Snap-on 5750 User Manual
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,
MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND
UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO SO
COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.
IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR SNAP-ON
PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE
DEPARTMENT AT 1-888-278-8092. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION
AVAILABLE: MODEL No., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE
REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE.
SNAP-ON®IS A TRADEMARK LICENSED BY SNAP-ON®CORP.,
U.S.A., WHICH DOES NOT MANUFACTURE OR
DISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BE
DIRECTED TO:
©COPYRIGHT 2009 ALLTRADE TOOLS, LLC.
1431 VIA PLATA
LONG BEACH, CA 90810-1462 USA
870534 – 5750/6800 WATT 13 HP Generator _Rev 10/14/09
FOR CUSTOMER SERVICE
1-888-278-8092
Printed in China
5750 / 6800W 13HP PORTABLE GENERATOR
INSTRUCTION MANUAL
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TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-33
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
LIMITED WARRANTIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-40
CONGRATULATIONS!
You have purchased a heavy duty 5750 watt Generator featuring Snap On XT390
13 HP OHV 389CC engine for strong, steady performance. Additional features
include easy to use controls, heavy duty components and circuit protection.
Thanks for choosing this product. Our aim is to provide you with the highest quality
professional products, and we want you to be totally satisfied with your product and our
Customer Service. If any help or advice is needed, please contact us at 1-888-278-8092.
When properly cared for, this product will give you many years of satisfaction.
INTRODUCTION
This instruction manual is intended for your benefit. Please read and follow the safety, installation, maintenance and troubleshooting steps described within to ensure
your safety and satisfaction. The contents of this instruction manual are based upon
the latest product information available at the time of publication. The manufacturer reserves the right to make product changes at any time without notice.
GENERAL SAFETY
READ AND FOLLOW ALL INSTRUCTIONS.
Failure to follow all instructions in this manual may result in severe personal injury or death. Keep this manual and refer to it for Safety
Instructions, Operating Procedures, and Warranty.
SAVE THESE INSTRUCTIONS FOR
FUTURE REFERENCE.
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
The safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating, maintaining and cleaning power tools.
Always use common sense and pay particular attention to all the DANGER,
WARNING, CAUTION and NOTE statements in this manual.
This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
TABLE OF CONTENTS
CONGRATULATIONS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . 2-4
IMPORTANT INFORMATION ABOUT THIS MANUAL . . . . . . . . . . . 4
UNPACKING & INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
SAFETY RULES FOR GASOLINE ENGINES . . . . . . . . . . . . . . . . . . . . . . 7-11
SYMPTOMS OF CARBON MONOXIDE POISONING . . . . . . . . . . . . 8
ADDING OR DRAINING FUEL TO OR FROM THE ENGINE . . . . . . . 8-9
STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
MAKING ADJUSTMENTS OR REPAIRS TO THE ENGINE . . . . . . . . 10
TESTING SPARK PLUG FOR SPARK . . . . . . . . . . . . . . . . . . . . . . . 10
TRANSPORTING OR REPAIRING EQUIPMENT . . . . . . . . . . . . . . . . 11
STORING FUEL OR EQUIPMENT WITH FUEL IN FUEL TANK . . . . . 11
SAFETY RULES FOR GENERATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
PREPARING THE PORTABLE GENERATOR . . . . . . . . . . . . . . . . . . . . . . 17-20
ADDING ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
LOW OIL SENSOR AND LED DISPLAY . . . . . . . . . . . . . . . . . . . . . . 17-18
ADDING FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SYSTEM GROUND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CONNECTING TO A BUILDING’S ELECTRICAL SYSTEM . . . . . . . . 19
HOUR METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
OPERATING THE GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-27
STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21
OUTLETS AND CIRCUIT PROTECTORS . . . . . . . . . . . . . . . . . . . . . 21-22
CONNECTING TO GENERATOR OUTLETS . . . . . . . . . . . . . . . . . . . 22-23
GENERATOR CAPACITY AND APPLIANCE WATTAGE . . . . . . . . . . . 24-26
STOPPING THE GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29
CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
CLEANING GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-30
GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
PREPARING FOR USE AFTER STORAGE . . . . . . . . . . . . . . . . . . . . 30
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POISONOUS FUMES: This tool uses a gasoline powered engine that
produces poisonous fumes from its exhaust. Always make sure there is
adequate ventilation when operating this equipment.
EXPLOSION HAZARD: Fuel and its vapors are extremely flammable and
explosive. Fire or explosion from these vapors can cause severe burns or
even death.
ROTATING PARTS: Starter and other rotating parts on this tool can
entangle loose clothing, long hair and accessories resulting in moderate
to severe injury.
HOT SURFACES: Engine muffler and other engine parts can become very
hot. Coming in contact with hot engine components can cause serious
burns. Hot exhaust gases from the engine can cause clothing to ignite if
in contact for any length of time.
KICKBACK: Starter cord can kickback (recoil) very rapidly. Kickback will
recoil starter cord quicker than you can let go. This action can result in
broken bones, bruises, sprains or fractures.
UNIT IS HEAVY: Take care when lifting or moving unit.
IMPORTANT INFORMATION ABOUT THIS MANUAL
Improper and unsafe use of this generator can result in
death, fire and/or bodily injury. This instruction manual contains important
information about product safety. Keep the instruction manual available for
others to read before they use the generator.
Improper maintenance and operation are responsible for the majority of accidents
involving gas generators. The largest portion of these could be prevented by recognizing the basic safety rules and precautions. Most accidents can be avoided if the
operator recognizes a potentially hazardous situation before it happens and by
observing appropriate safety rules and procedures as outlined in this manual.
Basic safety precautions are outlined in the SAFETY portion of this manual and
throughout the text in this manual where a potential hazard might occur.
Hazards that MUST be avoided to prevent serious injury follow headers marked DANGER
or WARNING. These same precautions are placed as labels on the tool itself.
NEVER use this generator for applications that are NOT specified in this manual.
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
NOTE provides additional information that is useful
for proper use and maintenance of this tool. If a
NOTE is indicated, make sure it is fully understood.
In addition to SAFETY ALERTS listed above, there could also be numerous symbols
alerting the operator that specific safety measures are required to safely operate this
tool. Learn these SAFETY SYMBOLS as well as the SAFETY ALERTS to prevent
injury to the operator and to bystanders.
READ OPERATING INSTRUCTIONS: Read and understand tool labels,
safety warnings and precautions in this manual before operating the tool.
Failure to follow WARNINGS could result in serious injury or even death
to the operator or bystanders.
FIRE HAZARD: Heat from engine exhaust can ignite combustible materials, building structures or gas tanks resulting in a fire. Place the tool on
a flat surface a safe distance from buildings or other combustible
material. Ensure exhaust is directed away from tool.
ELECTRICAL SHOCK: This tool produces hazardous electrical voltage.
Read and become familiar with this manual’s WARNINGS and CAUTIONS
so that it is installed and used properly.
WEAR APPROVED EYE PROTECTION: This tool has rotating and moving
parts that could become airborne if damaged. Always wear approved eye
protection when operating equipment with moving parts. Safety glasses
must conform to the requirements of American National Standards
Institute (ANSI) Z87.1 and provide protection against flying particles
from both front and side.
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Keep work area clean and well lit. Messy areas and cluttered workbenches
invite personal injury and/or property damage. Clear all work areas of unnecessary tools, debris, furniture, etc.
Make sure the work area is well ventilated. Never operate in an enclosed area.
Do not place objects on top or against the tool.
Handle correctly. Always operate according to the instructions provided.
Never allow the tool to be operated by children, individuals unfamiliar with its
operation or unauthorized personnel.
Keep children and visitors away. All children should be kept away from the
work area. DO NOT let children handle the tool. Maintain a safe distance for any
person near the work area.
Childproof the workshop. The use of master switches and padlocks is highly
recommended. Remove starter keys where applicable.
Stay alert, watch what you are doing, and use common sense. Do not stand
on tool. Do not use tool while tired or under the influence of drugs, alcohol
or medication. A moment of inattention while operating the tool may result in
serious personal injury.
Operating any tools or equipment under the influence of drugs, alcohol, or
medication can cause personal injury to yourself and others.
Use the right tool. Use tools properly and for their intended task. Do not force
a small tool to do the job of a heavy-duty tool. Using the right tool to do the
right job will make doing the job safer.
Always make sure the tool is in the OFF position when making adjustments,
changing parts, or performing any maintenance.
Service must be performed only by qualified repair personnel. Service or
maintenance by unqualified personnel may result in a risk of injury.
Do not use the tool if the power switch does not turn it “ON” or “OFF”. A tool that
cannot be controlled with the switch is dangerous and must be repaired.
Store all maintenance tools away from the immediate area before turning ON
the tool.
Do not overreach. Proper footing and balance is a must at all times while using
tools. Unstable support may lead to personal injury. Do not stand on the tool.
Serious injury could result if the tool tips over or you accidentally contact tool.
When using accessories, consult the owner’s manual provided by the manufacturer. The use of improper accessories may cause risk of injury to yourself and others.
UNPACKING & INSPECTION
After opening the carton, unpack your new generator and related parts & accessories. Please inspect it carefully for any damage that may have occurred
during transit. If any parts are missing, please contact our Consumer Helpline:
Phone: 1-888-278-8092
Do not operate this generator if damaged during shipment, handling or misuse. Damage may result in bursting, which can cause
serious injury or property damage. All damaged parts must be repaired or
replaced as needed prior to operating this generator.
Check to see that all nuts, bolts and fittings are secure before putting this generator into service. If you have any questions, or require assistance with damaged or
missing parts, please contact our Consumer Helpline: Phone: 1-888-278-8092
Please have the serial number, model number, date of purchase, and parts list (with
missing parts identified) available for reference when calling.
MODEL NUMBER:
SERIAL NUMBER:
DATE OF PURCHASE:
SAFETY WARNINGS
READ ALL SAFETY WARNINGS BEFORE
USING GAS GENERATOR.
GENERAL SAFETY RULE
People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment or the electromagnetic wave created by the engine spark plug in close proximity to a heart
pacemaker could cause interference or failure of the pacemaker.
WARNING: This product contains chemicals known to the State of California to
cause cancer and birth defects or other reproductive harm.
WARNING: The Engine Exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects or other reproductive harm.
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SYMPTOMS OF CARBON MONOXIDE POISONING
Carbon monoxide (CO) is a colorless, odorless, tasteless, extremely toxic gas that
can KILL in a matter of minutes. Breathing air containing carbon monoxide
produces symptoms of headache, dizziness, loss of muscular control, a sleepy
feeling and finally coma. Moderate or severe brain damage can result from inhaling
air containing carbon monoxide. Carbon monoxide is a product of incomplete
combustion of fuels and occurs in exhaust fumes of fuel-burning heaters and all
internal combustion engines. Carbon Monoxide collects in spaces where there is no
constant air flow or ventilation. If you start to feel sick, dizzy or weak due to
exposure to CO while using gasoline engine, GET TO FRESH AIR IMMEDIATELY.
ADDING OR DRAINING FUEL TO OR FROM THE ENGINE
Fuel and fuel vapors are extremely flammable and
explosive. Fire and explosion can result in severe burns
and even death.
• Turn engine to the OFF position and let cool at least two minutes before
removing fuel cap. Loosen cap slowly to relieve pressure in fuel tank.
• DO NOT fill or drain fuel tank inside enclosed structures. Accidental sparks
can result in fires or explosions leading to severe burns and even death.
Keep protective guards in place and in proper working condition.
Maintain tools and equipment with care. They will function better and more
safely when kept clean and in good working condition. Keeping the tool clean,
dry, and free of grime will add to its life and performance.
Do not use the tool for applications other than specified.
SAFETY RULES FOR GASOLINE ENGINES
Carbon monoxide is a product of incomplete combustion, such as exhaust
from the engine. Carbon monoxide is colorless, odorless and tasteless and
can kill in a matter of minutes.
Gas particulate filters and respirators will not protect someone
from carbon monoxide poisoning. If symptoms of carbon monoxide
poisoning appear, take the affected person outdoors immediately
and away from all structures and equipment that could produce the
gas. Call for emergency medical treatment and make them aware of the situation.
Operate generator only outdoors. Do not allow exhaust gas fumes from
entering confined areas through windows, open doors, ventilation ducts and
other openings.
Do not start or run engine indoors or an enclosed area, such as a garage
(even if windows and doors are open). This also applies to the engine compartment of a recreational vehicle (RV).
The engine exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive harm.
Install a battery powered Carbon Monoxide (CO) detector near all bedrooms to
alert occupants of dangerous levels of carbon monoxide. Carbon monoxide is a
colorless, odorless, very poisonous gas.
The Emission Control System for engine is warranted for standards set forth by the
EPA/Environmental Protection Agency and CARB/California Air Resources Board.
DO NOT tamper with Evaporation and Exhaust Assembly in the generator.
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Do not contact muffler area with engine running. Muffler gets
extremely hot and can cause severe burns. Exhaust gases can
ignite combustible items such as clothing or structures in close
proximity. Gases leaking from worn muffler can heat up and
damage fuel tank resulting in fire or explosion.
• DO NOT touch hot parts of engine or muffler.
• AVOID hot exhaust gases.
• Keep a minimum of 5 ft. (1.5M) clearance on all sides of the engine including top.
Starter and other rotating parts of engine can entangle hair, hands,
clothing and accessories.
• NEVER operate with protective housing or covers removed.
• DO NOT use while wearing loose clothing or jewelry that may get caught up
in starter or other rotating parts. Tie up long hair or wear hair net or cap.
MAKING ADJUSTMENTS OR REPAIRS TO THE ENGINE
Excessively high operating speeds increase risk of injury and damage to
engine. Excessively low speeds produce heavy load on engine.
• DO NOT attempt to alter pre-set governed speed. Engine governor is factory
set to supply optimum output horse power (HP) when running at governed speed.
• DO NOT modify engine in any way.
TESTING SPARK PLUG FOR SPARK
• DO NOT check spark plug for spark by removing from head cylinder.
• Disconnect spark plug wire from spark plug and cover tip with
non-conducting material such as electrical tape to prevent it from coming in
contact with spark plug, fuel tank or other parts of the engine where damage
can result from sparking.
• Replace a defective spark plug only with authorized parts.
• Use approved spark plug tester.
• DO NOT overfill fuel tank. Leave ample space for expansion of fuel.
• DO NOT start engine in area of fuel spillage. Fire and explosion can occur.
• Keep fuel away from sparks, open flames, pilot lights, heat and other ignition
sources. DO NOT smoke while operating the engine.
• DO NOT tip engine or equipment at angle that could result in fuel spilling
from fuel tank.
STARTING THE ENGINE
Starter cord kickback (rapid retraction) can
pull your hand and arm toward the engine faster than it can be let
go of. Failure to be aware of this function can result in broken
bones, fractures, bruises and sprains can result.
• When starting the engine, pull cord slowly until resistance is felt, then pull
rapidly to avoid kickback.
Unintentional sparking can result in fire or electric shock.
Failure to observe this warning can result in property
damage, severe burns and/or death.
• Ensure spark plug is in place before attempting to start engine.
• Ensure muffler is secured to engine before starting.
• Ensure fuel cap is on fuel tank and tightened securely.
• Ensure air cleaner is clean and properly attached to engine.
A dirty air cleaner element changes the air to fuel ratio and
promotes incomplete combustion of fuel increasing the output of
carbon monoxide. Always make sure air cleaner element is clean
before every operation of the engine.
• DO NOT crank engine with spark plug wire removed. The resulting spark
could ignite spilled fuel.
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TRANSPORTING OR REPAIRING EQUIPMENT
RISK OF PROPERTY DAMAGE WHEN TRANSPORTING GENERATOR
Turn off the generator before transport. Use caution when moving the generator. Oil can leak or spill and could result in fire or breathing hazard, serious injury or
death. Oil leaks will damage carpet, paint, or other surfaces in vehicles or trailers. Be
sure to use the handle to lift or carry the generator.
• The wheel kit is not designed for over-the-road use. generator
must be transported in a vehicle or on a trailer.
• Unit is heavy. Take care when lifting or moving unit.
• Transport or repair with fuel tank EMPTY to prevent an unintentional
spark igniting fuel vapors resulting in a fire or an explosion.
• Transport or repair with spark plug wire DISCONNECTED.
• Store away from furnaces, stoves, water heaters, clothes dryers, and all
other appliances with pilot lights or other ignition sources. These appliances
can heat fuel tanks and ignition sources can ignite fuel vapors.
STORING FUEL OR EQUIPMENT WITH FUEL IN FUEL TANK
Store away from furnaces, stoves, water heaters,
clothes dryers, and all other appliances with pilot lights or other ignition
sources. These appliances can heat fuel tanks and ignition sources can
ignite fuel vapors.
SAFETY RULES FOR GENERATORS
This generator does not meet U.S. Coast Guard Regulation 33CFR-183 and should not be used on marine applications. USCG
Regulation 33CFR183 requires all electrical devices to be “ignition protected” when used in a gasoline-fueled (gaseous) environments such as engine
room or near fuel tanks. Failure to use appropriate U.S. Coast Guard
approved engine could result in death, serious injury or severe burns and
property damage.
Do not operate the generator in explosive areas, such as in the
presence of flammable liquids, gases or dust. Generators can cre-
ate sparks which may ignite the dust or fumes.
Never use the generator in damp or wet locations.
Wear proper apparel. Remove your jewelry before using generator. Do not
wear loose clothing, necklaces, rings, bracelets, or other jewelry, which may get
caught in moving parts. Nonskid footwear and electrically non-conductive
gloves are highly suggested while working. Wear protective hair covering to
contain long hair.
Be responsible for your hearing. Wear hearing protection during extended
periods of operation.
Do not use the generator if excessive noise or vibration is present. Have it
repaired immediately.
Never start or stop generator engine with electrical devices plugged in and/or
turned on. Damage to both electrical devices and generator can occur.
Never touch moving parts of the generator. This will cause the risk of injury.
Do not touch bare wires or outlets. Severe burns or even death can
result.
Do not use generator with electrical cords that are worn, frayed,
bare or otherwise damaged.
Store the generator indoors, in a dry, secured area away from other equipment. Never store the generator near an open flame or flammable materials.
SPECIAL REQUIREMENTS
There may be Federal or State Occupational Safety and Health Administration
(OSHA) regulations, local codes or ordinances that apply to intended usage of generator. Consult a qualified electrician, electrical inspector or local agency responsible of usage of this type of equipment:
• In some areas, generators are required to be registered with local utility companies.
• If generator is used at a construction site, there may be additional regulations in place.
RISK OF FIRE OR EXPLOSION
Always store fuel away from the generator and in an
approved container.
Fuel and fuel vapors are extremely flammable and explosive.
Fire and explosion can result in severe burns and even
death.
Make sure all ventilation openings are clear and free from restrictions.
Restricted ventilation openings can cause overheating and/or fire.
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