Snapper ZF5200M, ZF2300GKU, ZF2100DKU User Manual
Parts Manual for
OUT FRONT Z-RIDERTM
ZERO TURNING HYDRO DRIVE
KUBOTA SERIES 0
POWER UNIT MODELS
EZF2100DKU
ZF2100DKU
ZF2300GKU
MOWER UNIT MODELS
ZF6100M
EZF6100M
ZF5200M
EZF5200M
COPYRIGHT © 2002
SNAPPER INC.
ALL RIGHTS RESERVED
(Rev. 5, 09/18/02) MANUAL No. 06113
CONTENTS
GROUP PAGE
FUEL TANK ASSEMBLY ...................................................................................................................3
ENGINE & ENGINE MOUNT ASSEMBLIES..................................................................................4, 5
ENGINE HOOD & RADIATOR ASSEMBLIES...............................................................................6, 7
TANDEM HYDRO TRANSAXLE ASSEMBLY ...............................................................................8, 9
DRIVE TIRE/WHEEL ASSEMBLY....................................................................................................10
FOOTREST ASSEMBLY ..................................................................................................................11
HYDRO RESERVOIR ASSEMBLY...................................................................................................12
UPPER CHASSIS AND SEAT LATCH ASSEMBLY........................................................................13
LOWER CHASSIS ASSEMBLY .................................................................................................14, 15
WIDE-STANCE CASTER ASSEMBLY.......................................................................................16, 17
JOYSTICK CONTROL ASSEMBLY...........................................................................................18, 19
PARKING BRAKE ASSEMBLY..................................................................................................20, 21
SEAT SUPPORT ASSEMBLY..........................................................................................................22
FENDER ASSEMBLY.......................................................................................................................23
REAR PTO ASSEMBLY...................................................................................................................24
TRACTION DRIVE IDLER ASSEMBLY ...........................................................................................25
FRONT DRIVE SHAFT ASSEMBLY ..........................................................................................26, 27
DECK DRIVE SHAFT ASSEMBLY.............................................................................................28, 29
SEAT ASSEMBLY (5-4117)........................................................................................................30, 31
52” MOWER DECK ASSEMBLY ................................................................................................32-35
61” MOWER DECK ASSEMBLY ................................................................................................36-39
52” & 61” DECK IDLER ASSEMBLIES.....................................................................................40, 41
CUTTER HOUSING ASSEMBLY ...............................................................................................42, 43
DECALS.......................................................................................................................................44-47
ELECTRICAL COMPONENTS (except wiring) ........................................................................48, 49
WIRING COMPONENTS ............................................................................................................50, 52
WIRING SCHEMATICS...............................................................................................................53, 55
MANUAL No. 06113 OUT FRONT ZTR SERIES 0
2
FUEL TANK ASSEMBLY
***
KUBOTA INJECTOR BODY
ITEM PART NO. DESCRIPTION
1 5-4626 TANK, Fuel (Incl.2A, 20 & 21)
-- 5-8017 TANK, Fuel (Incl. 2B & 20)
(23 HP Gas Engine)
2A 5-4654 ASSEMBLY, Cap/Gauge
2B 5-4119 ASSEMBLY, Cap/Gauge
(23 HP Gas Engine)
3 2-6746 TRIM, 2 Inch (3)
4 3-5504 BRACKET, Fuel Tank
Support
5 9-1640 BOLT, Square Neck
Carriage, Grade 5 (3)
6 1-3847 RETAINER, 3/8” Bolt (2)
7 9-1299 NUT, 3/8-16 Hex Nyloc (3)
8 9-1959 HARNESS CLIP, 3/8” (2)
9 9-1957 CLAMP, 9/16” Hose (8)
10 4-6346 HOSE, Fuel (8mm x 12”) (2)
OUT FRONT ZTR SERIES 0 MANUAL No. 06113
FUEL LINE CONNECTIONS:
* KUBOTA FUEL PUMP
KUBOTA FUEL FILTER
**
ITEM PART NO. DESCRIPTION
11 4-6347 HOSE, Fuel (8mm x 28”)
12 4-6349 HOSE, Fuel (8mm x 36”)
-- (21 HP Diesel Engine)
13 4-6364 FILTER, Fuel, 5/16” Hose
(Kohler Part No. 240 050 02)
(Hayes-Dana Part No. G81)
14 9-1523 SCREW, 5/16-18 x 5/8”
Hex Washer Self-Tap
15 2-7172 SCREW, 1/4-20 x 5/8” Hex
Head Cap, Grade 5 (3)
16 9-1294 WASHER, 1/4” Flat (3)
17 9-1603 NUT, 1/4-20 Hex Nyloc (3)
18 9-1958 CLAMP, Hose 3/8” (2)
19 4-6348 HOSE, Fuel (6-1/2”)
20 5-7692 FUEL PICKUP (5/16”)
21 5-7693 FUEL PICKUP (5/32”)
3
ENGINE & ENGINE MOUNT ASSEMBLIES
MANUAL No. 06113 OUT FRONT ZTR SERIES 0
4
ENGINE & ENGINE MOUNT ASSEMBLIES
ITEM PART NO. DESCRIPTION
1 4-5147 ENGINE, 21HP Kubota Diesel (Kubota Model D722B-I/D 722EB-1)
-- 4-7214 ENGINE, 23HP Kubota Gas (Kubota Model WG750ELP-1)
2 4-5351 MOUNT, Engine, Left Hand
3 4-5352 MOUNT, Engine, Right Hand
4 4-1826 BRACKET, Fuel Filter
5A 9-1935 SCREW, M10-1.25 x 25mm (4)
5B 9-1934 SCREW, M10-1.25 x 20mm (8)
6 9-1301 WASHER, 7/16” Split Lock (12)
7 9-1501 SCREW, 3/8-16 x 2-1/2” Hex Head Cap, Grade 5 (4)
8 4-5263 MOUNT, Isolator (4)
9 4-5265 WASHER, Snubbing (4)
10 9-1299 NUT, 3/8-16 Nyloc (10)
11 4-5353 SUPPORT, Lower Channel (2)
12 9-1508 BOLT, 5/16-18 x 3/4” Short Neck Carriage, Grade 5 (8)
13 9-1298 NUT, 5/16-18 Nyloc (8)
14 2-7181 BOLT, 3/8-16 x 1-1/4” Short Neck Carriage, Grade 5 (6)
15 2-9039 PLUG, 1/4 Pipe
16 9-1514 WASHER, 3/8” Flat (4)
17 9-1944 SCREW, 5/16-18 x 2-3/4” Hex Head Cap, Grade 5
NOTE: FOR
OUT FRONT ZTR SERIES 0 MANUAL No. 06113
ALL PARTS NOT REFERENCED BY A SNAPPER PART NUMBER:
YOUR AUTHORIZED KUBOTA ENGINE DEALER.
SEE
5
ENGINE HOOD & RADIATOR ASSEMBLIES
24
19 17
18
26 30
11 12 15
30 36 31
29
13 22
37 40 39 38
MANUAL No. 06113 OUT FRONT ZTR SERIES 0
1
2
4
14
14
6
16
21
33
20
23
35
3
5
6
5
30
34
28
7
27
9
32
8
25
10
CLUTCH COVER
BRACKET
(See page 24)
6
ENGINE HOOD & RADIATOR ASSEMBLIES
ITEM PART NO. DESCRIPTION
1 4-5294 SCREEN, Radiator
2 ------ TANK, Coolant Recovery (Includes Tank, Bracket
and Hoses) (Kubota part no. 19059-72091)
3 ------ KIT, Solenoid (Includes Solenoid, Bracket and
Mounting Hardware) (Kubota kit no. 1A)
4 4-5289 WELDMENT, Engine Hood
5 9-1918 BOLT, 5/16-18 x 5/8” Short Neck Carriage, Grade 5 (4)
6 9-1298 NUT, 5/16-18 Hex Nyloc (5)
7 7-3478 BRACKET, Hood Hinge
8 9-1527 SCREW, 5/16-18 x 1-1/4” Hex Head Cap, Grade 5 (2)
9 4-5290 SUPPORT, Engine Hood
10 9-1933 SCREW, M8-1.25 x 25mm Hex Head Cap (2)
11 4-5291 BRACKET, Air Cleaner
12 9-1931 SCREW, M6-1.00 x 20mm Hex Head Cap (2)
13 9-0997 WINGNUT, 1/4-20 Locking (2)
14 4-5297 STRIP, Sponge Rubber (2)
15 4-5296 WELDMENT, Radiator Screen Support
16 4-5329 BRACKET, Radiator Support
17 9-1935 SCREW, M10-1.25 x 25mm Hex head Cap (4)
18 4-5316 SPACER, Fan
19 9-1301 WASHER, 7/16 Split Lock (4)
20 2-7223 WASHER, 1/4” Split Lock (4)
21 9-1932 SCREW, M6-1.00 x 25mm Hex Head Cap (4)
22 2-7168 SCREW, 5/16-18 x 1” Hex Head Cap, Grade 5 (2)
23 9-1528 WASHER, 3/8” Flat (2)
24 9-1088 WASHER, 5/16” Flat (2)
25 9-1924 SCREW, M8-1.25 x 30mm Hex Head Cap (2)
26 9-1315 WASHER, .32 I.D. Split Lock (3)
27 4-1991 SPACER, .33 I.D. x .75 O.D. x .459 Long
28 4-1993 BRACE, Radiator
29 9-1776 BOLT, 1/4-20 x 3/4” Square Neck Carriage, Grade5
30 9-1705 NUT, 1/4-20 Hex Top Lock (3)
31 9-1959 HARNESS CLIP, 3/8”
32 9-1523 SCREW, 5/16-18 x 5/8” Hex Washer Face Self-Tap (2)
33 9-1294 WASHER, 1/4” Flat
34 4-6227 ISOLATOR, Stud Mount
35 4-5318 SHROUD, Kubota Diesel Radiator
36 3-5638 J-CLIP, 3/8”
37 5-8878 ASSEMBLY, Radiator Seal (Incl. adhesive weather strip, Snapper 7-3350)
NOTE: See page 5 for Engine Components.
OUT FRONT ZTR SERIES 0 MANUAL No. 06113
7
TANDEM HYDRO TRANSAXLE ASSEMBLY
20
NOTE:
HYDRO TRANSAXLE MAINTENANCE
SHOULD ONLY BE PERFORMED BY
AN AUTHORISED SNAPPER DEALER.
20
20
34
L. H. LINK
ASSEMBLY
34
33
32
34
20
34
13
12
29
19
16
18
10
30
21
7
8
3
25
7
8
5
24
MANUAL No. 06113 OUT FRONT ZTR SERIES 0
4
35
17
6
2
26
21
7
31
28
1
15
17
27
11
9
23
22
1
10
14
PULLEY
MOUNTING
DETAIL FOR L.H.
8
TANDEM HYDRO TRANSAXLE ASSEMBLY
ITEM PART NO. DESCRIPTION
1 1-0935 WASHER, 3/4 I.D. x 1-1/8” O.D. Flat (7)
2 1-2709 RETAINING RING, 1” External (2)
3 1-4264 WOODRUFF KEY, #404 (2)
4 1-5894 WOODRUFF KEY, #605 (2)
5 1-8978 FAN, 10 Blade 7” Dia. (2)
6 2-7175 BOLT, 5/16-18 x 2-1/2” Hex Head (2)
7 2-7223 WASHER, 1/4 Split Lock (4)
8 9-1814 SCREW, 1/4-20 x 1-1/4”, Hex Head Cap (3)
9 5-8190 ASSEMBLY, Transaxle 771B (R.H.) Side (shown)
-- 5-8189 ASSEMBLY, Transaxle 771A (L.H.) Side
10 3-5547 PULLEY, Transmission Input (2)
11 7-2017 SPACER, Eaton Transaxle (8)
12 3-5910 PLATE, Neutral Adjust (2)
13 3-5915 SPRING, Neutral Return Adjust (2)
14 3-5923 SPACER/ADAPTER, Fan
15 3-5925 ROD, Roll Release (2)
16 3-5927 SPRING, Neutral Return (2)
17 4-2612 SPACER, Fan (Weldment) (2)
18 4-2639 CAM, Neutral Return (Weldment) (2)
19 5-9441 PLATE, Neutral Return (Weldment) (2)
20 1-5753 BALL-JOINT (4)
21 9-1802 SET SCREW, 5/16-18 x 5/8” Hex Recess (4)
22 9-1299 NUT, 3/8-16, Hex Nyloc (4)
23 9-1514 WASHER, 13/32 I.D. x 13/16 O.D. Flat (4)
24 9-1603 NUT, 1/4-20 Hex Nyloc (8)
25 9-1627 WASHER, 1/4 I.D. x 1” O.D. (2)
26 9-1629 COTTER-PIN, 1/16 x 1/2” (2)
27 9-1786 BOLT, 3/8-16 x 4-3/4” Grade 5 (4)
28 9-1787 SCREW, 1/4-20 x 5/8”, Hex Flange Lock, Grade 5 (8)
29 9-1811 BOLT, 5/16-18 x 5/8”, Hex Flange Lock (4)
30 9-1812 NUT, 1/4-28, Hex Nyloc (4)
31 9-0505 SCREW, 1/4-20 x 2”, Hex Head Cap, Grade 5
32 3-5914 ROD, Threaded 1/4-28 x 5-3/8”
33 3-5916 ROD, Threaded 1/4-28 x 4-3/8”
34 9-1605 NUT, 1/4-28 Hex, Grade 5 or B (4)
35 4-2715 FILTER, Oil (EATON No. 103144)
OUT FRONT ZTR SERIES 0 MANUAL No. 06113
9
DRIVE TIRE/WHEEL ASSEMBLY
ITEM PART NO. DESCRIPTION
1 5-4509
-- 5-4510
2 4-4707 TIRE, 21 x 11.00-8 4 ply “All Terrain”
3 5-4111 RIM, 8” Dia. X 7-3/4”
4 1-2234 VALVE, Air
5 2-7192 NUT, 1/2-20 Lug (10)
6 5-4461 ASSEMBLY, Wheel Hub (2)
7 9-1793 PIN, Cotter, 9/64 x 1-1/2” (2)
8 9-1778 KEY, #808 Woodruff (2)
9 9-1828 NUT, 3/4-20 Slotted Hex (2)
MANUAL No. 06113 OUT FRONT ZTR SERIES 0
* ASSEMBLY, Rear Tire & Rim L.H. (Not Shown)
* ASSEMBLY, Rear Tire & Rim R.H. (Shown)
*(Includes items 2, 3 & 4.)
10
FOOTREST ASSEMBLY
ITEM PART NO. DESCRIPTION
1 2-2696 SPRING
2 2-8810 BUSHING, 5/16 I.D. x 7/16 O.D. x 3/16 (2)
3 3-5849 BOLT, 1/2-13, 3/4 Dia. X 1-1/16 Shoulder (2)
4 9-1602 BOLT, 5/16-18 x 1-1/2 Hex Flange Lock, Grade 5 (3)
5 3-5855 FOOT PAD, Rubber
6 3-5978 PLATE, Footrest Latch
7 3-5979 SPACER, Shoulder (Latch)
8 4-2630 FOOTREST (Weldment)
9 9-1296 WASHER, 11/32 I.D. x 11/16 O.D. x 1/16” Flat (3)
10 9-1298 NUT, 5/16-18 Nyloc (3)
11 9-1894 NUT, 1/2-13 Hex Center Lock, Grade 5 (2)
12 9-1331 WASHER, 13/32 I.D. x 1-1/2 O.D. x 1/8” Flat
OUT FRONT ZTR SERIES 0 MANUAL No. 06113
11
HYDRO RESERVOIR ASSEMBLY
ITEM PART NO. DESCRIPTION
1 1-6130 CLAMP, Hose 13/16” (8)
2 9-1298 NUT, 5/16-18 Nyloc (2)
3 3-5514 HOSE, Rubber R.H. Front (13-1/2”)
4 3-5515 HOSE, Rubber R.H. Back (16”)
5 4-1834 HOSE, Rubber L.H. Front (34”)
6 4-1833 HOSE, Rubber L.H. Back (6”)
7 3-5639 BRACKET, Reservoir (2)
8 5-4703 RESERVOIR, L.H. Hydro (includes cap, item 11)
9 5-4103 RESERVOIR, R.H. Hydro (includes cap, item 11)
10 9-1296 WASHER, 11/32” I.D. x 11/16” O.D. (2)
11 3-5512 CAP, Reservoir
12 7-7345 PAD, Tank (4)
MANUAL No. 06113 OUT FRONT ZTR SERIES 0
12
UPPER CHASSIS AND SEAT LATCH ASSEMBLY
ITEM PART NO. DESCRIPTION
1 4-2601 UPPER CHASSIS
-- 5-8674 UPPER CHASSIS (European Model)
2 1-3874 BUSHING, 5/8” (2)
3 3-5993 LATCH, Seat Su pport
4 9-1800 BOLT, 5/16-18 Shoulder
5 2-6292 SPRING
6 9-1298 NUT, 5/16-18 Hex Nyloc
7 4-5345 SWITCH, DPDT
8 9-1240 SCREW, #10-32 x 5/8” Gr. 5 (2)
9 9-0376 NUT, #10-32 Hex Nyloc (2)
10 4-5292 GUARD, Driveshaft
(Model ZF2100DKU)
MANUAL No. 06113 OUT FRONT ZTR SERIES 0
ITEM PART NO. DESCRIPTION
11 9-1523 SCREW, 5/16-18 x 5/8” Hex (2)
12 7-1986 GUARD, Driveshaft
(Model ZF2300GKU)
13 7-1992 COVER, Cable
14 1-4664 BOLT, 5/16-18 Shoulder
15 5-8243 LEVER, Cable Control
16 9-1298 NUT, 5/16-18 Hex Nyloc
17 7-1987 BRACKET, Cable Anchor (2)
18 9-1084 SCREW, 1/4-20 x 3/8” Self-Tap (8)
19 7-2276 SHIELD, Drive (European Model)
20 9-1294 WASHER, 1/4 Flat (2)
21 9-1819 SCREW, 1/4-20 x 5/8” Self-Tap (2)
13
LOWER CHASSIS ASSEMBLY
MANUAL No. 06113 OUT FRONT ZTR SERIES 0
2
12
12
4
15
NOTE: SKID GUARDS MOUNT TO
ENGINE SUPPORT CROSSMEMBER
(see above arrow)
3
16
14
12
13
17
14
7
8
1
12
12
6
5
9
10
11
ITEM PART NO. DESCRIPTION
1 4-4840 CHASSIS, Lower
-- 5-8670 CHASSIS, Lower (Euro)
2 3-6406 BRACKET, Battery Support
3 4-5227 SKID GUARD, R.H.
4 4-5226 SKID GUARD L.H.
5 4-2777 SHIELD, Grass
6 4-2628 PLATE, Hitch (2)
7 4-2629 PIN, Hitch (2)
LOWER CHASSIS ASSEMBLY
8 9-1598 PIN, Cotter, 1/8 x 3/4” (2)
9 1-4432 SPRING (2)
10 9-1595 WASHER, 15/32 I.D. x 15/16” O.D., Flat (4)
11 9-1328 SCREW, 3/8-16 x 1-1/4”, Hex Hd. Cap, Gr. 5 (8)
12 9-1299 NUT, 3/8-16 Hex Nyloc (16)
13 9-1640 BOLT, 3/8-16 x 1” Carriage, Grade 5 (4)
14 1-3847 RETAINER, 3/8” Bolt (2)
15 9-1790 BOLT, 3/8-16 x 1-1/4”, Carriage, Grade 5 (4)
16 3-5638 J-CLIP, Open Cushioned (2)
17 2-7181 BOLT, 3/8-16 x 1-1/4” Short Neck Carriage, Grade 5 (4)
OUT FRONT ZTR SERIES 0 MANUAL No. 06113
15
WIDE-STANCE CASTER ASSEMBLY
MANUAL No. 06113 OUT FRONT ZTR SERIES 0
16
WIDE-STANCE CASTER ASSEMBLY
ITEM PART NO. DESCRIPTION
1 4-2961 WELDMENT, Axle
2 3-5602 BEARING, 30mm x 62mm (6)
3 9-1795 WASHER, 1-1/4 I.D. x 1-7/8” O.D. Flat (4)
4 1-0965 RING, 1-3/16 External Retaining (3)
5 3-6578 CAP, Caster Shaft (3)
6 9-0361 SCREW, 5/16-18 x 5/8” Self-Tapping (3)
7 4-5212 WELDMENT, Front Axle Pivot
8 4-2978 BRACKET, Axle Stop
9 9-1945 BOLT, 3/8-16 X 1-1/2” Short Neck Carriage, Grade 5 (4)
10 9-1514 WASHER, 3/8 Flat (12)
11 9-1299 NUT, 3/8-16 Hex Nyloc (8)
12 4-2928 TUBE, 13/32 I.D. x 3/4 O.D. x 2.70 (8)
13 9-1585 NUT, 3/8-16 Hex Center Lock, Grade B or 5 (4)
14 4-2590 WELDMENT, Caster Support (2)
15 4-2591 WELDMENT, Caster Yoke (2)
16 3-5476 SPACER, Bearing (2)
17 9-1773 SCREW, 1/2-13 x 7-1/4” Hex Head Cap, Grade 5 (2)
18 9-1325 NUT, 1/2-13 Nyloc (2)
19 5-4087 ASSEMBLY, Tire & Rim (Includes 20 thru 24) (2)
20 1-2234 VALVE, Air
21 1-2700 FITTING, Lube
22 2-8722 BEARING (2)
23 3-5474 TIRE, 13 x 5.00-6, 4 Ply
24 3-5475 RIM
25 9-1888 BOLT, 3/8-16 x 4” Square Neck Carriage, Grade 5 (8)
OUT FRONT ZTR SERIES 0 MANUAL No. 06113
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