Snapper ZF2500K, ZF2200K, ZF2500KH User Manual

Parts Manual for

M
OUT FRONT Z-RIDER
ZERO TURNING HYDRO DRIVE
SERIES 0
POWER UNIT MODELS
ZF2200K ZF2500K
ZF2500KH
MOWER UNIT MODELS
T
COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED
(REV 4, 9/30/02) MANUAL No. 06106
CONTENTS
DESCRIPTION PAGE
FUEL TANK ASSEMBLY............................................................................................................. 3
ENGINE ASSEMBLY................................................................................................................... 4
AIR INTAKE ASSEMBLY.............................................................................................................5
TANDEM HYDRO TRANSAXLE ASSEMBLY .......................................................................6 & 7
DRIVE TIRE/WHEEL ASSEMBLY............................................................................................... 8
FOOTREST ASSEMBLY ............................................................................................................. 9
HYDRO RESERVOIR ASSEMBLY............................................................................................ 10
UPPER CHASSIS AND SEAT LATCH ASSEMBLY.................................................................. 11
LOWER CHASSIS/CASTER WHEEL ASSEMBLY ...........................................................12 & 13
JOYSTICK CONTROL ASSEMBLY ..................................................................................14 & 15
PARKING BREAK ASSEMBLY.........................................................................................16 & 17
SEAT SUPPORT ASSEMBLY ................................................................................................... 18
FENDER/CONTROL CABLE ASSEMBLY ................................................................................ 19
UPPER DRIVE SHAFT ASSEMBLY..................................................................................20 & 21
DECK DRIVE SHAFT ASSEMBLY ....................................................................................22 & 23
CUTTER HOUSING ASSEMBLY............................................................................................... 24
TRACTION DRIVE IDLER ASSEMBLY..................................................................................... 25
DECALS.............................................................................................................................26 & 27
52” MOWER DECK ASSEMBLY.......................................................................................28 & 29
61” MOWER DECK ASSEMBLY.......................................................................................30 & 31
73” MOWER DECK SUB-ASSEMBLY..............................................................................32 & 33
73” MOWER DECK ASSEMBLY.......................................................................................34 & 35
52 & 61” DECK IDLER ASSEMBLIES ..............................................................................36 & 37
73” DECK FRAME ASSEMBLY ........................................................................................38 & 39
73” DECK FRONT CASTER ASSEMBLY .........................................................................40 & 41
ELECTRICAL COMPONENTS ..........................................................................................42 & 43
SEAT ASSEMBLY .............................................................................................................44 & 45
WIRING SCHEMATIC................................................................................................................46
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
2
FUEL TANK ASSEMBLY
ITEM PART NO. DESCRIPTION
1 1-3847 RETAINER, 3/8 Bolt (2) 2 5-4098 TANK, Fuel (Includes item 4) 3 3-5504 BRACKET, Fuel Tank Support 4 5-4119 ASSEMBLY, Cap/Gauge 5 9-1640 BOLT, 3/8-16 x 1” Carriage, Grade 5 (3) 6 9-1299 NUT, 3/8-16 Nyloc (3) 7 1-2222 CLAMP, Fuel Hose (4) 8 3-5853 HOSE, Fuel 1/4 x 4” 9 4-4777 FILTER, Fuel 10 4-5282 HOSE, Fuel 1/4 x 24”
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3
ENGINE SUB-ASSEMBLY
ITEM PART NO. DESCRIPTION
1 --- ENGINE, 22 HP (Kohler Part No. CH22S PS-66536)
-- --- ENGINE, 25 HP (Kohler Part No. CH25S PS-68577) 2 1-2222 CLAMP, Fuel Hose (2) 3 2-2486 OIL DRAIN, Short 4 2-7972 ASSEMBLY, Oil Valve 5 3-5520 CLUTCH, Electric, Commercial Magstop 6 3-5675 SPACER, Clutch 7 3-5852 BRACKET, Anti-Rotation (5/16”) 8 3-5853 HOSE, Fuel 1/4 x 4” 9 9-1299 NUT, 3/8-16 Nycloc (4) 10 9-1301 WASHER, 7/16” Split Lock (2) 11 9-1304 SCREW, 3/8-16 x 1” Hex Head Cap, Grade 5 12 1-4359 FILTER, Fuel (in-line) 13 9-1553 SCREW, 3/8-16 x 1-3/4” Hex Head Cap, Grade 5 (4) 14 9-1806 SCREW, 7/16-20 x 1-1/2” Hex Head Cap Grade 5 15 9-1807 WASHER, 15/32 I.D. x 1-3/8 O.D. x 1/4 Flat 16 9-1808 SCREW, 7/16-14 x 1”, Grade 5 17 9-1840 SCREW, M5 x 10mm Pan Head Cap (2) 18 4-2707 GUARD, Muffler 19 9-1839 SCREW, M5 x 16mm Hex Head Self Tapping (2) 20 --- MUFFLER, 22 HP (Kohler Part No. A-24 068 00) 21 4-2708 BRACKET, Muffler 22 9-1838 SCREW, M6 x 12.5mm Hex Flange Cap (2) 23 4-6486 BRACKET, Muffler 25 HP Kohler 24 4-6487 SHIELD, Heat 25 HP Kohler 25 --- MUFFLER, 25 HP (Kohler Part No. A-24 068 17) 26 7-2256 SPACER, Muffler Guard 27 7-2155 GUARD, Muffler “Snapper”
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
4
AIR INTAKE ASSEMBLY
ITEM PART NO. DESCRIPTION
1 2-3295 U-NUT, 1/4-20 (3)
2 3-5767 SCREEN, Air Intake
3 3-5768 MOUNT, Air Intake
4 9-0361 SCREW, 5/16-18 x 5/8” Hex Fl. Self-Tap (2)
5 9-1787 SCREW, 1/4-20 Hex Flange Lock (3)
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5
TANDEM HYDRO TRANSAXLE ASSEMBLY
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TANDEM HYDRO TRANSAXLE ASSEMBLY
ITEM PART NO. DESCRIPTION
1 1-0935 WASHER, 3/4 I.D. x 1-1/8” O.D. Flat (7)
2 1-2709 RETAINING RING, 1” External (2)
3 1-4264 WOODRUFF KEY, #404 (2)
4 1-5894 WOODRUFF KEY, #605 (2)
5 1-8978 FAN, 10 Blade 7” Dia. (2)
6 2-7175 BOLT, 5/16-18 x 2-1/2” Hex Head (2)
7 2-7223 WASHER, 1/4 Split Lock (4)
8 9-1814 SCREW, 1/4-20 x 1-1/4”, Hex Head Cap (3)
9 3-5522 ASSEMBLY, Transaxle 771B (R.H.) Side (shown)
-- 5-8190 same as above but with 25 PSI bypass filter
-- 3-5521 ASSEMBLY, Transaxle 771A (L.H.) Side
-- 5-8190 same as above but with 25 PSI bypass filter
10 3-5547 PULLEY, Transmission Input (2)
11 3-5634 SPACER, Transaxle (2)
12 3-5910 PLATE, Neutral Adjust (2)
13 3-5915 SPRING, Neutral Return Adjust (2)
14 3-5923 SPACER/ADAPTER, Fan
15 3-5925 ROD, Roll Release (2)
16 3-5927 SPRING, Neutral Return (2)
17 4-2612 SPACER, Fan (Weldment) (2)
18 4-2639 CAM, Neutral Return (Weldment) (2)
19 5-4293 PLATE, Neutral Return (Weldment) (2)
20 1-5753 BALL-JOINT (4)
21 9-0201 SET SCREW, 5/16-18 x 5/16” Hex Recess (4)
22 9-1299 NUT, 3/8-16, Hex Nyloc (4)
23 9-1514 WASHER, 13/32 I.D. x 13/16 O.D. Flat (4)
24 9-1603 NUT, 1/4-20 Hex Nyloc (8)
25 9-1627 WASHER, 1/4 I.D. x 1” O.D. (2)
26 9-1629 COTTER-PIN, 1/16 x 1/2” (2)
27 9-1786 BOLT, 3/8-16 x 4-3/4” Grade 5 (4)
28 9-1787 SCREW, 1/4-20 x 5/8”, Hex Flange Lock, Grade 5 (8)
29 9-1811 BOLT, 5/16-18 x 5/8”, Hex Flange Lock (4)
30 9-1812 NUT, 1/4-28, Hex Nyloc (4)
31 9-0505 SCREW, 1/4-20 x 2”, Hex Head Cap, Grade 5
32 3-5914 ROD, Threaded 1/4-28 x 5-3/8”
33 3-5916 ROD, Threaded 1/4-28 x 4-3/8”
34 9-1605 NUT, 1/4-28 Hex, Grade 5 or B (4)
35 4-2715 FILTER, Oil (EATON No. 103144)
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7
DRIVE TIRE/WHEEL ASSEMBLY
ITEM PART NO. DESCRIPTION
1 5-4109 ASSEMBLY, Rear Tire & Rim (Includes Item 2A, 3 & 4)
-- 5-4510 ASSEMBLY, Rear Tire & Rim (Includes 2B , 3 & 4) 2A 5-4110 TIRE, 20 x 10.00-8 4 ply “Multi-trac C/S” 2B 4-4707 TIRE, 21 x 11.00-8 “All Terrain 101” 3 5-4111 RIM, 8” Dia. X 7-3/4” 4 1-2234 VALVE, Air 5 2-7192 NUT, 1/2-20 Lug (5) 6 5-4461 ASSEMBLY, Wheel Hub 7 9-1793 PIN, Cotter, 9/64 x 1-1/2 8 9-1778 KEY, #808 Woodruff
-- 9-1978 KEY, #806 Woodruff 9 9-1828 NUT, 3/4-20 Slotted Hex
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
8
FOOTREST ASSEMBLY
ITEM PART NO. DESCRIPTION
1 2-2696 SPRING
2 2-8810 BUSHING, 5/16 I.D. x 7/16 O.D. x 3/16 (2)
3 3-5849 BOLT, 1/2-13, 3/4 Dia. X 1-1/16 Shoulder (2)
4 9-1602 BOLT, 5/16-18 x 1-1/2 Hex Flange Lock, Grade 5 (2)
5 3-5855 FOOT PAD, Rubber
6 3-5978 PLATE, Footrest Latch
7 3-5979 SPACER, Shoulder (Latch)
8 4-2630 FOOTREST (W eldment)
9 9-1296 WASHER, 11/32 I.D. x 11/16 O.D. x 1/16” Flat (2)
10 9-1298 NUT, 5/16-18 Nyloc (3)
11 9-1325 NUT, 1/2-13 Nyloc (2)
-- 9-1894 NUT, 1/2-13 Hex Center Lock, Grade 5 (2)
12 9-1331 WASHER, 13/32 I.D. x 1-1/2 O.D. x 1/8” Flat
13 9-1591 BOLT, 5/16-18 x 1 Hex Flange Lock, Grade 5
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HYDRO RESERVOIR ASSEMBLY
ITEM PART NO. DESCRIPTION
1 1-6130 CLAMP, Hose 13/16” (8) 2 9-1298 NUT, 5/16-18 Nyloc (2) 3 3-5514 HOSE, Rubber R.H. Front (.625 I.D. x 13-1/2” Long) 4 3-5515 HOSE, Rubber R.H. Back (.625 I.D. x 16” Long) 5 3-5516 HOSE, Rubber L.H. Front (.625 I.D. x 24” Long)
-- 4-1834 HOSE, Rubber (.625 I.D. x 34” Long) 6 3-5517 HOSE, Rubber L.H. Back (.625 I.D. x 18” Long)
-- 4-1833 HOSE, Rubber (.625 I.D. x 6” Long) 7 3-5639 BRACKET, Reservoir (2) 8 5-4703 RESERVOIR, L.H. Hydro (includes cap, item 11) 9 5-4103 RESERVOIR, R.H. Hydro (includes cap, item 11) 10 9-1296 WASHER, 11/32 I.D. x 11/16” O.D. (2) 11 3-5512 CAP, Reservoir
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
10
UPPER CHASSIS AND SEAT LATCH ASSEMBLY
ITEM PART NO. DESCRIPTION
1 4-2601 UPPER CHASSIS
2 1-3874 BUSHING, 5/8” PM (2)
3 3-5993 LATCH, Seat Support
4 1-5761 BOLT, 5/16-18 Shoulder
5 2-6292 SPRING
6 9-1298 NUT, 5/16-18 Hex Nyoc
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11

LOWER CHASSIS/CASTER WHEEL-ASSEMBLY

MANUAL No. 06106 OUT FRONT ZTR SERIES 0
12
LOWER CHASSIS/CASTER WHEEL-ASSEMBLY
ITEM PART NO. DESCRIPTION
1 3-6406 BRACKET, Battery Support
2 1-4432 SPRING (2)
3 2-9074 PIN, Clevis 1/2 x 4” (2)
4 3-5468 SKID GUARD, R.H.
5 3-5469 SKID GUARD L.H.
6 3-5476 SLEEVE, Axle
7 3-5602 BEARING, 30mm x 62mm (2)
8 3-5638 J-CLIP, Open Cushoned (2)
9 3-5822 COUNTERWEIGHT, Large (3)
10 3-5823 COUNTERWEIGHT, Small
11 4-2589 CHASSIS, Lower
12 4-2590 SUPPORT, Caster
13 4-2591 YOKE, Caster
14 4-2628 PLATE, Hitch (2)
15 4-2629 PIN, Hitch (2)
16 5-4087 ASSEMBLY, Tire & Rim (includes Iitems 17 thru 21)
17 3-5474 TIRE, 13 x 5.00-6 4 Ply
18 3-5475 RIM
19 2-8722 BEARING (2)
20 1-2234 VALVE, Air
21 1-2700 FITTING, Lube
22 1-0965 RING, 1-3/16” External Retaining
23 9-1299 NUT, 3/8-16 Hex Nyloc (20)
24 9-1325 NUT, 1/2-13 Nyloc
25 9-1514 W ASHER, 13/32 I.D. x 13/16 O.D., Flat (2)
26 9-1598 PIN, Cotter, 1/8 x 3/4” (4)
27 9-1773 SCREW , 1/2-13 x 7-1/4, Grade 5
28 9-1786 BOLT, 3/8-16 x 4-3/4”, Grade 5 (2)
29 9-1790 BOLT, 3/8-16 x 1-1/4”, Carriage, Grade 5 (8)
30 9-1795 W ASHER, 1-1/4 I.D. x 1-7/8 O.D. Flat
31 9-1328 SCREW , 3/8-16 x 1-1/4”, Hex Hd. Cap, Gr. 5 (8)
32 9-1595 W ASHER, 15/32 I.D. x 15/16” O.D., Flat (4)
33 9-1640 BOLT, 3/8-16 x 1” Carriage, Grade 5 (2)
34 3-6578 CAP, Caster Shaft
35 9-0361 SCREW, 5/16-18 x 5/8” Self Tapping
36 4-2777 SHIELD, Grass
37 9-1299 NUT, 3/8-16 Hex Nyloc (2)
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13
JOYSTICK CONTROL ASSEMBLY
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JOYSTICK CONTROL ASSEMBLY
ITEM PART NO. DESCRIPTION
1 1-3072 ROLL PIN, 1/4 x 1” (8)
2 2-3656 HANDLE, Plastic
3 3-5532 BRACKET, Joystick Mounting
4 3-5533 BLOCK, Pivot J’Stick Control
5 3-5897 SHAFT, Upper Cross
6 3-5898 SHAFT, Lower Cross
7 4-2599 HANDLE, Joystick Control (Weldment)
8 4-2638 ARM/HUB Weldment (4)
9 5-4237 ASSEMBLY, Cross Shaft Support (includes
one 9A and two 9B)
9A 4-2623 SUPPORT, Cross Shaft (Weldment)
9B 1-3874 BUSHING (2)
10 3-5908 ROD, Threaded 1/4-28 x 2.71 long
11 3-5909 ROD, Threaded 1/4-28 x 3.85 long
12 9-0844 ROLL PIN 3/16 x 3/4”
13 9-1298 NUT, 5/16-18 Hex Nyloc (3)
14 9-1508 BOLT, 5/16-18 x 3/4” Sq.Nk. Carriage, Grade 5 (3)
15 9-1523 SCREW, 5/16-18 x 5/8” Hex Washer Self-Tap (2)
16 9-1628 WASHER, 41/64 I.D. x 1” O.D. Flat (4)
17 9-1800 BOLT, 5/16-18 Shoulder (4)
18 9-1812 NUT, 1/4-28 Hex Nyloc (4)
19 9-1816 ROLL PIN, 1/4 x 2-3/4”
20 9-1605 NUT, 1/4-28 Hex, Grade 5 or B (4)
21 1-5753 BALL-JOINT (4)
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15
PARKING BRAKE ASSEMBLY
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PARKING BRAKE ASSEMBLY
ITEM PART NO. DESCRIPTION
1 1-2068 RING, Rear Lift Arm
2 2-6420 GRIP, Flat Bar
3 2-8200 SWIVEL, Adjustable (5/16-18 thread)
-- 4-6451 SWIVEL, Adjustable (3/8-24 thread)
4 3-4453 WASHER, 3/4 I.D. x 1-1/2 O.D. x 9/64” Flat
5 4-6456 ARM, Brake Lift (3/8-24 thread)
6 3-5888 ROD, Hydrostatic Brake (1/4-28 thread) (2)
7 3-6399 SLEEVE Bearing, 1/2 I.D. x .629 (2)
8 4-6469 ARM, Parking Brake
9 4-2635 SHAFT, Brake
10 4-2647 BRACKET, Joystick Lockout
11 4-2648 PLATE, Support
12 9-1313 COTTER PIN, 3/32 x 1” (6)
-- 9-1597 COTTER-PIN, 3/32 x 3/4” (6)
13 9-1514 WASHER, 13/32 I.D. x 13/16 O.D. x 5/64 Flat (3)
14 9-1523 SCREW, 5/16-18 x 5/8” Hex Washer Face Self-Tap (3)
15 9-1605 NUT, 1/4-28 Hex, Grade 5 (2)
16 9-1809 COTTER PIN, 1/8 x 1-1/4”
17 1-4001 PIN, Roll 1/8 x 3/4”
18 9-1812 NUT, 1/4-28 Hex Nyloc (2)
19 9-1832 SWIVEL, 1/4” Smooth (2)
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17
SEAT SUPPORT ASSEMBLY
ITEM PART NO. DESCRIPTION
1 9-1503 HAIRPIN, 3/32 x 1-1/2 (2) 2 1-7590 SWITCH, Seat (Normally Open) 3 1-9035 ROD, 5/16 x 13” Long 4 3-6492 SPRING, .106 Wire Dia., .68 I.D. x 1-1/2” (2) 5 2-2793 BUSHING, Molded Seat, 1/2 I.D., 5/8” O.D. (2) 6 2-2794 SPACER, .31 I.D., 1-3/8” Long (2) 7 2-3606 CAP, Vinyl, 1/4 I.D., 1/5 O.D. (2) 8 3-3362 HOLDER, Seat Switch 9 3-5827 PLATE, Seat Support 10 3-5828 BRACKET, Lower Seat Hinge 11 3-5839 BRACKET, Upper Seat Support Hinge 12 9-1046 SCREW, 5/16-18 x 2-1/2” Hex Head Cap, Grade 5 (2) 13 9-1296 WASHER, 5/16 x 11/16 O.D. Flat (2) 14 9-1298 NUT, 5/16-18 Hex Nyloc (16) 15 9-1508 BOLT, 5/16-18 x 3/4 Short Neck. Carriage, Grade 5 (6)
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
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FENDER/CONTROL CABLE ASSEMBLY
ITEM PART NO. DESCRIPTION
1 2-3655 LEVER, Throttle Control (2) 2 3-5548 HANDLE, 5/8” Tubing 3 3-5701 PANEL, Console 4 3-5940 PLATE, Joystick Control 5 4-2642 FENDER, R.H. 6 4-2643 FENDER, L.H. 7 3-5837 CABLE, Choke, Kohler 8 9-0913 SCREW, #10-24 Hex Washer Face Self-tap (8) 9 9-1017 SCREW, #8-32 x 3/8”Machine (2) 10 9-1523 SCREW, 5/16-18 x 5/8” Hex Washer Face Self-tap (15) 11 9-1787 SCREW, 1/4-20 x 5/8” Hex Flange Lock (3) 12 9-1018 NUT, #8-32 Hex (2) 13 3-5838 CABLE, Throttle, Kohler 14 9-1130 WASHER, 5/16 I.D. Flat (2)
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UPPER DRIVE SHAFT ASSEMBLY
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
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UPPER DRIVE SHAFT ASSEMBLY
ITEM PART NO. DESCRIPTION
1 1-4338 DISC, Flexible
2 1-4803 SPACER, LT16 (2)
3 1-8547 BEARING, 3/4” (includes collar, Part No. 1-4625))
-- 1-4268 BEARING, 3/4” (w/o collar)
4 1-8626 HUB, Drive Shaft Adapter
5 3-2070 W ASHER, 13/32 I.D. x 3/4 O.D., Flat (4)
6 3-5544 BELT, 36-1/2” (2)
7 9-1803 KEY, 3/16 Square x 1-1/2” Long
8 3-5564 PULLEY, Cast Iron Dual V 4.95 Effective O.D. (includes
two of item 17)
9 3-5811 DRIVE SHAFT, 3/4”
10 9-0848 SET SCREW, 5/16-18 x 1/2” Square Head Cup Point (2)
11 9-1298 NUT, 5/16-18 Hex Nyloc (3)
12 9-1299 NUT, 3/8-16 Hex Nyloc (2)
13 9-1304 SCREW , 3/8-16 x 1” Hex Head Cap, Grade 5 (2)
-- 9-1328 SCREW, 3/8-16 x 1-1/4” Hex Head Cap, Grade 5 (2)
14 9-1320 WASHER, 3/8 Split Lock (2)
15 9-1497 SCREW , 3/8-16 x 1-1/2” Hex Head Cap, Grade 5 (2)
16 9-1508 BOLT, 5/16-18 x 3/4”, Carriage, Grade 5 (3)
17 9-1802 SCREW , 5/16-18 x 5/8”, Socket-Head (2)
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DECK DRIVESHAFT ASSEMBLY
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DECK DRIVESHAFT ASSEMBLY
ITEM PART NO. DESCRIPTION
1 1-2315 KEY, 1/4” Square x 2”
2 1-3864 FITTING, Lube (straight, for 3/16” hole)
-- 1-3324 FITTING, Lube (45 degree, for 3/16” hole)
3 1-4409 BUSHING (2)
4 1-8504 BEARING, (includes item 25) (2)
-- 1-4266 BEARING, 1” Bore (w/o collar) (2)
5 9-1810 BOLT, 3/8-16 x 1-3/4” Carriage, Grade 5
-- 9-0990 BOLT, 3/8-16 x 2” Carriage, Grade 2
6 3-5530 DRIVE SHAFT, Deck (1” Diameter, 15 Spline)
7 3-5531 PULLEY, Double V (5.45 O.D., A Section)
8 3-5543 BELT, Deck Drive (HA 36.5) (2)
9 3-5713 SPRING, Tension
10 3-5816 PIN, 3/8-24 UNF
11 3-5867 FLAT IDLER, 2.75 O.D. x 1-1/4” Wide
12 4-2610 BEARING MOUNT (Weldment)
13 4-2626 IDLER ARM, Offset (Weldment)
-- 4-2622 IDLER ARM, Straight (Weldment)
14 9-0776 SET SCREW, 1/4-20 x 1/4” Cone Point (2)
15 9-0954 SET SCREW, 5/16-18 x 5/16 Type C (2)
16 9-1298 NUT, 5/16-18 Hex Nyloc (6)
17 9-1299 NUT, 3/8-16 Hex Nyloc (5)
18 9-1508 BOLT, 5/16-18 x 3/4, Grade 5 (6)
19 9-1514 WASHER, 13/32 x 13/16 Flat
20 9-1518 NUT, 3/8-24 Hex Nyloc
21 9-1598 COTTER-PIN, 1/8 x 3/4”
22 9-1787 SCREW, 1/4-20 x 5/8”, Hex Flange Lock, Grade 5 (16)
23 2-7181 BOLT, 3/8-16 x 1-1/4” Carriage, Grade 5 (4)
24 9-1804 WASHER, 9/16 Flat
25 1-4265 COLLAR, Lock 1” (with 1/4” Set Screw)
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CUTTER HOUSING ASSEMBLY
14
15
10
17
13
18
1
16
2
9
7A, 7B
7C
7D
4
6
3
12
8
11
5
*NOTE: for bearing pre-
1
ITEM PART NO. DESCRIPTION
1 2-9422 BEARING, Sealed (2) 2 2-9270 WASHER, Spindle 3 2-9274 SNAP-RING, Spindle Shaft 4 2-9253 SHAFT, Spindle 5 2-9254 SPACER, Bearing 6 2-9271 SPACER, Blade (4) 7A 2-9251 BLADE, 21” (61” Deck) (High Lift) 7B 2-9246 BLADE, 18” (52” Deck) 7C 1-7081 BLADE, 21” (61” Deck) (Low Lift) 7D 4-6625 BLADE, 25” (73” Deck) 8 1-6440 WASHER, Beveled 9 2-9256 BOLT, 5/8-18 x 7-1/2” Hex Head Cap, Grade 5 10 2-9275 FITTING, Lube 11 2-9252 HOUSING, Cutter 12 2-9384 VENT, Spindle 13 2-9302 BOLT, 3/8-16 x 1-1/4” Rib Necked (6) 14 2-9249 PULLEY, 5-3/4” O.D. (61” Deck) 15 9-1736 NUT, 5/8-18 Hex Flange Lock, Grade 5 16 9-1299 NUT, 3/8-16 Hex Nyloc (6) 17 6-3238* SEAL, Nylos 18 1-3370* WASHER
seal kit (6-3240) installation, discard item 3 and replace with items 17 and 18 as shown.
NOTE: Part Number 5-4017 (Spindle Housing sub-assembly) is comprised of items 11
and 12 (one each) as well as item 13 (six each).
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
24
TRACTION DRIVE IDLER ASSEMBLY
ITEM PART NO. DESCRIPTION
1 1-3864 FITTING, Lube (straight, for 3/16” hole) (2)
-- 1-3324 FITTING, Lube (45 degree, for 3/16” hole) (2) 2 1-4409 BUSHING, 9/16 I.D., 3/4” O.D. (4) 3 1-8573 PULLEY, Idler 3.48 O.D. A Section (2) 4 1-9109 COVER, Spring (Rubber) (2) 5 1-9348 CLIP, Seat Cushion (2) 6 9-1804 WASHER, 9/16 Flat (Type B) (4) 7 3-5713 SPRING, Torsion 8 3-5812 SPACER, 3/8 I.D. 5/8 O.D. x 5/8” Long 9 3-5816 PIN, 3/8-24 (2) 10 4-2622 IDLER ARM (Weldment) (2) 11 9-1299 NUT, 3/8-16 Hex Nyloc (2) 12 9-1518 NUT, 3/8-24 Hex Nyloc (2) 13 9-1553 SCREW, 3/8-16 x 1-3/4” Hex Head Cap, Grade 5 14 9-1560 SCREW, 3/8-16 x 2-1/4” Hex Head Cap, Grade 5 15 9-1598 COTTER PIN, 1/8 x 3/4” (2) 16 3-6562 SPRING, Torsion
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25
DECALS
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
26
DECALS
ITEM PART NO. DESCRIPTION
1 3-5848 LOGO, Front 16.33” Long
2 3-5847 LOGO, Side 24.5” Long
3 3-5844 DECAL, Throttle/Choke
4 3-5846 DECAL, Fuse
5 1-3010 DECAL, Warning (CPSC Cut-Finger)
6 2-2522 DECAL, Warning
7 2-9470 DECAL, Patent Numbers
8 4-4793 DECAL, 52” Deck (not shown)
-- 4-4794 DECAL, 61’ deck (not shown)
-- 4-6371 DECAL, 73” Deck
9 2-9295 DECAL, Height-of-Cut
10 3-5843 DECAL, Control Panel
11 1-9294 DECAL, Nameplate Snapper
-- 4-4640 DECAL, SNAPPER
12 4-4677 DECAL, Name ZF2200K
13 4-1983 DECAL, Danger (Rotating Parts)
14 4-5107 DECAL, Parking Brake
15 2-4156 DECAL, Caution
OUT FRONT ZTR SERIES 0 MANUAL No. 06106
27
52” MOWER DECK ASSEMBLY
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
28
52” MOWER DECK ASSEMBLY
ITEM PART NO. DESCRIPTION
1 4-2898 WELDMENT, 52” Deck-
Adjustable Height 2 4-6728 COVER, 52” Deck 3 2-3735 KNOB (5) 4 2-9303 STANDOFF, 3-1/2” (5) 5 9-1299 NUT, 3/8-16 Hex Nyloc
(23) 6 4-2776 V-Belt, 52”(122”) HB 7 1-0008 KEY, #6 Woodruff 8 3-6447 MOUNT, Motor (Front) 9 9-1802 SCREW, 5/16-18 x 5/8”
Set, Yellow Zinc (2) 10 9-0132 SET SCREW, 3/8-16x3/8” (2) 11 3-6448 SCREWJACK, Warner
Electric 1000 lbs. 12 4-2903 DEFLECTOR, Chute 52”
(Weldment) 13 2-9277 PIN, Chute Hinge 14 9-1313 PIN, 3/32 x 1” Cotter 15 2-7950 SPRING, Chute 16 4-2914 BAFFLE, Front (2) 17 1-0211 KEY. #9 Woodruff 18 9-1331 WASHER, 13/32 x 1-1/2”
Flat (8) 19 9-1304 SCREW, 3/8-16 x 1”, Hex
Head Cap, Grade 5 (21) 20 3-6453 SPACER, Motor, Rear (2) 21 4-2901 LINK, Weldment L.H. 22 4-2900 LINK, Weldment R.H. 23 4-2659 LINK, Height of Cut (2) 24 3-6452 SPACER, Tube (2) 25 4-2660 HOLDER, Pivot (2) 26 3-6459 MOUNT, Roller L.H. 27 3-6458 MOUNT, Roller R.H. 28 3-6460 TUBE, Roller 29 3-6461 PIN, Roller 30 9-1325 NUT, 1/2-13 Hex Nyloc(13) 31 2-7327 ASSEMBLY, Shaft 32 7-9226 ROLLER, Low Density
Polyethylene (3) 33 2-9264 WHEEL, Gage (4) 34 3-6456 SPACER, Gage Wheel (4) 35 9-1587 WASHER, 1/2” Flat (26) 36 9-1884 SCREW, 1/2-13 x 1-1/2”
Hex Head Cap, Gr. 2 (4) 37 4-2652 TUBE, Caster (Weldment) (2) 38 2-3556 BUSHING, Caster (4)
ITEM PART NO. DESCRIPTION
39 7-6998 FITTING, Lube1/4-28
Straight (3) 40 3-6444 ARM, Lower Caster (2) 41 4-2655 ARM, Caster Support L.H. 42 4-2653 ARM, Caster Support R.H. 43 2-9355 BOLT, 1/2-13 x 3-3/4”, Hex
Head, Grade 5 (6) 44 9-1821 BOLT, 1/2-13 x 3” Hex
Head (3) 45 4-2780 WELDMENT, Caster 46 9-1328 SCREW, 3/8-16 x 1-1/4”
Hex Head Cap, Grade 5 47 2-2151 SLEEVE, Axle 48 9-1326 SCREW, 1/2-13 x 5-1/2”,
Hex Head Cap, Grade 5(2) 49 2-1960 SPACER, PM 50 2-3747 BUSHING, Machine 51 1-7711 PIN, 7/16” HD Lynch 52 3-6451 GEARBOX, Right Angle 53 9-1822 BOLT, 1/2-13 x 5” Hex
Head Cap, Grade 5 (5) 54 4-2867 PULLEY, Cast 5-3/4” O.D. 55 3-6455 SHIM, Gearbox 56 4-2657 TUBE, Jack stand
(Weldment) 57 4-2658 WELDMENT, Jack Stand 58 9-1544 NUT, 1/2-13 Hex Flange
Lock, Grade 5 (2) 59 9-1323 BOLT, 1/2-13 x 1-1/4” Hex
Flange Lock, Grade 5 (2) 60 3-6450 BRACKET, Strain Relief 61 3-5779 RELIEF, Strain (see page
32) 62 4-2834 HARNESS, Deck Lift 63 3-6457 BRACKET, Gage Wheel (2) 64 3-6454 INDICATOR, Height-of-Cut 65 5-4104 ASSEMBLY, Telescoping
Drive shaft 66 2-7344 WASHER, 5/8” Flat (2) 67 9-1824 PIN, 5-16 Lynch 68 3-6465 BALLJOINT, 1/2-20 (2) 69 3-5668 SPACER 70 9-0160 SCREW, 3/8-24 x 1”, Gr. 5 71 2-9869 ASSEMBLY, Wheel/Tire 72 2-9870 TIRE, 9” x 3.50” -4 Ply 73 VALVE, Air (Snap-In) 74 2-9871 RIM 75 2-6107 GREASE, Multi-Purpose 76 9-0993 SCREW, 1/2-20x 4-1/2” (4) 77 9-0393 NUT, 1/2-20 Hex Nyloc (4)
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29
61” MOWER DECK ASSEMBLY
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
30
61” MOWER DECK ASSEMBLY
ITEM PART NO. DESCRIPTION
1 4-2651 WELDMENT, 61” Deck-
Adjustable Height 2 4-6729 COVER, 61” Deck 3 2-3735 KNOB (4) 4 2-9303 STANDOFF, 3-1/2” (4) 5 9-1299 NUT, 3/8-16 Hex Nyloc (14) 6 3-5542 V-Belt, 61”(134.5”) HB 7 9-1823 KEY, 5/32 x 5/8 Woodruff 8 3-6447 MOUNT, Motor (Front) 9 9-1802 SCREW, 5/16-18 x 5/8” Set
Yellow Zinc (2) 10 9-0132 SET SCREW, 3/8-16 x 3/8” (2) 11 3-6448 SCREWJACK, Warner
Electric 1000 lbs. 12 4-2656 DEFLECTOR, Chute 61”
(Weldment) 13 2-9277 PIN, Chute Hinge 14 9-1313 PIN, 3/32 x 1” Cotter 15 2-7950 SPRING, Chute 16 3-6445 BAFFLE, Front (2) 17 1-0211 KEY. #9 Woodruff 18 9-1331 WASHER, 13/32 x 1-1/2”
Flat (7) 19 9-1304 SCREW, 3/8-16 x 1”, Hex
Head Cap, Grade 5 (18) 20 3-6453 SPACER, Motor, Rear (2) 21 4-2662 LINK, Weldment L.H. 22 4-2661 LINK, Weldment R.H. 23 4-2659 LINK, Height of Cut (2) 24 3-6452 SPACER, Tube (2) 25 4-2660 HOLDER, Pivot (2) 26 3-6459 MOUNT, Roller L.H. 27 3-6458 MOUNT, Roller R.H. 28 3-6460 TUBE, Roller 29 3-6461 PIN, Roller 30 9-1325 NUT, 1/2-13 Hex Nyloc (20) 31 2-7327 ASSEMBLY, Shaft 32 7-9226 ROLLER, Low Density
Polyethylene (3) 33 2-9264 WHEEL, Gage (4) 34 3-6456 SPACER, Gage Wheel (4) 35 9-1587 WASHER, 1/2” Flat (26) 36 9-1884 SCREW, 1/2-13 x 1-1/2”
Hex Head Cap, Gr. 2 (4) 37 4-2652 TUBE, Caster (Weldment) (2) 38 2-3556 BUSHING, Caster (4)
ITEM PART NO. DESCRIPTION
39 7-6998 FITTING, Lube1/4-28
Straight (3) 40 3-6444 ARM, Lower Caster (2) 41 4-2655 ARM, Caster Support L.H. 42 4-2653 ARM, Caster Support R.H. 43 2-9355 BOLT, 1/2-13 x 3-3/4”, Hex
Head, Grade 5 (6) 44 9-1821 BOLT, 1/2-13 x 3” Hex
Head (3) 45 4-2780 WELDMENT, Caster (2) 46 9-1328 SCREW, 3/8-16 x 1-1/4”
Hex Head Cap, Grade 5 (2) 47 2-2151 SLEEVE, Axle (2) 48 9-1326 SCREW, 1/2-13 x 5-1/2”,
Hex Head Cap, Grade 5 (2) 49 2-1960 SPACER, PM (2) 50 2-3747 BUSHING, Machine (2) 51 1-7711 PIN, 7/16” HD Lynch (2) 52 3-6451 GEARBOX, Right Angle 53 9-1822 BOLT, 1/2-13 x 5” Hex
Head Cap, Grade 5 (5) 54 3-5788 PULLEY, Cast 5.45 O.D. 55 3-6455 SHIM, Gearbox 56 4-2657 TUBE, Jack stand
(Weldment) (2) 57 4-2658 WELDMENT, Jack stand (2) 58 9-1544 NUT, 1/2-13 Hex Flange
Lock, Grade 5 (2) 59 9-1323 BOLT, 1/2-13 x 1-1/4” Hex
Flange Lock, Grade 5 (2) 60 3-6450 BRACKET, Strain Relief 61 3-5779 RELIEF, Strain (see pg. 34) 62 4-2834 HARNESS, Deck Lift (see
pg. 34) 63 3-6457 BRACKET, Gage Wheel (2) 64 3-6454 INDICATOR, Height-of-Cut 65 5-4104 ASSEMBLY, Telescoping
Drive shaft 66 2-7344 WASHER, 5/8” Flat (2) 67 9-1824 PIN, 5-16 Lynch (2) 68 3-6465 BALLJOINT, 1/2-20 (2) 69 3-5668 SPACER 70 9-0160 SCREW, 3/8-24 x 1”, Gr. 5 71 2-9869 ASSEMBLY, Wheel/Tire (2) 72 2-9870 TIRE, 9” x 3.50” -4 Ply 73 VALVE, Air (Snap-In) 74 2-9871 RIM 75 2-6107 GREASE, Multi-Purpose 76 9-0993 SCREW, 1/2-20 x 4-1/2” (4) 77 9-0393 NUT, 1/2-20 Hex Nyloc (4)
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31
73” MOWER DECK SUB-ASSEMBLY
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
32
73” MOWER DECK SUB-ASSEMBLY
ITEM PART NO. DESCRIPTION
1 4-1839 WELDMENT, 73” Deck
2 4-6250 CHANNEL, L.H. Deck Stiffener
3 4-6251 CHANNEL, R.H. Deck Stiffener
4 4-1295 WELDMENT, Idler Pivot
5 3-6449 STAND, Fixed Idler
6 3-5789 PULLEY, Idler 5-1/2” O.D.
7 3-6459 ROLLER MOUNT, Left Hand
8 3-6458 ROLLER MOUNT, Right Hand
9 4-3824 HANGER BRACKET, Rear Deck Lift (2)
10 4-6623 BRACKET, Rear Deck Hanger (2)
11 4-6509 STIFFENER, Deck (2)
12 4-6371 DECAL, 73” Deck
13 2-2522 DECAL, Warning
14 4-1821 WELDMENT, Gage Wheel (2)
15 3-6457 BRACKET, Gage Wheel (2)
16 4-6515 WELDMENT, Caster Support (2)
17 3-5789 PULLEY, Idler 5-1/2” O.D.
18 2-9303 STANDOFF, 3-1/2” (6)
19 2-3735 KNOB, 5/16-18 (6)
20 4-4752 SPACER (2)
21 9-1553 SCREW, 3/8-16 x 1-3/4” Hex Head Cap, Grade 5 (2)
22 9-1305 SCREW, 3/8-16 x 2” Hex Head Cap, Grade 5 (2)
23 9-1331 WASHER, .406 I. D. x 1-1/2” O.D. Flat
24 1-3847 RETAINER, 3/8” Bolt
25 9-1619 NUT, 3/8-16 Hex Flange Lock
26 9-1300 WASHER, .44 I.D. x 1” O.D. (7)
27 9-1304 SCREW, 3/8-16 x 1” Hex Head Cap, Grade 5 (16)
28 9-1640 BOLT, 3/8-16 x 1” square Neck Carriage, Grade 5 (30)
29 9-1299 NUT, 3/8-16 Hex Nyloc (44)
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73” MOWER DECK ASSEMBLY
60
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
34
73” MOWER DECK ASSEMBLY
ITEM PART NO. DESCRIPTION
1 9-1822 SCREW, 1/2-13 x 5” Hex Head Cap (2) 2 2-9264 GAGE WHEEL (2) 3 3-6456 SPACER, Gage Wheel (2) 4 9-1325 NUT, 1/2-13 Hex Nyloc (5) 5 9-1541 SCREW, 5/16-18 x 3/4” Hex Washer Self-Tap (2) 6 4-4839 CAP, Caster Shaft (2) 7 2-1960 SPACER (6) 8 4-4892 BEARING, Flanged Radial 1 x 2 x 23/32” Double Seal (4) 9 2-3747 BUSHING, Machine 1” I.D. (4) 10 4-4646 WELDMENT, Gauge Wheel Caster (2) 11 9-1617 SCREW, 3/8-16 x 6” Hex Head Cap (2) 12 7-9868 ROLLER, 3-3/4 x 4-13/16” Nylon (2) 13 7-9882 TUBE, Axle (2) 14 9-1299 NUT, 3/8-16 Hex Nyloc (6) 15 3-6461 ROD, Threaded Roller 16 3-6460 TUBE, Roller 17 9-1884 SCREW, 1/2-13 x 1-1/2” Hex Head Cap 18 2-7327 WELDMENT, Pivot Pin 19 7-9226 ROLLER, Low Density Polyethylene (3) 20 2-7344 WASHER, 5/8” SAE Flat (2) 21 1-7711 PIN, 7/16” Linch (2) 22 1-9152 SPACER, Caster (12) 23 2-3556 BUSHING, Caster (6) 24 4-6523 WELDMENT, Caster Yoke (2) 25 7-6998 FITTING, 1/4-28, Straight, Grease (3) 26 9-1326 SCREW, 1/2-13 x 5-1/2” Hex Head Cap, Grade 5 (2) 27 2-2151 SLEEVE, Axle (2) 28 2-9869 ASSEMBLY, Wheel/Tire (2) (includes items 29-34) 29 2-9870 TIRE, 9 x 3.50-4, 4 Ply Smooth 30 2-9871 RIM, One Piece Steel, White 31 2-2394 BEARING, Flanged (2) 32 2-2395 BEARING, Roller (not shown) 33 1-2234 VALVE, Air 34 4-6430 FITTING, 1/4-28, 45 Degree, Grease 35 5-7779 GROUP, Spindle (3) (see page 24 for parts breakdown) 36 4-7139 WELDMENT, Chute Deflector 37 2-9277 HINGE PIN, Chute 38 9-1313 PIN, 3/32 x 1” Cotter 39 2-7950 SPRING, Chute 40 4-6624 GEARBOX, Right Angle 1.5:1 41 9-1304 SCREW, 3/8-16 x 1” Hex Head Cap, Grade 5 (4) 42 1-3857 KEY, 1/4 x 7/8” Woodruff (2) 43 4-6889 PULLEY, Cast 5.95 O.D. 44 5-7863 DRIVESHAFT, Telescoping 45 9-0132 SCREW, 3/8-16 x 3/8” Set (2) 46 9-1802 SCREW, 5/16-18 x 5/8” Socket Head Set (2) 47 4-2619 WELDMENT, Idler Arm 48 3-2031 WASHER, 1-1/32 I.D. x 1-1/4” O.D. Flat 49 1-2709 E-RING, 1” 50 9-1305 SCREW, 3/8-16 x 2” Hex Head Cap, Grade 5 51 9-1300 WASHER, 3/8” Flat 52 3-5789 PULLEY, 5-1/2” O.D. Idler 53 9-1553 SCREW, 3/8-16 x 1-3/4” Hex Head Cap, Grade 5 54 9-1331 WASHER, 13/32 I.D. x 1-1/2” O.D. Flat 55 3-5667 SPRING, Extension 56 3-5858 SPACER, 1/2 I.D. x 3/4” O.D. x .83 57 4-6891 BELT, 152” HB Section 58 4-6644 GUARD, Pulley (2) 59 9-1922 NUT, 1/2-13 Hex Light Nyloc (2) 60 2-3735 KNOB (6)
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35
52” & 61” DECK IDLER ASSEMBLIES
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
36
52” & 61” DECK IDLER ASSEMBLIES
ITEM PART NO. DESCRIPTION
1 9-1305 SCREW, 3/8-16 x 2” Hex Head Cap, Grade 5 (2)
2 9-1300 WASHER, 3/8” Flat (2)
3 3-5789 PULLEY, Idler 5-1/2” O.D. (2)
4 9-1299 NUT, 3/8-16 Hex Nyloc (11)
5 2-3556 BUSHING (2)
6 4-2619 ARM, Idler (Weldment)
7 7-6998 FITTING, Lube 1/4-28 Straight
8 9-1553 SCREW, 3/8-16 x 1-3/4” Hex Head Cap, Grade 5 (2)
9 3-5858 SPACER, .50 I.D. x .75 O.D. x .83
10 3-5667 SPRING, Extension
11 9-1304 SCREW, 3/8-16 x 1” Hex Head Cap, Grade 5 (6)
12 4-1295 PLATE, Tri-Mount (Weldment)
13 1-2709 E-RING 1”
14 9-1331 WASHER, .406 x 1.5 x .120 Yellow Zinc (2)
15 3-6449 STAND, Fixed Idler
16 3-2031 WASHER, 1.031 x 1.25
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37
73” DECK FRAME ASSEMBLY
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
38
73” DECK FRAME ASSEMBLY
ITEM PART NO. DESCRIPTION
1 4-7171 PLATE, Diamond Tread Foot
2 9-1523 SCREW , 5/16-18 x 5/8” Hex Washer Head, Self-Tapping Swage (8)
3 9-0219 SCREW , 5/16 x 2-1/2” Hex Head Cap, Grade 2 (4)
4 9-1587 W ASHER, 17/32 Flat (22)
5 4-3803 BRACKET, Deck Lift Hanger (2)
6 4-6595 ARM, Front Lift (Weldment)
7 4-7130 FRAME, Deck (Weldment)
8 4-6602 BAR, 7” Lift
9 1-2802 PIN, 1/2 x 1 1/8” Clevis (YZ) (2)
10 9-1516 PIN, 5/32 x 1” Cotter (16)
11 4-6508 ANGLE, Front Deck Mounting (L.H.)
12 4-6507 ANGLE, Front Deck Mounting (R.H.)
13 4-3824 BRACKET, Deck Lift, Rear (2)
14 4-6598 ROD, Timing, 1/2” Threaded (2)
15 4-6599 SW IVEL, .50 Thru Hole (4)
16 4-6596 ARM, Rear Bellcrank (L.H.) (Weldment)
17 4-6597 ARM, Rear Bellcrank (R.H.) (W eldment)
18 3-5496 BEARING, .75 I.D. (4)
19 4-6856 J-BOLT, 1/2” Dia. x 8 1/2” Long (Front)
20 4-6857 J-BOLT, 1/2” x 7” Long (Rear)
21 4-6603 BAR, 5.62 Lift
22 9-1298 NUT, 5/16-18-3B (YZ) (4)
23 9-1299 NUT, 3/8-16 Nyloc (YZ) (2)
24 9-0863 W ASHER, 13/16 x 1 15/32” (HS) (2)
25 4-6594 CHANNEL, Deck Stabilizer (2)
26 4-7178 J-BOLT, Deck Attachment (2)
27 9-0735 BOLT, 1/2-13 x 4” Hex (HO) (3)
28 4-6605 SLEEVE, Stabilizer (2)
29 9-1922 NUT, 1/2-13 Nyloc, Regular (YZ) (2)
30 2-9258 BUSHING, Suspension (4)
31 3-6448 LINEAR ACTUATOR, 1000 Lbs., 4” Stroke
32 3-6454 INDICATOR, Height Of Cut
33 4-6593 BRACKET, Actuator Anchor
34 9-1218 SCREW, 1/2 UNC x 2.5 Hex Head Cap (Black Phosphate)
35 9-1501 SCREW , 3/8-16 x 2-1/2” Hex Head Cap (2)
36 9-1514 W ASHER, .406 x .812 x .075” (YZ) (2)
37 4-7166 W IRE HARNESS, Deck Lift
OUT FRONT ZTR SERIES 0 MANUAL No. 06106
39
73” DECK FRONT CASTER ASSEMBLY
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
40
73” DECK FRONT CASTER ASSEMBLY
ITEM PART NO. DESCRIPTION
1 -- ASSEMBLY, 11” Front Caster (Includes Items 2 thru 14) (2)
2 1-2709 RING, 1” External Retaining
3 1-3864 FITTING, 3/16” Lube
4 2-3556 BUSHING, Caster
5 2-3747 BUSHING, 1” Machine
6 2-9141 BEARING, Flanged Ball
7 3-5359 TUBE, 5/8” x 18 Ga. Wall x 3.545
8 4-6620 YOKE, Caster (Weldment)
9 4-7138 ARM, Telescoping Caster (Weldment)
10 5-8248 ASSEMBLY, Wheel (Includes Items 11 thru 14)
11 1-2234 VALVE, Air
12 7-2197 HUB, Caster Wheel White
13 3-5358 BEARING, 5/8” I.D. x 1-3/8” (2)
14 3-5618 TIRE, 11 x 4.00-5 Smooth Tread
15 9-1917 NUT, 7/16-14 Hex Nyloc
16 9-1772 SCREW , 7/16-14 x 6” Hex Head Cap, Grade 5
17 9-1821 SCREW , 1/2-13 x 3” Hex Head Cap (2)
18 9-1922 NUT, 1/2-13 Hex Light Nyloc (2)
OUT FRONT ZTR SERIES 0 MANUAL No. 06106
41
ELECTRICAL COMPONENTS
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
42

ELECTRICAL COMPONENTS

ITEM PART NO. DESCRIPTION
1 3-5607 CABLE, Battery- Positive 2 3-5609 CABLE, Battery- Negative 3 3-5610 BATTERY, 11 Plate- 375CCA 4 1-8829 HEAD LIGHT (2) 5 2-6343 SWITCH, Ignition- Afterfire Solenoid 6 1-7590 SWITCH, Seat NC (see page 19 for illustration) 7 2-3355 SWITCH, DPDT 8 7-9208 BUZZER, Pulsing 9 1-5277 HOUR METER, D.C. Series 1500 10 2-2366 BRACKET, Battery 11 2-2696 SPRING, Battery 12 9-0072 SCREW, 1/4-20 x 5/8”, Hex Head Cap, Gr. 5 (2) 13 9-0372 NUT, 1/4-20 Hex Center Lock, Grade B or 5 (2) 14 9-0055 WASHER, .28 I.D. x .63 O.D. x .06 Flat (2) 15 1-5861 CLIP, Harness 16 2-3506 BEZEL 17 3-5779 STRAIN RELIEF, Wire (2) 18 1-2080 CABLE TIE, 7” (15) 19 3-5606 HARNESS, Control Panel 20 3-5614 HARNESS, Front 21 1-9547 ASSEMBLY, Ammeter and Clamp 22 3-5658 SWITCH, PTO 23 3-5661 SPACER, PTO Switch 24 3-5550 BEZEL, Headlight (2) 25 3-5659 SWITCH, Lights 26 9-1240 SCREW, #10-32 x 5/8” Hex Wash. Hd. Machine, Gr. 5 (2) 27 9-0376 NUT, #10-32 Hex Nyloc (2) 28 3-5700 SWITCH, Self Centering, Deck Lift 29 3-5702 SEAL, Switch 30 4-2834 HARNESS, Deck Lift 31 9-0585 NUT, 5/16-18 Hex Flange Lock, Grade 5 32 1-6132 SPACER, 5/8” 33 9-1546 WASHER, 5/8” Internal Tooth Lock 34 1-2685 NUT, 5/8-32 Hex 35 1-1138 KEY, and Ring
PLUG CONNECTS TO:
A. Electric Clutch B. Starter Solenoid C. Engine D. Battery E. Deck Lift Switch F. Fuse Box (mounted under Console
Panel, item 3-5701, Page 20) G. PTO Switch H. Light Switch
I. Amp Meter
J. Hour Meter
K. Buzzer
L. Front Harness
OUT FRONT ZTR SERIES 0 MANUAL No. 06106
PLUG CONNECTS TO:
M. Ignition Switch N. Electric Screwjack (3-6448, page 30) O. Front Harness
P. Battery Terminal (Neg.) Q. Control Panel Harness (Green Wire) R. Ground (Engine Base)
S. Control Panel Harness
T. Right Head Light U. Park Break Switch (2-3355)
V. Seat Switch (1-7590)
W. Deck Lift Harness (3-5615)
X. Left Head Light
Y. Starter Solenoid
Z. Control Panel Harness (Black Wire)
AA. Battery Terminal (Pos.)
43
SEAT ASSEMBLY
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
44
SEAT ASSEMBLY
ITEM PART NO. DESCRIPTION
1 ** PAN, Complete
2 3-6476 CUSHION, Seat
3 3-6477 CUSHION, Back
4 4-4724 BRACKET, Armrest R.H.
5 3-5568 BRACKET, Armrest L.H.
6 3-6478 CHANNEL, Armrest (2)
7 3-6479 ARM PAD, Grey (2)
8 3-6484 ADJUSTER (with lock)
9 3-6485 ADJUSTER (without lock)
10 ** STUD GUARD (4)
11 3-6486 SPACER, Bell (4)
12 9-1296 WASHER, 11/32” Flat, Grade 5 (8)
13 9-1601 NUT, 5/16-18 Hex Flange Grade 5 (6)
14 ** SCREW, 1/4-20 x 3/4” Phillips (9)
15 ** SCREW, #8 x 1/2” Set (2)
16 2-7174 SCREW, 5/16-18 x 2” Hex Head Cap, Grade 5 (2)
17 3-5797 WASHER, .406 I.D. Poly (4)
18 9-1067 NUT, 5/16-18 Hex Center Lock Grade B (2)
19 9-0646 SCREW, 1/2-13 x 1” Hex Head Cap, Grade 5 (2)
20 9-0975 NUT, 1/2-13 Hex Head Center Lock, Grade 5 (2)
21 9-0683 SCREW, 5/16-18 x 1” Slotted Pan Head
22 4-2968 HOLDER, Beverage
23 4-4902 SPACER, Cup Holder
24 4-4903 COVER, Cup Holder
25 9-1919 RIVET, 3/16 Pan Head (3)
26 4-4904 BRACKET, Arm Rest Cup Holder
27 9-1303 BOLT, 5/16-18 x 1’ Short Neck Carriage Gr. 5 (6)
**NOTE: Not a Sales Item.
Refer to Page 18 for Seat Support Components.
OUT FRONT ZTR SERIES 0 MANUAL No. 06106
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WIRING SCHEMATIC
MANUAL No. 06106 OUT FRONT ZTR SERIES 0
46
NOTES
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MANUAL No. 06106 OUT FRONT ZTR SERIES 0
47
Parts Manual for
M
T
OUT FRONT Z-RIDER ZERO TURNING HYDRO DRIVE SERIES 0
IT IS THE POLICY OF SNAPPER TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED PREVIOUSLY.
COPYRIGHT © 2002 SNAPPER INC. ALL RIGHTS RESERVED
MANUAL No. 06106 (REV 4, 9/30/02) PRINTED IN U.S.A.
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