
qStraight Hose Fitting, Size 06, Qty 3 P/N 799-610020
q90O Hose Fitting, Size 06, Qty 1 P/N 799-613160
q-06 Pro-Flex Hose, 6 feet P/N 799-632060
Wicks:
1-800-221-9425 www.wicksaircraft.com
qOil Cooler, Aero-Classics 8000075
qMS21919-WDF8 Clamp, Qty. 1
qMS20822-6-6D, 06-3/8" to 3/8" 90O Fitting, Qty. 2
qAN816-6D Nipple, Qty. 2
qMS20365-1032 Stop Nut, Qty. 6
qAN960-1032 Washer, Qty. 12
qAN3-5A Bolt, Qty. 6
qBaffle Rubber (Cowl Seal), 1/8" x 3" x 9' Long Wick's P/N SR3-1/8-ROLL
Sonex Aircraft LLC © 2008 All Rights Reserved. |
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