Slautterback SS10G MARK II PRODUCT MANUAL

Name: Slautterback SS10G MARK II
Brand: Slautterback
SKU: 10368011
Rating: 4.3 (3 reviews)

4.3 (3)

Super Squirt

SS10G Mark II

Product Manual

Manual Number: 19600-133

Revision: C

Super Squirt

SS10G Mark II

Product Manual

Manual Number: 19600-133

Revision: C

Date: 11/07/00

!WARNING

To avoid personal injury and damage to equipment and property, read the product manual completely before installing, operating or servicing this equipment.

Follow all safety warnings located on this product and in the product manual. Consult the safety precautions section of the product manual for an explanation of all safety symbols used on this equipment.

Retain the product manual for the life of this product.

After reading this manual, if further assistance is needed, contact your factory authorized sales or service representative.

For a list of Sales and Service Centers (SSCs) in your area,

Call 1-800-827-3308 or

Visit our website at www.slautterback.com

NOTE CONCERNING ILLUSTRATIONS: All illustrations within this product manual should be considered as general representations of the parts or assemblies depicted, and should not serve as mechanical drawings, nor be consulted for scope or scale. They are for reference only.

		Table of Contents
1 Safety Precautions for Hot Melt Applicator Equipment .........................................			1
1.1 Intended Use ..............................................................................................................................			1
1.2	Personal Safety..........................................................................................................................		1
1.3	Electrical Safety .........................................................................................................................		1
1.4	Emergency Power Disconnect..................................................................................................		1
1.5	Follow Directions .......................................................................................................................		1
1.6	Safety Symbols and Signal Words ...........................................................................................		2
2 Introduction ................................................................................................................			3
2.1	Description .................................................................................................................................		3
2.2	Features......................................................................................................................................		4
3 Specifications .............................................................................................................			5
3.1	Electrical.....................................................................................................................................		5
3.2	Physical ......................................................................................................................................		5
3.3	Performance...............................................................................................................................		5
3.4	Environmental............................................................................................................................		5
3.5	Dimensions ................................................................................................................................		6
4 Installation ..................................................................................................................			7
4.1	Setup...........................................................................................................................................		7
4.2	Component Installation .............................................................................................................		7
4.3	Electrical Circuits and Wiring ...................................................................................................		8
4.3.1 Power Cord ...........................................................................................................................			8
4.3.2 Switched Handgun Pump Motor Circuit .................................................................................			8
5 Operation ..................................................................................................................			10
5.1	Controls and Indicators...........................................................................................................		10
[1] System Power Switch/Circuit Breaker and Indicator................................................................			10
[2] Pump On/Off Breaker Switch ..................................................................................................			10
[3] Tank Thermometer..................................................................................................................			10
[4] Tank Heating Indicator ............................................................................................................			10
[5] Tank Overtemperature Indicator..............................................................................................			10
[6] Applicator ................................................................................................................................			10
[7] Flow Control Valve (not shown)...............................................................................................			10
[8] Tank Temperature Controller (not shown) ...............................................................................			11
[9] Hose Temperature Controller (not shown)...............................................................................			11
5.2	Startup Instructions.................................................................................................................		12
5.3	Adjustments .............................................................................................................................		13
5.3.1 Tank Temperature Controller ..............................................................................................			13
5.3.2 Hose Temperature Controller ..............................................................................................			13
5.3.3 Adhesive Flow Adjustment ..................................................................................................			14
© Copyright 2000		Super Squirt SS10G Mark II 19600-133 Rev. C 11/07/00	i
Slautterback Corporation

6 Maintenance..............................................................................................................		15
6.1	Preventive Maintenance ..........................................................................................................	16
6.1.1 Monthly Inspection Procedure .............................................................................................		16
7 Troubleshooting .......................................................................................................		17
8 Repair and Replacement .........................................................................................		19
8.1	Hose Replacement...................................................................................................................	19
8.1.1 Removal of Existing Hose ...................................................................................................		19
8.1.2 Installation of New Hose......................................................................................................		20
8.2	Hose Controller Replacement .................................................................................................	21
8.3	Pump and Flow Control Replacement....................................................................................	22
8.4 Pump Motor Replacement.......................................................................................................		23
8.5	Tank Temperature Controller Replacement ...........................................................................	24
8.6	Tank Heater Replacement .......................................................................................................	25
9 Parts List ...................................................................................................................		26
9.1 SS10G Assembly Drawing ......................................................................................................		26
9.2	Flow Control Valve Assembly .................................................................................................	28
9.3 V1 Pump Assembly..................................................................................................................		29
9.4 Motor Assembly.......................................................................................................................		30
9.5	L2 Handgun Nozzles................................................................................................................	31
9.6 Recommended Spares ............................................................................................................		32

ii	Super Squirt SS10G Mark II 19600-133 Rev. C 11/07/00	Copyright 2000
		Slautterback Corporation

1 Safety Precautions for Hot Melt Applicator Equipment

1.1 Intended Use

1.2 Personal Safety

Wear Safety Goggles

Wear Heat-Resistant

Safety Gloves

Wear Protective Clothing

1.3 Electrical Safety

This manual contains important safety information and instructions. Failure to comply with these instructions can result in death, injury or permanent damage to this equipment and will void the warranty.

This equipment is designed for use with standard adhesive and sealant materials with flash points above 232 °C (450 °F). Use of flammable material or material not compatible with the specifications of this equipment can cause injury to operator and damage to equipment.

The manufacturer has designed this equipment for safe operation. Specified models are in compliance with EN 60204-1:1997. However, heated thermoplastics and other hot melt materials are dangerous and care must be exercised to ensure operational safety. Handling must be in accordance with hot melt manufacturer specifications. Never exceed the maximum application temperature recommended by the adhesive manufacturer.

Dispose of hot melt properly. Refer to the Materials Safety Data Sheet (MSDS) of the hot melt for recommended disposal methods.

Wear the following protection when working on or around this equipment:

Always wear heat resistant gloves rated to 205 °C (400 °F) and allow all system temperatures to stabilize below 193 °C (380 °F) before servicing. Properly ventilate equipment according to MSDS of equipment.

Trained operators and service technicians should be aware of exposed surfaces of the unit that cannot be practically safeguarded. These exposed surfaces may be hot and take time to cool after the unit has been operating.

Keep parts of the body away from rotating parts. Do not wear loose articles of clothing when operating or servicing units with rotating parts. Remove wristwatches, rings, necklaces, or other jewelry and cover or pin up long hair before performing any work on or with the unit.

Trained operators may perform only external equipment adjustments. Trained service technicians must perform internal adjustments and service.

Determine voltage of this equipment before installation and confirm compatibility with available power. Equipment must be connected to a properly grounded circuit and installed in accordance with all applicable electrical codes. Ground fault protection must be provided in supply circuitry at site installation.

Models designed to EN60204-1: 1997 require power cords be approved to a harmonized (HAR) standard and rated for 70 °C (158 °F). A HAR approved Type B plug and strain relief for power cord are required to meet standard IEC 309. Power conducting wires must be nominal

5.3mm2 (10 AWG) maximum and nominal 2.1 mm2 (14 AWG) minimum.

1.4Emergency Power Disconnect

In the event of a malfunction, turn off power to the equipment at the power off switch and remove source power to the system at the nearest main disconnect.

1.5 Follow Directions

Read the product manual thoroughly before installation, operation or maintenance. Failure to do so can result in a serious accident or equipment malfunction. The manufacturer will not be held liable for injuries or damage caused by misuse of this equipment.

© Copyright 2000	Super Squirt SS10G Mark II 19600-133 Rev. C 11/07/00	1
Slautterback Corporation

Slautterback SS10G MARK II PRODUCT MANUAL

1.6 Safety Symbols and Signal Words

The following safety symbols and signal words are used throughout the manual and on the product to alert the reader and operator to personal safety hazards or to identify conditions that may result in equipment or property damage.

General Safety Symbols

DANGER: Indicates a hazard, which, if not avoided, will result in serious ! injury, including death, or equipment and property damage.

WARNING: Indicates a hazard, which, if not avoided, can result in ! serious injury, or equipment and property damage.

CAUTION: Indicates a hazard, which, if not avoided, can result in ! minor injury, or equipment and property damage.

Specific Symbols and Signal Words

DANGER: High Voltage. Can cause serious injury, including death. Disconnect electrical power at external source before servicing.

WARNING: Hot Surface. Can cause serious injury and burns.

Wear heat resistant clothing, gloves and safety goggles.

WARNING: Disconnect electrical power at external source.

Failure to do so can cause electrical shock.

WARNING: High Pressure. System contents under pressure. Can cause serious injury and burns or equipment and property damage. Relieve pressure before servicing.

Other Product Symbols

			PE
On	Off	Ground	Protective Earth
Tank	Heated Hose	Applicator	Pump Motor

Set Temp	Standby Temp	Overtemp	Adhesive Flow
Tank Heater	Alarm	Actual Temp	Source Power
Valve Group	Manual Task	Input	Output

The manufacturer reserves the right to make design changes for product improvement. This manual may not reflect all details of these improvements.

2	Super Squirt SS10G Mark II 19600-133 Rev. C 11/07/00	Copyright 2000
		Slautterback Corporation

2 Introduction

2.1 Description

The Slautterback Super Squirt Mark II is a hot melt applicator system developed to melt and pump high viscosity butyl rubberbased sealant. The melt unit features a 10 lb (4.5 kg) capacity tank. The cylindrical design accepts briquette form butyl sealants, which are converted to fluid state and pumped by an electric motor-driven gear pump through a Slautterback L2 Handgun/hose assembly.

A rotating chain and scraper assembly in the tank propels the molten butyl sealant to the pump inlet port. A 38/31 rpm 60/50 Hz 1/6 hp motor and flow control valve provide output control.

Tank temperature is regulated by an adjustable bimetallic controller mounted directly on the melt unit base. Hose temperature is controlled by an adjustable thermostat with capillary bulb sensor.

The Super Squirt Mark II features the proven Slautterback allelectric heating and pumping system. The melt unit is housed in an industrial-grade sheet metal enclosure and comes with a standard 8 ft (2.44 m) handgun/hose assembly; a 12 ft (3.66 m) hose assembly is optional.

SUPER

SQUIRTII

Mark

2000344

© Copyright 2000	Super Squirt SS10G Mark II 19600-133 Rev. C 11/07/00	3
Slautterback Corporation

2.2 Features

All-electric systems available for 115 VAC power

Pumps high viscosity materials up to 500,000 centipoise

No compressed air

Positive-displacement V1-675 gear pump

A pump warm-up thermostat protects the pump drive mechanism by preventing operation below a safe temperature level

Tank and hose/handgun temperatures independently controlled

Overtemperature protection if tank thermostat fails

Pump output adjusts by turning external flow control knob

Switched handgun assembly decreases pump wear and increases motor service life

4	Super Squirt SS10G Mark II 19600-133 Rev. C 11/07/00	Copyright 2000
		Slautterback Corporation

3 Specifications

3.1 Electrical

Input voltage -------------------------	115 VAC single phase
Power requirement ---------------	Melt unit	900 W
------------------------------------------	Hose, 8 ft	262 W
------------------------------------------	Hose, 12 ft	390 W
------------------------------------------	Handgun	120 W
Breaker rating------------------------	15 A

3.2 Physical

Tank capacity ------------------------	4.5 kg (10 lb)
Hose capacity------------------------	1 no. 8 hose
Shipping weight ---------------------	29.1 kg (64 lb)

3.3 Performance

Warmup time-------------------------	45–60 minutes
Melt rate-------------------------------	3.6 kg/hr (8 lb/hr)
Viscosity-------------------------------	Maximum 500,000 cps
Temperature range:
Melt tank---------------------	37–232 °C (100–450 °F)
Hose--------------------------	175–232 °C (350–450 °F)
Maximum pump flow rate:
Motor rpm -------------------	38/31 rpm @ 60/50 Hz
Pump size-------------------	V1-675
Output------------------------	18.1 kg/hr (40 lb/hr)

3.4 Environmental

Storage temperature ---------------	0–60 °C (32–140 °F)
Ambient air temperature-----------	5–45 °C (41–113 °F)
Humidity-------------------------------	30–95 R.H. (%)

© Copyright 2000	Super Squirt SS10G Mark II 19600-133 Rev. C 11/07/00	5
Slautterback Corporation

3.5 Dimensions

558.80mm 22.0 in.

285.
75mm
11.
25	in.
	in.

	292.
	11.10mm
342.	50	in.

13.90mm
50	in.

875mm
		.		60mm
.		in		60mm
		in		.	.
	625				.
	625				in
269.				0
10		355 .
			14

2000355

6	Super Squirt SS10G Mark II 19600-133 Rev. C 11/07/00	Copyright 2000
		Slautterback Corporation

4 Installation

4.1 Setup

1.Remove all packaging material around melt unit.

2.Carefully lift melt unit out of box.

3.Unpack binder containing manuals and warranty information. Retain for future reference.

4.Unscrew four screws from plywood board base.

5.Carefully uncoil hose from around melt unit and remove bubble wrap from handgun.

6.Position melt unit for convenient servicing and easy access to control panel.

7.Use level mounting surface to prevent warping of melt unit and misalignment of pump and motor shaft.

8.Using the base mounting holes, bolt melt unit to a durable mounting surface in accordance with illustration on opposite page to prevent accidental upset and possible injury.

9.Assure all screws are tight before startup. If melt unit experiences excessive vibration, retighten screws.

4.2 Component Installation

1.Manual systems are generally shipped with all standard components installed. No user installation is required.

2.In the event a melt unit is received without an attached handgun/hose assembly, refer to Section 8.1, Hose Replacement.

© Copyright 2000	Super Squirt SS10G Mark II 19600-133 Rev. C 11/07/00	7
Slautterback Corporation

4.3 Electrical Circuits and Wiring

SS10G Melt Units use single phase 115 VAC power sources with earth ground for safety. See illustration below for terminal block location. An identification plate is attached to each melt unit on the outside rear door of the tank housing. This plate specifies the exact melt unit voltage and pump motor frequency. Pump motor voltage, frequency and current are specified on the motor data plate. For safe and proper installation, refer to the identification plate before applying electrical power to melt unit.

L1	N
G	L2

2000356

Block Diagram 115 VAC Single Phase:

Neutral

Ground

115

2000357

CAUTION: To avoid possible system damage, ! always check wiring configuration in terminal

blocks to verify the jumpers are in their correct locations.

4.3.1 Power Cord

Prewired 115 VAC SS10G Melt Units are equipped with a power cord and a standard 3-prong grounding power plug. The system becomes fully operable by plugging the power cord into a grounded outlet.

4.3.2 Switched Handgun Pump Motor Circuit

The switched pump motor circuit allows the pump motor to be switched ON and OFF using the handgun trigger. This feature increases pump motor life and turns ON the pump motor at the time of application. This remote switch is located on switched handguns and is wired into the melt unit between terminal block locations TA-9 and TA-9a.

8	Super Squirt SS10G Mark II 19600-133 Rev. C 11/07/00	Copyright 2000
		Slautterback Corporation

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