SMC PNEUMATIK VBAT20AF-RV-Q Datasheet

Booster regulator/
Series
VBA
Air tank/
Series
VBAT
Booster Regulator/Air Tank
0.3
MPa
0.3
MPa
0.3
MPa
MPa
0.6
MPa
Booster Regulator + Air Tank
Heavy
Light
Light
Compressor
Factory line
Series
VBA/VBAT
Easy installation
Low heat generation
Air-only operation
New product added to the VBA10A series!
Very little heat is generated because no electricity is used, and there is no impact on cylinders, solenoid valves, etc.
Operation is safe because no electricity is used.
Simply insert the unit in the air line. Requires far less space than upgrading the compressor.
There is no need to install dedicated electrical wiring.
New
New
NEW
Increase factory air pressure by up to twice as much! Air-only operation requires no power supply, reduces heat generation, and allows easy installation.
Increase factory air pressure by up to twice as much! Air-only operation requires no power supply, reduces heat generation, and allows easy installation.
CAT.EUS11-96C-UK
Boost pressure
No power supply or wiring needed
• Floating piston structure (PAT. PEND)
• Grease retaining groove
Except for VBA1111.
• Prevents operation failure due to foreign matter.
Except for VBA1111.
Built-in mesh filter∗ at the IN port
Cylinder tube
Tie-rod guide
Air-feeding tube
VBA22A
VBA42A
Air-operated type
VBA43A
Max. operating pressure
1.6
MPa
Fourfold pressure
increase type
Booster Regulator
Series
VBA
Improved
service life
that of conventional model
Doubled
that of conventional model
Doubled
• Metal noise reduced by a damper on the impact part of the switch valve
• Exhaust noise reduced by a high-noise reduction silencer
Except for VBA1111.
Reduced
noise
that of conventional model
Doubled
Reduced by
13 dB
(A)
compared with the conventional model
Reduced by
13 dB
(A)
compared with the conventional model
Improved reliability
• Mitigates the condensation caused by cooling during exhaust expansion.
Integrated air-feeding tube with the main tube
Anti-condensation
1/8" gauge ports
Allows the use of standard fittings for remote pressure monitoring and the like.
Gauge ports changed from 1/16" to 1/8".
VBA10A
VBA1111
VBA40A
VBA20A
NEW
Grease retaining groove
Floating structure
Switching valve
Damper
Mesh filter
Gauge port
Features 1
Operation
Body size
Set pressure
range
Handle-operated type (Direct operation)
0.2 to 1.0 MPa
0.2 to 1.6 MPa (2.0 MPa)
0.2 to 2.0 MPa
VBA10A VBA1111
VBA20A-03 VBA22A-03
VBA42A-04VBA43A-04VBA40A-04
1/4"
3/8"
1/2"
Air-operated type (Remote operation)
0.2 to 1.0 MPa
Tank capacity (l)
Max. operating pressure (MPa)
Material
Model
VBAT10A10VBAT20A
20
Carbon steel
VBAT38A
38
1.02.0
VBAT05A
5
P. 1
Air Tank
Series
VBAT
P. 12
Perfect fit with a booster regulator
This is an air tank to which a booster regulator can be connected compactly. It can be used alone as a tank. The pressure vessel law is different from country to country, so as an air tank suitable to a country needs to be confirmed.
Extensive product lineup
To meet a variety of usage environment and pressure specifications, models are available in two materials four sizes ranging from 5 liters to 38 liters.
Features 2
VBA
02
GN
111
1
1/4
Body size
111
4 times
Pressure increase ratio
1
Port size
02
1/4
Port sizeSymbol
Thread type
Rc
G
NPT
NPTF
Thread type
Note)
Symbol
F
N
T
Series
VBA1111
Option None Pressure gauge Silencer Pressure gauge, Silencer
Option
Symbol
G N
GN
VBA
04
GN
40A
Port size
02 03 04
1/4 3/8 1/2
Port size
VBA10A VBA2A VBA4A
Applicable series
Symbol
Thread type
Rc
G
NPT
NPTF
Thread type
Note)
Symbol
F N T
Series VBA
Option None Pressure gauge Silencer High-noise reduction silencer
Note)
Pressure gauge, Silencer Pressure gauge, High-noise reduction silencer
Note)
Option
Symbol
G N
S GN GS
VBA1111-02
1/4, Handle-operated type 3/8, Handle-operated type 1/2, Handle-operated type 3/8, Air-operated type 1/2, Air-operated type 1/2, Max. operating pressure 1.6 MPa
Body size
10A 20A 40A 22A 42A 43A
Pressure increase ratio: Twice
Pressure: 2 MPa
Note) Thread type: NPT, NPTF
The SI unit type is provided for use in Japan. This product is for use outside of Japan only according to the new Measurement Law.
Specifications
Pressure unit on the product name label and pressure gauge: psi
Pressure unit on the product name label and pressure gauge: MPa
Semi-standard
Symbol
Z
Note)
Note) Thread types apply to the IN, OUT, and EXH ports. The gauge ports are Rc thread type.
For the G thread type, add an E at the beginning of the model number
(EVBA1111-F02).
For the NPTF thread type, add an N at the beginning of the model number (NVBA1111-T02
).
Symbol
Symbol
Note) Thread types apply to the IN,
OUT, and EXH ports of the VBA10A and to the IN, OUT, EXH, and gauge ports of the VBA2
A and VBA4A. The gauge ports of the VBA10A are Rc thread type regardless of the thread type indication.
Note) The high-noise reduction silencer is not available on the
VBA10A-N02 and VBA10A-T02.
1 4
VBA20A-03
VBA10A-02
VBA40A-04
VBA22A-03
VBA42A-04
VBA43A-04
10A 2A 4A
Made to Order
(For details, refer to page 11.)
VBAT05A
VBAT10A
VBAT20A
VBAT38A
VBA10A
VBA1111
VBA2A VBA4A
Air tank compatibility chart
Booster
regulator
Air tank
Booster Regulator
Series VBA
How to Order
Related Products/Part No.
Note) Refer to page 12 for air tanks, Best Pneumatics No. 5 for mist separators
and Best Pneumatics No. 6 for exhaust cleaners. Refer to the separate instruction manual for the connection method.
Description
Model
Mist separator Exhaust cleaner
For
VBA10A-02
For
VBA1111-02
For
VBA20A-03
For
VBA22A-03
AM250C-02 AMC310-03
AM450C-04, 06
AMC510-06
AM550C-06, 10
AMC610-10
For
VBA40A-04
For
VBA42A-04
For
VBA43A-04
Note 1) If the OUT pressure is higher than the set pressure by the handle, excessive pressure is exhausted from the back of the handle. Note 2) Flow rate at IN= OUT= 0.5 MPa. The pressure varies depending on the operating conditions. Refer to “Flow Characteristics” on pages 3 and 4.
Model
Fluid
Pressure increase ratio
Pressure adjustment mechanism
Max. flow rate
Note 2)
(l/min (ANR))
Set pressure range (MPa)
Supply pressure range (MPa)
Proof pressure (MPa)
Ambient and fluid temperature
(°C)
Installation
Lubrication
Weight (kg)
Port size (IN/OUT/EXH: 3 locations)
Pressure gauge port size (IN/OUT: 2 locations)
VBA10A-02
VBA20A-03
VBA40A-04
VBA22A-03
VBA42A-04
VBA1111-02VBA43A-04
Compressed air
0.1 to 1.0
2 to 50 (No freezing)
Horizontal
Grease (Non-lube)
Twice
230
0.2 to 2.0
3
1/4
1/8
0.84
1000
0.2 to 1.0
1.5 1.5
0.2 to 1.0
1900 1000 1900 60
0.2 to 2.0
1600
0.2 to 1.6
Twice to 4 times
Handle-operated with relief
mechanism
Note 1)
Handle-operated with relief mechanism
Note 1)
Air-operated
Twice
3/8
1/8
3.9
1/2
1/8
3/8
1/8
1/2
1/8
8.6
3.9
8.6
3
1/4
1/16
0.98
2.4
1/2
1/8
8.6
Note 1) In the case of option GN, two pressure gauges and one silencer are included as accessories. Note 2) KT-VBA22A-7 is a pressure gauge with fittings. (Please order two units when using with IN and OUT.) Note 3) Only simple indication of MPA for the pressure gauges
Pressure Gauge, Silencer (When thread type is Rc or G.)
Model
Description Pressure gauge Silencer High-noise reduction silencer
G N S
VBA43A-04
VBA43A-F04
VBA1111-02
EVBA1111-F02
VBA42A-04
VBA42A-F04
VBA22A-03
VBA22A-F03
VBA40A-04
VBA40A-F04
VBA20A-03
VBA20A-F03
VBA10A-02
VBA10A-F02
G27-20-01
AN200-02
ANA1-02
G36-10-01
AN300-03
ANA1-03
AN400-04
ANA1-04
KT-VBA22A-7
AN300-03
ANA1-03
G36-10-01
AN400-04
ANA1-04
G27-20-R1
AN200-02
G27-20-01
AN400-04
ANA1-04
Note 1) In the case of option GN, two pressure gauges and one silencer are included as accessories. Note 2) KT-VBA22A-7N, KT-VBA22A-8N are pressure gauges with fittings. (Please order two units when using with IN and OUT.) Note 3) Under the new measurement law, the pressure unit of “psi” on the pressure gauges cannot be used in Japan. Note 4) Pressure unit of pressure gauge: psi Note 5) Pressure unit of pressure gauge: psi and MPa Note 6) Only simple indication of MPA for the pressure gauges
Pressure Gauge, Silencer (When thread type is NPT or NPTF.)
Model
Description Pressure gauge : no symbol
Note 6)
Pressure gauge : when -Z
Note 4)
Silencer High-noise reduction silencer
G
N S
VBA10A-N02
VBA10A-T02
: when -Z
VBA20A-N03
VBA20A-T03
: when -Z
VBA40A-N04
VBA40A-T04
: when -Z
VBA22A-N03
VBA22A-T03
: when -Z
VBA42A-N04
VBA42A-T04
: when -Z
VBA1111-N02 NVBA1111-T02
VBA43A-N04
VBA43A-T04
: when -Z
G27-20-01
G27-P20-01
AN200-N02
G36-10-N01
G36-P10-N01
AN300-N03
ANA1-N03
AN400-N04
ANA1-N04
KT-VBA22A-7N KT-VBA22A-8N
AN300-N03
ANA1-N03
G36-10-N01
G36-P10-N01
AN400-N04
ANA1-N04
G27-20-R1-X214
Note 5)
AN200-N02
G27-20-N01
G27-P20-N01
AN400-N04
ANA1-N04
Mist Separator, Exhaust Cleaner
Standard Specifications
(Rc)
(Rc)
Options/Part No.
1. System configuration
The IN port of the booster regulator has a metallic mesh to pre- vent dust from entering the booster regulator. However, it can- not remove dust continuously or separate drainage. Make sure to install a mist separator (AM series) at the inlet side of the booster regulator.
The booster regulator has a sliding part inside, and it generates dust. Also, install a cleaning device such as an air filter or a mist separator on the outlet side as necessary.
Connect a lubricator to the outlet side, because the accumulated oil in the booster regulator may result in a malfunction.
2. Exhaust air measures
Provide a dedicated pipe to release the exhaust air from each booster regulator. If exhaust air is converged into a pipe, the back pressure that is created could cause improper operation.
Depending on the necessity, install a silencer or an exhaust cleaner on the exhaust port of the booster regulator to reduce the exhausting sound.
3. Maintenance space
Allow the sufficient space for maintenance and inspection.
Caution
Design
Booster Regulator
Series VBA
1
Related Products/Part No.
Note) Refer to page 12 for air tanks, Best Pneumatics No. 5 for mist separators
and Best Pneumatics No. 6 for exhaust cleaners. Refer to the separate instruction manual for the connection method.
Description
Model
Mist separator Exhaust cleaner
For
VBA10A-02
For
VBA1111-02
For
VBA20A-03
For
VBA22A-03
AM250C-02 AMC310-03
AM450C-04, 06
AMC510-06
AM550C-06, 10
AMC610-10
For
VBA40A-04
For
VBA42A-04
For
VBA43A-04
Note 1) If the OUT pressure is higher than the set pressure by the handle, excessive pressure is exhausted from the back of the handle. Note 2) Flow rate at IN= OUT= 0.5 MPa. The pressure varies depending on the operating conditions. Refer to “Flow Characteristics” on pages 3 and 4.
Model
Fluid
Pressure increase ratio
Pressure adjustment mechanism
Max. flow rate
Note 2)
(l/min (ANR))
Set pressure range (MPa)
Supply pressure range (MPa)
Proof pressure (MPa)
Ambient and fluid temperature
(°C)
Installation
Lubrication
Weight (kg)
Port size (IN/OUT/EXH: 3 locations)
Pressure gauge port size (IN/OUT: 2 locations)
VBA10A-02
VBA20A-03
VBA40A-04
VBA22A-03
VBA42A-04
VBA1111-02VBA43A-04
Compressed air
0.1 to 1.0
2 to 50 (No freezing)
Horizontal
Grease (Non-lube)
Twice
230
0.2 to 2.0
3
1/4
1/8
0.84
1000
0.2 to 1.0
1.5 1.5
0.2 to 1.0
1900 1000 1900 60
0.2 to 2.0
1600
0.2 to 1.6
Twice to 4 times
Handle-operated with relief
mechanism
Note 1)
Handle-operated with relief mechanism
Note 1)
Air-operated
Twice
3/8
1/8
3.9
1/2
1/8
3/8
1/8
1/2
1/8
8.6
3.9
8.6
3
1/4
1/16
0.98
2.4
1/2
1/8
8.6
Note 1) In the case of option GN, two pressure gauges and one silencer are included as accessories. Note 2) KT-VBA22A-7 is a pressure gauge with fittings. (Please order two units when using with IN and OUT.) Note 3) Only simple indication of MPA for the pressure gauges
Pressure Gauge, Silencer (When thread type is Rc or G.)
Model
Description
Pressure gauge Silencer High-noise reduction silencer
G N S
VBA43A-04
VBA43A-F04
VBA1111-02
EVBA1111-F02
VBA42A-04
VBA42A-F04
VBA22A-03
VBA22A-F03
VBA40A-04
VBA40A-F04
VBA20A-03
VBA20A-F03
VBA10A-02
VBA10A-F02
G27-20-01
AN200-02
ANA1-02
G36-10-01
AN300-03
ANA1-03
AN400-04
ANA1-04
KT-VBA22A-7
AN300-03
ANA1-03
G36-10-01
AN400-04
ANA1-04
G27-20-R1
AN200-02
G27-20-01
AN400-04
ANA1-04
Note 1) In the case of option GN, two pressure gauges and one silencer are included as accessories. Note 2) KT-VBA22A-7N, KT-VBA22A-8N are pressure gauges with fittings. (Please order two units when using with IN and OUT.) Note 3) Under the new measurement law, the pressure unit of “psi” on the pressure gauges cannot be used in Japan. Note 4) Pressure unit of pressure gauge: psi Note 5) Pressure unit of pressure gauge: psi and MPa Note 6) Only simple indication of MPA for the pressure gauges
Pressure Gauge, Silencer (When thread type is NPT or NPTF.)
Model
Description
Pressure gauge ∗: no symbol
Note 6)
Pressure gauge ∗: when “-Z”
Note 4)
Silencer High-noise reduction silencer
G
N S
VBA10A-N02
VBA10A-T02
: when “-Z”
VBA20A-N03
VBA20A-T03
: when “-Z”
VBA40A-N04
VBA40A-T04
: when “-Z”
VBA22A-N03
VBA22A-T03
: when “-Z”
VBA42A-N04
VBA42A-T04
: when “-Z”
VBA1111-N02 NVBA1111-T02
VBA43A-N04
VBA43A-T04
: when “-Z”
G27-20-01
G27-P20-01
AN200-N02
G36-10-N01
G36-P10-N01
AN300-N03
ANA1-N03
AN400-N04
ANA1-N04
KT-VBA22A-7N KT-VBA22A-8N
AN300-N03
ANA1-N03
G36-10-N01
G36-P10-N01
AN400-N04
ANA1-N04
G27-20-R1-X214
Note 5)
AN200-N02
G27-20-N01
G27-P20-N01
AN400-N04
ANA1-N04
Mist Separator, Exhaust Cleaner
Standard Specifications
(Rc)
(Rc)
Options/Part No.
1. System configuration
• The IN port of the booster regulator has a metallic mesh to pre­vent dust from entering the booster regulator. However, it can­not remove dust continuously or separate drainage. Make sure to install a mist separator (AM series) at the inlet side of the booster regulator.
• The booster regulator has a sliding part inside, and it generates dust. Also, install a cleaning device such as an air filter or a mist separator on the outlet side as necessary.
• Connect a lubricator to the outlet side, because the accumulated oil in the booster regulator may result in a malfunction.
2. Exhaust air measures
• Provide a dedicated pipe to release the exhaust air from each booster regulator. If exhaust air is converged into a pipe, the back pressure that is created could cause improper operation.
• Depending on the necessity, install a silencer or an exhaust cleaner on the exhaust port of the booster regulator to reduce the exhausting sound.
3. Maintenance space
• Allow the sufficient space for maintenance and inspection.
Caution
Design
Booster Regulator
Series VBA
2
12
11
10
9
8
7
6
5
4
3
2
1 0
Charge time per 10 liters t (s)
1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0
Pressure increase ratio P2/P
1
1.0
0.8
0.6
0.4
0.2
Outlet pressure (MPa)
0 200 400 600 800 1000 1200
Outlet air flow (l/min (ANR))
1.04
1.02
1.
0
0.98
0.96
0.94
Outlet pressure (MPa)
0 0.4 0.5 0.6 0.7 0.8 0.9 1
Inlet pressure (MPa)
1.0
0.8
0.6
0.4
0.2
Outlet pressure (MPa)
0 500 1000 1500 2000
Outlet air flow (l/min (ANR))
1.04
1.02
1.0
0.98
0.96
0.94
Outlet pressure (MPa)
0 0.4 0.5 0.6 0.7 0.8 0.9 1
Inlet pressure (MPa)
5
4
3
2
1
0
Charge time per 10 liters t (s)
1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0
Pressure increase ratio P2/P
1
60
50
40
30
20
10
0
Charge time per 10 liters t (s)
1.0 1.2 1.4 1.6 1.8 2.0
Pressure increase ratio P2/P
1
2
1.5
1
0.5
Outlet pressure (MPa)
0 100 200 300 400
Outlet air flow (l/min (ANR))
1.1
1.05
1.
0
0.95
0.
9
0.85
0.
8
Outlet pressure (MPa)
0 0.50.4 0.6 0.7 0.8 0.9 1
Inlet pressure (MPa)
P1 = 0.5 MPa
P1 = 0.4 MPa
P1 = 0.3 MPa
VBA20A, 22A
VBA20A, 22A
Flow Characteristics
Charge Characteristics
Set point
VBA40A, 42A
VBA40A, 42A
P1 = 0.5 MPa
P1 = 0.4 MPa
P1 = 0.3 MPa
Flow Characteristics
Charge Characteristics
Set point
VBA10A
VBA10A
Flow Characteristics
Pressure Characteristics
Pressure Characteristics
Pressure Characteristics
Charge Characteristics
P
1
= 1.0 MP
a
P
1
= 0.75 MP
a
P
1
= 0.5 MPa
P
1
= 0.4 MP
a
P
1
= 0.3 MPa
P1 = P2
Set point
Inlet pressure: 0.7 MPa
Outlet pressure: 1.0 MPa
Flow rate: 20 l/min (ANR)
Inlet pressure: 0.7 MPa
Outlet pressure: 1.0 MPa
Flow rate: 20 l/min (ANR)
Inlet pressure: 0.7 MPa
Outlet pressure: 1.0 MPa
Flow rate: 20 l/min (ANR)
The time required to charge the tank pressure from 0.7 MPa to 0.95 MPa at 0.5 MPa supply pressure:
With the pressure increase ratio from 1.4 to 1.9, the charge time of 23 – 6 = 17 sec. (t) is given by the graph. Then, the charge time (T) for a 10 l tank:
P
2
P
1
0.7
0.5
= = 1.4 = 1.9 = 1.6 = 2.0
P
2
P
1
0.95
0.5
=
T = t x = 17 x = 17 (s).
V
10
10 10
The time required to charge the tank pressure from 0.8 MPa to 1.0 MPa at 0.5 MPa supply pressure:
With the pressure increase ratio from 1.6 to 2.0, the charge time of 11.5 – 3.8 = 7.7 sec. (t) is given by the graph. Then, the charge time (T) for a 100 l tank:
P
2
P
1
0.8
0.5
=
P
2
P
1
1.0
0.5
=
T = t x = 7.7 x = 77 (s).
V
10
100
10
The time required to charge the tank pressure from 0.8 MPa to 1.0 MPa at 0.5 MPa supply pressure:
With the pressure increase ratio from 1.6 to 2.0, the charge time of 3.5 – 1.1 = 2.4 sec. (t) is given by the graph. Then, the charge time (T) for a 100
l tank:
P
2
P
1
0.8
0.5
= = 1.6 = 2.0
P
2
P
1
1.0
0.5
=
T = t x = 2.4 x = 24 (s).
V
10
100
10
Series VBA
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
Outlet pressure (MPa)
0 500 1000 1500 2000 2500 3000
Outlet air flow (l/min (ANR))
1.08
1.06
1.04
1.02
1.
0
0.98
0.96
0.94
Outlet pressure (MPa)
0 0.4 0.5 0.6 0.7 0.8 0.9 1
Inlet pressure (MPa)
0.1
0.08
0.06
0.04
0.02
Max. pulsation range (MPa)
0 1 2 3 4 5
Capacity (l)
0.1
0.08
0.06
0.04
0.02
Max. pulsation range (MPa)
0 10 20 30 4038
Capacity (l)
400
300
200
100
0
Charge time per 10 liters t (s)
1.0 2.0 3.0 4.0
Pressure increase ratio P2/P
1
1.10
1.08
1.06
1.04
1.02
1.
0
0.98
0.96
0.94
0.92
Outlet pressure (MPa)
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Inlet pressure (MPa)
2
1
Outlet pressure (MPa)
0 100 13050
Outlet air flow (l/min (ANR))
5
4
3
2
1
0
Charge time per 10 liters t (s)
1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0
Pressure increase ratio P2/P
1
Pressure Characteristics
Inlet pressure: 0.6 MPa
Outlet pressure: 1.0 MPa
Flow rate: 10
l/min (ANR)
= 2.0 = 3.0
T = t x = 110 x = 110 (s).
V
10
10 10
The time required to charge the tank pressure from 1.0 MPa to 1.5 MPa at 0.5 MPa supply pressure:
With the pressure increase ratio from 2.0 to 3.0, the charge time of 170 60 = 110 sec. (t) is given by the graph. Then, the charge time (T) for a 10 l tank:
P
2
P
1
1.0
0.5
=
P
2
P
1
1.5
0.5
=
Pulsation/Pulsation is decreased
by using the tank.
If the outlet capacity is undersized, pulsation may occur.
Conditions: Inlet pressure: 0.5 MPa Outlet set pressure: 1 MPa Flow rate: Between 0 and max. flow rate
VBA2A VBA4A
VBAT
VBA10A
Performance of the air tank
Alleviates the pulsation generated on the outlet side.
Manages supply air to be consumed for short periods of time by storing air through raising the tank pressure.
Flow Characteristics
Charge Characteristics
P
1
= 0.8
M
Pa
P
1
= 0.7
M
P
a
P
1
= 0.6
M
P
a
P
1
=
0.5 M
Pa
P1 = P2
VBAT05A
Set point
VBA43A
VBA43A
VBAT05A
VBAT10A, VBAT20A, VBAT38A
VBAT10A
VBAT20A
VBAT38A
VBAT
VBA1111
VBA1111
Flow Characteristics
Charge Characteristics
P
1
=
P
2
P
1
= 1.0 MPa
P
1
= 0.75 MPa
P
1
= 0.5
M
P
a
P
1
= 0.4 MPa
P
1
= 0.3 MPa
Set point
Pressure Characteristics
Inlet pressure: 0.7 MPa
Outlet pressure: 1.0 MPa
Flow rate: 20 l/min (ANR)
The time required to charge the tank pressure from 0.8 MPa to 1.0 MPa at 0.5 MPa supply pressure:
With the pressure increase ratio from 1.6 to 2.0, the charge time of 4.5 1.3 = 3.2 sec. (t) is given by the graph. Then, the charge time (T) for a 100 l tank:
P
2
P
1
0.8
0.5
= = 1.6 = 2.0
P
2
P
1
1.0
0.5
=
T = t x = 3.2 x = 32 (s).
V
10
100
10
Booster Regulator
Series VBA
3
Booster Regulator
Series VBA
VBA43A
Flow Characteristics
1.6
1.4
1.2
1
0.8
0.6
Outlet pressure (MPa)
0.4
0.2
0 500 1000 1500 2000 2500 3000
P
Outlet air flow (l/min (ANR))
Pressure Characteristics
1.08
1.06
1.04
1.02
1.
0
0.98
0.96
Outlet pressure (MPa)
0.94
0 0.4 0.5 0.6 0.7 0.8 0.9 1
Inlet pressure (MPa)
1
=
P
1
= 0.8
P
1
= 0.7
P
1
= 0.6
M
0.5
P
a
M
Pa
Outlet pressure: 1.0 MPa
Flow rate: 20 l/min (ANR)
Set point
M
Pa
M
P
a
2
P1 = P
Inlet pressure: 0.7 MPa
VBA1111
Flow Characteristics
2
P
1
= 0.75 MPa
P
1
P
1
= 0.4 MPa
P
1
= 0.3 MPa
1
= 0.5
M
P
a
Outlet pressure (MPa)
0 100 13050
Outlet air flow (l/min (ANR))
Pressure Characteristics
1.10
1.08
1.06
1.04
1.02
1.
0
0.98
0.96
Outlet pressure (MPa)
0.94
0.92
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Inlet pressure (MPa)
P
1
= 1.0 MPa
2
P
=
1
P
Inlet pressure: 0.6 MPa
Outlet pressure: 1.0 MPa
Flow rate: 10
l/min (ANR)
Set point
Pulsation/Pulsation is decreased
by using the tank.
If the outlet capacity is undersized, pulsation may occur.
VBAT05A
0.1
0.08
0.06
0.04
0.02
Max. pulsation range (MPa)
0 1 2 3 4 5
VBAT05A
Capacity (l)
VBAT
VBA10A
VBAT10A, VBAT20A, VBAT38A
0.1
0.08
0.06
0.04
VBAT10A
Charge Characteristics
5
4
3
2
1
Charge time per 10 liters t (s)
0
1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0
Pressure increase ratio P2/P
VBA43A
The time required to charge the tank pressure from 0.8 MPa to 1.0 MPa at 0.5 MPa supply pressure:
0.8
2
P
= = 1.6 = 2.0
1
0.5
P
With the pressure increase ratio from 1.6 to 2.0, the charge time of 4.5 – 1.3 = 3.2 sec. (t) is given by the graph. Then, the charge time (T) for a 100 l tank:
V
T = t x = 3.2 x = 32 (s).
10
100
10
1.0
2
P
=
1
0.5
P
1
Charge Characteristics
400
300
200
100
Charge time per 10 liters t (s)
0
1.0 2.0 3.0 4.0
Pressure increase ratio P2/P
VBA1111
The time required to charge the tank pressure from 1.0 MPa to 1.5 MPa at 0.5 MPa supply pressure:
1.0
2
P
1
P
= 2.0 = 3.0
=
0.5
With the pressure increase ratio from 2.0 to 3.0, the charge time of 170 – 60 = 110 sec. (t) is given by the graph. Then, the charge time (T) for a 10 l tank:
V
T = t x = 110 x = 110 (s).
10
10 10
1.5
2
P
=
1
0.5
P
1
0.02
Max. pulsation range (MPa)
0 10 20 30 4038
VBAT20A
VBAT38A
Capacity (l)
VBAT
VBA2A VBA4A
Conditions: Inlet pressure: 0.5 MPa Outlet set pressure: 1 MPa Flow rate: Between 0 and max. flow rate
Performance of the air tank
• Alleviates the pulsation generated on the outlet side.
• Manages supply air to be consumed for short periods of time by storing air through raising the tank pressure.
4
General line (low pressure) Locations requiring high pressure
VBA
VBA
VBA VBA
Operating pressure:
0.5 MPa Bore size: ø100 Output: 3850N
Operating pressure:
0.8 MPa Bore size: ø80 Output:
4000N
0.5 MPa
ø100
IN 0.5 MPa
E
ø80
OUT 0.8 MPa
P
2
P
1
Shortening time
Without check valve by-pass
Time t (S)
Outlet pressure (MPa)
P
2
P
1
0
Plant line (source pressure)
(Two-stage
pressure boost)
VBA22A, VBA42A
IN (Inlet)
Governor Booster chamber
A
Drive chamber
A
Switching valve
Piston
Drive chamber
B
Booster chamber
B
Check valve
OUT
(Outlet)
E
Piston rod
Air-operated type
Pilot pressure
IN (Inlet)
Booster chamber
B
Booster chamber
A
Piston
Check valve
OUT (Outlet)
Governor
Drive chamber
A
E
Drive chamber
B
Switching
valve
Equivalent
output
Circuit Example
Working Principle
The IN air passes through the check valve to booster chambers A and B. Meanwhile, air is supplied to drive chamber B via the governor and the switching valve. Then, the air pressure from drive chamber B and booster chamber A are applied to the piston, boosting the air in booster cham- ber B. As the piston travels, the boosted air is pushed via the check valve to the OUT side. When the piston reaches to the end, the piston causes the switching valve to switch, so that drive chamber B is in the exhaust state and drive chamber A is in the supply state respectively. Then, the piston reverses its movement, this time, the pressures from booster chamber B and drive chamber A boosts the air in booster chamber A and sends it to the OUT side. The process described above is repeated to continuously supply highly pressurized air from the IN to the OUT side. The governor establishes the outlet pressure by handle operation and pressure adjustment in the drive chamber by feeding back the outlet pressure.
• When only some of the machines in the plant require high-pressure air, booster regulators can be installed for only the equipment that requires it. This allows the overall system to use low air pressure while accommodating machines requiring high-pressure air.
• When the actuator output is insufficient but space limitations prohibit switching to a larger cylinder diameter, a booster regulator can be used to increase the pressure. This makes it possible to boost the output without replacing the actuator.
• When a certain level of output is required but the cylinder size must be kept small so that the driver remains compact.
• When filling a tank or the like from a source at atmospheric pressure, a circuit with a check valve can be used to reduce the filling time by allowing air to pass through the check valve up to the inlet pressure.
When only one side of the cylinder is used for work, booster regulators can be installed only on the lines that require them to reduce the overall air consumption volume.
VBA1111VBA10A, VBA20A, VBA40A, 43A
Initially, inlet pressure (P1) passes through the check valve, fills P2, and results in P1 = P2.
Series VBA
Tc Ts
øD
L
P2P3P1
END
START
100 100 200
1
0.5 30
0.5
0.8
NO
NO
NO
YES
YES YES YES
YES
When running continuously for longer periods of time, confirm the life expectancy. When the life expectancy is shorter than required, select a larger sized booster regulator
.
Select the tank from table below.
Avoid
pulsation
(Max. 0.05
MPa)
Judgement
of charge time
T Ts
Provide requisite conditions for selection.
Calculate required air flow rate Q.
Select booster regula- tor size from flow cha- racteristics table.
Obtain the tank volume V.
Select the tank volume over V.
Calculate time T from charge charac- teristics table.
Increase number of booster regulators (Z) to decrease T.
Tank part no.
VBAT05A VBAT10A VBAT20A VBAT38A
VBA10A
VBA10A
VBA2A
VBA2A
VBA2A
VBA4A
VBA4A
Applicable combination modelInner volume
Sizing (Sizing can be achieved by using SMC Pneumatic System Energy Saving Program Ver. 3.1.
Please contact your SMC sales representative.)
Lower limit of pressure inside tank P2
Pressure
Stroke
Upper limit of pressure inside tank P3
Inlet pressure P1
Time
Necessary supply pressure to cylinder
P2
Example
Necessary conditions: D [mm]: Cylinder bore size L [mm]: Cylinder stroke W [mm/s]: Cylinder operating speed C [pc.]: Number of cylinders Tc [s]: Cylinder operating time Ts [s]: Cylinder stop time P1 [MPa]: Inlet pressure P2 [MPa]
Note 1)
: Necessary supply
pressure to cylinder
Note 1) P2 is the necessary supply pressure to a cylinder, and set the pressure below the lower limit of pressure inside the tank
with a regulator. Adjust the pressure taking the maximum operating pressure of equipment in use into consideration.
Note 2) P3 is the output pressure of the booster regulator, which is also the upper limit of charge pressure to a tank.
Other conditions: Q [l/min (ANR)]: Required air flow rate Qb [l/min (ANR)]: Outlet air flow rate of booster regulator Tc [s]: Cylinder stroke time K: Cylinder double-acting: 2, single-acting: 1 P3 [MPa]
Note 2)
: Tank charge pressure
T1 [s]: Time to charge (Time to charge to P2) T2 [s]: Time to charge (Time to charge to P3) T [s]: Time to charge (Time to charge from P2 to P3) Z: Number of booster regulators
Judgement of
flow rate
Q [l/min (ANR)] =
π x D2 x W x (P2 + 0.101)
x 60 x
C
4 x 10
6
0.101
Q =
π x 1002 x 200 (0.8 + 0.101)
x 60 x 1 = 841
[l/min (ANR)]x
4 x 10
6
0.101
Refer to “Flow Characteristics” on pages 3 and 4.
VBA2A: Qb = 600 [l/min (ANR)] VBA4A: Qb = 1050 [l/min (ANR)]
NO: Need no tank
The VBA4A can supply necessary pressure.
The
VBA2A
cannot obtain necessary pressure.
(P3 P2) x 9.9
V [l] =
(Q Qb/2) x (Tc x K/60)
V = = 4.6 [l]
(1.0 0.8) x 9.9
Select the VBAT10A, which can be directly connected to the VBA2A.
(841 600/2) x (0.5 x 2/60)
Refer to “Charge Characteristics” on pages 3 and 4.
T = ( ) x = 3.5 [s]
T [s] = ( ) x
T2 T
1
V
10
4.6 10
Z
11.5 3.8 1
Extend
stop time Ts
up to charge time
T or more.
Caution
Use the VBA1111 (pressure increase ratio 4) with pressure
increase ratio of 2 to 4. Usage of pressure increase ratio below 2 is preferred for the VBA10A (pressure increase ratio 2). A stable operation and increased life expectancy will result.
Inlet supply pressure volume is approximately twice the volume
of the outlet side. {approx. 2 times (pressure increase ratio 2), approx. 4 times (pressure increase ratio 4)}. Booster regulator requires that the inlet side volume should be the sum of the flow volume running into the outlet side and the volume exhausted from E port (for driving), because air is the power source.
5 l
10
l
20 l
38
l
Booster Regulator
Series VBA
5
Booster Regulator
Series VBA
Sizing (Sizing can be achieved by using SMC Pneumatic System Energy Saving Program Ver. 3.1.
Please contact your SMC sales representative.)
Tc Ts
START
Provide requisite conditions for selection.
Calculate required air flow rate Q.
Select booster regula­tor size from flow cha­racteristics table.
P2P3P1
Necessary conditions: D [mm]: Cylinder bore size L [mm]: Cylinder stroke W [mm/s]: Cylinder operating speed C [pc.]: Number of cylinders Tc [s]: Cylinder operating time Ts [s]: Cylinder stop time P1 [MPa]: Inlet pressure
Note 1)
P2 [MPa]
Note 1) P2 is the necessary supply pressure to a cylinder, and set the pressure below the lower limit of pressure inside the tank
Note 2) P3 is the output pressure of the booster regulator, which is also the upper limit of charge pressure to a tank.
Q [l/min (ANR)] =
π x 1002 x 200 (0.8 + 0.101)
Q =
4 x 10
: Necessary supply
pressure to cylinder
with a regulator. Adjust the pressure taking the maximum operating pressure of equipment in use into consideration.
π x D2 x W x (P2 + 0.101)
6
4 x 10
6
0.101
0.101
Example
100 100 200
0.5 30
0.5
0.8
x 60 x
x 60 x 1 = 841
L
Stroke
øD
Other conditions: Q [l/min (ANR)]: Required air flow rate Qb [l/min (ANR)]: Outlet air flow rate of booster regulator Tc [s]: Cylinder stroke time K: Cylinder double-acting: 2, single-acting: 1
1
P3 [MPa] T1 [s]: Time to charge (Time to charge to P2) T2 [s]: Time to charge (Time to charge to P3) T [s]: Time to charge (Time to charge from P2 to P3) Z: Number of booster regulators
Upper limit of pressure inside tank P3
Lower limit of pressure inside tank P2
Pressure
Inlet pressure P
Time
Note 2)
: Tank charge pressure
1
Caution
C
[l/min (ANR)]x
Use the VBA1111 (pressure increase ratio 4) with pressure
increase ratio of 2 to 4. Usage of pressure increase ratio below 2 is preferred for the VBA10A (pressure increase ratio 2). A stable operation and increased life expectancy will result.
Inlet supply pressure volume is approximately twice the volume
Necessary supply pressure to cylinder
P2
of the outlet side. {approx. 2 times (pressure increase ratio 2),
VBA2A: Qb = 600 [l/min (ANR)] VBA4A: Qb = 1050 [l/min (ANR)]
Refer to “Flow Characteristics” on pages 3 and 4.
approx. 4 times (pressure increase ratio 4)}. Booster regulator requires that the inlet side volume should be the sum of the flow volume running into the outlet side and the volume exhausted from E port (for driving), because air is the power source.
Judgement of
flow rate
VBA2A
YES
The
Obtain the tank volume V.
Select the tank volume over V.
Calculate time T from charge charac­teristics table.
Judgement
of charge time
T Ts
NO: Need no tank
cannot obtain necessary pressure.
(QQb/2) x (Tc x K/60)
V [l] =
V = = 4.6 [l]
Select the VBAT10A, which can be directly connected to the VBA2A.
Refer to “Charge Characteristics” on pages 3 and 4.
T [s] = ( ) x
T = ( ) x = 3.5 [s]
(P3P2) x 9.9
(841 – 600/2) x (0.5 x 2/60)
(1.0 – 0.8) x 9.9
V
10
4.6
11.5 – 3.8
10
NO
The VBA4A can supply necessary pressure.
1
T2 – T
Z
1
Extend
stop time Ts
up to charge time
T or more.
NO
Select the tank from table below.
Tank part no.
VBAT05A VBAT10A VBAT20A VBAT38A
5 l
10
20 l
38
Increase number of booster regulators (Z) to decrease T.
YES
l
l
Avoid
pulsation
(Max. 0.05
MPa)
Applicable combination modelInner volume
VBA10A
VBA10A
VBA2A
VBA2A
VBA2A
NO
VBA4A
VBA4A
YES YES YES
END
When running continuously for longer periods of time, confirm the life expectancy. When the life expectancy is shorter than required, select a larger sized booster regulator
.
6
Design
Warning
1. Warning concerning abnormal outlet pressure
• If there is a likelihood of causing an outlet pressure drop due to unforeseen circumstances such as equipment mal­function, thus leading to a major problem, take safety mea­sures on the system side.
• Because the outlet pressure could exceed its set range if there is a large fluctuation in the inlet pressure, leading to unexpected accidents, take safety measures against abnor­mal pressures.
• Operate the equipment within its maximum operating pres­sure and set pressure range.
2. Residual pressure measures
• Connect a 3-port valve to the OUT side of the booster regu­lator if the residual pressure must be released quickly from the outlet pressure side for maintenance, etc. (Refer to the below diagram.) The residual outlet pressure side cannot be released even if the 3-port valve is connected to the IN side because the check valve in the booster regulator will activa­te.
• After operation is finished, release the supply pressure at the in­let. This stops the booster valve from moving needlessly and prevents operating malfunctions.
Selection
Caution
1. Verify the specifications.
• Consider the operating conditions and operate this product within the specification range that is described in this catalo­gue.
2. Selection
• Based on the conditions (pressure, flow rate, takt time, etc.) required for the outlet side of the booster regulator, select the size of the booster regulator in accordance with the se­lection procedures described in this catalogue or model se­lection program.
• Use the VBA1111 (pressure increase ratio 4) with pressure increase ratio of 2 to 4. Usage of pressure increase ratio below 2 is preferred for the VBA10A (pressure increase ra­tio 2). A stable operation and increased life expectancy will result.
• Inlet supply pressure volume is approximately twice the vo­lume of the outlet side. {approx. 2 times (pressure increase ratio 2), approx. 4 times (pressure increase ratio 4)}. Boos­ter regulator requires that the inlet side volume should be the sum of the flow volume running into the outlet side and the volume exhausted from E port (for driving), because air is the power source.
• When running continuously for longer periods of time, con­firm the life expectancy. The life expectancy of a booster re­gulator is dependent upon the operational cycle. Thus, when used for driving cylinders, etc. in the outlet side, life expectancy will be reduced.
• Make sure the outlet pressure is set more than 0.1 MPa hig­her than the inlet pressure. A pressure difference less than
0.1 MPa makes the operation unstable and may result in malfunction.
Mounting
Caution
1. Transporting
• When transporting this product, hold it lengthwise with both hands. Never hold it by the black handle that protrudes from the centre because the handle could become detached from the body, causing the body to fall and leading to injury.
2. Installation
• Install this product so that the silver-coloured tie-rods and cover are placed horizontally. If mounted vertically, it may result in malfunction.
• Because the piston cycle vibration is transferred, use the fo­llowing mounting bolts (VBA1: M5; VBA2, 4: M10) and tigh­ten them with the specified torque (VBA1: 3 N· m; VBA2, 4: 24 N·m).
• If the transmission of vibration is not preferred, insert an iso­lating rubber material before installation.
• The pressure gauge should be mounted with the following torque. R 1/16: 3 to 4 N, R 1/8: 7 to 9
N
Piping
Caution
1. Flushing
• Use an air blower to flush the piping to thoroughly remove any cutting chips, cutting oil, or debris from the piping insi­de, before connecting them. If they enter the inside of the booster regulator, they could cause the booster regulator to malfunction or its durability could be affected.
2. Piping size
• To bring the booster regulator’s ability into full play, make sure to match the piping size to the port size.
Air Supply
Caution
1. Quality of air source
• Connect a mist separator to the inlet side near the booster regulator. If the quality of the compressed air is not tho­roughly controlled, the booster regulator could malfunction (without being able to boost) or its durability could be affec­ted.
• If dry air (atmospheric pressure dew point: –17°C or less) is used, the life expectancy may be shortened because dry air will accelerate evaporation of grease inside.
Operating Environment
Caution
1. Installation location
• Do not install this product in an area that is exposed to rain­water or direct sunlight.
• Do not install in locations influenced by vibrations. If it must be used in such an area due to unavoidable circumstances, please contact SMC beforehand.
Series VBA
Handling
1
0.9
0.8
0.7
0.6
0.5
0.5
0.4
0.4
0.3
0.3
0.2
0.2
Pilot pressure MPa
0.1
0.1
0
Outlet pressure MPa (Q = 0)
SMC
HighLow
1. Setting the pressure on the handle-operated type
If air is supplied to the product in the shipped state, the air will be released. Set the pressure by quickly pulling up on the governor han- dle, releasing the lock, and rotating the handle in the direc- tion of the arrow (+).
There is an upper and lower limit for the handle rotation. If over-rotating the handle even after reaching to the limit, the internal parts may be damaged. If the handle suddenly feels heavy while being turned, stop turning the handle.
Once the setting is completed, push the handle down and lock it.
To decrease the outlet pressure, after the pressure has been set, rotate the handle in the direction of the arrow (–). The residual air will be released from the area of the han- dle, due to the relief construction of the governor.
To reset the pressure, first reduce the pressure so that it is lower than the desired pressure; then, set it to the desired pressure.
Caution
2. Setting the pressure on the air-operated type (VBA22A, 42A)
Connect the outlet pipe of the pilot regulator for the remote
control to the pilot port (P). (Refer to the figure below.)
Refer to the following figure for the relation between the
pilot pressure and outlet pressure.
The AR20 and AW20 are recommended for the pilot regula-
tor.
Pilot regulator
The outlet pressure is twice the pilot pressure.
When the inlet pressure is 0.4 MPa:
Pilot pressure
0.2 MPa to 0.4 MPa
Outlet pressure
0.4 MPa to 0.8 MPa
3. Draining
If this product is used with a large amount of drainage accu- mulated in the filter, mist separator, or the tank, the draina- ge could flow out, leading to equipment malfunction. There- fore, drain the system once a day. If it
is equipped with an
auto-drain, check its operation once a day.
4. Exhaust
Exhausting time from E port may be longer for a booster re- gulator which is set to switch in longer hour intervals. This is not an abnormal phenomenon.
5. Maintenance
Life expectancy varies depending on the quality of air and the operating conditions. Signs that the unit
is reaching the
end of its service life include the following:
Constant bleed from under the handle.
Air exhaust can be heard from the booster regulator at 10
to 20 second intervals even when there
is no air con-
sumption on the outlet side.
Conduct maintenance earlier than scheduled in such cases.
When maintenance is required, confirm the model and serial number of the booster regulator, and please contact SMC for maintenance kit.
Maintenance should be carried out according to the speci- fied maintenance procedure by individuals possessing enough knowledge and experiences in maintaining pneu- matic equipment.
The list of replacement parts and kit part number are shown on page 9, and the figure shows the position of the parts.
Booster Regulator
Series VBA
7
Caution
1. Setting the pressure on the handle-operated type
• If air is supplied to the product in the shipped state, the air will be released. Set the pressure by quickly pulling up on the governor han­dle, releasing the lock, and rotating the handle in the direc­tion of the arrow (+).
• There is an upper and lower limit for the handle rotation. If over-rotating the handle even after reaching to the limit, the internal parts may be damaged. If the handle suddenly feels heavy while being turned, stop turning the handle.
• Once the setting is completed, push the handle down and lock it.
• To decrease the outlet pressure, after the pressure has been set, rotate the handle in the direction of the arrow (–). The residual air will be released from the area of the han­dle, due to the relief construction of the governor.
• To reset the pressure, first reduce the pressure so that it is lower than the desired pressure; then, set it to the desired pressure.
SMC
HighLow
2. Setting the pressure on the air-operated type (VBA22A, 42A)
• Connect the outlet pipe of the pilot regulator for the remote
control to the pilot port (P). (Refer to the figure below.)
• Refer to the following figure for the relation between the
pilot pressure and outlet pressure.
• The AR20 and AW20 are recommended for the pilot regula-
tor.
Handling
3. Draining
4. Exhaust
5. Maintenance
Booster Regulator
Series VBA
• If this product is used with a large amount of drainage accu­mulated in the filter, mist separator, or the tank, the draina­ge could flow out, leading to equipment malfunction. There­fore, drain the system once a day. If it
is equipped with an
auto-drain, check its operation once a day.
• Exhausting time from E port may be longer for a booster re­gulator which is set to switch in longer hour intervals. This is not an abnormal phenomenon.
• Life expectancy varies depending on the quality of air and the operating conditions. Signs that the unit
is reaching the
end of its service life include the following:
Constant bleed from under the handle.
Air exhaust can be heard from the booster regulator at 10
to 20 second intervals even when there
is no air con-
sumption on the outlet side.
Conduct maintenance earlier than scheduled in such cases.
• When maintenance is required, confirm the model and serial number of the booster regulator, and please contact SMC for maintenance kit.
• Maintenance should be carried out according to the speci­fied maintenance procedure by individuals possessing enough knowledge and experiences in maintaining pneu­matic equipment.
• The list of replacement parts and kit part number are shown on page 9, and the figure shows the position of the parts.
Pilot regulator
• The outlet pressure is twice the pilot pressure.
• When the inlet pressure is 0.4 MPa:
Pilot pressure
0.2 MPa to 0.4 MPa
Outlet pressure
0.4 MPa to 0.8 MPa
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
Outlet pressure MPa (Q = 0)
0.2
0.1
0
0.2
0.1 Pilot pressure MPa
0.3
0.4
0.5
8
Air-operated type
VBA22A, 42A
VBA1111
VBA10A VBA20A, 22A,
VBA40A, 42A, 43A
Replacement Parts/Kit Part No.
The kit includes the parts from to and a grease pack.
Model
No.
1
2
3
4
5
6
Piston seal
Governor assembly
Check valve
Gasket
Rod seal
Mounting screw
Grease pack
Description
Place an order with the following applicable kit part number.
Model
Kit part no.
VBA43A VBA1111VBA42AVBA22AVBA40AVBA20AVBA10A
KT-VBA10A-1 KT-VBA20A-1 KT-VBA40A-1 KT-VBA22A-1 KT-VBA42A-1 KT-VBA43A-1 KT-VBA1111-2
VBA43A VBA1111VBA42AVBA22AVBA40AVBA20AVBA10A
Quantity
2
4
2
1
8
1
8 12
2
1
1
8
1
12
2
1 each large and small
2 large 1 small 2
The grease pack has 10 g of grease.Make sure to refer to the procedure for maintenance.
Construction/Replacement Parts
Series VBA
28
21
98
118
176
46 43
OUT port Rc 3/8
IN port Rc 3/8
Silencer (Option)
4 x ø12
EXH port Rc 3/8
15
24
IN side gauge port Rc 1/
8
300
39
OUT side gauge port Rc 1/8
Pressure gauge (Option)
3.2
53
73
43
22
130
150
215
62.8 62
OUT port Rc 1/2
IN port Rc 1/2
Silencer (Option)
EXH port Rc 1/2
EXH port Rc 1/4
8
32
4 x ø12
IN side gauge port Rc 1/
8
404
40
OUT side gauge port Rc 1/8
Pressure gauge (Option)
3.2
96
116
150
60
IN side gauge port Rc 1/
8
OUT side gauge port Rc 1/8
Pressure gauge (Option)
40
8.5
50
113
27 23
OUT port Rc 1/4
IN port Rc 1/4
4 x ø5.5
EXH port Rc 1/4
Silencer (Option)
60
70
22
28
IN
OUT
4 x ø5.5
Pressure gauge (Option)
IN port Rc 1/4 OUT port Rc 1/4
Silencer (Option)
IN side gauge port Rc 1/16
OUT side gauge port Rc 1/16
40
10
50
60
150
60 70
27 23
108.5
22
25
44
VBA10A-02
VBA1111-02
VBA20A-03
VBA40A-04
Dimensions
Booster Regulator
Series VBA
9
Dimensions
Booster Regulator
Series VBA
VBA10A-02
IN port
113
Rc 1/4 OUT port Rc 1/4
27 23
4 x ø5.5
VBA20A-03
IN port
176
Rc 3/8
OUT port Rc 3/8
46 43
4 x ø12
150
60
28
Silencer (Option)
22
60
70
28
21
98
118
EXH port Rc 1/4
15
EXH port Rc 3/8
Silencer (Option)
24
IN side gauge port Rc 1/
8
IN side gauge port Rc 1/
40
50
300
39
8
53
73
8.5
Pressure gauge (Option)
OUT side gauge port Rc 1/8
Pressure gauge (Option)
OUT side gauge port Rc 1/8
3.2
VBA40A-04
IN port Rc 1/2
215
OUT port Rc 1/2
62.8 62
4 x ø12
VBA1111-02
IN port
108.5
Rc 1/4 OUT port Rc 1/4
27 23
404
40
43
IN side gauge port
8
Rc 1/
8
Silencer (Option)
22
32
130
150
44
25
60 70
EXH port Rc 1/2
EXH port Rc 1/4
Silencer (Option)
4 x ø5.5
116
150
OUT side gauge port Rc 1/16
22
Pressure gauge (Option)
OUT side gauge port Rc 1/8
96
60
IN
OUT
40
50
10
3.2
Pressure gauge (Option)
IN side gauge port Rc 1/16
10
21
15
24
46 43
139
28
3.2
Silencer (Option)
EXH port Rc 3/8
4 x ø12
OUT port Rc 3/8
IN port Rc 3/8
Pressure gauge (Option)
OUT side gauge port Rc 1/8
IN side gauge port Rc 1/
8
43
172
62.8 62 32
8
22
3.2
Pressure gauge (Option) IN side gauge port Rc 1/
8
OUT side gauge port Rc 1/8
4 x ø12
EXH port Rc 1/2
Silencer (Option)
OUT port Rc 1/2
IN port Rc 1/2
221
32
8
22
43
62.8 62
3.2
Pressure gauge (Option)
OUT side gauge port Rc 1/8
IN side gauge port Rc 1/
8
Silencer (Option)
EXH port Rc 1/2
4 x ø12
OUT port Rc 1/2
IN port Rc 1/2
39
73
53
300
40
404
96
116
116
96
40
404
118
98
130 150
150
130
VBA22A-03
VBA42A-04
VBA43A-04
The inner or outer copper parts material has been changed to stainless steel or alumi­num. The fluorine resin parts has been changed to general resin.
20
Made to Order Copper-free/Fluorine-free
56
Made to Order CE explosion-proof directive (ATEX): Category 3GD
Ozone resistance is strengthened through the use of fluororubber (diaphragm) and hydrogenated NBR (valve, rod seal) for the rubber parts of the seal material.
Inquire about booster regulator with pressure gauge. This option cannot be selected for air tank with
safety valve.
Weather resistant NBR (diaphragm) and
hydrogenated NBR (valve) is used for the rubber parts of standard products.
80
Made to Order Ozone resistant
Standard model no.
Standard model no.
Standard model no.
Made to Order
Please contact SMC for detailed dimensions, specifications, and lead times.
Dimensions
Copper-free/Fluorine-free
1
CE explosion-proof directive (ATEX) compliant
2
Ozone resistant
3
Series VBA
11
Model (Carbon Steel)
Model
Fluid Tank capacity
(l) Max. operating pressure (MPa) IN port size (Rc) OUT port size (Rc) Ambient and fluid temperature (°C) Weight (kg) Material Paint
VBAT05A
5 10
2.0
0 to 75
Carbon steel
Outside: Silver paint, Inside: Rustproof paint
1.0
20 38
3/8 3/8
6.6
3/8 1/2
10.0
1/2 1/2
14.0
1/2 3/4
21.0
VBAT10A VBAT20A VBAT38A
Accessories and options are included in the same container.
Compressed air
VBAT05A
VBAT38A
VBAT 10 A
Material
Carbon steel (SS400)
Material
Symbol
A
Inner volume
5 l 10 l 20 l 38 l
Tank inner volume
Symbol
05 10 20 38
Thread type
Rc
G
Thread type
Symbol
F
S
Note 1) The safety valve is not applicable for copper-free,
fluorine-free specification (20-).
Note 2) A safety valve port
is provided only when option R
or S is selected.
Note) Applicable product self-
declamation document attached.
Option
None
Safety valve
Note 1) Note 2)
(Set pressure 1 MPa)
Applicable model
All models
VBAT20A VBAT38A
Option
Symbol
R
Safety valve
Note 1) Note 2)
(Set pressure 2 MPa)
VBAT05A VBAT10A
S
Option
Drain valve
Option
Symbol
V
Standards
CE marking
CE compatible product
Symbol
Q
• Compact connections are possible with booster regulators.
• It can be used alone as a tank.
• Also compatible with CE standards
How to Order
Air Tank
Series VBAT
Made to Order
(For details, refer to page 11.)
QV
12
Drain valve
Safety valve
IN PORT R1/4
19
OUT PORT Rc 1/8
20
ø30
58 (CLOSE) to
63 (OPEN)
Safety valve VBAT-R, VBAT-S
Drain valve VBAT-V1
52
65
R 3/8
19
ø18.5
EU
CE Marking Simple Pressure Vessels Directive
Applicable product Self-declaration document attached (The G-thread type is 6 mm longer due to plug type differences.)
VBAT05A-SV-Q, VBAT05AF-SV-Q VBAT10A-SV-Q, VBAT10AF-SV-Q VBAT20A-RV-Q, VBAT20AF-RV-Q VBAT38A-RV-Q, VBAT38AF-RV-Q
Country/Region
Law Exportable models Details
Model
VBAT05A VBAT10A VBAT20A VBAT38A
VBATA (Carbon Steel) Accessories/Part No.
VBAT5A-Y-3
VBAT-V1
VBAT10A-Y-3
VBAT20A-Y-3
Note 1) The set pressure of the safety valve cannot be changed. Note 2) The safety valve is a safety measure that protects the tank from excess pressure. The valve opens
automatically when the specified pressure is reached, releasing express pressure inside the tank. The valve closes again when the pressure drops below a designated value. Select a pressure valve appropriate for the maximum operating pressure specification of the tank.
VBAT-S
(Set pressure 2 MPa)
VBAT-R
(Set pressure 1 MPa)
Booster regulator
VBA2A
VBA10A
VBA1111
VBA40A VBA42A
The pressure vessel law is different from country to country, so an air tank suitable to a country needs to be manufactured. Please select from the below table. For details on all products except for CE markings, please contact SMC.
Drain valve
Safety valve
VBAT05A
VBAT10A
VBAT20A
VBAT38A
List of Air Tank for Overseas
Accessory kit
Design
Warning
1. Operating pressure
• Operate this product at or below the maximum operating pressure.
If it is necessary, take ap­propriate safety measures to ensure that the maximum operating pressure is not exceeded.
When the tank alone is used Use a pressure switch or a safety valve to make sure that the maximum operating pressure is not exceeded.
2. Connection
• Connect a filter or a mist separator to the OUT side of the tank. Because the inner surface of the tank
is untreated, there is a possibility of
dust flowing out to the outlet side.
• Using tank accessories, a VBA booster regulator can be connected directly in the combinations indicated below.
Air tank
Selection
Caution
• Consider the operating conditions and operate this product within the specification range.
• When using the air tank with a booster valve, re­fer to “Sizing” on page 6 or SMC Pneumatic System Energy Saving Program.
1. Inspection
• The use of pressure vessels could lead to an unexpected accident due to external damage or internal corrosion caused by drainage. Therefo­re, make sure to check periodically for external damage, or the extent of internal corrosion through the port hole. An ultrasonic thickness indicator may also be used to check for any re­duction in material thickness.
2. Draining
• If this product is used with a large amount of drainage, the drainage could flow out, leading to equipment malfunction or corrosion inside the tank. Therefore, drain the system once a day.
Maintenance
Warning
1. Accessories
• See the operating manual (VBAT-M1, VBAT-M2, VBAT-M3, VBAT-M4) regarding combining booster regulators with older model air tanks.
• The accessories are secured by bands to the feet of the tank. Once removed, make sure not to lose them.
2. Installation
• Tank should be installed away from people. It is dangerous
if the accumulated air inside the tank
were to seep out.
• Do not mount the air tank on a moving part or a place with vibration.
• When connecting a booster regulator with the tank, refer to the operating manual first, which is provided with the air tank before assembling.
• Refer to the operating manual regarding moun­ting methods when using long bolts.
• To mount the air tank on a floor surface, use the four holes to secure the tank with bolts or an­chor bolts.
Mounting
Caution
Series VBAT
442
(417)
ø180
(367)
180
120
EXH: Rc3/8
4 x ø11
Booster regulator IN port
Rc 3/8
OUT
Booster regulator IN port
Rc 3/8
120 180
(454)
(367)
OUT
4 x ø11
EXH: Rc 3/8
ø180
Booster regulator IN port
Rc 1/4
OUT
(307)
(A)
EXH: Rc1/4
4 x ø11
100 160
ø156
Booster regulator IN port
Rc 1/4
OUT
(A)
(328)
EXH: Rc1/4
4 x ø11
120
180
ø180
Tank OUT port Rc 3/8
200
163
257
338
349
6060
3232
Drain port Rc 1/4
Inspection port 2 x Rc 1/2
Tank IN port Rc 3/8
Tank OUT port Rc 1/2
170
278
60130
3232
Drain port Rc 1/4
312
460
471
Inspection port 2 x Rc 1/2
Tank IN port Rc 3/8
Safety valve port Rc 3/8
Safety valve port Rc 3/8
Safety valve port Rc 3/8
Tank OUT port Rc 1/2
Drain port Rc 1/4
278
170
312
60130
460
471
32
32
Inspection port 2 x Rc 1/2
Tank IN port Rc 3/8
Connected to VBA20A
The length may be longer than the specification if the plugs mounted on the tank are not fit to the end.
The length may be longer than the specification if the plugs mounted on the tank are not fit to the end.
The length may be longer than the specification if the plugs mounted on the tank are not fit to the end.
A
370
365.5
Connected to VBA22A
Booster regulator
model
VBA10A
VBA1111
A
391
386.5
Booster regulator
model
VBA10A
VBA1111
Connected to VBA10A, 1111
VBAT05A
Material: Carbon steel
Material: Carbon steel
Connected to VBA10A, 1111
VBAT10A
Dimensions
Air Tank
Series VBAT
13
Dimensions
Air Tank
Series VBAT
VBAT05A
Connected to VBA10A, 1111
Booster regulator
model
VBA10A
VBA1111
The length may be longer than the specification if the plugs mounted on the tank are not fit to the end.
VBAT10A
Connected to VBA10A, 1111
Booster regulator
model
VBA10A
VBA1111
The length may be longer than the specification if the plugs mounted on the tank are not fit to the end.
Material: Carbon steel
(A)
A
370
365.5
Material: Carbon steel
(A)
A
391
386.5
Booster regulator IN port
Rc 1/4
OUT
(307)
ø156
Booster regulator IN port
Rc 1/4
OUT
(328)
ø180
EXH: Rc1/4
4 x ø11
100 160
EXH: Rc1/4
4 x ø11
120
180
Tank OUT port Rc 3/8
Tank OUT port Rc 1/2
Safety valve port Rc 3/8
Safety valve port Rc 3/8
200 338
349
Tank IN port Rc 3/8
Inspection port 2 x Rc 1/2
6060
257
163
3232
Drain port Rc 1/4
Tank IN port Rc 3/8
Inspection port 2 x Rc 1/2
60130
278
170
3232
312 460 471
Drain port Rc 1/4
Connected to VBA20A
Booster regulator IN port
Rc 3/8
(454)
(367)
OUT
ø180
120 180
EXH: Rc 3/8
Tank OUT port Rc 1/2
4 x ø11
Safety valve port Rc 3/8
32
Connected to VBA22A
Tank IN port Rc 3/8
Inspection port 2 x Rc 1/2
60130
278
170
32
312 460
471
The length may be longer than the specification if the plugs mounted on the tank are not fit to the end.
Drain port Rc 1/4
Booster regulator IN port
Rc 3/8
(417)
(367)
EXH: Rc3/8
OUT
ø180
4 x ø11
120 180
442
14
ø256
(A)
(B)
D
250
150
Booster regulator IN port
C
OUT
EXH: C
4 x ø13
Tank OUT port Rc 3/4
Drain port Rc 1/4
355
205
500
5050
824
835
Tank IN port Rc 3/4
Inspection port 2 x Rc 1/2
C
150 250
(A)
(B)
OUT
4 x ø13
EXH:
C
ø256
Booster regulator IN port
(A)
D
(B)
ø206
200
100
EXH: C
OUT
Booster regulator IN port
C
4 x ø13
Inspection port 2 x Rc 1/2
Tank OUT port Rc 1/2
Drain port Rc 1/4
305
180
50
250
250
50
696
400 674
Tank IN port Rc 3/4
C
100
200
(A)
(B)
OUT
4 x ø13
EXH: C
ø206
Booster regulator IN port
Safety valve port Rc 3/8
Safety valve port Rc 3/8
250
A
Safety valve port Rc 3/8
Safety valve port Rc 3/8
VBAT A1-
With safety valve
A
60 130
VBAT05 VBAT10
Tank model
(mm)
05 10
R S
VBAT A1-
With safety valve
20 38
R
S
D
Note)
— 519 543
B
444
479.8 444
479.8
C
Rc 3/8 Rc 1/2 Rc 3/8 Rc 1/2
A
531 570 494 527
VBA20A VBA40A VBA22A VBA42A
Booster regulator model
Note) Option: when G (pressure gauge) is selected
(mm)
The length may be longer than the specification if the plugs mounted on the tank are not fit to the end.
Note) Option: when G (pressure gauge) is selected
(mm)
D
Note)
— 469 493
B
394
429.8 394
429.8
C
Rc 3/8 Rc 1/2 Rc 3/8 Rc 1/2
A
481 520 444 477
VBA20A VBA40A VBA22A VBA42A
Booster regulator model
The length may be longer than the specification if the plugs mounted on the tank are not fit to the end.
Connected to VBA22A, 42AConnected to VBA20A, 40A
VBAT38
A
Dimensions
Material: Carbon steel
Connected to VBA22A, 42A
Material: Carbon steel
Connected to VBA20A, 40A
VBAT20
A
Series VBAT
15
Safety Instructions
Be sure to read “Handling Precautions for SMC Products” (M-E03-3) before using.
Lithuania
+370 5 2308118 www.smclt.lt info@smclt.lt
Netherlands +31 (0)205318888 www.smcpneumatics.nl info@smcpneumatics.nl Norway +47 67129020 www.smc-norge.no post@smc-norge.no Poland +48 222119600 www.smc.pl office@smc.pl Portugal
+351 226166570 www.smc.eu postpt@smc.smces.es Romania +40 213205111 www.smcromania.ro smcromania@smcromania.ro Russia +7 8127185445 www.smc-pneumatik.ru info@smc-pneumatik.ru Slovakia +421 413213212 www.smc.sk office@smc.sk Slovenia +386 73885412 www.smc.si office@smc.si Spain +34 945184100 www.smc.eu post@smc.smces.es Sweden +46 (0)86031200 www.smc.nu post@smcpneumatics.se Switzerland +41 (0)523963131 www.smc.ch info@smc.ch Turkey
+90 (0)2124440762
www.entek.com.tr smc@entek.com.tr
UK
+44 (0)845 121 5122
www.smcpneumatics.co.uk sales@smcpneumatics.co.uk
Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
SMC CORPORATION
Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN Phone: 03-5207-8249 FAX: 03-5298-5362
1st printing OU printing OU 00 Printed in Spain
Austria +43 2262622800 www.smc.at office@smc.at Belgium +32 (0)33551464 www.smcpneumatics.be info@smcpneumatics.be Bulgaria +359 29744492 www.smc.bg office@smc.bg Croatia
+385 13776674
www.smc.hr office@smc.hr
Czech Republic +420 541424611 www.smc.cz office@smc.cz Denmark +45 70252900 www.smcdk.com smc@smcdk.com Estonia +372 6510370 www.smcpneumatics.ee smc@smcpneumatics.ee Finland +358 207513513 www.smc.fi smcfi@smc.fi France +33 (0)164761000 www.smc-france.fr contact@smc-france.fr Germany +49 (0)61034020 www.smc-pneumatik.de info@smc-pneumatik.de Greece +30 210 2717265 www.smchellas.gr sales@smchellas.gr Hungary +36 23511390 www.smc.hu office@smc.hu Ireland +353 (0)14039000 www.smcpneumatics.ie sales@smcpneumatics.ie Italy +39 (0)292711 www.smcitalia.it mailbox@smcitalia.it Latvia +371 67817700 www.smclv.lv info@smclv.lv
SMC Corporation (Europe)
1. The compatibility of the product is the responsibility of the person who designs the equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results. The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product. This person should also continuously review all specifications of the product referring to its latest catalogue information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly. The assembly, operation and maintenance of machines or equipment including our
products must be performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and
machinery/equipment until safety is confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully.
3. Before machinery/equi pment is res tarted, t ake measu res to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use
outdoors or in a place exposed to direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air
navigation, space, shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard specifications described in the product catalogue.
3. An application which could have negative effects on people, property, or
animals requiring special safety analysis.
4. Use in an interlock circuit, which requires the provision of double interlock for
possible failure by using a mechanical protective function, and periodical checks to confirm proper operation.
Warning
Limited warranty and Disclaimer/ Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”. Read and accept them before using the product.
1. The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
Caution
Limited warranty and Disclaimer
1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered.
2)
Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch.
2.
For any failure or damage reported within the warranty period which is clearly our
responsibility, a replacement product or necessary parts will be provided. This limited warranty applies only to our product independently, and not to any ot­her damage incurred due to the failure of the product
.
3.
Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalogue for the particular products.
2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered. Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to the deterioration of rubber material are not covered by the limited warranty.
Compliance Requirements
1.
The use of SMC products with production equipment for the manufacture of weapons of mass destruction (WMD) or any other weapon is strictly prohibited.
2.
The exports of SMC products or technology from one country to another are governed by the relevant security laws and regulations of the countries involved in the transaction. Prior to the shipment of a SMC product to another country, assure that all local rules governing that export are known and followed.
These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,”
“Warning” or “Danger.” They are all important notes for
safety and must be followed in addition to International Standards (ISO/IEC)
1)
,
and other safety regulations.
1) ISO 4414: Pneumatic fluid power – General rules relating to systems.
ISO 4413: Hydraulic fluid power – General rules relating to systems. IEC 60204-1: Safety of machinery – Electrical equipment of machines.
(Part 1: General requirements) ISO 10218-1: Manipulating industrial robots - Safety. etc.
Caution indicates a hazard with a low level of risk
which, if not avoided, could result in minor or moderate injury.
Warning indicates a hazard with a medium level of
risk which, if not avoided, could result in death or serious injury.
Caution:
Warning
:
Danger :
Danger indicates a hazard with a high level of risk
which, if not avoided, will result in death or serious injury.
Safety Instructions
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