Snapper IS1500Z, IS2000Zc User Manual

OPERATOR’S MANUAL

NHSystem Number: Description:

5600001 IS500Z, & IS1500Z, 44” Mower Deck - 2 Bag System 5600002 IS1500Z & S150X, 48” Mower Deck - 2 Bag System 5600003 IS1500Z & S150X, 48” Mower Deck - 3 Bag System 5600004 IS1500Z & S150X, 52” Mower Deck - 3 Bag System (S/N: 2012628762 & Below) 5600005 IS3000ZL, 61” Mower Deck - 3 Bag System 5600006 IS3000Z & IS3000ZX, 61” Mower Deck - 3 Bag System (S\N 3631 & Above) 5600007 IS1000Z, 52” Mower Deck - 3 Bag System (S\N 2531 & Above) 5600008 IS1000Z, 61” Mower Deck - 3 Bag System (S\N 2899 & Above) 5600009 IS4500Z, 61” Mower Deck - 3 Bag System 5600057 IS2000Z & S200X, 61” Mower Deck - 3 Bag System 5600060 IS3100Z, 61” Mower Deck - 3 Bag System 5600061 IS2000Z, 52” Mower Deck - 3 Bag System (S/N: 2012628762 & Below) 5600083 IS3100ZBS, 61” Mower Deck - 3 Bag System 5600148 IS1500Z & S150X, 52” Mower Deck - 3 Bag System (S/N: 2012628763 & Above) 5600150 IS2000Z, 52” Mower Deck - 3 Bag System (S/N: 2012628763 & Above)

FAST-Vac

Grass Collection Systems

with Setup Instructions

IMPORTANT NOTE: These FAST-Vac Systems fit 2005

and newer Model Year product equipped with the rubber discharge chute.

5100063

Revision K

Rev. Date: 10/2007

TP 100-7219-K-AT-UV

Thank you for purchasing this quality-built Ferris product. We’re pleased that

you’ve placed your confidence in the Ferris brand. When operated and maintained according to the instructions in this manual, your Ferris product will provide many years of dependable service.

This manual contains safety information to make you aware of the

hazards and risks associated with this machine and how to avoid them. This machine is designed and intended to be used and maintained according to the manual for finish cutting of established lawns and is not intended for any other purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment.

DATE PURCHASED / FECHA COMPRADA

The Ferris logo is a trademark of Briggs & Stratton Corporation Milwaukee, WI, USA.

Contact Information: Briggs & Stratton Yard Power Products Group

5375 N. Main St. Munnsville, NY 13409-4003 (800) 933-6175 www.ferrisindustries.com

Table of Contents

SAFETY RULES & INFORMATION .....................2

Safety Decals..........................................................3

GENERAL OPERATING INSTRUCTIONS...........4

Before Operation.....................................................4

Mowing with the Double / Triple Catcher ................4

After Operation........................................................5

Storing the Grass Catcher ......................................5

Mowing Without the Blower ....................................5

INSTALLATION.....................................................6

Suspension Adjustment ..........................................6

Ball Joint Replacement ...........................................7

Blower Assembly.....................................................8

Mower Deck Preparation ......................................12

Blower Installation.................................................17

Collector Installation..............................................19

Weight Mount Installation

1000Z Series ...................................................27

Weight Mount Installation

IS1000Z Series................................................28

Weight Mount Installation

IS3000Z Series & IS3100Z Series ..................29

Weight Mount Installation

IS500Z & IS1500Z Series ...............................30

Weight Mount Installation

IS2000Z Series................................................31

Weight Mount Installation

IS4500Z Series................................................32

Weight Mount Installation

S150X & S200X Series ...................................33

BLOWER & COLLECTOR REMOVAL ...............34

REGLAS E INFORMACIÓN DE SEGURIDAD...36

Calcomanías de seguridad ...................................36

INSTRUCCIONES GENERALES

DE OPERACIÓN.................................................37

Antes de la operación...........................................37

Podar con el receptor doble o triple......................37

Después de la operación......................................38

Almacenar el receptor de pasto............................38

Podar sin el soplador............................................39

REMOCIÓN DEL SOPLADOR Y RECEPTOR...39

Safety

Operation

Installation

Removal Seguridad

Operación

ES GB

Spanish English

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Safety

GENERAL WARNINGS

• Know the mower controls, safety rules and how to stop quickly. READ AND UNDERSTAND THE MOWER OPERATOR’S MANUAL.

• Read and obey all safety decals.

• Wear appropriate ear, eye and breathing protection.

• Only allow responsible adults, who are familiar with the instructions, to operate the unit.

• Disengage the electric clutch (PTO). Shut off the engine and wait for all moving parts to stop before attaching, adjusting, or disconnecting any part of the collection system.

• Check the collection system to make sure it is bolted tightly to the rider.

• DO NOT operate the mower without either the entire grass catcher or the deflector in place.

• Turn off the PTO switch to disengage the blades when not mowing.

• DO NOT mow in reverse. Always look down and behind before and while travelling in reverse.

• DO NOT turn sharply when travelling alongside a building or any object. Slow down before turning.

• DO NOT carry passengers on the rider.

• When blower assembly is removed from the mower deck, the deflector must be properly installed.

• Collector bags are subject to deterioration and wear during normal use. Inspect the bag periodically for tears, holes or weak spots and replace with a new bag that meets manufacturer’s durability standards.

• If the mower stalls or the turbo blower chute plugs:

1. Disengage the electric clutch (PTO);

2. Stop the engine and remove the key;

3. Set the parking brake, and wait for all moving parts to stop.

4. Remove the foreign object or clear the chute with a piece of wood before restarting the engine. NEVER place hands into blower

housing to clear jammed object. Blower may rotate when object is removed.

• For added rider stability and to prevent tipping or loss of control:

a. Use reduced speed on uneven ground and

when turning corners.

b. Reduce loads on hillsides. It is recommended

that the collection system be kept no more than half full when negotiating any slopes. Start mowing on slopes when the collection system is empty.

c. Mow across the face of slopes; not up and

down.

• Never operate on slopes greater than 17.6%

(10°).

Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mo

wing deck is capable of amputating hands and feet and throwing objects.

The triangle in text signifies important cautions or warnings which must be followed.

Safety Rules & Information

Safety

SAFETY DECALS

This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.

Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.

All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed.The information is for your safety and it is important! The safety decals below are on your rider and mower.

If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.

These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.

Safety Decals

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Operation

BEFORE OPERATION

Clear the lawn of all sticks, stones, wire and other debris which may be caught or thrown by the mower blades.

Check grass condition. If wet, wait until later in the day. If grass is wet, the grass catcher is likely to become plugged.

For efficient bagging, air circulation under the mower deck, through the chute and into the bag is very important.

For this reason, BEFORE YOU BEGIN MOWING you should make certain the underside of the mower and the underside of the catcher lid are free from grass and debris.

Make sure that there is a snug fit between mower deck, blower housing, tubes, and grass catcher cover.

MOWING WITH THE DOUBLE / TRIPLE CATCHER

Always operate with throttle at full speed when mowing.

Always wear hearing protection when operating grass catcher.

Grass should be cut often, and not too short. If grass is too long or lush it may be necessary to keep ground speed to a minimum or to cut only half the width of the mower to prevent clogging. If grass is long, operate with mower in high cutting position for first pass, cutting again in a lower position on a second pass.

Do not open the cover with mower engaged.

If a large amount of cut grass is spilling out from under deck, the tube may be plugged or the bags may be full— discontinue mowing, stop the rider, disengage the PTO and then empty the catcher or clear the tube.

WARNING

ALWAYS shut off the tractor. disengage the PTO, and allow all moving parts to stop BEFORE disconnecting or clearing tube, or emptying catcher.

Before leaving the operator’s position for any reason, engage the parking brake, disengage the PTO, stop the engine and remove the key.

To reduce fire hazard, keep the engine, rider and mower free of grass, leaves and excess grease. Do not stop or park rider over dry leaves, grass or combustible materials.

CAUTION

This machine produces sound levels in excess of 85 dBA at the operator’s ear and can cause hearing loss though extended periods of exposure.

Wear hearing protection when operating this machine.

General Operating Instructions

Operation

AFTER OPERATION

Remove any debris from the the screen on the underside of the lid.

Note: The lid screen can be partially removed for easier cleaning and should be cleaned regularly.

The blower housing and tube should be removed for cleaning.

Inspect the grass bags for wear or damage. Make sure that there is a snug fit between mower deck, blower housing, tubes, and grass catcher cover.

STORING THE GRASS CATCHER

Clean the grass catcher thoroughly using a mild detergent (other products may damage the tube). Remove any debris from the the screen on the underside of the lid. The screen can be partially removed for easier cleaning.

If paint has been scratched on metal parts, touch up with paint, or apply a thin film of oil to prevent corrosion.

Store in a dry area. Hang the catcher and catcher bags to dry thoroughly before storing for a long period

of time. Always store away from moisture.

MOWING WITHOUT THE BLOWER

For operation without the blower, the deflector must be properly installed in the down position.

To remove the blower, reverse the installation steps.

General Operating Instructions

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Installation

Figure 1. Rear Suspension Adjustments

POSITION #1

(FACTORY SET)

POSITION #2

(GRASS BAGGER)

Suspension Adjustment

REAR SUSPENSION ADJUSTMENT

For IS1500Z & IS2000Z Models:

The upper mounting position #2 (See Figure 1) should be used when a rear-mount grass bagger system is installed.

To adjust the upper mounting position:

1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake.

2. Raise the rear of the machine and secure with jackstands. The jackstands must be under the bumper. Chock the front wheels to prevent the machine from rolling.

3. Position the jack under the cross member that ties the suspension arms together and slowly raise the rear suspension to relieve the pressure on the upper shock mounting bolts.

NOTE: This will require small adjustments to the jack’s position. The shock should move freely on the mounting bolt when the pressure is relieved.

4. Remove the upper shock mounting hardware and pivot the shock to the position #2 (see Figure 1). Adjust the jack to align the shock mounts to the shocks.

5. Reinstall the upper shock mounting hardware and tighten securely.

6. Remove the jack from under the suspension cross member.

7. Remove the jackstands from under the machine.

For All Models:

More spring pre-load should be used with heavy weight operators.

To adjust the spring pre-load:

1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake.

2. Raise the rear of the machine and secure with jackstands. Chock the front wheels to prevent the machine from rolling.

3. Remove the rear drive tires.

WARNING

Use two hands when adjusting the shock springs. This will prevent the wrench from slipping while pressure is being applied.

4. See Figure 1. Using the supplied spanner wrench (p/n 5022853), insert the tip of the wrench into the notch in the pre-load adjuster. While holding the wrench in place with one hand, turn COUNTERCLOCKWISE to increase the pre-load, turn CLOCKWISE to decrease the pre-load. Make sure both shocks are set to the same amount of pre-load.

5. Reinstall the rear drive tires. Torque the lug bolts to 85-95 ft/lbs. (115-129 Nm). Remove the jackstands from under the machine.

NOTE: Spanner wrench is located under the seat on the right-hand side of the machine.

Installation

Ball Joint Replacement

BALL JOINT REPLACEMENT

For IS2000Z Models with 52” Mower Deck:

The existing ball joint (A, Figure 2) on the right-hand front suspension arm has to be replaced with the ball joint provided in the kit. This change is necessary to provide clearance for the blower unit and must be

completed before blower unit installation.

To replace the ball joint:

1. Lower the front of the mower deck down on to wooden blocks to relieve the tension on the front deck hanger chains. Jack up the front of the tractor frame until the weight is lifted off of the front caster wheels.

2. Measure the amount of threads showing on the shank of the existing ball joint. See Figure 3.

3. Remove 3/4” bolt (E, Figure 4) that attaches the ball joint to the tractor frame (A). Discard the spacers (H and I) and 3/4” bolt (E).

4. Remove the ball joint (B) from the suspension arm (D).

5. Remove the jam nut (C) from the existing ball joint and thread onto the ball joint provided with kit (F). Discard the existing ball joint (B). Thread new ball joint into the suspension arm to the approximate measurement taken in step 2, allowing for correct orientation (Refer to Figure 4) of the ball joint to the tractor frame.

6. Install the ball joint stud through the 3/4” washer (G) and the tractor frame and tighten securing nut. Tighten jam nut on the shank of the ball joint against the suspension arm.

7. Lower the machine back down onto the caster wheels and remove the jack. Raise the mower deck to the transport position and remove the wooden blocks.

Figure 2. Location of Ball Joint A. Ball Joint To Be Replaced

Figure 3. Measure Threads

Figure 4. Ball Joints A. Frame B. Existing Ball Joint C. Jam Nut D. Suspension Arm E. 3/4” Bolt F. Ball Joint Provided In Kit G. 3/4” Washer Provided In Kit H. Spacer, .75 x 1.75 x 1.00 I. Spacer, .75 x 1.00 x .25

MEASURE HERE

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Installation

Blower Assembly

BLOWER ASSEMBLY

Preparing the Mower Deck (IS4500Z Models Only)

1. Loosen the 3/8-24 hex nut (A, Figure 5) that secures the idler arm (C) to the blower assembly. Remove the idler arm assembly from the blower assembly.

2. Loosen the 1/2” hardware that secures the idler pulley (G) to the idler arm assembly. Remove the idler pulley from the idler arm assembly. Discard the bolt that secured the idler pulley to the idler arm assembly.

3. Refer to figure 6. Install the new 1/2-13 X 2-3/4” bolt (J) through the belt keep (I), which should be positioned with the tab facing up, then through the idler arm (C), then through the idler pulley spacer (H), and then through the idler pulley (G) which should be positioned wiht the hub facing up, and secure with the 1/2-13 hex nylon nut (F).

4. Set the idler arm assembly aside for reinstallation later.

Figure 5. Updating the Idler Arm Assembly A. 3/8-24 Hex Nut B. 3/8 Lock Washer C. Idler Arm D. 9/16 Narrow Flat Washer E. Idler Stud F. 1/2-13 Hex Nylon Lock Nut G. Idler Pulley H. Idler Pulley Spacer, .52 X 1.00 X .44 I. Belt Keep J. 1/2-13 x 2-3/4” Bolt

Figure 6. Installing the New Washer A. 3/8-16 Hex Serrated Flange Nut B. Belt Keep C. .41 X 1.75 X .14 Washer D. Fixed Idler Pulley E. 3/8” SAE Washer F. 3/8-16 X 2” Bolt

5. Loosen the 3/8-16 hex serrated flange nut (A, Figure 6) that secures the fixed idler pulley (D), and belt keep to the blower assembly.

6. Remove the 3/8-16 hex serrated flange nut (A) and the belt keep (B) from the 3/8-16 X 2” bolt (F).

7. Refer to figure 6. Install the .41 X 1.75 X .14 washer (C) onto the bolt above the top of the blower assembly. Reinstall the belt keep (B) with the tab facing down, and secure with the 3/8-16 hex serrated flange nut (A).

Installation

Figure 7. Installing the New Support Plate A. 3/8-16 Hex Serrated Flange Nut B. Support Plate C. 3/8-16 X 3/4 Bolt D. Adjustable Idler Pulley E. 3/8” SAE Washer F. .39 X .75 X .38 Spacer G. Belt Keep H. 3/8-16 x 2-1/2” Bolt

Outer Row

Inner Row

Drill Here

8. Loosen the 3/8-16 hex serrated flange nut (A, Figure 7) that secures the adjustable idler pulley (D) to the blower assembly. Remove the 3/8-16 hex serrated flange nut (A), and all the components the nut secured. Discard the 3/8-16 X 2” bolt.

9. Place the support plate (B) on the blower assembly. Line up the two rows of holes in the support plate with the two rows of holes on the blower assembly.

10. Refer to figure 7. Place a 3/8-16 X 3/4 Bolt (C) up through the blower assembly in the front most hole of the inner row, through the support plate (B) and secure with a 3/8-16 hex serrated flange nut (A).

11. Reassemble the adjustable idler pulley components as shown in Figure 7. Install the 3/816 X 2-1/2” bolt (H) up through the belt keep (G) which should be positioned with the tab facing up, through the .39 X .75 X .38 spacer (F), through the 3/8 SAE washer (E), through the adjustable idler pulley (D), which should be positioned with the hub facing up, then through the blower assembly, then through the support plate (B) and secure with a 3/8-16 hex serrated flange nut (A).

12. Using a 3/8” drill bit, drill a 3/8” hole through the blower assembly using the left rear hole (see Figure 7) as a guide.

13. Install a 3/8-16 X 3/4 bolt (C) up through the blower assembly in the newly drilled hole, through the support plate (B) and secure with a 3/8-16 hex serrated flange nut (A).

14. Reinstall the idler arm assembly to the blower assembly as shown in Figure 8. Install the idler stud (A, Figure 8) down through a 9/16 narrow flat washer (B) then down through the idler arm assembly (C), then down through another 9/16 narrow flat washer (B), then down through the blower assembly, then down through the 3/8 lock washer (D), and secure with the 3/8-24 hex nut (E).

Figure 8. Updating the Idler Arm Assembly A. Idler Stud B. 9/16 Narrow Flat Washer C. Idler Arm Assembly D. 3/8 Lock Washer E. 3/8-24 Hex Nut

Blower Assembly

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Installation

Blower Assembly

1. Remove the existing 5/16-18 x 5/8” flange head bolts (B, Figure 9) from the blower housing (A).

2. Install the blower mount plate (C) onto the blower housing and reinstall the 5/16-18 x 5/8” flange head bolts. Tighten securely.

3. Install three (3) 3/8-16 x 1” bolts and nylon lock nuts (D) through the blower mount plate and blower. The bolt heads must be installed on the inside of the blower housing.

Figure 9. Install Blower Mount Plate A. Blower Housing B. 5/16-18 x 5/8” Bolts (existing) C. Blower Mount Plate D. 3/8-16 x 1” Bolts & Nylon Lock Nuts (3X)

4. Loop the idler spring (A, Figure 10) through the 1/4” x 2” eyebolt (B). Install the eyebolt through the L-bracket on the blower mount and install the 1/4-20 nylock flange nut (C). Tighten the nut until the eyebolt contacts the L-bracket.

Note: For 52” decks, the spring anchor bolt (D) has to be reversed. So that the idler spring can be attached to anchor bolt above the idler arm (E).

Figure 10. Install Idler Spring A. Idler Spring B. 1/4” x 2” Eyebolt C. 1/4-20 Nylock Flange Nut D. Spring Anchor Bolt E. Idler Arm

Installation

5. Remove the blower belt guard and set aside.

IS500Z, 1000Z, IS1000Z, IS1500Z, IS2000Z, IS3000Z, IS3100Z, S150X, S200X Series Models:

6. Install the impeller drive pulley (A, Figure 11) onto the impeller shaft (B) as described in Figure 11. Install the 1/4” x 1-1/2” long key (not shown) in the pulley.

7. Align the pulley groove with the appropriate slot as described in Figure 11. Tighten the set screws in the pulley.

8. Reposition the 3/8-16 x 6” bolt if required to line up with the pulley groove.

IS4500Z Models:

9. Loosely install the tapered hub (A, Figure 12) into the blower pulley (D). Install the blower pulley onto the impeller shaft (E) and slide the blower pulley in towards the blower assembly.

10. Position the new blower drive belt (B, Figure 12) in the blower drive pulley.

11. Position the blower pulley (D, Figure 12) so it is center with the belt keeper bolt (F). Install the 1/4” X 1-1/2” long key (C) into the blower pulley (D).

12. Install the two (2) 1/4-20 X 1” bolts (B) into the tapered hub (A) and tighten evenly. Torque the 1/4” bolts to 8 ft. lbs. (10,9 Nm).

All Models:

13. Check the position of the idler pulley (A, Figure

13). The position must be aligned with the position of the pulley (outer row of holes for pulley hub pointing in, inner row of holes for pulley hub pointing out). Reposition if necessary.

Inner Slot

Align pulley groove with slot (outer slot with pulley hub in OR inner slot with pulley hub out)

Inner Row

Outer Row

Figure 11. Install Impeller Drive Pulley

Figure 13. Check Idler Pulley Position A. Idler Pulley

Hub pointing OUT: 52” Models All other 61” Models

Hub pointing IN: 44” Models 48” Models 61” IS3000ZL Model ONLY 61” IS3100Z Models

Blower Assembly

Outer Slot

Figure 12. Install Impeller Drive Pulley (IS4500Z Models Only) A. Tapered Hub B. 1/4-20 X 1” Bolt C. 1/4 X 1-1/2” Long Key D. Blower Pulley E. Impeller Shaft F. Belt Keeper Bolt

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Installation

Figure 16. Mower PTO Belt A. Idler Arm B. Stationary Idler Pulley

Remove the Spindle Belt

IS500Z & IS1500Z Series:

1. Using a 1/2” breaker bar, place the square end in the square hole located in the end of the idler arm (A, Figures 16). Carefully rotate the breaker bar clockwise, which will relieve the tension on the belt exerted from the idler arm.

2. Slide the drive belt over the edge of the stationary idler pulley (B). Carefully release the tension on the breaker bar. Remove the belt from the right-hand (discharge side) spindle pulley.

Remove the Discharge Chute

1. Remove the discharge chute (A, Figure 14), chute mount rod (B) and mounting hardware.

2. Remove the chute lock bolt (C) and nut.

3. Remove the deck guard (D). Save the bolts and washers, as they will be required in a later step.

Figure 14. Remove Chute & Guard A. Discharge Chute B. Chute Mount Rod C. Chute Lock Bolt D. Guard

4. Examine the discharge chute mount bracket on the mower deck (see Figure 15). If the hole pattern looks like the one shown, you must drill a 3/8” hole in the location specified in Figure 15.

Figure 15. Discharge Chute Mount

WARNING

IS500Z, 1000Z, IS1500Z, IS2000Z, IS3000Z, IS3100Z, IS4500Z, S150X & S200X Models: Use extreme caution when rotating the idler arm with the breaker bar, due to the increased tension in the spring as the idler arm is being rotated. Injury may result if the breaker bar is prematurely released while the spring is under tension.

Mower Deck Preparation

1-1/2"

(3,8 cm)

5/8"

(1,6 cm)

3/8" Drill

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