Snapper YZ145333BVE, YZ145383BVE, YZ15334BVE, YZ15384BVE User Manual

Parts Manual for
YARD CRUISER
HYDRO DRIVE
YZ SERIES 3 & 4
MODELS
YZ145333BVE YZ145383BVE YZ15334BVE YZ15384BVE EYZ15334BVE
TM
CONTENTS
DESCRIPTION PAGE(S) DESCRIPTION PAGE(S)
WHEELS- REAR ..............................................................2
CASTER, FRONT WHEEL & TIRE ASSM’Y....................3
FRONT FRAME & COVER ASSEMBLY ..........................4-5
REAR FRAME ASSEMBLY..............................................6-7
JOYSTICK & OPERATOR’S SEAT..................................8-11
FENDER & TRANSAXLE ASSEMBLY.............................12-15
CLUTCH ASSEMBLY.......................................................16-17
DECK LIFT HANDLE ASSEMBLY...................................18-19
BRAKE/CLUTCH LEVER ASSEMBLY ............................20-21
COPYRIGHT © 2003 SNAPPER PRODUCTS INC. ALL RIGHTS RESERVED
(Rev. 3, 06/05/03) MANUAL No. 06147
33” MOWER DECK ASSEMBLY.....................................22-25
38” MOWER DECK ASSEMBLY.....................................26-29
33” SPINDLE ASSEMBLY...............................................30
38” SPINDLE ASSEMBLY...............................................31
ENGINE COMPONENTS..................................................32-33
DECALS ...........................................................................34-37
ELECTRICAL COMPONENTS.........................................38-39
ELECTRICAL SCHEMATIC.............................................40
WHEELS - REAR
,
ITEM PART NO. DESCRIPTION
1 5-7681 ASSEMBLY, Rear Tire & Rim (2) (Includes Items 2A, 3A, & 7) (33" Models)
-- 5-7682 ASSEMBLY, Rear Tire & Rim (2) (Includes Items 2B, 3B, & 7) (38” Models) 2A 4-6321 TIRE, 18 x 7.00-8, Multi-Trac (33” Models) 2B 4-6322 TIRE, 18 x 8.50-8, Multi-Trac (38” Models) 3A 3-5427 RIM, 18 x 6.50 (33” Models) 3B 3-5562 RIM, 18 x 8.50 (38” Models) 4 1-6561 BUSHING, Machine (2) 5 9-1764 RING, Retaining, External 1” (2) 6 1-1022 CAP, Hub (2) 7 1-2234 STEM, Valve 8 4-2940 KEY, Square M6 x 38mm (2)
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7
2A
2B
3A, 3B
4
5
6
2
CASTER, FRONT WHEEL & TIRE ASSEMBLY
8
2
6
7
11
ITEM PART NO. DESCRIPTION
7
10
3
4
12
13
5
13
14
1 5-3980 ASSEMBLY, Front Wheel & Tire (Complete) (2) (Includes Items 2, thru 5) 2 3-5618 TIRE, 11 x 4.00-5, Smooth Tread 3 2-9122 RIM, Caster Wheel 4 1-4247 FITTING, Lube 5 1-2234 VALVE, Air (Snap-in) 6 1-2709 RING, 1” External Retaining (2) 7 2-3556 BUSHING, Caster (2) 8 1-3864 FITTING, Lube, 3/8” (2) 9 2-9141 BEARING, Flanged 1 x 2 x 5/8” (2) 10 4-1783 CASTER, Pivot Yoke (2) 11 9-0839 NUT, 7/16-14 Hex Center Lock (2) 12 3-5359 TUBE, 5/8 O.D. x 14 Ga. x 4.51 (2) 13 3-5358 BEARING, Ball 5/8 x 1-3/8” (4) 14 9-1772 SCREW, 7/16-14 x 6” Hex Head Cap, Grade 5 (2)
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FRONT FRAME & COVER ASSEMBLY
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FRONT FRAME & COVER ASSEMBLY
ITEM PART NO. DESCRIPTION 1 5-9380 FRAME, Front 2 4-2921 BUMPER, Front 3 9-1058 BOLT, 5/16-18 x 3-3/4” (2) 4 9-1315 WASHER, 5/16” Split Lock (2) 5 9-1070 NUT, 5/16-18 Hex Flange Lock, Grade 5 (2) 6 2-8260 FASTENER, “U” Type 1/4”-20 (2) 7 9-0324 SCREW, 3/8-16 x 1” Hex Self-Tapping (2) 8 9-0517 WASHER, 3/8” Flat (2) 9 3-5375 SPACER, Front Frame Pivot (2) 10 3-5374 PLATE, Front Frame Pivot 11 4-6895 FLOOR, Front Frame 12 9-1890 WASHER, 1/4” Internal/External Lock (4) 13 2-3341 KNOB (4) 14 7-2141 FLOOR MAT (Series 2) 15 4-1818 PAD, Floor Pan (3)
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REAR FRAME ASSEMBLY
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7
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2
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Series 3 only
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ITEM PART NO. DESCRIPTION
1 4-1782 FRAME, Rear 2 3-5368 CUSHION, Seat Support (2) 3 3-5369 SPRING, Seat Support (2) 4 9-0999 SCREW, 1/4-20 x 5/8” Pan
5 9-0004 BOLT, 5/16-18 x 1/2” Carriage, Grade 5 (3) 6 3-4959 HINGE, Seat 7 9-1070 NUT, 5/16-18 Hex Flange Lock, Grade 5 (2) 8 3-3587 BUMPER, Rear 9 9-1506 SCREW, 5/16-18 x 1-1/2” Self­ Taping (4) 10 9-1587 WASHER, 1/2” Flat (2) 11 9-1316 NUT, 1/2-13 Hex, Grade B (2) 12 4-1793 BRACKET, Battery 13 1-3321 BUSHING (2) 14 9-0238 SCREW, 5/16-24 x 1” Hex (4) 15 1-1791 RETAINER, 5/16 Bolt (4) 16 9-1315 WASHER, 5/16 Split Lock (4) 17 9-1297 NUT, 5/16-24 Hex, Grade 5 (4) 18 1-1033 GROMMET (2) 19 2-9464 CABLE, Brake/Clutch 20 9-1730 BOLT, 1/2-13 x 5/8” Shoulder 21 5-8728 WELDMENT, Primary Idler Arm
40
41
39
Head, Self-Tapping (6)
24
23
REAR FRAME ASSEMBLY
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32
27
36
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ITEM PART NO. DESCRIPTION
22 5-8692 SPRING, Extension 23 9-0122 WASHER, 3/8” Flat 24 9-1585 NUT, 3/8-16 Hex Center Lock, Grade 5 25 2-4344 PULLEY, Idler 3.50 26 9-1725 BOLT, 1/2-13 x 5/8” Shoulder 27 3-4937 BRACKET, Hydraulic Idler 28 4-5168 SPRING, 3/4” Extension 29 9-1553 SCREW, 3/8-16 x 1-3/4” Hex Head Cap, Grade 5 30 3-9485 CABLE, Hydro Release Valve 31 9-1240 SCREW, #10-32 x 5/8” Hex Washer Head, Machine (2) 32 1-8574 IDLER, 4.12 Flat 33 9-0376 NUT, #10-32 Hex Nyloc (2) 34 2-2886 SWITCH, Seat 35 9-1585 NUT, 3/8-16 Hex Center Lock 36 3-4938 GUIDE, Belt 37 5-8691 COVER, Spring 38 9-1272 FASTENER, Ratchet (4) 39 7-9832 BOLT, 3/8-16 x 4” Hex, Grade 5 40 4-3858 BUSHING, Flange (2) 41 7-5102 SLEEVE, Idler 42 9-1553 SCREW, 3/8-16 x 1-3/4” Hex Head Cap, Grade 5
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JOYSTICK & OPERATOR’S SEAT (YZ Models)
11
11A
37
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2
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JOYSTICK & OPERATOR’S SEAT (YZ Models)
ITEM PART NO. DESCRIPTION 1 3-5483 BRACKET, Right Hand Tank Support 2 4-2637 BRACKET, Joystick 3 3-5533 PIVOT, Joystick Control 4 4-2636 HANDLE, Joystick Control 5 9-1800 BOLT, 5/16-18 x 3/4” Shoulder (4) 6 2-3656 LEVER, Shift Handle 7 9-0844 PIN, 3/16 x 3/4” Roll 8 4-1831 FENDER, Right Hand 9 4-1840 CONSOLE, Right Hand 10 3-5936 BOOT, Joystick, Rubber 11 4-6246 BRACKET, Joystick Stop (Series 1) 11A 4-6494 BRACKET, Joystick Stop (Series 2) 12 9-0999 SCREW, 1/4 x 5/8” Pan Head Self-Tapping (11) 13 3-5481 BRACKET, Left Hand Tank Support 14 3-5482 BRACKET, Brake/Clutch Detent 15 9-1964 BOLT, 1/4-20 x 1/2” Hex Flange Lock (16) 16 4-1884 FENDER, Left Hand 17 4-6230 CONSOLE, Left Hand 18 9-0951 NUT, 5/16-18 Hex Large Flange Center Lock 19 4-4676 BUMPER, Battery 20 4-6561 TETHER, Seat 21 4-4897 SEAT (All Models) 22 9-1525 BOLT, 5/16-18 x 1/2” Hex Flange Lock, Grade 5 (4) 23 4-2968 CUP HOLDER 24 9-1542 SCREW, 5/16-18 x 1/2” Pan Head Self-Tap (Torx) (6) 25 3-3377 BRACKET, Fuel Tank 26 9-1593 COTTER-PIN, 3/8 Self Locking 27 9-1296 WASHER, 11/32 x 11/16” Flat 28 4-4717 CYLINDER, Joystick Control 29 4-4763 BRACKET, Joystick Control 30 9-1954 U-CLIP, 1/4” (14) 31 9-1020 PUSH-NUT, 1/4” (2) 32 4-4702 PIN, Joystick 33 9-1511 NUT, 5/16-18 Hex, Grade 5 34 9-1315 WASHER, 21/64 Split Lock 35 1-4664 BOLT, 5/16-18 x 1-1/32” Shoulder 36 4-4855 ARM REST (2) 37 4-6231 BRACKET, Arm Rest (2) 38 4-6236 BRACKET, Fuel Tank Mount
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JOYSTICK & OPERATOR’S SEAT (EYZ Models)
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11A
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SEE BELOW
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10 9
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*
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JOYSTICK & OPERATOR’S SEAT (EYZ Models)
ITEM PART NO. DESCRIPTION 1 3-5483 BRACKET, Right Hand Tank Support 2 4-2637 BRACKET, Joystick 3 3-5533 PIVOT, Joystick Control 4 4-3899 WELDMENT, Joystick Handle 5 9-1800 BOLT, 5/16-18 x 3/4” Shoulder (4) 6 2-3656 LEVER, Shift Handle (Grip) 7 9-0844 PIN, 3/16 x 3/4” Roll 8 7-4900 FENDER, Right Hand 9 7-5013 CONSOLE, Right Hand 10 3-5936 BOOT, Joystick, Rubber 11 4-6246 BRACKET, Joystick Stop 11A 4-6494 BRACKET, Joystick Stop 12 9-0999 SCREW, 1/4 x 5/8” Pan Head Self-Tapping (11) 13 3-5481 BRACKET, Left Hand Tank Support 14 3-5482 BRACKET, Brake/Clutch Detent 15 9-1964 BOLT, 1/4-20 x 1/2” Hex Flange Lock (16) 16 7-4952 FENDER, Left Hand 17 4-6230 CONSOLE, Left Hand 18 9-0951 NUT, 5/16-18 Hex Large Flange Center Lock 19 4-4676 BUMPER, Battery (shown on page 8) 20 4-6561 TETHER, Seat (shown on page 8) 21 4-4897 SEAT (All Models) (shown on page 8) 22 9-1525 BOLT, 5/16-18 x 1/2” Hex Flange Lock, Grade 5 (4) 23 4-2968 CUP HOLDER 24 9-1542 SCREW, 5/16-18 x 1/2” Pan Head Self-Tap (Torx) (6) 25 3-3377 BRACKET, Fuel Tank 26 9-1954 U-CLIP, 1/4” (14) 27 4-4855 ARM REST (2) 28 4-6231 BRACKET, Arm Rest (2) 29 4-6236 BRACKET, Fuel Tank Mount 30 9-1047 WASHER, .41 x 1.5 x 11 ga. 31 9-0368 SCREW, 5/16-18 x 3/4” Hex Washer Head Self-Tap 32 1-5753 BALL JOINT, 1/4-28 (2) 33 7-4911 ROD, Control R.H. 34 7-4893 ROD, Control, L.H. 35 9-1812 NUT, 1/4-28 Hex Nyloc (2) 36 9-1294 WASHER, 1/4” Flat (2) 37 9-1594 COTTER PIN, 1/2” Self-Lock (2)
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FENDER & TRANSAXLE ASSEMBLY (YZ Models)
33
37
32
30
36
30
31
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33
5
39
6
36
4
38
7
3
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8
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L.H. FENDER SHOWN
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FENDER & TRANSAXLE ASSEMBLY (YZ Models)
ITEM PART NO. DESCRIPTION
1 2-9128 TRANSAXLE, Hydro L.H. (Eaton Model X778-005) 2 2-9129 TRANSAXLE, Hydro w/o Manifold R.H. (Eaton Model X778-011) 3 1-5894 KEY, #605 Woodruff (2) 4 9-0539 SCREW, 1/4-20 x 1/2” Self-Tapping (8) 5 3-5337 FAN, 6” O.D., 10 Blade (2) 6 3-5336 PULLEY, Hydro Input (2) 7 9-1771 RING, Retaining (2) 8 4-1823 V-BELT, Hydro Drive 9 3-4915 BRACKET, Fender Support (2) 10 3-4916 BRACKET, Hydro Support 11 9-0362 SCREW, 1/4-20 Hex Washer Head, Self-Tapping (4) 12 3-4909 FENDER, L.H. 13 3-4908 FENDER, R.H. (Not Shown) 14 3-4917 BRACKET, Deck Support L.H. 15 3-5424 BRACKET, Deck Support R.H. (Not Shown) 16 9-1000 SCREW, 5/16-18 x 7/8” Pan Head, Self-Tapping (4) 17 9-0368 SCREW, 5/16-18 x 3/4” Hex Washer Head, Self-Tapping (26) 18 9-0324 SCREW, 3/8-16 x 1” Hex Washer Head, Self-Tapping (8) 19 3-4922 BRACKET, Hydro Control Cable (2) 20 2-9147 ROD END, #10-32 w/Stud (4) 21 9-1801 NUT, #10-32 Hex Center Lock (4) 22 2-9170 CABLE, L.H. Hydraulic Control 23 2-9169 CABLE, R.H. Hydraulic Control (Not Shown) 24 3-9484 BRACKET, Hydro Release Cable 25 9-0361 SCREW, 5/16-18 x 5/8” Hex Washer Head, Self-Tapping (2) 26 3-9483 BRACKET, Hydro Release Actuator (2) 27 1-2114 BUSHING, (2) 28 9-1841 SCREW, 5/16-18 x 1” Hex Washer Head, Self-Tapping (2) 29 3-4913 ARM, Brake (2) 30 9-1165 BOLT, 1/4-28 x 5/8” Hex Head, Grade 8 (4) 31 9-0746 WASHER, 1/4 Belleville (4) 32 3-4914 ARM, Brake (2) 33 9-1514 WASHER, 3/8 Flat (6) 34 2-9284 ROD, R.H. Brake 35 2-9142 ROD, L.H. Brake (Not Shown) 36 2-4874 COTTER-PIN, 1/2 Self-Locking (4) 37 2-4586 LINK, Swivel Brake (2) 38 7-4511 SPRING, Brake Compression (2) 39 9-1299 NUT, 3/8-16 Nyloc (2) 40 3-9485 CABLE, Hydro Release Valve 41 4-4767 DECAL, Hydro Reservoir (2) 42 9-0011 WASHER, #10 Internal Tooth Lock (2) 43 9-0013 NUT, #10-32 Hex (2)
NOTE: MOBIL 1 DTE 26 OIL FOR HYDRO TRANSAXLE
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FENDER & TRANSAXLE ASSEMBLY (EYZ Models)
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EUROPEAN RETURN TO NEUTRAL COMPONENTS
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