Snapper L1632EX (1695337), L1530EX (1695333), L1428EX (1695329), L1428E (1695328), L1226EX (1695325) Owner’s Manual

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Bimplicilq

OPERATOR'S

MANUAl

Large Frame

Snowthrowers

1226 Models

Mfg. No. Description

1695324 L1226E, Snowthrower 1695325 L1226EX, Snowthrower (CE)

1695326 L1226E, Snowthrower 1695327 L1226EX, Snowthrower (CE)

1428 Models

Mfg. No. Description

1695328 L1428E, Snowthrower 1695329 L1428EX Snowthrower (CE)

1695330 L1428E, Snowthrower 1695331 L1428EX Snowthrower (CE)

1530 Models

Mfg. No. Description

1695332 L1530E, Snowthrower 1695333 L1530EX, Snowthrower (CE) 1695334 L1530E, Snowthrower 1695335 L1530EX, Snowthrower (CE)

1632 Models

Mfg. No. Description

1695336 1632E, Snowthrower 1695337 1632EX, Snowthrower (CE)

1695338 L1632E, Snowthrower

1734892

Revision 02

Rev. Date 11/2007

TP 100-4613-02-LW-SN

TableofContents

CONTENTS:

Safety Rules & Information

General ............................................................ 2

Training ............................................................ 4

Preparation ...................................................... 4

Operation ......................................................... 4

Children ........................................................... 5

Clearing a Clogged Discharge Chute .............. 5

Service, Maintenance and Storage ................. 5

Emissions ........................................................ 5

Decals .............................................................. 6

Safety Icons ..................................................... 8

Identification Numbers ........................................ 9

Features, Controls, & Operation

Control Locations ........................................... 10

General Operation

Checks Before Each Start-Up ....................... 12

Starting Controls ............................................ 13

Starting the Engine ........................................ 14

Stopping the Engine ...................................... 15

Operating the Snowthrower ........................... 16

Clearing a Clogged Discharge Chute ............ 16

Ground Speed Selector ................................. 17

Engine Speed ................................................ 17

Deflector ........................................................ 17

Scraper Bar & Skid Shoes ............................. 17

Easy-Turn and Traction Drive Lock ................ 18

After Each Use .............................................. 19

Storage .......................................................... 19

Regular Maintenance

Schedule ........................................................ 21

Checking Tire Pressure ................................. 21

Auger Gear Case Lubrication ........................ 21

Lubrication ..................................................... 22

Check/Lubricate Free-Hand Linkage ........... 23

Lubricate Auger Shaft Assembly ................... 23

Troubleshooting, Adjustments, & Service

Troubleshooting ............................................. 24

Speed Selector Adjustment ........................... 26

Auger Drive Cable Adjustment ...................... 26

Traction Drive Adjustment .............................. 27

Easy Turn Cable Adjustment ......................... 28

Belt Adjustment ............................................. 28

Shear Pin Replacement ................................. 29

Belt Guide Adjustment ................................... 29

Belt Replacement .......................................... 30

Specifications .................................................... 33

Parts & Accessories ......................................... 34

WARNING

You must read, understand and comply with all safety and operating instructions in this manual before attempting to set-up and operate your

snowthrower. Failure to comply with all safety and operating

instructions can result in loss of machine control, serious personal injury to you and/or bystanders, and risk of equipment and property damage. The triangle in the text signifies impor- tant cautions or warnings which must be fol-

lowed.

WARNING

Engine exhaust from this product contains chemi-

cals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.

Rules& information

Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manu- factured to meet or exceed all industry standards for safety.

Power equipment is only as safe as the operator. If it is mis- used, or not properly maintained, it can be dangerous! Remember, you are responsible for your safety and that of those around you.

Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local authorized dealer.

Readthe Manual

The operator's manual contains important safety information you need

to be aware of BEFORE you operate your unit as well as DURING

operation. Safe operating techniques, an explanation of the product's features

and controls, and maintenance information is included to help you get the most out of your equipment investment.

Be sure to completely read the Safety Rules and Information found on

the following pages. Also completely read the Operation section.

OperatingSafety

Children

Tragic accidents can occur with children. Do not allow

them anywhere near the area of operation. Children are

often attracted to the unit and snowthrowing activity. Never assume that children will remain where you last saw them. Ifthere is a risk that children may enter the area where you are operating the unit, have another responsible adult watch them.

TP 600-3606-05-LW-SMA

DO NOT ALLOW CHILDREN TO OPERATE THIS UNIT! This encourages them to come near the unit in the future

while it is running, and they could be seriously hurt. They may then approach the unit when you are not expecting it, and you may run over them.

SafetyRules& information,

MovingParts

This equipment has many moving parts that can injure you or someone else. However, if you are standing in the operator's position, and follow all the rules in

this book, the unit is safe to operate.

The auger and impeller have spinning parts that can amputate hands and feet. Do not allow anyone near the equipment while it is running! DO NOT clear the discharge chute by hand. If the chute becomes plugged, stop the engine, wait for all moving parts to stop, and clear the blockage with a clean-out tool or piece of

wood. To help you, the operator, use this equipment safely, it is equipped with an

operator-present safety system. Do NOT attempt to alter or bypass the system. See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual.

ThrownObjects

This unit has a spinning auger and impeller. They pick up and throw snow and ice. Thrown debris could seriously injure a bystander. ALWAYS direct the discharge chute away from bystanders and prop- erty that could be damaged by flying debris. Be sure to clean up the area to be cleared BEFORE you

start.

FuelandMaintenance

Gasoline is extremely flammable. Its vapors are also extremely flammable and can travel to distant ignition sources. Gasoline must only be used as a fuel, not as a solvent or cleaner. It should never be stored any place where its vapors can build up or travel to an ignition source like a pilot light. Fuel belongs in an approved, plastic, sealed gas can, or in the snowthrower fuel tank with the cap securely closed. Spilled fuel needs to be cleaned up immediately.

Proper maintenance is critical to the safety and perfor- mance of your unit. Be sure to perform the maintenance procedures listed in this manual, especially periodically

testing the safety system.

Do not allow anyone in the area while the unit is run- ning! If someone does enter the area, shut the unit off immediately until they leave.

SafetyRules& information

This machine is capable to amputating hands and feet and throwing objects. Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The triangle ,_ in text signifies

important cautions or warnings which must be followed.

TRAINING

1. Read, understand, and follow all instructions on the machine and in the manuals before operating this unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.

3. Keep the area of operation clear of all persons, partic- ularly small children and pets.

4. Exercise caution to avoid slipping or falling especially

when operating in reverse.

PREPARATION

1. Thoroughly inspect the area where the equipment is to be used and remove all doormat, sleds, boards, wires, and other foreign objects.

2. Disengage all clutches and shift into neutral before starting engine (motor).

3. Do not operate the equipment without wearing ade-

quate winter outer garments. Wear footwear that will

improve footing on slippery surfaces. Avoid loose fit-

ting clothing that can get caught in moving parts.

4. Handle fuel with care; it is highly flammable. (a) Use an approved fuel container. (b) Never add fuel to a running engine or hot engine. (c) Fill fuel tank outdoors with extreme care. Never fill

fuel tank indoors. Replace fuel cap securely and wipe up spilled fuel.

(d) Never fill containers inside a vehicle or on a truck

or trailer bed with a plastic liner. Always place con- tainers on the ground, away from your vehicle, before filling.

(e) When practical, remove gas-powered equipment

from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such on a trailer with a

portable container, rather than from a gasoline dis- penser nozzle. (f) Keep nozzle in contact with the rim of the fuel tank

or container opening at all times, until refueling is complete. Do not use a nozzle lock-open device.

(g) Replace gasoline cap securely and wipe up spilled

fuel.

(h) If fuel is spilled on clothing, change clothing imme-

diately.

5. Use extension cords and receptacles as specified by

the manufacturer for all units with electric drive

motors or electric starting motors.

6. Adjust the collector housing height to clear gravel or

crushed rock surfaces.

7. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by the manufacturer).

8. Let engine (motor) and machine adjust to outdoor

temperatures before starting to clear snow.

9. Always wear safety glasses or eye shields during

operation or while performing an adjustment or repair to protect eye from foreign objects that may be

thrown from the machine.

OPERATION

1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

2. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for

hidden hazards or traffic.

3. After striking a foreign object, stop the engine (motor),

remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snowthrower for any damage, and repair the damage before restarting and operating the snowthrower.

4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

5. Stop the engine (motor) whenever you leave the operating position, before unclogging the collector/impeller housing or discharge guide, and when making any repairs, adjustments, or inspec-

tions.

6. When cleaning, repairing, or inspecting make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting.

7. Do not run the engine indoors except for starting the engine or for transporting the snowthrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.

8. Exercise extreme caution when operating on slopes.

Do not attempt to clear steep slopes.

9. Never operate the snowthrower without proper guards plates, or other safety protective devices in place and working.

10. Never direct the discharge toward people or areas where property damage can occur. Keep children and others away.

11. Do not overload the machine capacity by attempting to clear snow at too fast a rate.

12. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when operating in reverse.

13. Disengage power to the collector/impeller when snowthrower is transported or not in use.

14. Use only attachments and accessories approved by the manufacturer of the snowthrower (such as wheel weights, counterweights, or cabs).

15. Never operate the snowthrower without good visibility or light. Always be sure of your footing, and keep a

firm hold on the handles. Walk, never run.

16. Never touch a hot engine or muffler.

17. Never operate the snowthrower near glass enclo- sures, automobiles, window wells, drop-offs, and the

like without proper adjustment of the discharge angle.

18. Never direct discharge at bystanders or allow anyone

in front of the unit.

19. Never leave a running unit unattended. Always disen- gage the auger and traction controls, stop engine, and remove keys.

20. Do not operate the unit while under the influence of alcohol or drugs.

Safety Rules & information

21.Keepinmindtheoperatorisresponsibleforacci- dentsoccurringtootherpeopleorproperty.

22.Dataindicatesthatoperators,age60yearsand above,areinvolvedinalargepercentageofpower

equipment-relatedinjuries.Theseoperatorsshould evaluatetheirabilitytooperatetheunitsafelyenough

toprotectthemselvesandothersfrominjury.

23.DONOTwearlongscarvesorlooseclothingthat couldbecomeentangledinmovingparts.

24.Snowcanhideobstacles.Makesuretoremoveall obstaclesfromtheareatobecleared.

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the operating activity. Never assume that children will remain where you last saw them.

1. Keep children out of the area and under the watchful care of another responsible adult.

2. Be alert and turn unit off if children enter the area.

3. Never allow children to operate the unit.

4. Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure

vision.

CLEARING A CLOGGED DISCHARGE CHUTE

Hand contact with the rotating impeller inside the dis- charge chute is the most common cause of injury associ- ated with snowthrowers. Never use your hand to clean out the discharge chute.

To clear the chute:

1. SHUT OFF THE ENGINE.

2. Wait 10 seconds to be sure the impeller blades have stopped rotating.

3. Always use a clean out tool, not your hands.

SERVICE, MAINTENANCE, AND STORAGE

1. Check shear bolts and other bolts at frequent inter- vals for proper tightness to be sure the equipment is

in safe working condition.

2. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present

such as hot water and spacer heaters, or clothes dry- ers. Allow the engine to cool before storing in any

enclosure.

3. Always refer to the operator's manual for important

details if the snowthrower is to be stored for an

extended period.

4. Maintain or replace safety and instruction labels as necessary.

5. Run the machine a few minutes after throwing snow

to prevent freeze-up of the collector/impeller.

6. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and

avoid creating any source of ignition until fuel vapors

have dissipated.

7. Always observe safe refueling and fuel handling prac-

tices when refueling the unit after transportation or

storage.

8. Always follow the engine manual instructions for stor- age preparations before storing the unit for both short and long term periods.

9. Always follow the engine manual instructions for proper start-up procedures when returning the unit to

service.

10. Maintain or replace safety and instruction labels as necessary.

11. Keep nuts and bolts tight and keep equipment in

good condition.

12. Never tamper with safety devices. Check their proper

operation regularly and make necessary repairs if they are not functioning properly.

13.Components are subject to wear, damage, and dete- rioration. Frequently check components and replace

with manufacturer's recommended parts, when nec- essary.

14.Check control operation frequently. Adjust and ser-

vice as required.

15. Use only factory authorized replacement parts when making repairs.

16.Always comply with factory specifications on all set-

tings and adjustments.

17.Only authorized service locations should be utilized

for major service and repair requirements.

18. Never attempt to make major repairs on this unit unless you have been properly trained. Improper ser-

vice procedures can result in hazardous operation, equipment damage and voiding of manufacturer's

warranty.

19.Check shear bolts and other bolts at frequent inter-

vals for proper tightness to be sure the equipment is

in safe working condition.

EMISSIONS

1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth

defects, or other reproductive harm.

2. If available, look for the relevant Emissions Durability Period and Air Index information on the engine emis-

sions label.

IGNITION SYSTEM

1. This spark ignition system complies with Canadian ICES-002.

Decals

DECALS

This unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment.

Although reading this manual and safety instructions it

contains will provide you with the necessary basic knowl-

edge to operate this equipment safely and effectively, we

have placed several safety labels on the unit to remind you of this important information while you are operating your unit.

All WARNING, CAUTION, and instructional messages

on your unit should be carefully read and obeyed.

Personal bodily injury can result when these instructions

are not followed. The information is for your safety and it

is important.

NORTH AMERICAN MODEL DECALS

The safety decals below are on your unit.

If any of these decals are lost or damaged, replace them

at once. See your local dealer for replacements. These labels are easily applied and will act as a constant

visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective, operation.

NOTE: Engine operation and safety decals are supplied

by the engine manufacturer.

Part No. 1733033- DANGER/WARNING Main Dash Decal, North American, w/Easy Turn

. . before tlSJllg the unit after storage Failtlre t0 iubrigate

The lubricationpoints sh0vm hererflustbelul_ri_ted J iwith30 weig{lt oil every 10 h0u[s of operationand

ma_osuse a malfunctJ011of the safety system

Part No. 1733526

Lubrication Decal

Part No. 728183 Important

Over Adjustment

Part No. 1733056 - DANGER/WARNING Main Dash Decal, North American, w/o Easy Turn

Amputationhazard

_ ser10u81n_u_

...................I

...........................

Part No. 1716532 Auger Danger

Decal

Part No. 725432 Belt Stretch &

Adjust

Part No. 1733057 Discharge Chute

Danger Decal

Part No. 1733772 Shift Decal

Decals

ALL MODEL DECALS

Part No. 1733443 Chute Release

CE MODEL DECALS

Part No. 1733059 - DANGER / WARNING Main Dash Decal, CE, w/o Easy Turn

Part No. 1727207 Discharge Chute

Danger Decal

Part No. 1733060 - DANGER/WARNING Main Dash Decal, CE, w/Easy Turn

Part No. 1727208

Auger Danger Decal

Safety icons

SAFETY ICONS

WARNING: READOPERATOR'S

MANUAL.

Read and understand the Operator's

Manual before using this machine.

DANGER: THROWN OBJECTS.

This machine is capable of throwing

objects and debris. Keep bystanders

away.

WARNING: REMOVE KEY BEFORE

SERVICING.

Remove the key, disconnect spark

plug wire, and consult technical litera- ture before performing repairs or

maintenance.

WARNING: DISMEMBERMENT.

This machine can amputate limbs. Keep bystanders and children away when engine is running.

DANGER: DISMEMBERMENT.

The auger can amputate limbs. Keep hands and feet away from auger and rotating parts.

DANGER: DISMEMBERMENT.

The impeller can amputate limbs. Stop the engine, remove the key, and disconnect spark plug wire before clearing the discharge chute or per- forming service work. Keep hands and feet away from impeller and rotat- ing parts.

j__plicity Manufacturing, Inc,

"_ _,_inoton, WI 53074-0997 USA

North American /

CE Models

PART _F/_9 XXX_]9X

IIIIIIIIIIIIIIIIIIII1_111111111111

sE,,A,,0. x_xxx

Part N_ _\xxxx

1111!!!£_!i_,_1111_/_>_ L,_

Se.o,_o._ ,

CE Models (Only)

Identification Numbers

xxxxxxxxxxxxxxxxxxxxxxx z_x_ xxxx max

IdentificationNumbers

When contacting your authorized dealer for replace- ment parts, service, or information you MUST have

these numbers.

Record your model name/number, manufacturer's identi-

fication numbers, and engine serial numbers in the

space provided for easy access. These numbers can be

found in the locations shown.

NOTE: For location of engine identification numbers, refer to the engine owner's manual.

CE Models: Place the extra copy of the identification tag in the manual.

CE IDENTIFICATION TAG MARKINGS

A. Manufacturer's Identification Number B. Manufacturer's Serial Number

C. Power Rating in Kilowatts

D. Maximum Engine Speed in Rotations per Minute

E. Manufacturer's Name and Address F. Year of Manufacture

G. CE Compliance Logo

H. Mass of Unit in Kilograms

I. Guaranteed Sound Power in Decibels

Model Description Name/Number

Unit MFGNumber Unit SERIAL Number

Dealer Name Date Purchased

EngineMake EngineModel

Engine Type/Spec Engine Code/Serial Number

¢,

kPart No. xxxxxxx

IIIIIIIIIIIIIIIIIIIIIIIIIII _)J

XXXXXXXXXXXXXXX

-Serial No. xxxxxxxxxx _.I

IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII dg

XXXXXXXXXXXXXXXXXXXXXXX

xxxxxxxxxxxxxxxxxxxxxxx t_' _' g" xxxxxxxxxxxxxxxxxxxxxxx % _% kW: x.xx

xxxxxxxxxxxxxxxxxxxxxx_Oxx_(_xxmax

k " xxx _

Features,Controls,& Operation

CONTROL LOCATIONS

The information below briefly describes the function of

individual controls. Starting, stopping, and driving

require the combined use of several controls applied in

specific sequences. To learn what combination and

sequence of controls to use for various tasks see the

OPERATION section.

IMPORTANT NOTE

Please take a moment and familiarize yourself with the

name, location, and function of these controls so that you will better understand the safety and operating instruc- tions provided in this manual.

I',1 _'_

Features & Controls

1,2" Speed Selector

Selects forward speeds 1-6 and reverse speeds 1-2. No neutral position or gate is required, since the traction drive design automatically provides "neutral" (no forward or reverse movement), whenever the Drive Control is

released.

6L_ Traction Control / Free Hand TM Lock

Engages traction drive to wheels when depressed. Also locks auger control when depressed simultaneously. Releasing the traction control lever releases the Free Hand TM auger control lock and stops the drive wheels and auger.

_ Auger Control

Engages the auger/impeller when depressed. Releasing

the control stops the auger/impeller.

_ Chute Direction Control

Push the lever forward to unlock the rotator control. Moving the lever to the left will turn the spout to the left

side and moving the lever to the right will rotate the spout

to the right side. Releasing the lever locks the spout in

position.

[_ Remote Deflector Control

Chute Deflector: Locks chute deflector in desired posi-

tion. Tilting the chute deflector UP provides a higher

stream and greater distance, while tilting the deflector DOWN provides a lower stream and less distance.

'080" Easy Turn TM Control

Easy Turn Control: Engaging the Easy Turn TM lever

releases the left wheel to allow easy turning in tight areas. Releasing the control automatically engages both

drive wheels for full traction. Traction Lock Pins: (1100 Series Only) The right trac-

tion wheel can be completely released using the locking

pin (see Figure 9). This allows the unit to be easily moved with the engine off.

(_) Starter

Electric Start: Depressing the starter button activates the electric starter. The electric start button operates on

120 Volts AC, which is provided by connection to the extension cord provided. Connect this extension cord ONLY to a properly grounded 3 prong electrical outlet.

Recoil Starter (All Models): Pulling the recoil handle cranks the engine.

J_ Fuel

Fuel tank filler cap (see illustration). Note: The fuel shut off valve is located under the fuel tank or on the front of

the engine. Close the valve when the snowthrower is not in use. Open the valve before starting. Fill tank to approximately 1.5 in. (38 mm) below top of neck to allow for fuel expansion.

I":-_-Primer Button

When pressed, the primer button provides initial fuel to help start a cold engine. Normally, pressing the primer button twice will provide enough fuel to start a cold engine.

'_ "lllkThrottle Lever (Optional)

Controls engine speed. Move toward the hare icon for faster engine speed, move toward the turtle icon for slower engine speed. Move the throttle all the way to STOP the engine. Set the throttle to FAST (hare icon) for operation.

Engine Key

The engine key prevents the engine from being started. The key must be fully inserted intothe key slot for the

unit to start. The key can also used to stop the engine by pulling the key out of the key slot.

I",1 Choke Knob

The choke knob adjusts the air/fuel mixture, and is used to help start a cold engine by providing a richer mixture. Once the engine is warm and running smoothly, the choke knob should be set to the off position to provide a

normal air/fuel mix.

Stop Switch (Optional)

Turn the the switch to the ON position to operate the

engine. Turn the switch to the OFF position to stop the engine.

-D Headlight (Select Models, Not Pictured)

The headlight ison at all times when the engine is run-

ning.

Operation GENERAL OPERATION

CHECKS BEFORE EACH START-UP

1. Make sure all safety guards are in place and all nuts, bolts and clips are secure.

2. Check to make sure that the clean-out is attached to the auger housing. Do not operate the machine with-

out the clean-out tool properly stored on the auger

housing.

3. Check the engine oil level. See your engine owner's

manual for procedure and specifications.

4. Check to make sure spark plug wire is attached and

spark plug is tightened securely. If necessary, torque spark plug to 15 ft. Ibs.

5. Check the fuel supply. Fill the tank no closer than 1/4 to 1/2 inch of top of tank to provide space for expan-

sion. See your engine owner's manual for fuel recom- mendations.

6. Check the scraper bar to make sure it is set at the desired height. Adjust the skid shoes if necessary.

7. Check the drive control (B, Figure 5), and auger con- trol (C) for proper operation. If adjustment is required,

see the service section for procedures.

8. Check the chute direction control (D, Figure 5) for

proper operation. The discharge chute should rotate freely in both directions. See the service section for adjustment procedures and troubleshooting.

9. Check the chute deflector (E, Figure 5) for proper operation. The deflector should pivot freely up and

down.

10. Position the chute at the desired starting direction and set the deflector at the desired angle.

11. Check the speed selector (A, Figure 5) for smooth operation. The control must move freely into each

speed position gate and remain in position when released. Ifthe speed selector does not move freely into all forward and reverse speed positions, contact

your local authorized dealer for assistance.

WARNING

This unit is a "two-stage" snowthrower. The first stage is the auger, which feeds the snow

back into the impeller housing. The second stage

is the impeller, which throws the snow out the discharge chute. If bodily contact is made with the auger or impeller when they are rotating, severe personal injury will occur.

To avoid injury, keep others and yourself away from the auger and the discharge chute whenever the engine is running. Read and follow all of the safety rules and warnings in this manual.

DANGER

Do not clean out discharge chute with hands. Contact with moving parts inside chute will cause serious injury. Use clean out tool provided with machine. Use the following procedure to

remove objects or clear the chute:

1. Stop the engine. Remove the key.

2. Wait 10 seconds to be sure the auger/impeller blades have stopped rotating.

3. Always use the clean-out tool. DO NOT use your

hands.

WARNING

For your safety, operation on slopes should be in

an up and down direction only. If it becomes nec- essary to move across the face of a slope, use caution and do not blow snow. Be very careful when changing direction on a slope.

Proper winter footwear is recommended for the

operator to help prevent slipping. Never attempt to clean snow from excessively steep slopes. The

maximum slope for any operation is 17.7% (10°).

WARNING

Gasoline is highly flammable and must be han- dled with care. Never fill the tank when the engine

is hot or running. Always move outdoors to fill

the tank. Keep snowthrower and gasoline away

from open flame or spark.

STARTING CONTROLS

See Figure 1 for the following instructions.

Electric Start

A. Electric Start Button - The Electric Start Button

(A) activates an electric starter mounted to the

engine, eliminating the need to pull the starter han- dle. The Electric Start Button operates on 120 Volts AC, which is provided by connection to the extension cord provided with units equipped with this feature.

Connect this extension cord ONLY to a properly

grounded 3 prong electrical outlet.

Manual Start

B. Fuel Valve - (Select Models) The fuel valve (B) is

located under the fuel tank. It is used to turn the fuel

supply off for out-of-season storage.

C. Starter Handle - The starter handle (C) connects to a

starter cord to manually start the engine. Pulling

starter handle rapidly spins the engine crankshaft, cycles the engine, and generates the spark neces-

sary for starting the engine.

D. Primer Button - When pressed, the primer button

(D) provides initial fuel to help start a cold engine.

Normally, pressing the primer button twice will pro- vide enough fuel to start a cold engine.

E. Throttle Lever - (Optional) The throttle lever (E) con-

trols the engine speed. For best overall performance, the throttle lever should be set to the FAST position.

Use the SLOW position only for warming the engine, or to help prevent snow/ice freeze-up when shutting the unit down for the day.

F. Engine Key - The engine key (F) prevents the

engine from being started by unauthorized individu- als. The key must be fully inserted into the key slot for the unit to start. The key is also used to stop the

engine by pulling the key out of the key slot.

G. Choke Knob - The choke knob (G) adjusts the

air/fuel mixture, and is used to help start a cold

engine by providing a richer mixture. Once the engine

is warm and running smoothly, the choke knob

should be set to the off position to provide a normal air/fuel mix.

H. Stop Switch - (Optional) Switch to the ON position

to operate the engine. Switch to the OFF position to

stop the engine.

Operation

Snow Series Max

Snow Series

Figure 1. Engine Controls A. Electric Start Button

B. Fuel Valve (Select Models) C. Starter Handle

D. Primer Button E Throttle Lever (Optional)

F. Engine Key G. Choke Knob

H. Stop Switch (Optional)

Operation

STARTING THE ENGINE

WARNING

Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go. Broken bones, fractures, bruises or sprains could result. When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.

WARNING

Gasoline and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. When starting the engine, ensure that spark plug, muffler, fuel cap and air cleaner are in place and secured. Do not crank engine with spark plug removed. If engine floods, set choke (if equipped) to open/run position.

CAUTION

This engine was shipped from Briggs & Stratton without oil. Before you start the engine, make sure you add oil according to the instructions in the Engine Owner's Manual. If you start the engine without oil, it will be damaged beyond

repair and will not be covered under warranty.

1. Check the oil level. See "How To Check/Add Oil" section in Engine Owner's Manual.

2. Make sure equipment drive controls, if equipped, are disengaged. See the equipment manual for location and operation of these controls.

3. Push the stop switch (A, Figure 2), if equipped, to the ON position.

Or move the throttle control lever (A, Figure 3), if equipped, to the FAST position. Operate the engine

with the throttle control lever in the FAST position.

WARNING

Engines give off carbon monoxide, an odorless, colorless, poison gas. Breathing carbon monox- ide can cause nausea, fainting or death. When starting the engine, start and run engine out- doors. Do not start or run engine in enclosed area, even if doors or windows are open.

WARNING

Unintentional sparking can result in fire or elec- tric shock.

Unintentional start-up can result in entanglement, traumatic amputation, or laceration.

• Use a 3-wire extension cord. First attach extension cord to electric starter

connector and then into a wall receptacle. If additional extension cord is required, use a 3-

wire. If the supply cord is damaged, it must be

replaced by the manufacturer or its service agent or a similarly qualified person in order to

avoid a hazard.

Figure 2. Engine Start/Stop A. Stop Switch

4. Turn the fuel shut-off valve (B, Figure 3), if equipped, to the ON position.

5. Push in the safety key (C).

6. Turn the choke control knob (D) to the choke posi- tion.

NOTE: Do not use the choke to start a warm engine.

7. Push the primer button (E) two times.

NOTE: Do not use the primer to start a warm engine.

8. Rewind Start: Firmly hold the starter cord handle (F). Pull the starter cord slowly until resistance is felt,

then pull rapidly.

NOTE: If the engine does not start after three attempts, see the "Troubleshooting" section in the Engine Owner's Manual

Operation

NOTE: If the engine does not start after three

attempts, see the "Troubleshooting" section in the

Engine Owner's Manual

11. Allow the engine to warm up for several minutes.

Then, slowly move the choke control knob to the run position.

Figure 3. Engine Start/Stop A. Throttle Control Lever

B. Fuel Shut-Off Valve C. Safety Key

D. Choke Control Knob E. Primer Button

F. Starter Cord Handle

, Electric Start: First connect the extension cord to

the power cord receptacle (A, Figure 4) and then into

a wall receptacle. If an additional extension cord is required, make sure it is a 3-wire.

WARNING

If the extension cord is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a

hazard.

CAUTION

To extend the life of the starter, use short starting cycles (five seconds maximum). Wait one minute between starting cycles.

10. Electric Start: Depress the push button (B). After you start the engine, first disconnect the exten-

sion cord from the wall receptacle and then from the power cord receptacle (A).

Figure 4. Engine Start - Electric A. Power Cord Receptacle B. Push Button C. Starter Cord Handle

STOPPING THE ENGINE

WARNING

Gasoline and its vapors are extremely flammable and explosive.Fire or explosion can cause severe

burns or death. Do not choke the carburetor to stop the engine.

1. Move the stop switch (A, Figure 2), if equipped, to the STOP position.

Or move the throttle control lever (A, Figure 3), if equipped, to SLOW and then to the STOP position.

2. Remove the safety key (C). Keep the safety key out of reach of children.

After the engine stops, turn the fuel shut-off valve (B) to the CLOSED position.

Operation

OPERATING THE SNOWTHROWER

1. Rotate the discharge chute to the desired direction.

2. Set the speed selector to the desired forward speed.

3. Fully press and hold the auger engage control (C, Figure 5) on the right-hand grip to begin auger rota-

tion. Releasing the auger engage control will disen-

gage the auger --unless the Free-Hand TM Control has been activated (See Step 5 below).

4. Fully press and hold the traction & Free-Hand TM Control lever (B, Figure 5) on the left-hand grip to engage the traction drive and begin moving the snowthrower. To disengage the traction drive, com- pletely release the lever.

5. When BOTH levers are depressed, the Free-Hand TM Control is activated. This allows Auger Engage

Control to be released -- YET AUGER ROTATION

WILL CONTINUE -- until the Free-Hand TM Control

is released.

Select forward or reverse speeds as needed using

the Speed Selector (A, Figure 5). Release both con- trol levers before changing drive speeds.

WARNING

When BOTH levers are depressed, the Free- Hand TM Control is activated. This allows Auger

Engage Control to be released -- YET AUGER ROTATION WILL CONTINUE -- until the Free-

Hand TM Control is released.

[ 0000

CLEARING A CLOGGED DISCHARGE CHUTE

IMPORTANT NOTE

Hand contact with the rotating auger/impeller inside the discharge chute is the most common cause of injury associated with snowthrowers. DO NOT use your hand to clean out the discharge

chute.

To clear the chute:

1. Stop the engine. Remove the key.

2. Wait 10 seconds to be sure the auger/impeller blades have stopped rotating.

3. Always use the clean-out tool. DO NOT use your hands.

Figure 5. Controls (From Operator's Position) A. Speed Selector

B. Traction & Free-Hand TM Control C. Auger Engage Control

D. Chute Rotator Control E. Remote Deflector Control F. Easy Turn Lever

GROUND SPEED SELECTOR

Use the speed selector (A, Figure 5) to control the drive speed of the snowthrower. There are six forward speeds and two reverse speeds.

Use the lower speeds to blow deep or wet snow. Use the higher speeds to blow light snow or to drive the snow-

thrower without blowing snow.

To change speeds, release the auger control lever (B, Figure 5), then move the speed selector to the desired setting. Fully depress the control levers to resume.

ENGINE SPEED

Always run the snowthrower at full throttle.

DEFLECTOR

The distance of the discharged snow is mainly controlled by the position of the deflector. (Engine speed also affects distance of discharge.) The more the deflector is

tilted UP, the farther snow will be thrown.

1. Push the remote deflector control (E, Figure 5) to the left to UNLOCK the control. Sliding the control for-

ward will put the deflector to the maximum throwing

position (A, Figure 6). Sliding the control backwards

to decrease the throwing distance.

2. Release the control to LOCK in place when the desired angle has been chosen.

Operation

Figure 6. Remote Deflector Control A. Maximum Throwing Position

B. Spring

SCRAPER BAR & SKID SHOES

On smooth surfaces such as concrete or asphalt, the scraper bar (A, Figure 7) should scrape the surface. On surfaces such as gravel, the scraper bar should be high enough so that it will not pick up gravel or debris.

The height of the scraper bar (A) is controlled by raising or lowering the skid shoes (B).

1. To raise the scraper bar height, rest the scraper bar (A) on a strip of wood equal in thickness to the desired height.

2. Make sure the scraper bar is parallel to the ground surface.

3. Loosen the skid shoe nuts (C) and let the skid shoes (B) drop to the surface.

4. Tighten the nuts (C), making sure the skid shoes are

adjusted equally and are parallel to the surface.

5. To lower the height of the scraper bar, raise the skid shoes. Or adjust scraper bar by loosening the attach- ment bolts and sliding scraper bar down.

6. If the scraper bar becomes worn, it can be replaced by removing the hardware attaching it to the

snowthrower.

Figure 7. Skid Shoe Adjustment A. Scraper Bar

B. Skid Shoe C. Nuts

Operation

FULL TRACTION

Both Wheels Drive

Easy Turn TM Lever

Released

EASY TURN TM TRACTION

y Turn TM

Lever Engaged

Left Wheel Freewheels, Right Wheel Drives

Figure 8. Easy Turn Control

EASY TURN TM FREEWHEELING AND

TRACTION DRIVE LOCK

While Clearing Snow:

For easy turning when using the snowthrower, squeeze

the Easy Turn TM lever (Figure 8). Engaging the Easy

Turn TM lever releases the left traction wheel but allows

the right wheel to continue driving (Figure 8). Releasing the Easy Turn TM lever automatically engages both drive

wheels for full traction.

NOTE: The Easy TurnTM lever will be more difficult to activate under a heavy load. Activate the lever before beginning a turn.

When Pushing the Snowthrower:

(Units without Easy Turn) For easy turning when pushing the snowthrower, disen-

gage the right wheel using the traction lock pin (See Figure 9).

1. Turn the unit off, remove the engine key, and discon- nect the spark plug wire.

Figure 9. Traction Drive Lock A. Pin in Outer Hole (Freewheel) B. Pin in Inner Hole (Drive)

To DISENGAGE the traction drive lock, insert the Traction Lock Pin (A, Figure 9) through the outer hole

in the right axle. The unit can now be pushed with minimal resistance.

3. To ENGAGE the traction drive lock, align the hole in the hub with the inner hole in the axle, and install the

Traction Lock Pin (B).

NOTE: Be sure both wheels are locked (locking pin in

inner hole) when clearing snow.

Operation

AFTER EACH USE

Normal use of the snowthrower may result in a build-up of packed snow in and around the starter cord housing and around engine controls. Heat from the engine will usually prevent the snow from freezing solid while the unit is running, but after the engine is shut down, some snow may continue melting from engine heat, and later

freeze around some moving parts as the unit cools.

After each period of use, follow these steps to prevent

freeze-up caused by ice formation in and around the

engine controls and external parts.

1. Before shutting off the engine, pull the starter rope out 2 - 3 times, and allow it to rewind slowly. This will

help clear packed snow from the starter cord area.

Allow the engine to run for several minutes.

2. Stop the engine by moving the throttle lever (See Figure 1) down, turn the stop switch to the off position

or by pulling out the engine key.

3. Brush snow and ice from the snowthrower. Be sure to

clear engine and snowthrower controls, discharge chute, and chute rod gears, clutch cable areas, and anywhere else snow has accumulated.

4. Always remove the engine key and store in a safe place to prevent unauthorized use.

WARNING

Never store the unit, with gasoline in engine or fuel tank, in a heated shelter or in enclosed, poor- ly ventilated enclosures. Gasoline fumes may reach an open flame, spark or pilot light (such as a furnace, water heater, clothes dryer, etc.) and cause an explosion.

Handle gasoline carefully. It is highly flammable and careless use could result in serious fire dam-

age to your person or property. Drain fuel into an approved container outdoors

away from open flame or sparks.

STORAGE

WARNING

Never store the unit (with fuel) in an enclosed, poorly ventilated structure. Fuel vapors can trav- el to an ignition source (such as a furnace, water heater, etc.) and cause an explosion.

Fuel vapor is also toxic to humans and animals.

WARNING

Never store the unit (with fuel) in an enclosed, poorly ventilated structure. Fuel vapors can trav- el to an ignition source (such as a furnace, water heater, etc.) and cause an explosion.

Fuel vapor is also toxic to humans and animals.

5. If the snowthrower is kept in a cold shelter, fill the fuel tank to prevent condensation. Do not store near

sparks or flame.

NOTE: The Engine Owner's Manual contains further information on preventing ice formation and freeze-up.

WARNING

When BOTH levers are depressed, the Free- Hand TM Control is activated. This allows Auger Engage Control to be released -- YET AUGER

ROTATION WILL CONTINUE -- until the Free- Hand TM Control is released.

Before you store your unit for the off-season, read the Maintenance and Storage instructions in the Safety

Rules section, then perform the following steps:

• Disengage the PTO, set the parking brake, and remove the key.

• Perform engine maintenance and storage measures listed in the engine owner's manual. This includes

draining the fuel system, or adding stabilizer to the fuel (do not store a fueled unit in an enclosed struc- ture - see Warning).

Before starting the unit after it has been stored:

• Check all fluid levels. Check all maintenance items.

• Perform all recommended checks and procedures

found in the engine owner's manual.

• Allow the engine to warm up for several minutes

before use.

MAINTENANCE SCHEDULE

RegularMaintenance

Maintenance Required

Check / Lubricate Free-Hand Linkage.

Lubricate snowth rower.

Check tire pressure. Change engine oil.*+

Clean or replace spark plug.+ Check drive linkage/belt tension.

Lubricate Axle Shafts. Check auger gear case lubrication.**

Lubricate Auger Shaft.***

* Change original oil aftertwo hoursof operation. ** Check oillevel each fall and spring.

+ See your engine Owner's Manual. ***Lubricate each fall and spring.

Frequency Notes

10 Hours 10W Oil 10 Hours 10W Oil and Grease

Monthly 20 psi (1,38 bar)

50 Hours See Engine Manual

Yearly See Engine Manual

4-6 Hours See Page 28

Yearly Lithium Grease

25 Hours Benalene Grease

10 Hours Lithium Grease

CHECKING TIRE PRESSURE

The air pressure in each tire (Figure 10) should be equal

for both tires for best performance. Be sure to keep caps

on valves to prevent entry of debris into the valve stem when tires are filled.

Size PSI bar

15 x 5.0-6 20 1,38 16 x 4.8-8 14 ,96

AUGER GEAR CASE LUBRICATION

1. Place the snowthrower on a level surface.

2. Remove the pipe plug (A, Figure 11).

3. Check the lubricant level. It should be level with the lower edge of the plug opening. If not, add Benalene

grease.

4. Re-install pipe plug, and tighten securely.

Figure 10. Checking Tire Pressure

Figure 11. Auger Lubrication A. Pipe Plug

Regular Maintenance

LUBRICATION

IMPORTANT NOTE

It is very important that grease fittings on the auger shaft are lubricated regularly. If auger rusts to shaft, damage to worm gear may occur if shear pins do not break.

To prevent wheels rusting to axles, it is also nec- essary to remove the wheels and grease the axles regularly.

Remove wheels and grease axles once each year. Apply 5W-30 synthetic motor oil to the friction disk drive

hex shaft (A, Figure 13). Apply medium weight (10W) oil to points shown (See

Figures 12-15). Generally, all moving metal parts should be oiled where

contact is made with other parts. Keep oil and grease off belts, pulley grooves, drive disc, and friction disc.

LUBRICATION NOTES:

Figure 13. Drive Lubrication A. Hex Shaft (Behind Rod With Spring)

Use grease fittings when present. Disassemble

'_ Grease locations indicated by grease gun symbol.

parts to apply grease to moving parts when grease fittings are not installed.

allow oil to drip onto traction drive or friction disc.

Oil locations indicated by oil can symbol. Do not Do not lubricate remote deflector control.

Figure 14. Lubricate Axles and Control Levers

Figure 12. Lubricate Spout Rotator

Figure 15. Deflector Hinge

CHECK / LUBRICATE FREE-HAND

LINKAGE

Check the function of the Free-Hand controls. The con-

trols should function as described in the CONTROLS

section. It is critical for the safe operation of the unit

that the controls disengage when released.

Lubricate as shown in Figure 16.

IMPORTANT NOTE

If the controls do not function properly, lubricate them. If lubrication does not rectify the problem, see your dealer.

Under no circumstances should the unit be used if the controls are not functioning properly.

IMPORTANT NOTE

It is very important that grease fittings on the auger shaft are lubricated regularly. If auger rusts to shaft, damage to worm gear may occur if shear pins do not break.

Regular Maintenance

Figure 16. Lubricate Free-Hand Control

LUBRICATE AUGER SHAFT ASSEMBLY

1. Remove cotter pin (C, Figure 17) and shear pin (B).

2. Use a grease gun and squirt several shots of grease into grease fitting (A).

3. Rotate auger assembly (D) several times to distribute

the grease evenly. Repeat Step 2.

4. Reinstall shear pin (B) and cotter pin (C).

5. Repeat procedure for other side.

Figure 17. Lubricate Auger Shaft Assembly A. Grease Fittings C. Cotter Pins

B. Shear Pins D. Auger Assembly

Troubleshooting,Adjustments,& Service

TROUBLESHOOTING

This section provides troubleshooting and service instructions. Locate the problem and check the possible cause/remedy in the order listed.

Also, refer to the Engine Owner's Manual for additional information.

For problems not covered here, contact your local deal- er.

Problem Remedy

Engine fails to start. Push key in to the ON position.

Key is OFF.

Failure to prime cold engine

Fuel valve is in CLOSED position. Out of fuel.

Choke OFF - cold engine.

Engine flooded.

Possible Cause

WARNING

Before performing any adjustment or service to

snowthrower, stop the engine and wait for mov-

ing parts to stop. Remove the key. To prevent

accidental starting, disconnect the spark plug wire and fasten away from the plug.

Press primer button twice and

restart. Turn valve to OPEN position.

Fill fuel tank.

Turn choke to ON, set throttle to

FAST.

Turn choke to OFF; try starting.

Engine starts hard or runs poorly.

Scraper bar does not clean hard surface.

Auger does not rotate.

No spark.

Water in fuel, or old fuel.

Fuel mixture too rich.

Carburetor adjusted incorrectly.

Spark plug faulty, fouled, or gapped improperly.

Fuel cap vent is blocked.

Skid shoes improperly adjusted.

Auger control not engaged.

Foreign matter blocking auger.

Auger drive clutch cable slack. Tighten to remove slack. See auger

Auger drive belt slipping. Check auger drive belt adjustment.

Check gap. Gap plug, clean elec- trode, or replace plug as necessary.

Drain tank. (Dispose of fuel at an authorized hazardous waste facility.)

Fill with fresh fuel.

Move choke to OFF position.

See your dealer for adjustments.

Clean and gap, or replace. Clear vent.

RAISE skid shoes (this lowers the

scraper bar). LOWER skid shoes (this raises the

scraper bar.)

Engage auger control.

STOP engine and REMOVE the key. DISCONNECT the spark plug wire. Clear auger using clean-out tool. See warning in SAFETY

RULES.

clutch cable adjustment.

Broken belt. Replace belt.

Shear pin broken. Replace shear pin.

Troubleshooting

Problem

Auger rotates, but snow is not-

thrown far enough.

Poor traction. Auger does not stop when

auger lever is released.

Snowthrower does not stop when drive lever is released.

Possible Cause

Chute deflector too low.

Engine speed too slow.

Ground speed too fast. Snowthrower discharge chute

clogged.

Auger belt loose or worn. Tires slipping.

Free-Hand TM control is ACTIVE.

Auger clutch rod too tight or bent. Auger drive belt out of adjustment.

ment. Traction drive clutch rod bent or

too tight. Traction drive clutch rod loose.

Drive belt loose, broken, or Replace drive belt. stretched.

Adjust deflector as necessary. Set speed to full throttle.

Use slower speed selector setting.

STOP engine and REMOVE the key.

DISCONNECT the spark plug wire. Clear auger using clean-out tool. See warning in SAFETY RULES.

Check auger drive belt adjustment Check tire pressure and tread.

Release both auger engage control AND Free-Hand TM control to stop

auger.

Loosen or straighten clutch rod. Adjust auger belt.

Adjust auger belt guide.Auger belt guide out of adjust-

Loosen rod to remove slack or replace. See adjustment procedure.

Tighten to remove slack. See adjust-

ment procedure.

Remedy

Drive roller chain damaged. Traction lock pins in free-

Wheeling position (OUTER hole).

Friction disc worn.

Discharge control is difficult to operate.

Snowthrower veers to one side.

Excessive vibration.

Drive fails to move Traction drive out of adjustment. Readjust drive, or shift speed selector snowthrower at slow speeds, setting up one speed faster.

Speed selector difficult to Hex shaft needs lubrication. Lubricate hex shaft with 5W-50 syn- move or frozen in place, thetic motor oil (see Maintenance).

Gearing needs lubrication Worm gear not adjusted properly.

Control rod gears misaligned.

Tire pressure not equal. One wheel is set in free-wheeling

mode. (Traction Lock Pin is in the OUTER hole).

Loose parts or damaged auger.

Replace chain. Change traction lock pins to INNER

hole to engage traction drive.

Replace disc (see your dealer). Oil or grease as required.

Adjust worm gear. See adjustment pro- cedure.

Adjust gear bracket. See adjustment procedure.

Check tire pressure.

Make certain the left traction lock pin is

in the INNER holes (to engage traction drive).

STOP engine and REMOVE the key.

DISCONNECT the spark plug wire. Tighten all hardware. Replace auger if

necessary. If vibration continues, see your dealer.

Adjustments

AUGER DRIVE ADJUSTMENT

, WARNING

Do not over-tighten, as this may lift the lever and cause auger drive to be engaged without depress- ing the Auger Control.

1. Check that the auger cable (A, Figure 18) is on top of cable button (B) as show in Figure 18.

2. With the drive lever released, the hook (B, Figure 19) should barely touch the lever (C) without raising it.

There can be a maximum 1/32" clearance as shown.

3. To adjust, loosen nut (D) by holding the adjusting

flats (A) and turning nut (D). Turn adjustment flats and hold screw. The adjustment screw is a phillips

screw and the head can be held or turned by insert- ing a screwdriver through the spring (F).

4. Hold adjusting flats (A) and tighten nut (D).

5. Start unit and check auger. Auger must not be engaged unless auger control is depressed.

6. With engine running, fully depress auger control, the

auger should engage and run normally.

7. Release auger control. Auger must stop within 5

seconds.

Figure 18. Auger Cable Button A. Auger Drive Cable B. Auger Cable Button

C. Lever

8. If auger does not operate properly, stop engine and recheck drive linkage adjustments.

9. If auger linkage is properly adjusted, auger drive belt

tension may require adjustment. See "Belt Adjustment" in this section of the manual.

TRACTION DRIVE CABLE

ADJUSTMENT

Initial Adjustment

1. With the drive lever released there should be no slack in cable when moved slightly from side to side.

WARNING

Do not over-tighten, as this may cause traction drive to engage without depressing the traction drive control (arm must remain in down position).

Verify that the cables are not over-tightened: With speed selector in position 1 and traction drive control fully released, push snowthrower forward. The unit should move forward freely.

If unit does not move forward freely, the cable has been over-tightened. To remedy, loosen tension on clutch cable slightly, and recheck.

Figure 19. Auger Drive Adjustment A. Adjusting Flats D. Nut B. Spring Hook E. Adjustment Screw

C. Lever F. Spring

To adjust tension on the cable slide the cable boot

(A, Figure 20) off the cable adjustment bracket (D).

Remove the "Z" hook (C) from the cable adjustment

bracket (D) to a different adjustment hole. The cable should have no slack. The cable should have no ten-

sion or load.

NOTE: If the cable is too slack the unit will not drive. If the cable is too tight the drive will be engaged without

pushing the handles down.

Illllll_

Adjustments

Figure 20. Traction Drive Cable Adjustment A. Cable Boot

B. Traction Drive Cable C. "Z" Hook

D. Cable Adjustment Bracket

4. Slide the cable boot (A) over the cable adjustment bracket.

Run-In Adjustment

ALL MODELS

After 5 hours of use, check for proper adjustment. Readjust clutch cable if necessary by increasing ten-

sion on cable. A small amount of arm movement is permissible if unit passes operating checks described

in the Warning above.

WARNING

Gasoline is highly flammable and must be han- dled with care. Drain gasoline outdoors. Never drain the tank when the engine is still hot from recent operation. Do not allow open flame, smok- ing or matches in the area. Avoid over-filling and wipe up any spills.

1. Remove the gas from the gas tank.

2. Disconnect the spark plug wire.

3. Stand snowthrower on the front of the auger housing (C, Figure 28).

2. Loosen the capscrews (A, Figure 28) on each side of

the bottom panel (B).

3. Remove the bottom panel (B).

4. Position the shift speed lever in the lowest forward speed.

Figure 21. Friction Disc Measurement A. Friction Disc

B. Frame

Figure 22. Speed Selector Linkage

A. Speed Selector Rod

B. Jam Nut C. Ball Joint

D. Locknut E. Shift Rod

5. Note the position of the friction disc (A, Figure 21). The correct distance from the right side of the friction wheel to the outside of the frame is 4-5/16" (10.95 cm). If the friction disc is not in the correct position, adjust as follows.

6. Position the shift speed lever in the lowest forward speed.

7. Loosen the jam nut (B, Figure 22).

8. Remove Iocknut (D).

9. Move the friction disc (A, Figure 21) to the correct distance, 4-5/16" (10.95 cm).

10.Turn the ball joint (C, Figure 22) until it is aligned with the mounting hole in the shifter rod (E). When aligned, attach the ball joint (C) to the shifter rod (E) and tighten the jam nut (B).

11.Check that the snowthrower operates in R1. If not follow procedures 1-11 and readjust as necessary.

12. Install the bottom panel (B, Figure 28) and tighten the capscrews (A).

Adjustments

EASY TURN TM CABLE ADJUSTMENT

If the Easy Turn TM cable has stretched, the gears will not disengage when the control lever is activated. Adjust the cable using the following procedure.

1. Turn the engine off and disconnect the spark plug wire.

2. Loosen the jam nut (B, Figure 23).

3. Turn the adjustment nut (A) to lengthen or shorten the cable. The cable should be tightened just until all

slack is removed from the lever, however it must not engage the Easy Turn TM release without depressing

the control lever.

4. Tighten the jam nut.

BELT ADJUSTMENT

Auger Drive Belt

If your snowthrower will not discharge snow, check the control cable adjustment. If it is correct, then check the condition of the auger drive belt. If it is damaged or loose, replace it. See "Belt Replacement" in this section

of the manual.

Figure 23. Cable Adjustment A. Adjustment Nut

B. Jam Nut

1. Disconnect spark plug wire.

2. Remove screw (B, Figure 24) from belt cover (A).

Remove belt cover (A).

3. Loosen nut (D, Figure 23) on auger idler pulley (B) and move auger idler pulley towards belt about 1/8

inch (3 mm).

4. Tighten nut (D).

5. Engage auger drive clutch. Check tension on belt

(opposite idler pulley). Belt should deflect about 1/2 inch (12.5 mm) with moderate pressure see Figure

25). You may have to move the idler pulley more than once to obtain the correct tension.

6. Reinstall belt cover (A, Figure 24) securing with

screws (B).

7. Whenever belts are adjusted or replaced, the cables will need to be adjusted. See "Cable Adjustment" in

this section of the manual.

8. Attach the spark plug wire.

Traction Drive Belt

The traction drive belt has constant spring pressure and does not require an adjustment. If the traction drive belt is slipping,replace the belt. See "Belt Replacement" in

this section of the manual.

Figure 24. Belt Cover A. Belt Cover

B. Screws

__,,£,u) L_// _" ",,_ 112 (12.5mm)

eflection

Figure 25. Auger Belt Deflection A. Engine Drive Pulley D. Nut B. Idler Pulley (Engaged) E. Auger Belt

C. Auger Drive Pulley

SHEAR PIN REPLACEMENT

, WARNING

Do not go near the discharge chute or auger when the engine is running. Do not run the engine with any cover or guard removed.

Under most circumstances, if the auger strikes an object which could cause damage to the unit, the shear pin will break. (This protects the gear box and other parts from damage.)

The shear pins are located on the auger shaft as shown in Figure 26. To replace the shear pins, tap out the bro- ken pin with a pin punch, and install a new shear pin and cotter pin. Do NOT replace shear pins with anything other than the correct grade replacement shear pin. (Use of bolts, screws or a harder shear pin will lead to

Figure 26. Shear Pins

damaged equipment.) A. Shear Pins

B. Cotter Pins

Adjustments & Service

BELT GUIDE ADJUSTMENT

1. Disconnect spark plug wire.

2. Remove screw (B, Figure 24) from belt cover (A). Remove belt cover (A).

3. Measure the distance between the belt guide (B, Figure 27) and the belt (D). The distance should be 1/8 inch (3.18 mm).

4. If adjustment is necessary, loosen belt guide cap- screw (C). Move belt guide (B) to correct position.

Tighten capscrew (C).

6. Reinstall belt cover (A, Figure 24) securing with screws (B).

7. Reconnect spark plug wire.

1/8" (3.18 ram)

Figure 27. Belt Guide A. Idler Pulley (Engaged)

B. Belt Guide C. Capscrew

D. Belt

Service

BELT REPLACEMENT

Auger Drive Belt

The drive belts are of special construction and must be replaced with original factory replacement belts available

from your nearest authorized service center. Some

steps require the assistance of a second person. If the auger drive belt is damaged, the snow thrower will not discharge snow. Replace the damaged belt as follows.

1. Disconnect the spark plug wire.

2. Loosen the capscrews (A, Figure 28) on each side of the bottom panel (B).

3. Remove the bottom panel (B).

4. Loosen screw (B, Figure 24) from belt cover (A).

Remove belt cover (A).

5. Loosen the belt guide (B, Figure 29). Pull the belt

guide away from the auger drive pulley (A).

6. Pull the auger idler pulley (K) away from the auger drive belt (D) and slip the belt off of the idler.

7. Remove the auger drive belt (D) from the engine pul-

ley. To remove the auger drive belt (D), the auger

drive pulley (C) may have to be partially rotated.

8. Index or point the spout rotator to the center of the

machine so the rotator control is in the center of the

dash panel.

9. Remove special nut (A, Figure 30) and cover (B).

10. Remove hair pin (C) and slide rod forward about 3 inches. Until hex shaft separates from handle con-

trol.

Figure 28. Bottom Cover A. Capscrews

B. Bottom Panel C. Auger Housing

_JL

11. Remove the upper four capscrews (A, Figure 32) that hold together the auger housing (C) and the frame (D). Loosen the lower two capscrews (B). The auger housing (C) and the frame (D) can now be split apart

for removal of the belt.

12. Remove the old auger drive belt (D, Figure 29) from

the impeller pulley. Replace the auger drive belt with an original factory replacement belt available from an

authorized service center.

13. Install the new auger drive belt (D) onto the impeller pulley.

NOTE: To assemble the auger housing to the frame, have someone hold the auger clutch lever in the ENGAGED position, This will move the idler arm and pul- ley enough to allow the auger drive pulley to move back into position,

14. Assemble the auger housing (C, Figure 32) to the

frame with the four upper capscrews (A) that were

removed in Step 11. Tighten the two lower capscrews (B).

Figure 29. Pulleys and Belts A. Traction Drive Belt

B. Belt Guide C. Auger Drive Pulley, Engine

D. Auger Drive Belt E. Traction Drive Spring

F. Traction Drive Pulley, Engine G. Traction Drive Pulley

H. Impeller Pulley I. Swing Plate Axle Rod

J. "E"-Ring

K. Auger Idler Pulley

L. Traction Drive Idler Pulley

Adjustments & Service

Figure 30. Spout Rotator Rod A. Special Nut

B. Cover C. Hair Pin D. Spout Rotator Rod

15. Index or point the spout rotator to the center of the machine so the rotator control is in the center of the

dash panel.

16. Slide spout rotator rod (B, Figure 31) into hex dash

opening (A).

17. Insert hair pin (C, Figure 30) into spout rotator rod (D).

18. Install cover (B) and secure with special nut (A).

19. Install the auger drive belt (D, Figure 29) onto the impeller pulley (H).

20. Slip the auger drive belt (D) under the idler pulley (K).

21. Adjust the auger drive belt. See "How To Adjust The

Auger Drive Belt" inthe Service section.

22. Adjust the belt guide. See "How To Adjust The Belt Guide" in the Service section.

23. Install the belt cover (A, Figure 24). Tighten screws (B).

24. Check the adjustment of the cables. See "How To Check And Adjust The Cables" in the Adjustment

section.

Figure 31. Install Spout Rotator Rod A. Hex Dash Opening

B. Spout Rotator Rod

Figure 32. Frame and Axle Housing A. Upper Capscrews

B. Lower Capscrews C. Auger Housing

D. Frame

25. Install the bottom panel (B, Figure 28).

26. Tighten the capscrews (A) on each side of the bottom panel (B).

27. Connect the spark plug wire.

Service

Traction Drive Belt

If the snow thrower will not move forward, check the trac-

tion drive belt for wear or damage. If the traction drive

belt is worn or damaged, replace the belt as follows.

1. Disconnect the spark plug wire.

2. Remove the auger drive belt. See "How To Remove The Auger Drive Belt" in the Service section.

3. Remove the e-ring (J, Figure 29) from one end of the

swing plate axle rod (I).

4. Remove the swing plate axle rod (I) to allow the

swing plate (A, Figure 33) to pivot forward.

5. Remove the traction drive spring (E, Figure 29).

6. Remove the old traction drive belt (A) from the trac- tion drive pulley (G) and from the traction drive pulley

(F). Replace the traction drive belt (A) with an origi- nal factory replacement belt available from an autho-

rized dealer.

7. Install the new traction drive belt (A) onto the traction drive pulley (G) and onto traction drive pulley (F).

8. Make sure the traction drive idler pulley (L) is proper-

ly aligned with the traction drive belt (A).

9. Attach the traction drive spring (E).

10. Install the swing plate axle rod (I) and secure with the e-ring (J) removed earlier.

11. The bottom of the swing plate (A, Figure 33) must be positioned between the alignment tabs (B). Make sure the swing plate is properly secured.

NOTE: If the drive will not engage after the traction drive belt has been replaced, then check to make sure that the swing plate is positioned between the alignment tabs,

12. Install and adjust the auger drive belt. See "Belt Replacement" in this section of the manual.

13. Adjust the belt guide. See "Belt Adjustment" in this section of the manual.

Figure 33. Traction Belt Change A. Swing Plate

B. Alignment Tabs

14. Install the bottom panel (B, Figure 28).

15. Tighten the capscrews (A) on each side of the bottom panel (B).

16. Reinstall belt cover (A, Figure 24) and secure with screws (B).

17. Check the adjustment of the cables. See "Cable

Adjustment" in this section of the manual.

18. Connect the spark plug wire.

Specifications

NOTE: Specifications are correct at time of printing and are subject to change without notice.

* The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on

which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual "on-site" or net power). This difference is due to a variety of factors including, but not limfed to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.

ENGINE:

1100 Series Briggs & Stratton

Make Briggs & Stratton Model Snow Series, M15H

Gross Torque* 11,00 ft-lbs (14,9 Nm) @ 3060 rpm Displacement 15,2 cu, in (249 cc)

Oil Capacity 19 oz, (,56 I)

1350 Series Briggs & Stratton

Make Briggs & Stratton Model Snow Series Max, M20H

Gross Torque* 13,50 ft-lbs (18,3 Nm) @ 3060 rpm Displacement 18,6 cu, in (305 cc)

Oil Capacity 28 oz, (,84 I)

1450 Series Briggs & Stratton

Make Briggs & Stratton Model Snow Series Max, M20H

Gross Torque* 14,50 ft-lbs (19,7 Nm) @ 3060 rpm Displacement 18,6 cu, in (305 cc)

Oil Capacity 28 oz, (,84 I)

1550 Series Briggs & Stratton

Make Briggs & Stratton Model Snow Series Max, M21 H

Gross Torque* 15,50 ft-lbs (21,0 Nm) @ 3060 rpm Displacement 20,87 cu, in (342 cc)

Oil Capacity 28 oz, (,84 I)

CHASSIS:

Wheels

- 1226, 1428,

- 1530, 1632,

Spout Rotation Impeller

Auger Opening Height Drive System

Tire Size: 15 x 5 Inflation Pressure: 20 psi (1,37 bar)

Tire Size: 16 x 4,8 Inflation Pressure: 14 psi (,96 bar)

200 Degrees 12 in, (30 cm) 4 Blade Ribbon Flighted Steel

21 in, (53 cm) Friction Disc, 6 Forward Speeds, 2 Reverse

DIMENSIONS:

Effective Clearing Width

- 1226 26 in. (66 cm)

- 1428 28 in. (71 cm)

- 1530 30 in. (76 cm)

- 1632 32 in. (81 cm)

Length

- 1226 57.5 in. (146 cm)

- 1428 57.5 in. (146 cm)

- 1530 57.5 in. (146 cm)

- 1632 57.5 in. (146 cm)

Height

- 1226 44.1 in. (112 cm)

- 1428 44.1 in. (112 cm)

- 1530 45 in. (114 cm)

- 1632 45 in. (114 cm)

Weight

- 1226 248 Ibs (112 kg)

- 1428 255 Ibs (116 kg)

- 1530 255 Ibs (116 kg)

- 1632 260 Ibs (118 kg)

Parts& Accessories

REPLACEMENT PARTS

Replacement parts are available from your authorized dealer. Always use genuine Simplicity / Snapper Service

Parts.

MAINTENANCE ITEMS

Many convenient and helpful service and maintenance items are available from you authorized dealer. Some of

these items include:

Engine Oil

Touch-Up Paint

Grease Gun Kit 8 oz. Grease Tube

Tire Sealant

Degrimer/Degreaser

Gas Stabilizer

TECHNICAL MANUALS

Additional copies of this manual are available, as well as fully illustrated parts lists. These manuals show all of the product's components in exploded views (3D illustrations which show the relationship of parts and how they go together) as well as part numbers and quantities used.

Important assembly notes and torque values are also

included.

For applicable manuals currently available for your

model, contact our Customer Publications Department at +1-877-249-6647. Have the information listed in the box

below available when phoning in your request. Technical manuals can be downloaded from:

www.simplicitymfg.com www.snapper.com

Model:

Mfg. No.: Your Name:

Address:

City, State, Zip: Visa/Mastercard No.:

Card Expiration Date:

Simplicilq

MANUFACTURING, INC.

500 N Spring Street / PO Box 997

Port Washington, Wl 53074-0997

www.SimplicityMfg.com

PRODUCTS

535 Macon Street

McDonough, GA 30253

www.Snapper.com

Snapper L1632EX (1695337), L1530EX (1695333), L1428EX (1695329), L1428E (1695328), L1226EX (1695325) Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual