Snapper IR5003B, NIR5003B User Manual

Safety Instructions & Operator’s Manual for
NIR5003B
INTERMEDIATE
REAR TINE TILLER
SERIES 3
MODEL
IR5003B
MODEL DESIGNATION ENGINE MODEL REAR TINE MODEL SERIES DESIGNATION
ENGINE HP
I – Intermediate Size Model 50 – 5 HP Engine (Horse Power) 3 - Series Designation B – Briggs Engine
R – Rear Tine Type Model
Thank you for buying a SNAPPER product! Your Tiller was designed and built to provide long and s atisfactory service. Study this manual carefully before operating the Tiller and pay particular attention to the Im portant Safety Instructions found herein. Keep in mind that a Tiller, like any other mechanical device, can be potentially dangerous if used improperly. Following the instructions in this and the engine manual will help you continue to enjoy the trouble-free operation expected of a SNAPPER.
MODEL NUMBER EXPLANATION
I R 50 03 B
COPYRIGHT © 1999 SNAPPER INC. ALL RIGHTS RESERVED
MANUAL No. 2-8701 (REV. 2, 5/18/99)
IMPORTANT SAFETY INSTRUCTIONS
WARNING: This powerful machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following instructions may result in serious injury to the operator or other persons. The owner of the tiller must understand these instructions and, furthermore, must allow only persons who understand these instructions to operate tiller. Each person operating the tiller must be of sound mind and body and must not be under the influence of any substance, which might impair vision, dexterity, or judgment. If you have any questions pertaining to your tiller which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia, 30253. Phone: (1-800-935-2967).
PROTECTION FOR CHILDREN
1. DO NOT allow children in area when tiller is being operated.
2. DO NOT allow pre-teenage children to operate tiller.
3. Allow only responsible teenagers or adults with mature judgment to operate tiller and only under close supervision.
4. Keep the area clear of all persons, particularly small children, and pets.
5. Know how to ST OP the tiller and disengage the controls quickly.
PREPARATION
1. Read this manual, get to know w here all cont rols are located and practice how t o use them before starting for the first time, and at the beginning of each season. Be thoroughly familiar with the controls and proper use of the equipment. Pay attention to Warning and Instructional Decals on engine and tiller.
2. Never operate tiller without proper guards, drag shield, plates, safety switches, or other safety protective devices in place and properly connected. Inspect to determine that these safety devices are installed properly, are in good repair, and operate properly. If the condition or operation of these d ev ices are qu estio nab le, t hey must be repaired or replaced before using the tiller.
3. Thoroughly inspect the area where the tiller is to be used and remove all stones, sticks, wire, bones and other foreign objects. Also, note the location of holes, stumps, and other possible hazards.
4. DO NOT operate tiller when barefoot or wearing open sandals. Always wear long pants and substantial footwear with good traction.
5. Fill fuel tank outdoors and replace fuel cap before starting engine. Use approved fuel container. DO NOT smoke near open fuel container. DO NOT fill fuel tank indoors or when engine is running. Allow engine to cool for at least ten minutes before refilling. Wipe off any spilled fuel before starting engine. DO NOT run engine indoors.
6. Make sure that clutch is disengaged and transmission is in neutral (if so equipped) before starting engine.
OPERATIONAL PRECAUTIONS
1. DO NOT change engine governor settings or over speed engine.
2. DO NOT put hands or feet near or under rotating parts.
3. Exercise CAUTION when crossing g ravel drives, walks, or roads, and under any conditions when tiller is transported. Look behind and use care when backing.
4. After striking a foreign object or if tiller vibrates abnormally, STOP the engine, disconnect and secure spark plug wire aw ay from plug. Inspect the tiller for any damage and repair the damage.
5. When leaving tiller unattended, disengage clutch, shift transmission to neutral (if so equipped) and stop the engine.
6. Before removing debris or cleaning tines, repairing or inspecting make certain engine, tines and all moving parts have STOPPED. Disconnect and secure spark plug wire away from plug to prevent accidental starting.
7. Exercise CAUTION when changing directions while operating tiller. DO NOT till in areas w here stability or traction is in doubt.
8. DO NOT overload the machine capacity by attempting to till too deep at too fast a rate.
9. Be extra careful when tilling hard ground. Use less tine engagement to maintain control of tiller.
10. Till only in daylight or in good artificial light.
11. Nev er operate tiller in wet areas. Always be sure of your footing; keep a firm hold on the handle.
12. Do not operate on slopes
MAINTENANCE AND STORAGE
1. Keep all nuts, bolts, and screws tight and be sure tiller is in safe operating condition.
2. Never store tiller with fuel in tank inside of a building where fumes may reach an open flame or spark. Allow engine to cool before storing in any enclosure.
3. To reduce fire hazard, keep engine free of spilled fuel, debris and excessive grease.
4. Have your tiller inspected and serviced each year by an authorized Snapper dealer. Determine if any additional devices are av ailable which might upgrade the safety of your tiller.
5. Factory specified Snapper replacement parts must be used to assure adequate protection against injury.
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TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ................................................... 2
TABLE OF CONTENTS............................................................................ 3
SECTION 1 - FAMILIARIZATION..............................................................4
SECTION 2 - OPERATING INSTRUCTIONS.........................................5-7
Transmission Positions ............................................................... 5
Pre-Start Checklist........................................................................ 5
Starting & Stopping ................................................................... 5-6
Handlebar Adjustment.................................................................. 6
Transporting.................................................................................. 6
Tilling Procedure........................................................................ 6-7
SECTION 3 - ADJUSTMENTS & REPAIR........................................... 8-10
Service Parts & Assistance.......................................................... 8
Standing Tiller On End ................................................................. 8
Tiller Lubrication........................................................................... 8
Tiller Tines..................................................................................... 9
Belt Adjustment & Replacement.................................................. 9
Off Season Storage..................................................................... 10
WARRANTY............................................................................................ 11
PRIMARY MAINTENANCE................................................................12-15
NOTES ...............................................................................................16-17
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Section 1 - FAMILIARIZATION
CLUTCH CABLE COVER
DASH PANEL
HANDLE BRACKET
DEPTH BAR
TINE COVER
HANDLEBAR
WHEEL & TINE CONTROL BAIL
WHEEL & TINE SHIFT LEVER
SHIFT COVER
THROTTLE CONTROL
LEFT SIDE SHOWN TO VIEW CHECK PL UG
ENGINE AIR FILTER
CHOKE CONTROL
MAIN CASE GREASE CHECK PLUG
ENGINE
DRIVE BELT GUARD
DRAG SHIELD
MAIN CASE FILL PLUG
TINE
STARTER ROPE
TIRE & WHEEL
TRANSMISSION CHAIN CASE
STAND-UP BAR
ENGINE OIL CHECK/FILL PLUG
OIL DRAIN PLUG
WEIGHT BOX
FIGURE 1
1.1 INTRODUCTION: This manual covers the recommended operating procedure and routine service requirements on SNAPPER Intermediate Rear Tine Tiller Model IR5003B. It is recommended that all operator’s of this Tiller become thoroughly familiar with the controls and proper operation of the unit before operating. Specific details involving the engine are found in the separate engine owner’s manual. Study these manuals before operating and keep both handy for future reference. Refer to Figure 1 above for location of controls and other essential components.
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Section 2 - OPERATING INSTRUCTIONS
2.1 BEFORE OPERATING:
Be thoroughly familiar with the operation of ALL controls and how to use them BEFORE operating your Tiller. Transmission shifting is done by shifting the WHEEL and TINE SHIFT LEVER into the desired position. Refer to Figure 3.
2.1.1 TRANSMISSION POSITIONS The Tiller has four transmission positions: NOTE: The four diff erent transmiss ion positions shown on
the cover are clos e to ac tual positions of s hift lever but are not exact. Use positions as a reference.
1. FWD & TIL - (FORWARD and TILL) (Wheels and
Tines
are engaged).
2. FWD - (FORWARD) (Only the Wheels are engaged).
3. NEU - (NEUTRAL) (Wheels and Tines are disengaged).
4. REV - (REVERSE) (Rearward Wheel rotation).
2.2 PRE-START CHECKLIST
Make the following checks and perform services as required before each start up. NOTE: Before check ing oil level place 2x4 piece of wood under both wheels to level engine.
2.2.1 CHECK ENGINE OIL and bring level up to full. (Refer to engine manual for oil specifications).
2.2.2 CHECK AIR CLEANER and service according to instructions in engine manual.
2.2.3 CHECK EXTERNAL SURFACES and remove dirt and dust accumulation and clean tines as needed.
2.2.4 CHECK GUARDS to make sure all are in proper position and securely tightened.
2.2.5 FILL FUEL TANK where fumes will be safely dissipated. Refer to engine manual for fuel specifications.
2.3 STARTING - STOPPING
Know beforehand how to stop the tines, wheel drive and engine in preparation for possible emergencies. The engine is stopped by pulling the engine. THROTTLE CONTROL to the rear to STOP. See Figure 2.
When activated, the tines rotate in a rearward (Reverse) direction ONLY. With the engine running, shift into the desired transmission position and pull the WHEEL and TINE CONTROL BAIL against the handle bar to start wheel or wheel and tine rotation.
Wheel or wheel and tine rotation is STOPPED by releasing the W HEEL and TINE CONTROL BAIL. W hen the bail is released, rotation should STOP even with the W HEEL and TINE SHIFT LEVER in an engaged position. See Figures 3 and 4.
FIGURE 2
WHEEL & TINE SHIFT LEVER
FIGURE 3
NEUTRAL POSITION
TO STOP WHEEL
STOP
& TINE DRIVE RELEASE WHEEL & TINE CONTROL BAIL
FIGURE 4
THROTTLE CONTROL
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Section 2 - OPERATING INSTRUCTIONS
2.4 ENGINE STARTING PROCEDURE Step 1: Place the W HEEL and T INE SHIFT LEVER in
the NEUTRAL position and make sure the WHEEL and TINE CONTROL BAIL is in the released position.
Step 2: For cold st arts, m ove the CHOKE CONTROL on the engine forward into CHOKE position. See Figure 5.
PUSH FORWARD TO CHOKE
CHOKE LEVER
FIGURE 5
Step 3: Move THROTTLE CONTROL to RUN
position. Step 4: Move to the right side of Tiller and place
your foot on top of the right wheel (See starting procedure decal located on top of the tine cover), hold handle bar, then pull the ROPE STARTER HANDLE in smooth, steady motion until the engine starts. To prolong the life of the rope, guide the handle back to the engine rather than allowing it to snap back.
Step 5: Allow a brief warm-up period, then move the CHOKE CONTROL rearward and the THROTTLE CONTROL to the desired speed setting. Refer to the tilling procedure column on this page.
Step 6: To STOP the engine, pull the THROTTLE CONTROL on engine rearward into STOP position.
2.5 HANDLE BAR A DJUSTMENT
Remove retaining screw and nut from handle bar bracket. Adjust handle bar “UP” or “DOWN” as required. Reinstall screw and nut. See Figure 6.
REMOVE SCREW TO ADJUST HANDLEBAR
HANDLE BRACKET
2.6 TRANSPORTING
2.6.1 FORWARD/REVERSE: To transport the T iller to
a new tilling site using its own power, raise the tines to clear lawn and paved surfaces to prevent gouging. Releas e the WHEEL and T INE CONTROL BAIL and lif t the rear of the Tiller to take the weight off the DEPTH BAR (see Figure 7), then push the DEPTH BAR downward into notch setting that allows the tines to clear the ground surfac e. Place the WHEEL and TINE SHIFT LEVER in FWD or REV. Pull the WHEEL and TINE CONTROL BAIL back against the handlebar to engage the wheel drive and transport the unit.
2.6.2 To transport the Tiller to a new tilling site by pushing it, place the W HEEL and TINE SHIFT LEVER in the NEUTRAL position, and with the bail released, push the unit with the handle bar. The Tiller m ay be pushed with the engine running or shut off.
ADJUST UP OR DOWN TO DESIRED TILLING DEPTH
2.7 TILLING PROCEDURE
Tines are engaged ONLY when the W HEEL and TINE SHIFT LEVER is in the FWD & TIL position and the WHEEL and T INE CONTROL BAIL is held against the handle bar.
1. Set HANDLE BAR in desired position before beginning operation.
2. Set DEPTH BAR in highest position for deepest tilling depth or in intermediate notches for lesser depth. See Figure 7.
FIGURE 6
DEEP TILL
SHALLOW TILL
FIGURE 7
LOW
MEDIUM
HIGH
DEPTH BAR
PULL SPRING BACK TO RELEASE TENSION
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Section 2 - OPERATING INSTRUCTIONS
2.7 TILLING PROCEDURE (Continued from previous page)
3. Set SPEED by moving the THROTTLE
CONTROL to desired setting.
4. To star t TILLING action, move the W HEEL and
TINE SHIFT LEVER to the FWD & TIL position (See Figure 8). Step behind the Tiller and rais e the WHEEL and TINE CONTROL BAIL up against the handlebar to start for ward m ovem ent of the Tiller and rearward rotation of the tines.
MOVE SHIFT LEVER TO FWD & TIL POSITION
FWD & TIL POSITION
FIGURE 8
2.7.1 TILLING HINTS: Let the Tiller do the work!
DO NOT try to hold it back. If forward motion ceases while tilling deep, lift up slightly on the handle bar to resume moving forward.
2.7.2 ROUGH TERRAIN HINT: If tilling over very rough, uneven ground, till at a shallow depth setting on the first path to smooth the surface. On especially rough terrain, the Tiller could hang up underneath with the wheels spinning freely. Under this condition, lift the handle bar, then tur n the tiller diagonally uphill to regain traction.
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Section 3 - ADJUSTMENTS & REPAIR
3.1 SERVICE PARTS & ASSISTANCE
To retain the original quality of your Tiller, use only genuine SNAPPER replacement parts. Spec ify the model and serial number as found on the nameplate of your Tiller when contacting your SNAPPER Dealer for parts or service assistance.
3.2 STA NDING THE TILLER ON END
WARNING
ALWAYS STOP the engine and DISCONNECT the spark plug wire BEFORE standing the TILLER on end to prevent accidental start ing! NEVER stand Tiller on end with the engine running!
WARNING
If the fuel tank is over half full when the Tiller is placed on end, gasoline may leak from the carburetor vent hole and drip down the outside surface of the engine creating a potential FIRE HAZARD! Gasoline may also leak unnoticed into the engine cylinder and wash away lubricating oil causing engine damage. T ake all neces sary precautions to prevent fuel leakage BEFORE standing the Tiller on end. Any draining of fuel mus t be done outside with the engine cool and away from ignition sources. If the Tiller is stored on end for any length of time, check it frequently for signs of fuel and/or oil leakage.
NEVER stand Tiller on end with engine running!
3.2.1 ENGINE SERVICE: Refer to the engine
owner’s manual for details. Engine oil is drained by removing front f iller plug and standing Tiller on end. See Figure 9.
3.2.2 SERVICE NOTE: Since a Tiller normally operates under extrem ely dusty or dirty conditions, the air cleaner, engine oil and cooling fins m ust be serviced as specified in the engine manual at frequent intervals. The Tiller itself should be serviced as follows:
WARNING
3.3 TILLER LUBRICATION
CHAIN CASE: Check the level of the greas e in the
chain case at the beginning of each tilling season. Remove clevis pin and cotter pin that secures left hand tire/wheel to axle. Remove wheel. Check grease level by removing the plastic plug located beside the axle shaf t on the lower left hand side. See Figures 9A. The level should be up to the edge of the opening. To add grease, remove the filler plug located just forward of the pulley shaft on the right hand side. See Figure 10. Add Snapper Part No. 2-9577 Benalene 900 grease (4 oz. Bottle) as needed to bring level up to bottom edge of the check plug opening. The total capac ity of the case is about 48 ounces. DO NOT exceed this amount. Reinstall check plugs after checking. NOTE: Also available Snapper Part No. 2-9296 Benalene 900 grease (32 oz. Bottle).
GREASE CHECK PLUG (REMOVE TO CHECK GREASE LEVEL)
REMOVE L.H. TIRE/WHEEL ASSEMBLY
PROPER GREASE LEVEL
FIGURE 9A
STAND TILLER ON END TO DRAIN ENGINE OIL
OIL DRAIN PLUG
FIGURE 9
CHAIN CASE
RIGHT HAND WHEEL
MAIN CASE FILL PLUG
FIGURE 10
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Section 3 - ADJUSTMENTS & REPAIR
3.4 TILLER TINES
Your Snapper Tiller has right hand and left hand tines. Replace both tines if blades becom e bent or are badly worn or otherwise damaged. Use correct Snapper replacement tines. The tines are secured to the tine shaft with a shear bolt, Part No. 2-8725 and Lock Nut Part No. 9-0222 on each side. NO TE: Two extra nuts and two bolts com e with tiller. Keep spares on hand in case a bolt shears off or becomes lost while tilling. See Figure 11. DO NOT over tighten these shear bolts as this will cause premature failur e. (Recommended torque is 5 to 8 foot pounds maximum). NOTE: Failure to use the correct shear bolts c ould result in serious damage to your Tiller. Use only the genuine Snapper replacement bolts and lock nuts specified above. These bolts are designed to shear at a specific stress to prevent damage. DO NOT use substitutes!
SHEAR BOLT (TORQUE TO 8 FT. LBS.)
TINE COVER
TINE ASSEMBLY
FIGURE 11
3.5 BELT ADJUSTMENT - REPLACEMENT
BELT TENSION ADJUSTMENT: Remove the cotter pin that secures clevis pin to left wheel hub. Rem ove clevis pin from lef t wheel hub and slide wheel out on axle about 1”. Remove belt guard. Measure the length idler pulley spring at the end of the control cable in a relaxed position. Then move wheel and tine control bail up to the handle bar and measure the extended length of the spring. When properly adjusted, the spring will extend 1/4” to 1/2”. See Figure 12. To adjust, loosen and reposition the two jam nuts on the threaded end of c able located on the dash panel. Move jam nuts toward the end of threaded end of cable for more tension. Move jam nuts in a direction away from the end of threaded end of cable for less tension. See Figure 13. After adjustment, retighten both jam nuts against dash panel. Reinstall belt guard. Slide wheel back into operating position and reinstall clevis pin and sec ure with hair pin.
LOCK NUT
BELT GUIDE
IDLER PULLEY
3.5.1 TENSION TEST: Start the engine with tiller in
neutral. Shift transmiss ion into FW D & TILL and pull the wheel and tine control bail up against the handle bar. Tines and wheels will s tart to r otate. Releas e c ontrol bail. Tines and wheels should stop rotating immediately. If rotation continues after release of c ontrol bail then clutch spring tension is to great and will have to be readjusted as described in BELT TENSION ADJUSTMENT Section.
3.5.2 BELT REPLACEMENT: Pull the clevis pin from the left wheel and slide the wheel out 1”, remove belt guard and then the old belt. NOTE: Replacement belt must go over the top of the idler and be within the belt guide as shown in Figure 14. Check belt tension as described in BELT TENSION ADJUSTMENT Section. Reinstall guard, push left wheel back into position and secure with clevis pin and insert and secure cotter pin.
BELT GUIDE
DRIVE PULLEY
DASH PANEL
BELT OVER TOP OF IDLER
1/4” TO 1/2”
FIGURE 12
LOOSEN JAM NUTS
FIGURE 13
FIGURE 14
IDLER PULLEY SPRING
HANDLEBAR
CLUTCH CABLE
MOVE NUTS TOWARD END OF CABLE FOR MORE TENSION
SHIFT LEVER
DRIVEN PULLEY
REMOVE LEFT HAND WHEEL & BELT GUARD
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Section 3 - ADJUSTMENTS & REPAIR
3.6 OFF SEASON STORAGE
Thoroughly clean all external surfaces and tines before storing the Tiller. The Tiller may be stored on end, however, the following steps must be taken:
1. Drain gasoline from fuel system and drain the engine
crankcase oil (refer to engine manual for details).
2. After standing the Tiller on end, chec k the plugs in the
chain case for leakage. After extended period, s ome grease may seep thru upper bearing races.
3. Remove both wheels and grease wheel shafts.
Reinstall wheels. Remove both tines and grease tine shafts. Reinstall tines. Greas e these shafts when tiller is stored for long periods of time to prevent rust buildup. Rust buildup will cause wheels and tines difficult to remove.
4. At the start of the new season, replenish engine crank-case oil and add gasoline to the f uel tank after returning the Tiller to its wheels.
5. Before starting, move the ENGINE CONTROL to STOP and pull rope starter slowly several times. If excessive resistance is felt, remove the spark plug and pull rope starter rapidly to spin the engine and clear oil from the cylinder. Clean and reinstall spark plug before attempting to start the engine.
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3 YEAR LIMITED WARRANTY
For three (3) years from purchas e date for the original purchas er's r esidential, non-c om m ercial us e, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge (except for taxes where applic able), any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
For ninety (90) days from purchase date for the or iginal purchaser's comm ercial, rental, or other non-residential use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge, any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for replacement under this warranty must be paid by the purchaser.
This warranty does not apply to engines and their c omponents, and batteries , as these items are warranted separately. This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper lubrication, normal wear, or other cause beyond the control of SNAPPER. This warranty does not cover any machine or com ponent part that has been altered or modified changing safety, performance, or durability.
Batteries have a one (1) year prorated warranty period with free replacement if required during the first ninety (90) days from the original purchas e date. SNAPPER will not be responsible for any installation cost incurred. The battery warranty only covers original equipment batteries and does not cover dam age to the battery or machine caused by neglect or abuse, destruction by fire, explosion, freezing, overcharging, improper maintenance, or use of improper electrolyte.
There is no other express warranty.
DISCLAIMER OF WARRANTY Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to three (3) years from purchase date for the original purchaser's residential or other non-commercial use, and ninety (90) days from purchase for the original purchaser's commercial, rental or other non-residential use, and to the extent permitted by law, any and all implied warranties are excluded. This is the exclusive remedy. Liabilities for consequential damages, under any and all warranties are excluded.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
WARNING: THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS.
IMPORTANT: Please fill out the attached SNAPPER Product Registration Card immediately and mail to:
Snapper’s Product Registration Ce nter, P.O. Box 1379, McDonough, Georgia 30253
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PRIMARY MAINTENANCE
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PRIMARY MAINTENANCE
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PRIMARY MAINTENANCE
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PRIMARY MAINTENANCE
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SERVICE NOTES
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SERVICE NOTES
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Safety Instructions & Operator’s Manual for
INTERMEDIATE REAR TINE TILLER SERIES 3 MODELS IR5003B & NIR5003B
WARNING:
The engine exhaust from this product cont ains chemicals known to the Stat e of California to cause cancer, birth defects or other reproductive harm.
COPYRIGHT © 1999 SNAPPER INC. ALL RIGHTS RESERVED
MANUAL No. 2-8701 (REV. 2, 5/18/99)
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