Smeg SGR10S Operating Instructions

SGR10S

Betriebsanleitung

Operating Instructions

Istruzioni per l’uso

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SGR10S Table of Contents

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Table of Contents

1 Introduction _______________________________________________________2 2 Before starting _____________________________________________________3

2.1 Finding your way around these operating instructions__________________________3

2.2 Correct use___________________________________________________________3

2.3 Assembly and function __________________________________________________4

2.4 Sealing process sequence_______________________________________________4

2.5 General safety information _______________________________________________5

2.6 Installation ____________________________________________________________5

3 Basic functions_____________________________________________________6

3.1 Commissioning ________________________________________________________6

3.2 Operation_____________________________________________________________7

3.3 Setting the temperature regulator__________________________________________8

4 Fault clearance and maintenance ______________________________________9

4.1 Fault clearance checklist _________________________________________________9

4.2 Customer Service_____________________________________________________10

4.3 Maintenance plan _____________________________________________________10

4.4 Spare parts service____________________________________________________11

4.5 Spare parts order – product number allocation ______________________________13

4.6 Sealing die___________________________________________________________13

4.7 Guide die____________________________________________________________14

4.8 Spare parts order – Overview____________________________________________15

5 Technical data ____________________________________________________16

5.1 Circuit and wiring diagram 230V__________________________________________16

5.2 Circuit and wiring diagram 100 / 115V_____________________________________17

5.3 Specifications ________________________________________________________18

6 Declaration of conformity____________________________________________19

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Note

SGR10S Introduction Chapter 1

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1 Introduction

Preface

First of all we would like to sincerely thank you for buying the SGR10S cycle sealing device. In these instructions you will find information about the device, its function and operation.

Please read these operating instructions thoroughly before putting the device into

operation so that you become familiar with its capabilities and can use its functions optimally.

F Always keep these instructions close to the device.

Important notice:

This device is a film rotary sealing device for closing sterile barrier systems. Please observe chapter "Correct use " in these operating instructions in this respect. In accordance with the purpose, CE certification based on the EU Directives indicated below

has been affixed: 2006/42/EC and 2006/95/EC. Directive 93/042 EEC is not applicable to welding and sealing devices. The limit values of IEC 60601-1 cannot be used with electrical re-tests. The manufacturer shall accept no liability whatsoever for damage caused by tests which are not

listed in the Declaration of Conformity.

Because we are constantly improving our products we reserve the right to update these operating instructions and the functions described in them accordingly. Should you nevertheless notice errors or points that are unclear, please let us know about them.

These operating instructions are valid for products as from the date of manufacture of 07/2008

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SGR10S Before starting Chapter 2

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2 Before starting

2.1 Finding your way around these operating instructions

In this ch apter you will find information about using the device correctly, its function and advice about

Chapter 2

Before starting

Chapter 3

Basic functions

operation and installation.

PLEASE READ THIS ESSENTIAL INFORMATION!

Adjusting and operating the device are explained here.

Chapter 4

Fault clearance and

maintenance

Chapter 5

Technical data

Chapter 6

Declaration of Conformity

Instruction on finding disturbance sources and rectifying malfunctions. Here you will find out about necessary servicing, wearing parts and spare parts as well as about the allocation of product numbers for spare parts orders.

Here you see the circuit and wiring diagram as well as the device specification.

In this chapter you will find the Declaration of Conformity for the SGR10S rotary sealing device.

2.2 Correct use

The SGR10S device is only designed for trade and industrial use and must only be used for the prescribed purpose.

The SGR10S device is used for the continuous closure of sterile barrier systems made of paper or paper laminate films.

The SGR10S cycle sealing device is not suitable for sealing polyethylene films, PVC

foils, foils and polypropylene films. Device performance is dependant on the condition of the sealing material used.

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Power connection

Power switch

Mains fuses

Adjustable

Temperatur

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SGR10S Before starting Chapter 2

2.3 Assembly and function

regulator

sealing edge setting

2.4 Sealing process sequence

Step 1: After the sterilisation packaging has been inserted the transport

switches on automatically.

Step 2: The sterilisation packaging is now transported and the sealing seam area is

heated up by the heating dies positioned above and below to the sealing temperature set.

Step 3: The sealing seam, which is now heated up, is pressed through the sealing rolls and thus sealed.

Step 4: The completed sterilisation packaging is transported to the withdrawal side. Step 5: If no further material to be sealed is fed in the transport switches off after

approximately 30 seconds.

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SGR10S Basic functions Chapter 3

2.5 General saf ety information

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The device must not be installed and operated by persons under 14 years of age.

The device must not be operated unattended. Switch the device off or pull out the mains power plug when the

device is not in use.

2.6 Installation

The device must not be installed and operated in potentially explosive areas.

Only use power outlets with a grounding conductor and a stable voltage supply.

The device must only be set up in dry surroundings. Heavy dust, steam, water drips or water spray compromise the function of the device.

Please ensure that the operating voltage corresponds with the data on the device type plate.

Please do not lift and transport the device at the sealing edge setting!

Leave a gap of 8 inches between the device and the wall. •

200 mm

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wer connection

Power switch

Temperatur

e regulator

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SGR10S Basic functions Chapter 3

3 Basic functions

3.1 Commissioning

Step 1: Plug power cable into power connection. Step 2: Switch device with power switch to setting "1".

Control light in the switch illuminates.

Step 3: Set the desired sealing temperature on the temperature regulator as described in

chapter 3.3.

Step 4: As soon as the set sealing temperature is displayed the device is heated up and

ready for operation.

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Adjustable

Knurled screw

SGR10S Basic functions Chapter 3

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3.2 Operation

Step 1: Set the desired sealing edge width. After the knurled screw has been loosened the

lower insertion plate can be set infinitely variably for sealing widths of 0 - 35mm.

Step 2: Insert packaging into the device over the insertion plate from the left. Step 3: Take out sealed packaging at the exit side and briefly leave to cool down.

Inspecting the sealing seam

If points that are not tightly sealed are apparent the sealing temperature must be increased. If the foil melts the set temperature is too high.

The appropriate sealing temperature must be identified by performing test sealings.

sealing edge setting

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SGR10S Basic functions Chapter 3

3.3 Setting the temperature regulator

Temperature display Motor - start relay indicator

Temperature regulator indicator Target temperature entry

Temperature value Temperature value

Entering the target temperature

Button is pressed once 1 x

Setting the temperature with keys +1 -1

Entry is activated 2 x

Factory setting:

Target temperature 180°C Unit of temperature °C

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SGR10S Fault clearance and maintenance Chapter 4

4 Fault clearance and maintenance

4.1 Fault clearance checklist

Malfunction Possible cause Remedy

Network connection

Check network connection; connect another plug if necessary

Replace mains fuse. In the event of fuses blowing repeatedly you must compulsorily have the device checked!

Increase target temperature

Device does not switch on

Power cable not plugged in Power cable defective Replace power cable

Mains fuse

Target temperature too low

Overtemperature cutout has

Device is not heating

triggered

Temperature regulator Heating element

Solid state relay

Target temperature not reached Motor defective

No material transport

Microswitch defective

Non-symmetrical material transport

Toothed damaged Tooth belt not transporting

Loud running noise Motor defective

Sealing temperature too low

Sealing seam does not hold up

Clearance between sealing dies is too large

Sealing seam distorted or melted

Sealing temperature too high

Press in overtemperature cutout. In the event of repeated triggering you must compulsorily have the device checked!

Replace temperature regulator Check heating elements and replace

if necessary Replace solid state relay

Replace motor Replace microswitch Replace toothed belt Check toothed belt tension

Replace motor

Increase sealing temperature Set the sealing die to 0.5mm

Reduce sealing temperature

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