Slautterback SS10G MARK II PRODUCT MANUAL

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Super Squirt

SS10G Mark II

Product Manual

Manual Number: 19600-133

Revision: C

Super Squirt

SS10G Mark II

Product Manual

Manual Number: 19600-133

Revision: C

Date: 11/07/00

 To avoid personal injury and damage to

equipment and property, read the product manual completely before installing, operating or servicing this equipment.

 Follow all safety warnings located on this

product and in the product manual. Consult the safety precautions section of the product manual for an explanation of all safety symbols used on this equipment.

 Retain the product manual for the life of

this product.

 After reading this manual, if further

assistance is needed, contact your factory authorized sales or service representative.

For a list of Sales and Service Centers (SSCs) in your area,

Call 1-800-827-3308 or

Visit our website at www.slautterback.com

WARNING

NOTE CONCERNING ILLUSTRATIONS: All illustrations within this product manual should be

considered as general representations of the parts or assemblies depicted, and should not serve as mechanical drawings, nor be consulted for scope or scale. They are for reference only.

Table of Contents

1 Safety Precautions for Hot Melt Applicator Equipment ......................................... 1

1.1 Intended Use .............................................................................................................................. 1

1.2 Personal Safety.......................................................................................................................... 1

1.3 Electrical Safety ......................................................................................................................... 1

1.4 Emergency Power Disconnect..................................................................................................1

1.5 Follow Directions....................................................................................................................... 1

1.6 Safety Symbols and Signal Words ........................................................................................... 2

2 Introduction ................................................................................................................ 3

2.1 Description................................................................................................................................. 3

2.2 Features...................................................................................................................................... 4

3 Specifications ............................................................................................................. 5

3.1 Electrical..................................................................................................................................... 5

3.2 Physical ...................................................................................................................................... 5

3.3 Performance............................................................................................................................... 5

3.4 Environmental............................................................................................................................ 5

3.5 Dimensions ................................................................................................................................ 6

4 Installation ..................................................................................................................7

4.1 Setup........................................................................................................................................... 7

4.2 Component Installation ............................................................................................................. 7

4.3 Electrical Circuits and Wiring ................................................................................................... 8

4.3.1 Power Cord ........................................................................................................................... 8

4.3.2 Switched Handgun Pump Motor Circuit ................................................................................. 8

5 Operation .................................................................................................................. 10

5.1 Controls and Indicators........................................................................................................... 10

[1] System Power Switch/Circuit Breaker and Indicator................................................................ 10

[2] Pump On/Off Breaker Switch ..................................................................................................10

[3] Tank Thermometer.................................................................................................................. 10

[4] Tank Heating Indicator ............................................................................................................ 10

[5] Tank Overtemperature Indicator..............................................................................................10

[6] Applicator ................................................................................................................................ 10

[7] Flow Control Valve (not shown)............................................................................................... 10

[8] Tank Temperature Controller (not shown) ............................................................................... 11

[9] Hose Temperature Controller (not shown)............................................................................... 11

5.2 Startup Instructions................................................................................................................. 12

5.3 Adjustments............................................................................................................................. 13

5.3.1 Tank Temperature Controller .............................................................................................. 13

5.3.2 Hose Temperature Controller .............................................................................................. 13

5.3.3 Adhesive Flow Adjustment ..................................................................................................14

6 Maintenance.............................................................................................................. 15

6.1 Preventive Maintenance .......................................................................................................... 16

6.1.1 Monthly Inspection Procedure............................................................................................. 16

7 Troubleshooting ....................................................................................................... 17

8 Repair and Replacement ......................................................................................... 19

8.1 Hose Replacement................................................................................................................... 19

8.1.1 Removal of Existing Hose ................................................................................................... 19

8.1.2 Installation of New Hose...................................................................................................... 20

8.2 Hose Controller Replacement.................................................................................................21

8.3 Pump and Flow Control Replacement.................................................................................... 22

8.4 Pump Motor Replacement....................................................................................................... 23

8.5 Tank Temperature Controller Replacement ........................................................................... 24

8.6 Tank Heater Replacement ....................................................................................................... 25

9 Parts List ................................................................................................................... 26

9.1 SS10G Assembly Drawing ......................................................................................................26

9.2 Flow Control Valve Assembly.................................................................................................28

9.3 V1 Pump Assembly.................................................................................................................. 29

9.4 Motor Assembly....................................................................................................................... 30

9.5 L2 Handgun Nozzles................................................................................................................ 31

9.6 Recommended Spares ............................................................................................................ 32

Slautterback Corporation

1 Safety Precautions for Hot Melt Applicator Equipment

This manual contains important safety information and instructions. Failure to comply with these instructions can result in death, injury or permanent damage to this equipment and will void the warranty.

1.1 Intended Use

This equipment is designed for use with standard adhesive and sealant materials with flash points above 232 °C (450 °F). Use of flammable material or material not compatible with the specifications of this equipment can cause injury to operator and damage to equipment.

The manufacturer has designed this equipment for safe operation. Specified models are in compliance with EN 60204-1:1997. However, heated thermoplastics and other hot melt materials are dangerous and care must be exercised to ensure operational safety. Handling must be in accordance with hot melt manufacturer specifications. Never exceed the maximum application temperature recommended by the adhesive manufacturer.

Dispose of hot melt properly. Refer to the Materials Safety Data Sheet (MSDS) of the hot melt for recommended disposal methods.

1.2 Personal Safety

Wear the following protection when working on or around this equipment: Always wear heat resistant gloves rated to 205 °C (400 °F) and allow all

system temperatures to stabilize below 193 °C (380 °F) before servicing.

Wear Safety Goggles

Wear Heat-Resistant

Safety Gloves

Wear Protective Clothing

1.3 Electrical Safety

Properly ventilate equipment according to MSDS of equipment. Trained operators and service technicians should be aware of exposed

surfaces of the unit that cannot be practically safeguarded. These exposed surfaces may be hot and take time to cool after the unit has been operating.

Keep parts of the body away from rotating parts. Do not wear loose articles of clothing when operating or servicing units with rotating parts. Remove wristwatches, rings, necklaces, or other jewelry and cover or pin up long hair before performing any work on or with the unit.

Trained operators may perform only external equipment adjustments. Trained service technicians must perform internal adjustments and service.

Determine voltage of this equipment before installation and confirm compatibility with available power. Equipment must be connected to a properly grounded circuit and installed in accordance with all applicable electrical codes. Ground fault protection must be provided in supply circuitry at site installation.

Models designed to EN60204-1: 1997 require power cords be approved to a harmonized (HAR) standard and rated for 70 °C (158 °F). A HAR approved Type B plug and strain relief for power cord are required to meet standard IEC 309. Power conducting wires must be nominal

5.3 mm

(10 AWG) maximum and nominal 2.1 mm2 (14 AWG) minimum.

1.4 Emergency Power Disconnect

In the event of a malfunction, turn off power to the equipment at the power off switch and remove source power to the system at the nearest main disconnect.

1.5 Follow Directions

Read the product manual thoroughly before installation, operation or maintenance. Failure to do so can result in a serious accident or equipment malfunction. The manufacturer will not be held liable for injuries or damage caused by misuse of this equipment.

1.6 Safety Symbols and Signal Words

jury,

The following safety symbols and signal words are used throughout the manual and on the product to alert the reader and operator to personal safety hazards or to identify conditions that may result in equipment or property damage.

General Safety Symbols

DANGER:

injury, including death, or equipment and property damage.

WARNING: Indicates a hazard, which, if not avoided, can result in

serious injury, or equipment and property damage.

CAUTION: Indicates a hazard, which, if not avoided, can result in

minor in

Specific Symbols and Signal Words

DANGER: High Voltage. Can cause serious injury, including death. Disconnect electrical power at external source before servicing.

WARNING: Hot Surface. Can cause serious injury and burns. Wear heat resistant clothing, gloves and safety goggles.

Indicates

a hazard, which, if not avoided, will result in serious

or equipment and property damage.

WARNING: Disconnect electrical power at external source. Failure to do so can cause electrical shock.

WARNING: High Pressure. System contents under pressure. Can cause serious injury and burns or equipment and property damage. Relieve pressure before servicing.

Other Product Symbols

Tank

Set Temp

Tank Heater

Off

Heated Hose

Standby Temp

Alarm

Ground

Applicator

Overtemp

Actual Temp

Protective Earth

Pump Motor

Adhesive Flow

Source Power

Valve Group

Manual Task

Input

Output

The manufacturer reserves the right to make design changes for product improvement. This manual may not reflect all details of these improvements.

Slautterback Corporation

2 Introduction

2.1 Description

The Slautterback Super Squirt Mark II is a hot melt applicator system developed to melt and pump high viscosity butyl rubberbased sealant. The melt unit features a 10 lb (4.5 kg) capacity tank. The cylindrical design accepts briquette form butyl sealants, which are converted to fluid state and pumped by an electric motor-driven gear pump through a Slautterback L2 Handgun/hose assembly.

A rotating chain and scraper assembly in the tank propels the molten butyl sealant to the pump inlet port. A 38/31 rpm 60/50 Hz 1/6 hp motor and flow control valve provide output control.

Tank temperature is regulated by an adjustable bimetallic controller mounted directly on the melt unit base. Hose temperature is controlled by an adjustable thermostat with capillary bulb sensor.

The Super Squirt Mark II features the proven Slautterback allelectric heating and pumping system. The melt unit is housed in an industrial-grade sheet metal enclosure and comes with a standard 8 ft (2.44 m) handgun/hose assembly; a 12 ft (3.66 m) hose assembly is optional.

SUPER

SQUIRT

Mark II

2000344

2.2 Features

 All-electric systems available for 115 VAC power  Pumps high viscosity materials up to 500,000 centipoise  No compressed air  Positive-displacement V1-675 gear pump  A pump warm-up thermostat protects the pump drive

mechanism by preventing operation below a safe temperature level

 Tank and hose/handgun temperatures independently

controlled

 Overtemperature protection if tank thermostat fails  Pump output adjusts by turning external flow control knob  Switched handgun assembly decreases pump wear and

increases motor service life

Slautterback Corporation

3 Specifications

3.1 Electrical

3.2 Physical

3.3 Performance

Input voltage ------------------------- 115 VAC single phase Power requirement --------------- Melt unit 900 W

------------------------------------------ Hose, 8 ft 262 W

------------------------------------------ Hose, 12 ft 390 W

------------------------------------------ Handgun 120 W

Breaker rating------------------------ 15 A

Tank capacity ------------------------ 4.5 kg (10 lb) Hose capacity------------------------ 1 no. 8 hose Shipping weight --------------------- 29.1 kg (64 lb)

Warmup time------------------------- 45–60 minutes Melt rate------------------------------- 3.6 kg/hr (8 lb/hr) Viscosity------------------------------- Maximum 500,000 cps Temperature range:

Melt tank--------------------- 37–232 °C (100–450 °F) Hose-------------------------- 175–232 °C (350–450 °F)

Maximum pump flow rate:

Motor rpm ------------------- 38/31 rpm @ 60/50 Hz Pump size------------------- V1-675 Output------------------------ 18.1 kg/hr (40 lb/hr)

3.4 Environmental

Storage temperature --------------- 0–60 °C (32–140 °F) Ambient air temperature----------- 5–45 °C (41–113 °F) Humidity------------------------------- 30–95 R.H. (%)

3.5 Dimensions

558.80mm

22.0 in.

292.10mm

11.50 in.

342.90mm

13.50 in.

285.75mm

11.25 in.

269.875mm

355.60mm

10.625 in.

14.0 in.

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Slautterback Corporation

4 Installation

4.1 Setup

1. Remove all packaging material around melt unit.

2. Carefully lift melt unit out of box.

3. Unpack binder containing manuals and warranty information. Retain for future reference.

4. Unscrew four screws from plywood board base.

5. Carefully uncoil hose from around melt unit and remove bubble wrap from handgun.

6. Position melt unit for convenient servicing and easy access to control panel.

7. Use level mounting surface to prevent warping of melt unit and misalignment of pump and motor shaft.

4.2 Component Installation

8. Using the base mounting holes, bolt melt unit to a durable mounting surface in accordance with illustration on opposite page to prevent accidental upset and possible injury.

9. Assure all screws are tight before startup. If melt unit experiences excessive vibration, retighten screws.

1. Manual systems are generally shipped with all standard components installed. No user installation is required.

2. In the event a melt unit is received without an attached handgun/hose assembly, refer to Section 8.1, Hose Replacement.

4.3 Electrical Circuits and Wiring

SS10G Melt Units use single phase 115 VAC power sources with earth ground for safety. See illustration below for terminal block location. An identification plate is attached to each melt unit on the outside rear door of the tank housing. This plate specifies the exact melt unit voltage and pump motor frequency. Pump motor voltage, frequency and current are specified on the motor data plate. For safe and proper installation, refer to the identification plate before applying electrical power to melt unit.

Block Diagram 115 VAC Single Phase:

NL1

L2G

2000356

GroundNeutralL1

115

2000357

CAUTION: To avoid possible system damage,

always check wiring configuration in terminal blocks to verify the jumpers are in their correct locations.

4.3.1 Power Cord

Prewired 115 VAC SS10G Melt Units are equipped with a power cord and a standard 3-prong grounding power plug. The system becomes fully operable by plugging the power cord into a grounded outlet.

4.3.2 Switched Handgun Pump Motor Circuit

The switched pump motor circuit allows the pump motor to be switched ON and OFF using the handgun trigger. This feature increases pump motor life and turns ON the pump motor at the time of application. This remote switch is located on switched handguns and is wired into the melt unit between terminal block locations TA-9 and TA-9a.

Slautterback Corporation

This page intentionally left blank.

5 Operation

5.1 Controls and Indicators

Read this section carefully before attempting to operate this machine. See illustration on opposite page.

[1] System Power Switch/Circuit Breaker and Indicator

A magnetic type breaker opens the circuit at currents exceeding 15 A. The power switch illuminates when in the ON position.

[2] Pump On/Off Breaker Switch

Allows user to switch OFF pump motor during system warmup or maintenance. It is a magnetic type circuit breaker that protects the motor during overload conditions.

[3] Tank Thermometer

Indicates temperature of the material in the melt tank.

[4] Tank Heating Indicator

Illuminates amber when tank heaters are powered and assists the user when making temperature adjustments to the tank temperature controller.

[5] Tank Overtemperature Indicator

Indicates tank temperatures exceeding approximately 232 °C (450 °F). In the event of a tank thermostat failure, power to the tank heaters is controlled by a back-up thermostat and light illuminates red indicating an overtemperature condition. Should an overtemperature condition occur, turn tank temperature control down or replace if failed. Refer to Section 7, Troubleshooting.

[6] Applicator

Not applicable to this unit.

[7] Flow Control Valve (not shown)

Controls the amount of adhesive available at the applicator by a pump pressure bypass valve, or flow control valve attached to the gear pump. Adjust on the right side of the melt unit. Refer to Adhesive Flow Adjustment Section 5.3.3.

Slautterback Corporation

[8] Tank Temperature Controller (not shown)

A full-range adjustable thermostat sets and controls tank temperature. Located on the front of the melt tank base, it is accessible at the small access panel inside the electrical enclosure. Adjustment requires a flat blade screwdriver. Refer to Tank Temperature Controller, Section 5.3.1.

[9] Hose Temperature Controller (not shown)

An adjustable thermostat controller sets and controls hose temperature. Located on the thermal panel inside the electrical enclosure, the controller is attached to a capillary bulb sensor located in the hose. Refer to Hose Temperature Controller, Section 5.3.2.

POWER

APPLICATOR

OFF

PUMP

OFF

HEATING OVERTEMP

TANK

TEMPERATURE

2000345

5.2 Startup Instructions

DANGER: To avoid personal injury, follow all

safety labels. Failure to properly operate and maintain equipment can lead to serious injury.

• Wear protective clothing, safety goggles and safety gloves. Hot melt materials can cause severe burns resulting in disfigurement or blindness.

• Use only manufacturer recommended materials in this system. Fire, explosion, personal injury, property and equipment damage can result if improper or unsafe materials are used.

• Disconnect electrical power from external source to melt unit before undertaking maintenance or troubleshooting. Failure to disconnect power can result in fatal electrical shock.

• Depressurize system before performing any maintenance to pump, pump filter, flow control valve or hose. Turn pump switch off and depress trigger on handgun until there is no flow. Air trapped in the system or in a component can form a pressure pocket. Loosen fittings cautiously. Adhesive under pressure can cause severe burns and blindness.

• Always read the manufacturer’s recommended use of the material.

1. Become familiar with Section 5.1, Controls and Indicators.

2. Install melt unit as specified in Section 4, Installation.

3. Fill tank with hot melt material.

4. Turn melt unit on and allow sufficient warmup time for hot melt material to thoroughly melt.

5. Align motor on receipt of a new unit or after transportation. a. Loosen four screws holding motor pan to side of melt

unit. b. Heat melt unit and run motor. This centers the motor. c. With motor running, tighten four screws in a crisscross

pattern.

6. Set hose and tank temperatures to desired settings. Lower settings increase pot life of the material. Materials degrade over time due to oxidation.

7. To prevent motor stalling, adjust flow control valve to the minimum flow requirement.

Slautterback Corporation

5.3 Adjustments

5.3.1 Tank Temperature Controller

1. To prevent hot melt degradation, set melt tank temperature to the minimum temperature specified by hot melt manufacturer.

2. Open front control panel.

3. To raise melt tank temperature, turn tank temperature controller adjustment shaft [1] clockwise with screwdriver. See illustration below.

4. To lower melt tank temperature, turn adjustment shaft [1] counter-clockwise with screwdriver. The melt tank temperature controller range is 260 °C (500 °F) for one 320° rotation of the adjustment shaft.

5. Allow melt tank temperature to stabilize 30 minutes before adjusting further.

6. Verify temperature on tank thermometer.

5.3.2 Hose Temperature Controller

Temperature graduations on hose controller reflect approximate hose temperature.

1. Measure inside hose temperature with a pyrometer and bead probe. Hose temperature should be the minimum temperature required for application to prevent degradation of material in the hose and maximize hose life.

2. Open front control panel.

3. To raise hose temperature, turn adjustment shaft [2] clockwise with screwdriver to desired temperature on dial. See illustration below.

4. To lower hose temperature, turn adjustment shaft [2] counterclockwise with screwdriver to desired temperature on dial.

5. Refer to Temperature Check in Maintenance section of the handgun manual.

2000008a

5.3.3 Adhesive Flow Adjustment

CAUTION:

For maximum performance and motor life, do not allow pump motor to stall. A prolonged stall condition will cause motor to go into thermal overload.

Flow Control Valve

An adjustable pressure regulating device is mounted on the pump under the melt unit chassis.

1. Adjust adhesive flow with flow control knob [1] on right side of melt unit.

2. To increase pressure and adhesive flow, turn knob [1] clockwise.

3. To decrease pressure and adhesive flow, turn knob [1] counterclockwise.

4. To achieve minimum pressure and lowest flow rate suitable for application, turn knob fully counterclockwise. Gradually turn clockwise until desired pressure and flow rate is reached.

2000359

Slautterback Corporation

6 Maintenance

WARNING: Hot Melt materials can cause severe

burns resulting in disfigurement or blindness. Follow these precautions before beginning any maintenance:

• Wear protective clothing, safety goggles, and safety gloves.

• Turn pump motor switch to off position. Depressurize applicator(s) by triggering.

• Unless stated otherwise, always allow melt unit to cool before beginning any maintenance.

• Disconnect hose electrical connector when hose fittings are disconnected and power is off.

CAUTION: To prevent damage to components

(hose fittings, etc.), heat part(s) being serviced to approximately 121 °C (250°F) prior to dismantling, assembling, or adjusting. Heat parts by applying power to the unit using a hand held hot air gun or placing parts on a hot plate. Failure to do this will result in stripped threads and ruining both parts and tools.

CAUTION: To avoid arcing of electrical contacts

and possible failure of components, do not connect electrical connectors when the hose power switch is on.

6.1 Preventive Maintenance

Check for foreign material in tank. X

Wipe off excess sealant from cover. X X X

Purge tank and hoses. X X

Clean applicator nozzle. X X

Check for leaks. X

* Extra maintenance required for continuous duty machines.

6.1.1 Monthly Inspection Procedure

1. Verify hose is properly supported so it is not over stressed during use. Minimum bend radius is 20.32 cm (8 in.) when hot.

2. Check tank and hose temperatures and adjust as explained in Sections 5.3.1 and 5.3.2.

Procedure Daily Monthly As

Required*

Slautterback Corporation

7 Troubleshooting

Problem Solutions

Tank does not heat 1. Turn on main power breaker switch. If switch light fails

Tank heats slowly 1. Check status of components with a voltmeter (system

to illuminate, replace switch.

2. Inspect power-in connections for proper fit.

3. Check for faulty wires.

4. Inspect power wires or power plug at main power source.

5. Check supply voltage to melt unit with voltmeter.

6. Check incoming control voltage to terminal blocks.

7. Check tank controller for proper operation.

8. Compare wire connections to electrical schematic to ensure melt unit is properly wired.

9. If problem persists, check tank heaters as specified under Section 8.6, Tank Heater Replacement.

10. Check incoming power to ensure voltage matches rating of melt unit.

powered) or ohmmeter (system unpowered, wires disconnected).

2. Adjust tank temperature controller.

3. If problem persists, check tank heaters as specified under Section 8.6, Tank Heater Replacement.

Tank overtemperature indicator light on.

1. Check tank temperature when overtemp indicator is lit. If too high, turn tank controller counterclockwise to reduce temperature. If light is on at an acceptable or low tank temperature, thermostat is faulty or rated at a low temperature. Replace overtemperature thermostat.

Handgun and hose heat slowly. 1. Adjust hose and handgun temperature controllers.

2. Check voltage to hose controller.

3. Verify hose electrical connector is properly connected. If problem persists, refer to Section 8.2, Hose Controller Replacement.

4. Verify proper temperature range of hose controller.

Handgun and hose fail to heat. 1. Verify incoming hose power connector is properly

installed. Connector wire pins may be misaligned or loose.

2. If no change, disconnect incoming hose power connector and check hose heater resistance with ohmmeter. If hose heater has failed, replace hose. Refer to Slautterback Heated Hose Manual.

3. Determine if applicator is heating by using a pyrometer or temperature sensing device. Do not touch applicator by hand to determine temperature. Refer to handgun manual.

Adhesive output too high 1. Decrease system fluid pressure with flow control valve.

If no change, remove nozzle and replace with a smaller orifice nozzle.

2. Decrease hose temperature by 4–10 °C (25–50 °F). If no change, consult your hot melt material vendor regarding application.

3. Decrease tank temperature by 4 °C (25 °F).

Adhesive output too low 1. Increase system fluid pressure without stalling motor

by adjusting flow control valve. If no change, remove nozzle and replace with a larger orifice nozzle.

2. Clean applicator nozzle.

3. Purge system.

4. Hot melt formulations tend to be a factor in previously listed problems. Refer to Section 5.2, Startup Instructions, for cautions.

5. Increase hose temperature by 4–10 °C (25–50 °F). If no change, consult your hot melt material vendor regarding application.

If troubleshooting attempts fail, contact your factory representative.

Slautterback Corporation

8 Repair and Replacement

Refer to Parts List, in Section 9, for all replacement parts listed in this section.

8.1 Hose Replacement

8.1.1 Removal of Existing Hose

1. Turn off system power and allow hot melt in tank to completely

2. Turn system back on for 5 minutes to allow fittings to warm up

3. Turn off system power and disconnect melt unit electrical

4. Disconnect hose electrical connector [1].

CAUTION: For safe and proper hose replacement,

verify all material in the melt tank has completely solidified.

solidify.

or heat fitting with a hand-held hot air gun.

power.

5. Remove screws [2] from hose mounting block [3]. See illustration below.

6. Tilt unit backward.

7. Loosen hose JIC fitting [4] and remove hose from fitting [5] on flow control block [6].

8. Carefully remove capillary bulb [7] from hose.

OVERTEMP

TEMPERATURE

POWER

APPLICATOR

2000348

8.1.2 Installation of New Hose

1. Turn off system power and disconnect melt unit electrical

power from external source.

2. Never flex a hose when cold. Hoses have a minimum bend

radius of 20.32 cm (8 in.) when hot. Further flexing will cause permanent damage.

3. Heat hose JIC fittings [5] before adjusting or damage may

result. New or clean hose fittings may not require heating.

4. Install hoses on melt unit by tilting melt unit back until

underside is accessible. Support unit with block on back of housing so hot melt does not spill. Do not turn melt unit upside down.

5. Support hose to prevent excessive flexing. Do not support

hose in a way which may add to its thermal insulating characteristics or overheating will result. Failure to properly support the hose will result in premature failure.

6. Hose installation. See illustration below.

a. Carefully insert capillary bulb [4] into brass tube in end of

hose [1] and do not bend capillary tube at a sharp angle. Thermostat hoses perform best when capillary bulb is positioned at 3 or 9 o’clock. Before final tightening, rotate hose on JIC fitting to obtain recommended position.

b. Loosely connect the hose JIC swivel fitting [5] to a

straight or right angle fitting [6] on the flow control

block [7]. c. Fasten hose support block [3] to chassis. d. Attach hose electrical connector [2]. e. Tuck capillary tubing [4] and electrical connector [2]

under melt unit. f. Position and support hose before using. g. Tighten JIC swivel fittings [5]. h. Check all hydraulic fittings for tightness before

pressurizing system and retighten when hot. Check all

electrical connections for continuity. i. Retighten hydraulic fitting after unit has reached

operating temperature.

Slautterback Corporation

2000360

8.2 Hose Controller Replacement

1. Turn system power OFF and allow sealant in tank to completely solidify.

2. Turn melt unit on for 5 minutes to warm fittings or heat fittings with a hand-held hot air gun.

3. Turn system power switch OFF and disconnect melt unit electrical power.

4. Remove screws from hose mounting block.

5. Tilt unit backward and disconnect hose electrical connector. Do not turn melt unit upside down.

6. Loosen hose JIC fitting.

7. Remove hose from fitting on flow control block.

8. Remove capillary sensor from hose.

9. Open front control panel, disconnect controller [1] wires and identify locations of wires.

10. Remove 2 screws fastening controller [1] to electrical mounting panel.

11. Install new controller. Insert capillary sensor into brass tube at hose end and coil capillary tube so it hangs beneath chassis.

12. Reconnect hose electrical connector.

13. Attach hose to JIC fitting as specified in illustration below.

14. Reconnect controller wires.

15. Reconnect melt unit power.

16. Turn system power switch ON.

17. Adjust controller as specified in Section 5.3.2, Hose Temperature Controller.

18. Calibrate actual inside temperature with thermostat setting using pyrometer and bead sensor.

2000009

8.3 Pump and Flow Control Replacement

1. If possible, pump out all adhesive in melt unit and turn system power off. If not possible, turn off system power and allow hot melt in tank to solidify.

2. Turn on system power for 5 minutes to warm fittings.

3. Turn off system power and disconnect electrical power at external source.

4. Disconnect hose electrical connector and tilt melt unit backwards. Do not turn melt unit upside down.

5. Loosen JIC fittings [7] and remove hose from fittings [6] on flow control block [5]. See illustration below.

6. Remove 4 socket head cap screws [8] attaching flow control block [5] and pump [2] to tank. See illustration below.

7. Pull pump [2] out and remove o-ring [3], copper shim [4] and tank gasket [1]. Install new replacement seals.

8. Place o-ring [3] in pump groove after lubricating with siliconbased grease.

9. Align pump [2], pump shim [4] and flow control block [5], with o-ring in place. Verify mating surfaces of pump and flow control valve block lie flat against one another.

10. Attach flow control block [5] and pump[2], with pump gasket seated to bottom of tank using hex head cap screws and lock washers [8].

11. Before tightening screws, check o-ring groove alignment by manually pressing flow control block [5] against pump [2].

12. Tighten all screws evenly. Torque to 8.47 N-m (75 lb-in.).

CAUTION: Verify o-ring is properly aligned in pump

groove when replacing pump and/or flow control valve. A pinched or misaligned o-ring may result in pump leakage.

13. Reconnect hose(s) and turn melt unit power on.

2000362

Slautterback Corporation

8.4 Pump Motor Replacement

1. Disconnect electrical power and allow melt unit to cool to

2. Open motor junction box cover [1], disconnect wiring and

3. Remove screws [3] holding motor mounting plate to melt unit.

4. Lift motor mount assembly off melt unit. Ensure pump shaft

5. Remove screws [6] holding pump motor to motor mounting

6. Install new pump motor on motor mounting plate.

7. Check pump shaft alignment on pump in tank.

8. Align motor coupling [4] with pump shaft in tank and lower

9. Align motor mounting plate to melt unit with mounting

10. Verify pump shaft seats properly with pump and verify

11. Replace liquidtite fitting and wires.

12. Reconnect wires according to electrical schematic. Refer to

13. Turn melt unit on allow melt unit to heat up to normal

14. Tighten screws [3] in a crisscross pattern while motor is

121 °C (250 °F).

liquidtite fitting [2]. See illustration below.

remains connected to pump in tank.

plate [5].

onto shaft.

screws [3].

sufficient coupler clearance [7] exists 0.8 mm ± 0.3 mm (0.030 in. ±0.010 in.). See illustration below.

melt unit identification plate to determine exact voltage.

operating temperature, turn pump motor on.

operating to align pump shaft.

2000349

8.5 Tank Temperature Controller Replacement

1. Switch system power off and disconnect melt unit electrical power from external source.

2. Open front control panel.

3. Remove tank access panel [1]. See illustration below.

4. Remove wires connected to tank temperature controller [2].

5. Remove temperature controller [2] by unscrewing 2 screws holding tank controller to tank base.

6. Attach new temperature controller [2] to tank base using 2 screws and reconnect wires.

7. Replace tank access panel [1].

WARNING: Failure to replace access panel will

result in an electrical hazard and possible heat damage to electrical components.

8. Close front control panel.

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Slautterback Corporation

8.6 Tank Heater Replacement

1. Before considering replacement, check heaters with amp

2. Switch system power off and disconnect electrical power from

3. Open control panel and remove tank access panel [1]. See

4. Determine resistance of each individual heater [2].

5. Disconnect wires on defective heater.

6. Pull heater out of bore using pliers. If heater does not come

7. Apply a coating of heat release and transfer agent to new

8. Route heater lead wires through electrical panel and

probe (system power on) or ohmmeter (system power off, wires disconnected). Determine resistance of each individual heater. Refer to electrical schematic.

external source.

illustration below.

out easily, drive out using a 6.35 mm (0.25 in.) diameter rod inserted in knockout holes in back of tank base.

heater and slide it into tank heater bore from the front.

reconnect heater wires in original locations. Refer to electrical schematic included with melt unit.

9. Replace tank access panel [1].

10. Close and fasten control panel.

WARNING: The overtemperature thermostat is a

necessary safety device for preventing runaway heating on all melt units. Under no circumstances bypass this protection. Runaway heating of tank can cause hot melt materials to burst into flames.

2000351

9 Parts List

9.1 SS10G Assembly Drawing

Item Description (Quantity) Part Number

Model SS10G Mark II, 115 VAC, 50/60 Hz, with 8’ L2 Handgun/Hose 76026-1-001

1 Flow control valve assembly 73169-01

2 Kit, overtemperature thermostat 232 °C (450 °F) 79126-450

3 Pump assembly, group 79048-3

4 Motor group 73714-24

5 Kit, thermometer 79014

6 Switch, circuit breaker, 115 VAC 12015-1

7 Indicator light, red 12030-1

8 Indicator light, amber 12030-10

9 Blank, switch cover 12011-3

10 Kit, tank controller 79006

11 Seal, pump shaft 70006-1

12 Seal, tank 70020

13 Capacitor, 10 µf, 370 VAC 18416-1

14 Lid, pan 70007

15 Shaft, pump 73167-2

16 Lid assembly 73341-1

17 Gun hanger 70117

18 Kit, tank heater 115 VAC 79005

19 Deflector 70213

20 Chain drive assembly 73164

21 Kit, idler gear 79094

22 Handle 14517-2

23 Scraper, chain 70213-2

24 Kit, pump warmup thermostat 79068-350

25 Cable, 16 AWG, 3 cond. 20.32 cm (8 in.) with plug, 115 VAC only (not

illustrated)

12012

Slautterback Corporation

see Detail B

12, 16

see Detail A

1, 3

PUMP

APPLICATOR

OFF

POWER

HEATING OVERTEMP

TEMPERATURE

TANK

Tank Bottom

Detail A

Chassis

Detail B

2000365

9.2 Flow Control Valve Assembly

Item Description (Quantity) Part Number

Flow control valve assembly 73169-01

1 Block, flow control valve 70123-8

2 Guide seat, flow control valve 70038-2

3 Spring, flow control valve 14490-5

4 Piston, flow control valve 70037-4

5 Bonnet, flow control valve 18508-1

6 Plug, 1/4 NPT (2) 11603-4A

7 Shaft, adjust. flow control valve 70038-3

8 Collar, Threaded, Locking, 5/16-24 14445-01

9 Knob, 1-7/8", Black Plastic, 1/4-20 14517-13

10 Fitting, 90°, 1/4 NPT to No. 8 JIC 11409-84A

11 Nut, hex, 1/4-20 UNC 14441-GA

12 O-ring, flow control valve piston (2) 10412

13 High Temp Lube, Clear, 5.3 oz 11208

Tape, Teflon Sealant; 1/2" X .0035" 15015-2

12, 13

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Slautterback Corporation

9.3 V1 Pump Assembly

Item Description (Quantity) Part Number

1 Gasket, V1 pump 70118

2 Pump, V1-675 79048-3

3 O-ring, pump 10438

4 Shim, pump 70032

5 Kit, seal pump, V1 (includes hardware) 79081

6 Kit, hardware pump, V1 79042

2000366

9.4 Motor Assembly

Item Description (Quantity) Part Number

* Motor group, 38 rpm, 115 VAC, 60/50 Hz 73714-24

1 Coupling, 15.88 mm (0.625 in.) shaft x 5.08 cm (2 in.) 70460-4

2 Key, 4.76 mm (0.1875 in.) square x 5.08 cm (2 in.) Lg. 14475-7

3 Breaker, 2.9 Amp Fast Trip 12055A-29

4 Capacitor, 10 µf 370 VAC 18416-1

5 Spacer, 4 ID x 0.44 OD x 44.45 mm (1.75 in.) (4) 14471-4

6 Wire nuts 12277-2

7 Screw, Shc; 1/4-20 X 3 Lg (4) 14431-GDT

8 Washer, split lock, 6.35 mm (0.25 in.) (4) 14451-GA

9 Nut, 1/4-20 hex (4) 14441-GA

* NOTE: does not include pump On/Off switch/circuit breaker or capacitor.

7, 8

1, 2

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Slautterback Corporation

9.5 L2 Handgun Nozzles

Item Description (Quantity) Part Number

L2 Nozzle, 3/16" spacing 70218-3

L2 Nozzle, 1/4" spacing 70218-4

L2 Nozzle, 5/16" spacing 70218-5

L2 Nozzle, 3/8" spacing 70218-6

L2 Nozzle, 7/16" spacing 70218-7

L2 Nozzle, 1/2" spacing 70218-8

L2 Nozzle, 9/16" spacing 70218-9

L2 Nozzle, 5/8" spacing 70218-10

L2 Nozzle, 11/16" spacing 70218-11

L2 Nozzle, 3/4" spacing 70218-12

L2 Nozzle, Extended General Purpose, 1 orifice 70234-1

NOTE: The L2 nozzle spacing dimension equals the space between the two panes of glass in a finished insulated window.

9.6 Recommended Spares

Item Description (Quantity) Part Number

Heaters

Kit, tank heater, 115 VAC, 400 W 79005

Standard Melt Unit Switches

Kit, tank controller, 38–232 °C (100–450 °F) 79006

Kit, hose controller, 177–232 °C (350–450 °F) 79125-4

Kit, tank overtemperature thermostat, 232 °C (450 °F) 79126-450

Circuit breaker, 115 VAC, 15 A 12015-1

Pump motor ON/OFF switch, 115 VAC, 2 A 12055-2

Pump warmup thermostat 121 °C (250 °F) 79056-1

Kit, tank thermometer 79014

Pump

Kit, pump, V1-675 79048-3

Kit, hardware pump, V1 79042

Kit, pump seal, V1 (includes hardware) 79081

Motor

Motor group, 38/31 rpm, 115 VAC, 60/50 Hz 73714-24

Capacitor, 10 µf, 370 VAC 18416-1

Coupler, pump shaft-motor 70460-4

Key, machine 4.76 mm (0.1875 in.) square x 5.08 cm (2 in.) long 14475-7

Pump shaft assembly 73167-2

Kit, idler gear, SS10G 79094

Chain assembly, SS10G 73164

Wire nuts, medium low temperature 12277-2

L2 Standard Handgun/Hose Assemblies - Capillary Control

L2 Handgun/hose, 2.44 m (8 ft), 232 °C (450 °F), 115 VAC 75086-000

L2 Handgun/hose, 2.44 m (8 ft), 232 °C (450 °F) 115 VAC 75086-200

Slautterback Corporation

Item Description (Quantity) Part Number

Heated Supply Hoses

Hose, L2, capillary, 2.44 m (8 ft), 232 °C (450 °F), 115 VAC 26269 08-N

Hose, L2, capillary, 3.66 m (12 ft), 232 °C (450 °F), 115 VAC 26269-12-N

L2 standard handgun spare, 115 VAC 75085-000

Kit, L2 heater, 115 VAC 79075-1

Kit, microswitch for L2 handgun 79095

L2 standard handgun spare, 115 VAC 75085-000

Constant tension balancer, 1–4 Ib 11030

Constant tension balancer, 2–5 Ib 11031

Hose hammock 30087

Swivel subassembly 73161

Needle packing washer 16528-18

Teflon needle seal 16528-17

Fiber washers 16528-25

Teflon seat plate 16528-22

Screw, seat plate 16528-23

This page intentionally left blank.

Slautterback Corporation

✄

PRODUCT MANUAL

FEEDBACK FORM

Fax it to us at (831) 658-6096

Please help us improve our manual. Send this form with any suggestions you may have.

We will get back to you as soon as possible.

Date_________ Your Name Company Telephone Number Fax Number Manual Title Manual # 19600- Revision Manual Publication Date Section(s) Pages(s) Type of error:

❐ Typo/grammar/format ❐ Information incorrect ❐ Information to be added ❐ Information to be deleted ❐ Illustration incorrect ❐ Other (explain below)

Description of change(s) [attach marked-up sample pages if possible]. Use an additional sheet of paper if necessary.

Comments:

For factory use

Technical Document Review Committee:

Change implemented? ❐ Y ❐ N Reason

Date implemented Approved by Date Feedback to sender date

Slautterback Corporation ❐ 5 Lower Ragsdale Drive Monterey CA 93940-5779 USA ❐ 831/658-6000

Warranty

07/00

A. Slautterback Corporation warrants its products, when operated and maintained in accordance with

Slautterback recommended procedures, are free of defects in material and workmanship during the periods indicated below commencing with the date the product is placed in service.

Product Warranty Period

1. Tank heater (including entire tank when 5 years or 10,000 hours of use, heater is cast into tank) whichever occurs first

2. Melt unit (unless specified below); pattern 2 years or 4,000 hours of use, controller; head driver whichever occurs first

3. Stationary hose; automatic electric head; JR Series Hot Melt System or melt unit; standard pail whichever occurs first un-loader; standard accessory purchased with a system

4. Manual hose; handgun; Mini Squirt III; any butyl 6 months or 1,000 hours of use, system; any PUR system (including hose, gun whichever occurs first or head used with PUR); any spare or replacement component; pneumatic head; industrial heated hose; T100 Temperature Controller; nozzle; nozzle bar

5. Rebuilt equipment 90 days or 500 hours of use,

B. The sole liability of Slautterback and exclusive remedy extended to any Slautterback customer shall be limited

to replacing or repairing, at the option of Slautterback, any product returned under the terms of this warranty. Labor and related expenses incurred to install replacement or repaired parts are not covered by this warranty.

1 year or 2,000 hours of use,

whichever occurs first

C. Slautterback is not responsible for repair or replacement of any product that has been subject to abuse,

misuse, alteration, accident, or negligent use, nor for repairs made by an unauthorized person or with parts other than those provided by Slautterback.

D. Slautterback assumes no responsibility for the performance of adhesives or other materials used with its

products.

E. The warranty for a product repaired or replaced under this warranty shall continue in effect for the remainder of

the original warranty period, or for ninety (90) days following the day of shipment by Slautterback of the repaired or replaced product, whichever period is longer.

F. No warranty is made with respect to custom products or products developed, designed and manufactured to

customer specifications, except as specifically stated in writing by Slautterback.

G. Slautterback is responsible only for payment of shipping charges for delivery of a repaired or replaced product,

via the least expensive means of transport, to customer or an authorized Sales and Service Center in the Continental United States only. Payment for shipment to Slautterback or an authorized Sales and Service Center for evaluation, repair or replacement is the responsibility of the customer.

H. For service under this warranty, contact the Factory Authorized Representative from which the product was

purchased.

THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED,

INCLUDING THE WARRANTY OF MERCHANTABILITY AND FITNESS FOR THE PARTICULAR

PURPOSE.

Complete Reverse Side and Retain for Your Records

SLAUTTERBACK CORPORATION ❐ 5 Lower Ragsdale Drive, Monterey, CA 93940-5779, USA ❐ 831-658-6000 ❐ FAX: 831-658-6094

Rev D

1 of 2

70237-40

Equipment Record

Record the information below on all equipment received and retain for your records.

(Systems, melt units, hoses, guns, heads, pattern controllers, drivers, etc)

Products were purchased from:___________________________________________

Slautterback Authorized Sales and Service Center