Slant/Fin VSL-160C User Manual Part C

13 - USE
13.10.6 – Outdoor reset with room compensation
While in the “Installers’ Menu” (section
13.17) set the parameter to 02. The system will function exactly as described in the previous “Outdoor reset adjustment” sections except that now the boiler pump will stay on permanently . The opening of the room thermostat contacts will translate into a parallel downward movement of the curve in Figures 13-2 and 13-3. The value by which the curve moves downwards can be adjusted by the
parameter present in the
“Installers’ Menu”, see section 13.17. The parameter can range
from 1 °F (1 °C) to 36 °F, (20°C). The suggested values for this parameter are:
- 18 °F (10°C) for high temperature radiator systems;
- 6 °F (3°C) for low temperature radiant panel systems
Calculated temperature (°F)
Outside temperature (°F)
Figure 13-2 - Graph of the outdoor reset adjustment
(infl uence of parameters “br”, “OA”, “Ob” and “Oc”)
Calculated temperature (°F)
Outside temperature (°F)
Figure 13-3 - Graphs of the outdoor reset adjustment
(infl uence of parameter “b”)
V alues of this parameter that are too high may translate into room temperature instability . Values that are too low may make the action of the room thermostat ineffective.
Climatic adjustment with room compensation can be used in all the systems described in Section 13.10.1. The advantage being that the constant running of the pump will stabilize and standardize the room temperatures. This is especially true when some loops in the heating system have considerably greater volume than others.
OA = Slope of the line Ob = Minimum heating
temperature
Oc = Maximum heating
temperature
br = “Fix point” of the angle
fulcrum of the line
b = parallel shift of the line
(adjusted by the heating knob, item “7” of fi gure 13-1)
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13.11 - Boiler switch settings
The control board shown in Figure 3-1, item “14”, contains a series of switches that allow the boiler to be confi gured to match the application. The table below lists each switch and its corresponding funtions.
SWITCH Position Description
1 OFF Boiler without production of D.H.W ON Boiler with production of D.H.W. via storage tank 2 OFF Boiler with production of instantaneous D.H.W. ON Position not available for this serie of boilers 3 OFF Heating pressure switch, disabled ON Heating pressure switch, enabled 4 OFF EBM PAPST brand fan ON Position not available for this serie of boilers 5 OFF Combination boiler for heating and D.H.W. ON Boiler for heating only 6 OFF High temperature heating service, 86°F (30°C) to 176°F (80°C) ON Low temperature heating service, 68°F (20°C) to 113°F (45°C) 7 OFF Boiler confi guration change, disabled ON Boiler confi guration change, enabled 8 OFF Maximum heating supply water temperature of 176°F (80°C) ON Position not available for this kind of boilers
CAUTION!!!
of these switches could cause the boiler to malfunction resulting in improper system performance. Only a qualifi ed technician, with an in-depth knowledge of the boilers’ control system, should change them.
Improper setting
13.12 - Delays, alarms and protective actions
To protect the life of the appliance, improve comfort, and maximize energy savings, the following timings have been incorporated into the control logic: a - Pump delay: each time the room
thermostat is satisfi ed, the circulator pump continues to run for 1 minute;
b - DHW delay: each time the domestic
hot water demand is satisfi ed, a 2 minutes delay must pass before the heating service is allowed to restart;
c - Protection against legionnaires
bacteria: if the boiler is connected to a DHW storage tank the boiler will increase the tank temperature to 140 °F (60 °C) every seven days, prevent the formation of legionnaires bacteria. This function is displayed
by
d - DHW alarm: if the call for domestic
hot water lasts for longer than two hours, an
This function is only for boilers set up to provide instantaneous DHW.
.
01 alarm is generated.
e - Time delay in restarting the burner:
in its normal functioning state, except when providing domestic water, every time the burner stops, there is a delay time of 3 minutes before the boiler restarts again.
13.13 - Circulator pump and three way valve protection
During the summer months, the circulator is run once a day for around 15 seconds to prevent it from seizing. At the same time, the three way valve (if present) is activated for the same reason.
13.14 - Boiler’s Freeze protection
CAUTION!!!
protection function to work, the boiler must remain connected to the electrical and gas supplies with knobs “7” and “11” in Figure 13-1, in the OFF position.
For the freeze
CAUTION!!!
protection function is conceived to protect the boiler only, not the heating system.
CAUTION!!!
boiler’s freeze protection function depends from the electrical supply and from the gas supply, it is mandatory install a safety device that alarm the user in a case the boiler room will reach a temperature near 35°F (2°C)
Once the boiler has reached a temperature of 45 °F (7 °C), the heating pump will automatically comes on. If the temperature falls below 35 °F (2 °C), the burner will light to prevent the boiler from freezing. If the boiler will not be used for long time it should be drained per Sections
14.10 and 14.11.
This freeze
Because the
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13.15 - Display in energy saving mode
If desired, the display, item “1” and “2” in Figure 13-1, can be switched permanently off, with the exception of when it displays errors or settings. To switch the display off, access the “Installers’ Menu”, in section 13.17
and set the other than zero. Keep in mind that each value will correspond to a delay in minutes until the display goes into Energy Saving mode.
PARAMETER DESCRIPTION INFORMATION ON DISPLAY ITEM “2” of Figure 13-1
parameter at a value
Adjustment of the curve angel as shown in Figure 13-2 when outdoor reset is active per section 13.9.
13.16 - “Users’ menu”
When entering the “Users’ menu”, the display, item “1” in Figure 13-1, will start blinking indicating that a change of mode has taken place. To access the “Users’ menu” (see also Section 17 to better understand the several menus):
1. press the button for 2 seconds until the display starts blinking;
2. press and release the button several times until the desired parameter is displayed;
3. use the or keys, to change the value of the selected parameter;
Setting range: 0,1 to 5,0
4. press to save the parameter change before going to the next parameter.
When the last parameter has been reached and the button
pressed, the display will stop blinking indicating exit from the menu.
NOTE: If no key is pressed for more than 60 seconds, the control automatically exits the “Users’ menu”. Any parameter change not saved
using the button, will be lost. The table below lists each “Users’
menu” parameter, what it affects and its adjustment range.
Adjustment of the “Minimum heating temperature” as shown in Figure 13-2 when outdoor reset is active per section 13.9.
Adjustment of the “Maximum heating temperature” as shown in Figure 13-2 when outdoor reset is active per section 13.9.
Adjustment of the parallel shift of the curve as shown in Figure 13-3 when outdoor reset is active per section 13.9.
Display of the calculated heating temperature when outdoor reset is active per section 13.9, or display of the temperature set by knob “7” shown in Figure 13-1.
Display of the domestic hot water temperature when set by knob “11” shown in Figure 13-1.
Display of last error code registered, Section
13.18.2
Setting range: see section 13.10.3
Setting range: see section 13.10.3
The adjustment is made by turning knob “7” shown in Figure 13-1. The selected curve can be shifted up or down by 36 °F (20 °C).
Temperature display only, with a range between 68 °F (20 °C) and 189 °F (87 °C).
Temperature display only with a range between 104 °F (40 °C) and 158 °F (70 °C), see section 13.7.
Error code display per section 13.18.2
Display of last lockout occurred, Section
13.18.1
Lockout code per section 13.18.1
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13.17 - “Installer’s menu”
CAUTION!!!
parameters could cause the boiler and therefore the system to malfunction. For this reason, only a qualifi ed technician who has in-depth knowledge of the boiler should change them.
The boiler’s micro-processor makes this menu of parameters available to the qualifi ed technician for the analysis of the functioning and adjustment of the appliance to the system. When entering the “Installers’ Menu”, the display item “1” in Figure 13-1, will start to blink indicating that a change of mode has taken place. To access the “Installers’ Menu” just (see also Section 17 to better understand the several menus):
Changing these
1. press and hold the button down for 12 seconds until the
parameter is displayed;
2. press and release the button to scroll through the list of the parameters;
3. once the parameter has been displayed, it can be changed using
the or keys;
4. press and release the button to confi rm the amended data before moving to the next parameter.
When the last parameter has been reached and the button
pressed, the display will stop blinking indicating the exit from the menu.
NOTE: If no key is pressed for more than 60 seconds, the control automatically exits the “Installers’ menu”. Any parameter change not
saved using the button, will be lost.
The next table lists each “Installers’ menu” parameter, what it affects and its adjustment range.
PARAMETER DESCRIPTION INFORMATION ON DISPLAY ITEM “2” OF FIGURE 13-1
Boiler temperature, measured by U1 sensor
DHW temperature, measured by U2 sensor
Domestic cold water (or ind. water heater) temperature , measured by U3 sensor
Outdoor temperature, measured by U4 sensor
Ionization current value
High limit temperature, measured by U6 sensor
Flue gas temperature, measured by U7 sensor
Heating return temperature, measured by U8 sensor
Type of basic setting of control board
Status of room thermostat contact
Value in °F (cannot be changed)
Value in °F (cannot be changed)
Value in °F (cannot be changed) Value in °F (cannot be changed) (displayed only if outdoor reset is
active, as per section 13.9) Value from 0 to 99 (cannot be changed)
(30 corresponds to a current of 1uA) (99 corresponds to a current of 5.5 uA)
Value in °F (cannot be changed)
Value in °F (cannot be changed)
Value in °F (cannot be changed)
Can be changed in accordance with Section 11.6 00 = contact open (heating service off)
01 = contact closed (heating service on)
Measurement of fan speed rotation
BTU input for heating service
Value in g/1’/100 (rpm/100) (cannot be changed)
Adjustable according to the instructions of section 12.10
Continue
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Continued
PARAMETER DESCRIPTION INFORMATION ON DISPLAY ITEM “2” OF FIGURE 13-1
Can be changed (see Section 13.9):
Heating service functioning mode
00 = thermostatic adjustment; 01 = outdoor reset; 02 = outdoor reset with room compensation;
Reaction to external temperature
Angle fulcrum of climatic adjustment
Reduction of temperature generated by the opening of the room thermostat
Boiler knobs’ status
Display “1” and “2” as per fi gure 13-1 energy saver
Parameter disabled for this kind of boiler
Domestic sensitivity setting
Minimum domestic setpoint during sleep mode
Proportional band of the heating PID modulation
Keep always at value of 1 Can be changed from 16°F (-9°C) to 149°F (65°C) (active only with
outdoor reset). See section 13.10.3 for its adjustment.
Can be changed: from 1°F (1°C) to 36°F (20°C) (active only with outdoor reset featuring room compensation) See section 13.10.6 for its adjustment.
Can be changed: 01 = knobs presents; 00 = knobs absent.
Can be changed: 00 = display always on; any other value, corresponds to a delay in the switching off of the display, expressed in minutes (see also Section 13.15)
No infl uence in this kind of boiler
No infl uence in this kind of boiler
Must be maintained at 20 value
Integral of the heating PID modulation
Burner Anticycling: minimum delay from a burner light-off to the sequent light-on. Value expressed in sec x 10
Indirect water heater priority selection: Value expressed in minutes.
Must be maintained at 40 value
Can be changed between 1 and 54. Default value is 18 (180 sec). Can be modifi ed only in conjunction with factory technicians.
Can be changed between 00 (function disabled) and 99 minutes. Default value is 00 (See also section 9.1.1).
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13.18 ­Diagnostics
During the normal operation of the boiler, the display, of Figure 13-1, continually shows the operating status of the boiler as shown below (see also section 17):
PARAMETER
PARAMETER REFERENCE DISPLAY READ OUT (ITEM “2”, FIGURE 13-1)
Boiler in stand-by mode or pause (no request for heating or domestic hot water)
Anti-freeze function active
Boiler not in lock-out mode but in Attention mode.
System pressure too low, system must be fi lled. See section 13.1.
Domestic hot water service active
Heating service active
Boiler in lock-out mode. To reset it, press the the lock-out occurs frequently, contact a professionally qualifi ed
technician Blocking error. Contact a professionally qualifi ed technician. Blocking
errors automatically reset if the condition causing the block disappears
.
button. If
Boiler temperature (°F)
Boiler temperature (°F) 01 = Boiler temperature (°F) Domestic hot
water service active for more than 120 minutes. Turn domestic hot water to OFF position to reinstate heating. 02 = Data connection interrupted between cascade boilers
No display Domestic hot water temperature (°F)
Heating temperature (°F)
Lock-out code (see section 13.18.1 for decodifi cation).
Error code (see section 13.18.2 for decodifi cation).
Auto-purging procedure that last 3 minutes in progress (see section 13.4).
Boiler in Anti-legionella functioning (see section 13.12)
78
Boiler temperature (°F)
Storage tank temperature (°F)
13 - USE
13.18.1 - Diagnostics: “L” lock-outs
“L” Code
L01
L02
L03
L04 L05
L06
Lock-out description
No fl ame detected after three ignition attempts.
Flame extinguishes three times.
Boiler temperature is over 203° F (95°C).
Gas valve command relay Safety relay
Flue gas sensor over 210°F (99°C)
Checks to make
Check: a-correct gas supply pressure (see
section 12.7); b-ignition spark (see section 14.4); c-correct combustion air pressure (see
section 12.8); d-120Vac at the gas valve; e-resistance of the two gas valve coils
should be 0.18 kohm and 1.1 kohm; f- If the burner lights, but goes out at the
end of the ignition attempt, check: that
the ionization current is set at a value
greater than 60 (follow procedure in
section 14.12.4)
Check: a-that the ionization current is set
at a value greater than 60 (follow
procedure in section 14.12.4); b-check that gas valve open fast
enough;
a-Check that the circulator pump is working; b-Check if the water fl ow is not less than 5 GPM
Check for correct polarity of the wires to the pump. Try to switch the wires.
Check: a - that the electrical resistance of the ue gas sensor complies with the graph in Section 14.13; b - that the effi ciency of the boiler is over 86%
Solutions
a-If the gas supply pressure is incorrect, it must be adjusted to
the correct pressure;
b-If spark is not present, check for correct ignition ectrode
position and gap as per section 14.4; If position is correct, check for 120Vac at the supply of the spark generator.
c-if the combustion air pressure is incorrect, inspect the vent
system and eliminate any obstructions;
d-if the voltage to the gas valve is not 120Vac the power control
board must be replaced;
e-if the resitance of the gas valve coils is not 0.18 kohm and/or
1.10 kohm, the gas valve must be replaced.
f-If the ionization current is not greater than 60, confi rm that
the the CO2 content is adjusted properly (see section
12.9). Check the fl ame detection electrode (section 14.4) and if necessary replace it, check the integrity of the fl ame detection electrode electrical wires.
a-If the ionization current is not greater than 60, confi rm that
the the CO2 content is adjusted properly (see section
12.9). Check the fl ame detection electrode (section 14.4) and if necessary replace it, check the integrity of the fl ame detection electrode electrical wires.
b-Following procedure as per Section 14.12.4, check few times
if passing from low fi re to high fi re the fl ame estinguish. If estinguish, change the gas valve.
a-If the circulator pump is bad, replace it, if is good, replace the power control board. b-If the water fl ow is less than 5 GPM check for any zone
valves that must be opened. Replace the power control board
If the pump won’t run replace it. If the pump is good try to replace the power control board.
a-If the fl ue gas sensor resistance does not correspond with the
correct values, replace it;
b-if the boiler effi ciency is less than 86% and the CO2 content
is correct, the primary heat exchanger has to be replaced and proper water treatment methods employed to prevent mineral build up on the water side
L07
L08 L09
L10 L12 L13 L14 L15 L16
L17
Electrical circuit of fl ue gas sensor is interrupted
Spark generator relay
RAM memory E2prom memory damaged
E2prom memory damaged Program error Program error Program error Program error The temperature
difference between the U1 and U6 sensors is too great
Check that the electrical resistance of the fl ue gas sensor corresponds with the
graph in section 14.13;
Check that: a - the electrical resistance of the two sensors corresponds with the graph in section 14.13; b -check that the heating water fl ow is not too low.
79
If the sensor resistance does not correspond with the correct values, replace it;
Replace the power control board Replace the power control board
Replace the power control board Replace the power control board
Replace the power control board Replace the power control board Replace the power control board Replace the power control board a-If one or both sensors does not have the correct resistance
value, it must be replaced;
b-If temperature difference between U1 and U8 is higher than
55°F at maximum input, the heating water fl ow rate is too low. The heating water fl ow rate must be corrected.
13 - USE
13.18.1 - Diagnostics: “L” lock-outs (continued)
“L” Code
L18
L19
L20
L21
L25
L32 L33
L45
L46
Lock-out description
Program error
Flame sensed for 10 seconds, after the closure of the gas valve
Flame sensed before opening of the gas valve.
Boiler in blocking state for more than 20 hours
U1 or U6 sensor increase its temperature too fast
Program error Fan rotation error
Heating circuit fi lling time longer than 10 minutes.
Filling of heating circuit repeated 16 times in 24 hours
Controls
Check: a - that the heating water fl ow is not too
low;
b - that the circulator pump is working
Check that the voltage to the fan is 163(±10)Vdc.
Check: a - that the heating pressure switch
setting pressure, FILL appears when the pressure drops below 8.7 psi (0,6 bar), and disappears when the pressure rises above 22 psi (1.5 bar);
b - check that there are no water leaks
in the heating system.
Solutions
Replace the power control board
Call technical service
Call technical service
Press RESET button and check the blocking error “E” on Section 13.18.2
a - If temperature difference between U1 and U8 is higher than
55°F (31°C), at maximum input, the heating water fl ow rate is too low. The heating water fl ow rate must be corrected.
b - If the pump works, replace the power control board.
Replace the power control board
If the fan is powered with 163Vdc, replace the fan. If the voltage to the fan is not 163 Vdc, replace the board.
a -If the heating pressure switch is not correctly set, it must be
replaced;
b - if the system has a leak, it must be fi xed.
L47
Flue pressure switch open time longer than 60 minutes
Check: a - that no obstructions are in the fl ue
discharge/air intake line
b - check the fl ue pressure switch
setting point, setting is 4.5 in.W.C
c - check that the electrical resistance of
the fl ue gas sensor corresponds with the graph in section 14.13;
d - check that the electrical connection
cables between the fl ue pressure switch, the fl ue sensor and the power control board.
a -If ther’is an obstruction, it must be removed; b - If the fl ue pressure switch is not correctly set, it must be
replaced;
c - If the fl ue sensor resistance does not correspond, it must be
replaced;
d - if the electrical circuit is damaged, it must be repaired; if the previous four cases do not apply, replace the power
control board
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13.18.2 - Diagnostics: “E” blocking errors “E”
Code
E01
E02
E04
E07
Blocking description
U1 boiler temperature sensor circuit interrupted.
U2 domestic hot water temperature sensor circuit interrupted.
U8 return temperature sensor circuit interrupted
U3 cold water or indirect water heater sensor circuit interrupted
Checks to make
Check that the electrical resistance of the sensor corresponds with the graph in section 14.13; check that the electrical connection cables between the sensor and the power control board have continuity and carry current
Check that the electrical resistance of the sensor corresponds with the graph in section 14.13; check that the electrical connection cables between the sensor and the power control board have continuity and carry current
Check that the electrical resistance of the sensor corresponds with the graph in section 14.13; check that the electrical connection cables between the sensor and the power control board have continuity and carry current
Check that the electrical resistance of the sensor corresponds with the graph in section 14.13; check that the electrical connection cables between the sensor and the power control board have continuity and carry current
Solutions
If the sensor resistance does not correspond, it must be replaced; if the electrical circuit is damaged, it must be repaired; if the previous two cases do not apply, replace the power control board
If the sensor resistance does not correspond, it must be replaced; if the electrical circuit is damaged, it must be repaired; if the previous two cases do not apply, replace the power control board
If the sensor resistance does not correspond, it must be replaced; if the electrical circuit is damaged, it must be repaired; if the previous two cases do not apply, replace the power control board
If the sensor resistance does not correspond, it must be replaced; if the electrical circuit is damaged, it must be repaired; if the previous two cases do not apply, replace the power control board
E08
E11
E12
E13
U6 boiler temperature sensor circuit interrupted.
U1 boiler temperature sensor circuit short­circuited.
U2 domestic hot water temperature sensor circuit short-circuited
Erroneous temperature reading.
Check that the electrical resistance of the sensor corresponds with the graph in section 14.13; check that the electrical connection cables between the sensor and the power control board have continuity and carry current
Check that the electrical resistance of the sensor corresponds with the graph in section 14.13; check that the electrical connection cables between the sensor and the power control board have continuity and carry current
Check that the electrical resistance of the sensor corresponds with the graph in section 14.13; check that the electrical connection cables between the sensor and the power control board have continuity and carry current
If the sensor resistance does not correspond, it must be replaced; if the electrical circuit is damaged, it must be repaired; if the previous two cases do not apply, replace the power control board
If the sensor resistance does not correspond, it must be replaced; if the electrical circuit is damaged, it must be repaired; if the previous two cases do not apply, replace the power control board
If the sensor resistance does not correspond, it must be replaced; if the electrical circuit is damaged, it must be repaired; if the previous two cases do not apply, replace the power control board
Replace the power control board
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13.18.2 - Diagnostics: “E” blocking errors (continued)
“E” Code
E14
E15
E16 E17
E18
E19 E20
E21 E22
E23
E30
Blocking description
U8 return temperature sensor short-circuited
U4 outside sensor short­circuited
Erroneous temperature reading.
U3 cold water temperature or indirect water heater temperature sensor circuit shorted
U6 boiler temperature sensor circuit shorted
E2prom memory damaged
Flame presence with gas valve closed
Phase and neutral inverted
Electrical supply frequency other than 60Hz
Ground connection is absent
Erroneous temperature reading.
Checks to make
Check that the electrical resistance of the sensor corresponds with the graph in section 14.13; check that the electrical connection cables between the sensor and the power control board have continuity and carry current Check that the electrical resistance of the sensor corresponds with the graph in section 14.14; check that the electrical connection cables between the sensor and the power control board have continuity and carry current
Check that the electrical resistance of the sensor corresponds with the graph in section 14.13; check that the electrical connection cables between the sensor and the power control board have continuity and carry current
Check that the electrical resistance of the sensor corresponds with the graph in section 14.13; check that the electrical connection cables between the sensor and the power control board have continuity and carry current
Invert phase and neutral Check the electrical frequency of the
system. Check if CS parameter is at 03 (see section 17)
Check if the boiler is properly grounded
Solutions
If the sensor resistance does not correspond, it must be replaced; if the electrical circuit is damaged, it must be repaired; if the previous two cases do not apply, replace the power control board
If the sensor resistance does not correspond, it must be replaced; if the electrical circuit is damaged, it must be repaired; if the previous two cases do not apply, replace the power control board
Replace the power control board If the sensor resistance does not correspond, it must be
replaced; if the electrical circuit is damaged, it must be repaired; if the previous two cases do not apply, replace the power control board
If the sensor resistance does not correspond, it must be replaced; if the electrical circuit is damaged, it must be repaired; if the previous two cases do not apply, replace the power control board
Replace the command and control board
Replace the gas valve
If phase and neutral are correctly wired, replace the power and control board
If the electrical supply frequency is other than 60Hz, contact the electric company; if the mains frequency is 60Hz, replace the command and control board. Make sure that the CS parameter is at 03.
if the boiler is properly grounded, replace the power control board
Replace the power control board
E31
E32 E33
E42 E50
E51
E52 E53
Erroneous temperature reading.
Erroneous temperature reading.
Erroneous temperature reading.
Program error
Error in the boiler tY parameter selection
Reset button pressed too often in a short period time
Heating fl ow switch closed
Heating fl ow switch open
Move ON switches 7 an set again the correct tY value (see section 17)
Check if the heating pump is running. Check if the fl ow switch contact is stuck
Check if the heating pump is running. Check if the fl ow switch contact is broken
82
Replace the power control board
Replace the power control board
Replace the power control board
Replace the power control board
If tY value is correct, change the power control board
The pump should not run and the contanct should open The contact must be open
The pump should run and the contact should closed The contact must be closed
14 - MAINTENANCE
14.1 - Care and maintenance
This section must be brought to the attention of the user by the installer so that the user can make the necessary arrangements with a qualifi ed service agency for the periodic care and maintenance of the boiler. User must check its boiler follow Table 14-1 column “User maintenance”. The installer must also inform the user that the lack of proper care and maintenance of this boiler and any fuel burning equipment may result in a hazardous condition. Installer should discuss contents of the Section 13 (User’s section) with the user.
Service and maintenance schedules
Service Technician User maintenance
Annual Startup:
A trained and qualifi ed service technician should perform the inspection listed in these instructions before each heating season and at regular intervals.
WARNING!!!
inspection and adjustment must be done by a trained technician in accordance with all applicable local and national codes. Improper servicing or adjustment could damage the boiler! Failure to comply with this warning can result in a fi re or explosion causing property damage, personal injury or loss of life!
Servicing,
Daily:
WARNING!!!
combustible materials, gasoline or any product containing fl ammable vapors and liquids in the vicinity of the boiler. Failure to comply with this warning can result in extensive property damage, severe personal injury or death!
Never store
- Address reported problems (Follow section 14.1.1);
- Check all piping for leaks (Follow section 14.1.2)
- Verify fl ue and air lines in good condition and sealed tight (Follow section 14.1.3);
- Check system water pressure/system piping/ expansion tank (Follow section 14.1.4);
- Check control settings (Follow section 14.1.5);
- Check ignition and fl ame sense electrodes (Follow section 14.1.6);
- Check wiring and connections (Follow section
14.1.7);
- Perform performance verifi cation (Follow section
14.1.8);
- Flame inspection (Follow section 14.1.9);
- Check fl ame signal (Follow section 14.1.10);
- Clean the heat exchanger if fl ue temperature is more than 72°F (40°C) above return water temperature (Follow section 14.3).
- Clean condensate trap (Follow section 14.5).
- Check combustion air pressure (Follow section
12.8).
- Check relief valve (Follow section 14.1.11);
- Check for any air inside the domestic heat exchanger (Follow section 12.1.4);
- Check any domestic water softener if need any maintenance (follow softener’s manufacturer instructions)
- Check boiler area (Follow section 14.1.12);
- Check pressure gauge (Follow section 14.1.13);
Monthly:
- Check vent piping (Follow section 14.1.14);
- Check air piping (Follow section 14.1.15);
- Check condensate drain system (Follow section
14.1.16);
Every six month:
- Check boiler piping (gas and water) for leaks (Follow section 14.1.17);
End of season months:
- Shut boiler down (unless boiler used for domestic hot water) (Follow section 14.1.18);
Table 14-1 - Service and Maintenance Schedules
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