Solartron DR600, DR700 Installation Manual

installation manual

Model No. DR600 & DR700

Digital Readout

1.0 Index

2

Section Title Page

1.0 Index . . . . . . . . . . . . . . . . . . . . . . . 2

2.0 Safety Summary . . . . . . . . . . . . . . . 3

3.0 Service & Repair . . . . . . . . . . . . . . 5

4.0 Measurement Configurations . . . . . 6

5.0 Digital Readout Interface . . . . . . . . 7

6.0 Probe Interface/

Orbit Network Connections . . . . . . . 9

7.0 RS232 . . . . . . . . . . . . . . . . . . . . . . . 10

8.0 Input/Output Connections . . . . . . . . 13

9.0 Motor Drive Connections . . . . . . . . . 17

10.0 General Specification . . . . . . . . . . . . 18

Return of Goods

Part No. 502001 Issue 6

1.0 Index

Part No. 502001 Issue 6

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2.0: Safety Summary

This Equipment is designed as Safety Class I apparatus to comply with EN61010-1.

Service Safety

This equipment has been designed and tested to meet the requirements of the Low Voltage Directive (1997) and has been supplied in a safe condition. This manual contains information and warnings that must be followed by the user to ensure safe operation and to retain the apparatus in a safe condition.

Terms in this Manual WARNING statements identify conditions or

practices that could result in personal injury or loss of life.

CAUTION statements identify conditions or practices that could result in damage to the equipment or other property.

Symbols in this Manual

This symbol indicates where applicable cautionary or other information is to be found.

Power source Apply no more than 265V rms (AC) between supply conductors or conductor and ground.

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2.0: Safety Summary

2.0: Safety Summary (continued)

WARNING: Do not operate in an explosive atmosphere

WARNING: Do not remove covers or panels

To avoid personal injury, do not remove covers and panels. Do not operate the equipment without the covers and panels fitted. There are no internal adjustments required during commissioning the equipment.

Warning: Danger arising from loss of ground During a fault condition and upon loss of protective ground (earth) connection, all accessible conducting parts - including controls that might appear to be insulated - can render an electric shock.

CAUTION: Use correct Fuse

To avoid a fire hazard, use the correct fuse type, voltage and current rating as specified for the equipment. Refer fuse replacement to qualified service personnel.

Grounding the equipment

The unit is grounded through the mains lead: to avoid electric shock, plug the power lead into a properly-wired receptacle before connecting to the input or output terminals. A protective ground connection by the way of the grounding conductor in the power lead is essential for safe operation.

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3.0: Service & Repair

Replacing the fuse

At the rear right of the Digital Readout remove the fuse cover of the IEC320 connector and replace the fuse with the

same 20mm type and value.

This equipment contains no user serviceable parts other than the fuse.

This equipment must be returned to your Solartron dealer for all other service and repair. Dismantling the unit will invalidate the warranty.

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3.0: Handling & Maintenance

4.0: Measurement Congurations

Individual probe - connection of one Linear Encoder or Digital Probe.

Probe pair - connection of 2 probes configured as A+B or A-B.

Probes may be plugged directly into the rear panel recessed receptacle.

Multiple probes - up to 10 individual probes or probe pairs (A+B or A-B) each allocated to a program.

DR600 only Scan - connection of up to 30 probes (Linear Encoders and/or Digital Probes) and allocated to a single program.

DR700 only Gauging mode - connection of up to 30 probes

(Linear Encoders and/or Digital Probes) each with its own limits and preset. Global Pass/Fail.

Refer to Digital Readout User Manual to configure the options.

To connect more than 2 probes to the Digital Readout, use the Orbit Network Connection System.

When more than 10 probes are connected to the Digital Readout a supplementary power supply interface module will be required (Solartron Part No. 911173).

Part No. 502001 Issue 6

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RS 232

IEC 320 CONNECTOR 85V - 264V 15W max

INPU T/ OUTPUT CONNECTOR

CONNECTOR

PROBE INTERFA CE/ ORBIT NETW ORK CONNECTORS

Earth stud p rovided for bonding to machine safety earth.

(CAU TION: DO NOT USE FOR CONNECTION TO LVD T OR HALF BRIDGE GA UGING PROBES)

MOTO R DRIVE CONNECTION

5.0: Digital Readout Interface

Probe(s) must be identified to the Digital Readout when first installed. Simply press probe tip when prompted.

5.1 Connecting 1 or 2 Probes

To connect a Linear Encoder or Digital Probe ensure cable from Probe Interface Electronics (PIE) is at bottom of unit and plug into either left hand or right hand side of recessed receptacle.

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5.0: Digital Readout Interface (continued)

5.2: Connecting up to 30 probes

Installation using T-CON

solartron

69

51

Mixed probe

capability

solartron

ORBIT Network

Plug cable into either lefthand

or righthand side of recessed

receptacle in rear panel

9-way cable

zero

motor

print

setup 456

escape 123

0-/+

enter789

solartron

program

preset mx/mn mm

refprogram

. Accessories

T-CON part number 971000 9 pin (m/f) cable 1.5m 006869 9 pin (m/f) cable 5m 803664

Part No. 502001 Issue 6

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6.0: Probe Interface/Orbit Network Connections

Connector type: 9 way D-sub female

Pin Function

1 0V

2 RS485(A)

3 RS485(B)

4 0V

5 0V

6 +5V

7 +5V

8 +5V

9 0V

1

2

6

3

7

4

8

5

9

1

2

6

3

7

4

8

5

9

View from rear of unit

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7.0: RS232

(Allows measurement readings to be sent to printer or PC)

Connector type 25 way D-sub female

7.1: Pin Assignment

Pin Signal Assignment

1 CHASSIS GND Chassis ground

2 TXD Transmitted data

3 RXD Received data

4 RTS Request to send

5 CTS Clear to send

6 DSR Data set ready

7 SIGN GND Signal ground

20 DTR Data terminal ready

7.2: Voltage Levels

TXD and RXD voltage levels logic level (active) -3V to -15V logic level (not active) +3V to +15V RTS, CTS, DSR and DTR voltage levels logic level (active) +3V to +15V logic level (not active) -3V to -15V

7.3 Connection Cable Simple connection between Digital Readout and printer or PC

(No flow control or Xon/Xoff flow control)

13

2120191817161514 25

24

2322

1211109876

5

4321

11Chassis gnd

RTS/CTS Control = no

&

DTR/DSR Control = no

in RS232 menu

22TXD

33RXD

7

Digital Readout Printer or PC

7 Signal gnd

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7.0: RS232 (continued)

Connection between Digital Readout & printer or PC using RTS/CTS and DTR/DSR

7.4: Baud Rate 300, 600, 1200, 2400, 4800,

9600, 19200, 28800, 57600

7.5: Data Format 1 start bit 7 data bits none/odd/even parity 1 or 2 stop bits

Note: Baud rate and data format options are defined in RS232 menu. Ensure settings are the same as on the connected serial device.

7.6 Message format Digital Readout to PC or printer

Message:<Displayed Measurement> Initiated by<Send Measurement>command or by pressing print key

1 9 10 20 21 22 23

Text Reading U S R

Message terminated by [carriage return] [line feed] Key:

Text: ASCII text dependant on mode of operation (Bytes 1 to 9) Reading: ASCII representation of the reading, leading zero.s replaced by spaces (Bytes 10 to 20) U = units " for inches (Byte 21) space for mm R = range lamps '>. out of tolerance - high (Byte 23) '=. in tolerance '<. out of tolerance - low

DR700 only

If scaling applied (not 1.000) S in byte 22. Blank if no scaling.

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7.0: RS232 (continued)

PC or printer to Digital Readout

Command Character Description

STX Requests displayed

measurement to be sent

<X ON> DC3 Stop transmission

of message

<X OFF> DC1 Restart transmission

of message

Freeze display •

The numeric display reading can be programmed to 'freeze' when RS232 option is selected in ext menu.

Display frozen and updated by each •

freeze = RS232 <Send Measurement> command on RS232 interface in ext menu

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8.0: Input/Output Connections

Allows remote switches or inputs to be used in place of Digital Readout keys and displayed value to be frozen. Range Lamp status can be used to control external relays.

Input/Output (25 way D-sub Male connector)•

Viewed from rear of unit

Inputs

High +3.9V to +15V (max)

Low -0.5V + 0.9V (lo~5mA)

Pin Assignment

2 Remote ZERO

3 Remote LOAD

4 Remote PRINT

5 Remote Reset MAX/MIN/DIFF registers

6 Remote display

MAX/MIN/DIFF/ACTUAL. key press cycles

7 Remote Freeze Display

8 Remote Program Up

9 Remote Program Down

22

Remote MOTOR 

23

Remote MOTOR 

24 Unassigned

25 Unassigned

13

2120191817161514 25

24

2322

1211109876

5

4321

Part No. 502001 Issue 6

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8.0: Input/Output Connections (continued)

Remote ZERO:• Performs same function aspressing zero key when input is taken low then high.

Remote LOAD:• Performs same function as pressing load soft key when input is taken low then high in Operation mode preset or Max/min menu.

Remote PRINT:• Performs same function as pressing print key when input is taken low then high.

Remote MAX/MIN/DIFF:• Performs same function as pressing soft key that cycles through actual/maximum/minimum/difference in Operation mode Max/min menu, when input is taken low, then high.

Remote RESET:• Performs same function as pressing reset soft key in Operation mode Max/ min menu, when input is taken low, then high.

Remote Freeze• The Digital Readout can be programmed to freeze the displayed reading as follows:

Display frozen and updated by each negative • going edge on Remote Freeze Display signal. freeze = remote neg edge in ext menu.

Display frozen while Remote Freeze Display • signal is low. freeze = remote low in ext menu.

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8.0: Input/Output Connections (continued)

Remote Program Up/Down performs the • same function as pressing the program  program  keys when input is taken low then high.

Motor• /Motor  performs the same function as pressing the motor  motor  keys when input is held low.

Input Schematic •

Active low, edge triggered.•

Only one input to be active at a time. •

If a series of functions is being processed then • tmin may be prolonged.

Outputs

High +32V (max) • Ic ≤ =10µA

Low ≤ +0.4V • Ic ≤ 100mA

Pin Function

15 Not assigned

16 Range lamps: Within tolerance

17 Range lamps: Low

18 Range lamps: High

19 Do not connect

20 Do not connect

Input

+5V

1K

Io

10K

0V

t

min ≥ 20mSec

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8.0: Input/Output Connections (continued)

Misc. •

Pin Function

1 0V

10 0V

11 Unused

12 Unused

13 Unused

14 Unused

21 Unused

Output schematic •

Outputs

Open Collector, active low •

Range lamps within tolerance/low/high operate • on actual limit set values with no hysteresis

Delay until signal output: • ≤ 50mSec (If a series of functions is being processed this may be prolonged)

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9.0: Motor Drive Connections

Provides dc power for probe motor drive.

Pin Function

1 Motor +

2 Motor -

3 12V

4 0V

5 Spare

5 way DIN female connector viewed from rear of unit.

When motor •  key or remote Motor  selected then Motor + = 0V Motor - = +12V

When motor •  key or remote Motor  selected then Motor + = +12V Motor - = 0V

When no motor keys or inputs• selected then Motor + = 0V Motor - = 0V

Maximum current from +12V is 100mA•

1 3

2

4 5

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10.0: General Specication

ENVIRONMENTAL

Operating Temperature (°C) 0 to 40 deg. C

Storage Temperature (°C) -20 to 60 deg. C

Humidity 0 to 95% non condensing

Safety Rating EN61010-1

IP Rating

Front panel module IP65

Complete unit IP40

EMC

Emission EN50081-1

Immunity EN50082-2

Power supply via IEC 320 Connector

Line voltage 85V to 264V

Line frequency 47Hz to 440Hz

Power 15W max

Line fuse 2A T

Fuse size 20mm

Nominal Dimensions

Width 235mm

Height 80mm (96mm incl. feet)

Depth 190mm

Weight 2.3kg