Slant/Fin VHS-180 User Manual

HOT WATER MODELS VHS-30 THROUGH VHS-180

GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES

The installation must conform to the requirements of the
authority having jurisdiction or, in the absence of such
requirements, to the National Fuel Gas Code, ANSI Z223.1­latest edition. The installation must also conform to the addi­tional requirements in this Slant/Fin Instruction Book.

In addition where required by the authority having jurisdic­tion, the installation must conform to American Society of
Mechanical Engineers Safety Code for Controls and Safety
Devices for Automatically Fired Boilers, No. CSD-1.

WARNING

This boiler, gas piping and accessories must be installed,
connected, serviced and repaired by a trained, experienced
service technician, familiar with all precautions required for
gas-fired equipment and licensed or otherwise qualified, in
compliance with the authority having jurisdiction.

WARNING

The venting system of this boiler is under positive pressure
when it is connected to the outdoors with 3" diameter pipe.
Leakage from this system can be hazardous and if not avoid­ed can result in death or serious injury. In addition to the rec­ommendations within this manual and the User’s Information
Manual, the venting system, from the blower to the outdoor
discharge, must be carefully checked annually by a qualified
service agency.

This manual must be left with owner and
should be hung on or adjacent to the boiler
for reference.

VICTORY II

™

Models with Intermittent Pilot System – Spark Ignition

INSTALLATION AND OPERATING INSTRUCTIONS

Publication No. VHS-41 Rev.B Part No. 44-0849 Printed 1013

Heating Contractor

Address

Phone Number

Boiler Model Number

Boiler Serial Number

Installation Date

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page

Dimensions, Rating and Orifice Sizes . . . . . . . . . . . . . . . . . . .2

Installation Requirements:

Boiler Location and Foundation . . . . . . . . . . . . . . . . . . . . .3

Minimum Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Boiler Room Air Supply and Ventilation . . . . . . . . . . . . . . .4

Flue Gas Venting Requirements . . . . . . . . . . . . . . . . . . . . . . .4

Category II and III Venting:

Venting Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Flue Length Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Category I Venting:

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Vent Connector Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Venting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Venting System Regular Inspection . . . . . . . . . . . . . . . . . . . .14

Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Boiler Water Temperature Control . . . . . . . . . . . . . . . . . . .19-23

Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Piping a Heating-Cooling System . . . . . . . . . . . . . . . . . . . . .26

Operating Instructions:

Filling and Venting Water Systems . . . . . . . . . . . . . . . . . .27

Initial Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Operating Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Burner Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Safety Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Sequence of Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

General Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . .32

Appendix A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

WARNING

SEE “WARNING” ON PAGE 3 FOR LIQUEFIED

PETROLEUM (L.P.) PROPANE GAS-FIRED BOILERS

IMPORTANT

READ ALL OF THE FOLLOWING WARNINGS

AND STATEMENTS BEFORE READING THE

INSTALLATION INSTRUCTIONS

VICTORY II VHS Models

2

NOTE: Height dimensions increase by 13⁄4" and depth increases to 221⁄4" when combustible floor kit is used.

Natural #49 50 50 50 51 51 51 52 52 52
Propane #57 58 59 59 60 60 61 62 63 63

VHS-30EP 30,000 2 8

1

⁄8"14

5

⁄8" 190

VHS-60EP 60,000 3 11

1

⁄8"175⁄8" 250

VHS-90EP 90,000 4 14

1

⁄8"205⁄8" 310

VHS-120EP 120,000 5 17

1

⁄8"235⁄8" 365

VHS-150EP 150,000 6 20

1

⁄8"265⁄8" 425

VHS-180EP 180,000 7 23

1

⁄8"295⁄8" 485

Boiler
Model

No. of

Sections

Input

Btuh

AB

Approx.

Total Wt.

Full of

Water (lb.)

Gas

Type

2000 3000 4000 5000 6000 7000 8000 9000 10000

Orifice

Size for

Sea Level

Orifice Sizes for High Altitudes

Includes 4% Reduction for Each 1000 Feet

Elevation — Feet

Orifice sizes indicated for sea level above are factory installed in boiler unless otherwise specified
by the local authority. Orifice table is based on a higher heating value between 1000 Btuh and
1010 Btuh for Natural Gas (See page 21, if local higher heating value exceeds these numbers).
See page 21, for burner input adjustment.

LEFT END VIEW FRONT VIEW RIGHT END VIEW

Figure 1. Views - Dimensions - Data

Figure 2. Base Assembly Victory II - VHS Boiler

Gas manifold

Burners

Pilot

Burner
access door

Gas valve

VICTORY II VHS Models

3

INSTALLATION REQUIREMENTS

The installation must conform to the requirements of the
authority having jurisdiction or, in the absence of such
requirements, to the National Fuel Gas Code, ANSI Z223.1­latest edition.

This installation must also conform to the additional require­ments in this Slant/Fin Instruction Book.

NATURAL GAS-FIRED BOILER LOCATION

Provide a level, solid foundation for the boiler. Location
should be as near as possible to chimney or outside wall so
that the flue pipe from boiler is short and direct. (See Appen­dix A for vent terminal location restrictions.) The location
should also be such that the gas ignition system components
are protected from water (dripping, spraying, rain, etc.) during
appliance operation and service (circulator replacement, con­densate trap, control replacement, etc.).

WARNING

SPECIAL ATTENTION FOR LIQUEFIED PETROLEUM

(L.P.) PROPANE GAS-FIRED BOILER INSTALLATIONS

LPG appliances (boilers) shall be installed in accordance
with applicable provisions of NFPA 58 ( Liquefied Petroleum
Gas Code) latest edition for installations in US and
CAN/CGA B149.1 latest edition for installations in Canada.

Liquefied Petroleum (LP) propane gas is heavier than air
therefore Propane gas accumulate at floor level. If you sus­pect a leak, do not attempt to operate boiler. A spark or
flame from the appliance (boiler) or other sources may ignite
the accumulated propane gas causing an explosion or fire.
It is recommended that inspections for gas leaks be per­formed periodically by licensed professional and that leak
detection devices be installed as a further safety measure.

BOILER FOUNDATION

A. Provide a solid, level foundation, capable of supporting

the weight of the boiler filled with water, and extending at
least 2" past the jacket on all sides. See dimensions of

boilers, page 2.
B. For installation on non-combustible floors only*.
C. If boiler is to be located over buried conduit containing

electric wires or telephone cables, consult local codes or

the National Board of Fire Underwriters for specific

requirements.

* Installation on combustible flooring allowed only with proper Com-

bustible Floor Kit. Kit part number is printed on boiler rating plate.
In no case may the boiler be installed on carpeting.

MINIMUM CLEARANCES FROM COMBUSTIBLE
CONSTRUCTIONS

A. Minimum clearances to the exterior surfaces of the boiler

shall be as follows:
MINIMUM ALCOVE AND CLOSET CLEARANCE

For Combustible Recommended

Surface

Construction for Service
Front 6" 18"
Rear 6" 18"
Left Side 6" 18"
Right Side 12" 24"
Top 12" 12"
Flue Connector:

Enclosed — 6" 6"
Unenclosed — 2" 6"

B. Provide accessibility clearance of 24" on sides requiring

servicing and 18" on sides used for passage.

C. All minimum clearances shown above must be met. This

may result in increased values of some minimum clear­ances in order to maintain the minimum clearances of
others.

D. Clearance from hot water pipes shall be 1 inch**.

** At points where hot water pipes emerge from a floor, wall or ceiling,

the clearance at the opening through the finished floor boards or wall
or ceiling boards may be not less than 1/2 inch. Each such opening

shall be covered with a plate of uncombustible material.

SAFETY

KEEP THE BOILER AREA CLEAR AND FREE FROM
COMBUSTIBLE MATERIALS, GASOLINE AND OTHER
FLAMMABLE VAPORS AND LIQUIDS.

Figure 3.

VICTORY II VHS Models

4

BOILER ROOM AIR SUPPLY AND VENTILATION

An ample supply of air is required for combustion and venti­lation. When buildings are insulated, caulked and weather­stripped, now or later on, direct openings to outside may be
required and should be provided. If the boiler is not near an
outside wall, air may be ducted to it from outside wall openings.

Provisions for combustion and ventilation air must be made
in accordance with section 5.3, Air for Combustion and Venti­lation, of the National Fuel Gas Code, ANSI Z223.1-latest
edition, or applicable provisions of the local building codes.
The following recommendation applies to buildings of ener­gy-saving construction, fully caulked and weatherstripped.

INSTALLATION IN ENCLOSED BOILER ROOM REQUIRES
TWO UNOBSTRUCTED OPENINGS FOR PASSAGE OF
AIR INTO THE BOILER ROOM:

1. Air drawn horizontally from outdoors DIRECTLY
through an outside wall; one louvered opening near
the floor and one louvered opening near the ceiling, each
opening with a minimum FREE air passage area of 1
square inch per 4000 Btuh of total appliances’ input.

2. Air drawn horizontally through HORIZONTAL
DUCTS; one opening near the floor and one opening
near the ceiling, each opening with a minimum FREE air
passage area of 1 square inch per 2000 Btuh

of total

appliances’ input.

3. Air drawn VERTICALLY from outdoors; one opening at
the floor and one opening at the ceiling, each opening
with a minimum FREE air passage area of 1 square
inch per 4000 Btuh of total appliances’ input.

4. Air drawn from inside the building; one opening near
the floor and one opening near the ceiling, each opening
with a minimum FREE air passage area of 1 square
inch per 1000 Btuh of total appliances’ input.

IF BOILERS ARE INSTALLED ADJACENT TO OTHER
FUEL BURNING EQUIPMENT, THE AREA OF FREE
OPENINGS MUST BE APPROPRIATELY INCREASED TO
ACCOMMODATE THE ADDITIONAL LOAD.

Openings must never be reduced or closed. If doors or win­dows are used for air supply, they must be locked open. Pro­tect against closure of openings by snow and debris. Inspect
frequently.

No mechanical draft exhaust or supply fans are to be used in
or near the boiler area.

The flow of combustion and ventilating air to the boiler must
not be obstructed.

FLUE GAS VENTING REQUIREMENTS

The Victory II series boiler is a high efficiency, mechanically
induced draft boiler and, therefore, requires different venting
arrangements than natural draft, lower efficiency boilers.

THE FOLLOWING INSTRUCTIONS MUST BE CAREFULLY
READ AND FOLLOWED IN ORDER TO AVOID ANY HAZ­ARDOUS CONDITIONS DUE TO IMPROPER INSTALLA­TION OF THE FLUE GAS VENTING SYSTEM.

The vent piping installation MUST be in accordance with
these instructions and with ANSI Z223.1-latest edition
NATIONAL FUEL GAS CODE, Part 7, Venting of Equipment.
Other local codes may also apply and must be followed.
Where there is a conflict between these requirements, the
more stringent case shall apply.

The use of a vent damper or similar devices is NOT permit­ted on this boiler series.

Approved Venting Applications

Victory II model VHS-90 through 180 are Category III and
VHS-30 and 60 are Category II boilers, these boilers must
be vented by proper 3" diameter venting system (see Cate­gory II and III venting - page 5).
Models VHS-90 through 180 are also Category I boilers
when using a minimum of 5" diameter connector and vented
into a natural draft chimney or Type “B” vent using a 3"x5"
diameter vent adapter (see Category I venting - page 9).

VICTORY II VHS Models

5

CATEGORY II AND III VENTING

1. Vent Material

A) The vent system for horizontal or vertical venting
(Category II and III) must be UL listed single wall 3"
diameter AL29-4C

▲

stainless steel material. The follow­ing manufacturers’ systems are approved for use within
a specified minimum and maximum equivalent vent
length for each model. Proper adapter must be used as
a connector between Victory II boilers flue collar and
venting system as shown below:

Heat-Fab Part Numbers for various items of vent system are
listed in Slant/Fin Part List, Publication No. VHS-10PL.

B) When joining the various components of the above

listed vent systems, the manufacturers’ instructions
should be closely followed to insure proper sealing.

C) Use sealant specified by vent system manufacturer

for sealing of pipe and fittings. See Figure 4 for
proper application of vent pipe sealing for Safe-T vent

system by Heat-Fab. Inc.
D) All vent connections must be liquid and pressure tight
E) Flue vent system CANNOT be cut to length. Consult

manufacturer’s instructions. For Heat-Fab system, use

slip joint connector (Part No. 7324-GC) to adjust pipe

lengths dimensions.
F) DO NOT use plastic or galvanized flue pipe.

2. Flue Length Restriction

Maximum and minimum equivalent flue length for different
systems are given in the tables on page 6. Equivalent flue
length is sum of straight flue lengths and equivalent
length of elbows. The vent termination is in addition to the
allowed equivalent lengths.

Example:

Boiler Model VHS-180 is to be installed at sea
level with 2 elbows using Heat-Fab vent system. Maximum
straight run would be: 40 - 2 x 3 = 34ft. If same boiler is to
be installed in Colorado Springs (5,980 ft. altitude), the maxi­mum straight run would be: 20 - 2 x 3 = 14 ft.

3. Installation
A. Horizontal Venting:

Figures 5 and 6 show typical horizontal venting. For
combustible wall passage of vent piping a U.L. listed
thimble must be used. See Figures 5 and 6 for wall
thimble Part Numbers and more information.

CAUTION: Flue gasses exiting from the vent terminal will
condense. Building materials in the area of the vent terminal
should be protected from discoloration and degradation.

VENT TERMINATION LOCATION AND CLEARANCES

1. The venting system shall terminate at least 3 feet above any

forced air inlet located within 10 feet.

2. The venting system shall terminate at least 12 inches below, or

12 inches horizontally from, any door, window or gravity air inlet
into any building. The bottom of the vent terminal shall be at
least 12 inches above grade or the normal snow leve
whichever is greater.

3. Through the wall vents shall not terminate over public

walkways or over areas where condensate or vapor could
create a nuisance or hazard or could be detrimental to the
operation of regulators, relief valves or other equipment.
Minimum clerance of 4 feet horizontal distance is maintained,
from electric meters, gas meters, regulators and relief
equipment.

4. Vent termination must not be located in any confined space (i.e.

window wells, alcoves, narrow alleys) or under anyoverhang or
deck. Vent termination should not allow flue gas discharge
towards neighbor’s windows or where personal injury or
property damages can occur.

B. Vertical Venting:

Figure 7 shows typical vertical venting. A fire stop is required
for each ceiling and floor penetration. An existing chimney
(see Figure 8) may be used as a chase for vertical venting.
Other appliances CANNOT be vented into the same chimney
or vent pipe within the chimney.

For both, horizontal and vertical venting, the following points
MUST be followed:
A. All Victory II boilers are equipped with a built-in condensation

drain and trap. The trap loop must be filled with water. DO
NOT operate the boiler without filling the trap with water to
prevent flue gas discharge into space. The drain should
extend to a floor drain or to a container which may require
emptying periodically.

B. The horizontal vent pipe must be sloped upward from the

boiler at a pitch of at least 1/4" per 1 foot of run, so that the
condensate from the vent system runs to the drain trap.

C. The horizontal vent pipes must be supported with pipe straps

at intervals no greater than indicated by vent pipe manufac­turer’s instructions. The vertical portion vent pipe also must
be supported per manufacturer’s instructions.

D. Minimum clearances of vent pipes from combustible con-

structions must be maintained (see Page 3).

E. Common venting with other appliances or another Victory II

boiler is NOT allowed.

F. The vent piping must terminate with a screened elbow or tee.

See Figures 5 and 6 for horizontal and 7 and 8 for vertical
termination information. A cap termination may be used for
vertical venting.

G. See Appendix A for vent system location and condensation

drain requirements.

H. For roof passage of vent piping a U.L. listed roof flash-

ing must be used.

▲

: AL 29-4C is a registered trademark of Allegheny Ludlum Corp.

Figure 4. Vent Sealing Instructions

(Consult vent manufacturer’s instructions.)

Manufacturer Type/System Adapter Part No. Sealant

Heat-Fab. Inc. Saf-T Vent Not Required

RTV 106 or DOW

Coming 732

Heat-Fab. Inc.

Saf-T Vent

EZ Seal

Not Required Not Required

Pro-Tech

System, Inc.

FasNSeal FSA-HFA3 Not Required

Flex-L

International, Inc

StaR-34 SRAFSA3 GE-1S806

Z-Flex, Inc. Z-Vent O2SVSSLA2 GE, RTV 106

VICTORY II VHS Models

6

Heat-Fab Saf-T Vent System

Boiler
Model No.

Minimum
Length, Ft.

0 to
5500 Ft.
Altitudes

5500 to
7000 Ft.
Altitudes

7000 to
10,000 Ft.
Altitudes

Equivalent
Length of
each 90°
Elbow, Ft.

Max. Equivalent Length (Ft.)

VHS-30, 40 40 40 3 2
60, 90
and 120

VHS-150 40 40 20 3 2

VHS-180 40 20 20 3 2

ProTech FasNSeal System

Boiler
Model No.

Minimum
Length, Ft.

0 to
5500 Ft.
Altitudes

5500 to
7000 Ft.
Altitudes

7000 to
10,000 Ft.
Altitudes

Equivalent
Length of
each 90°
Elbow, Ft.

Max. Equivalent Length (Ft.)

VHS-30, 30 30 30 6 2
60, 90
and 120

VHS-150 30 30 15 6 2

VHS-180 30 15 15 6 2

Flex-L StaR-34 and Z-Flex Z-Vent System

Boiler
Model No.

Minimum
Length, Ft.

0 to
5500 Ft.
Altitudes

5500 to
7000 Ft.
Altitudes

7000 to
10,000 Ft.
Altitudes

Equivalent
Length of
each 90°
Elbow, Ft.

Max. Equivalent Length (Ft.)

VHS-30, 35 35 35 6 2
60, 90
and 120

VHS-150 35 35 18 6 2

VHS-180 35 18 18 6 2

Note: Vent termination is in addition to the allowed equivalent length.

VICTORY II VHS Models

7

Figure 6. * Definition of Snow Line: Knowledge of local conditions will reveal the maximum height that repeated

snowfalls accumulated to. The height should be used as the SNOW LINE

Figure 5. * Definition of Snow Line: Knowledge of local conditions will reveal the maximum height that repeated

snowfalls accumulated to. The height should be used as the SNOW LINE.

“VICTORY II HORIZONTAL VENTING”

All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia.

AL29-4C* S.S. venting materials (See page 5)

VICTORY II VHS Models

8

Figure 7.

VICTORY II VHS Models

9

Figure 8.

VICTORY II VHS Models

10

CATEGORY I VENTING (Natural Draft Chimney and
Type “B” Venting)

1. Installation

Model VHS-90, VHS-120, VHS-150 and VHS-180 may be
vented into a natural draft masonry chimney or natural
draft type“B” vent if a 3" diameter stainless steel elbow
connected to the boiler’s flue collar and the vent connec­tor converted to 5" diameter using a 3" x 5" vent adapter.
Single or multiple appliance venting are shown in Figures
9 and 10.

2. Vent Connector Material

Vent connectors may be single wall or Type “B” made of
galvanized or stainless steel materials.

3. Venting Requirements

If the boiler vent is to be installed into a natural draft
masonry chimney or Type “B” venting, it must be in accor­dance with National Fuel Gas Code ANSI Z223.1-latest
edition, Part 12, Part 13 and Appendix G.

For a masonry vitreous tile-lined chimney which is not
exposed to the outdoors, use Table 1 in this Slant/Fin
manual for venting requirements. DO NOT install this sys­tem into an unlined masonry chimney.

If a masonry chimney is exposed to the outdoors on one
or more sides below the roof line (exposed chimney), it
must be re-lined with a UL listed metallic liner system.
See Table 2 in this Slant/Fin manual for venting require­ments of metallic re-lined chimneys.

If a Type “B” vent system is used, it must NOT be exposed
to the outdoors below the roof line. See Table 2 in this
Slant/Fin manual for venting requirements. Vent connec­tors serving appliances vented by natural draft shall NOT
be connected into any portion of mechanical draft sys­tems operating under positive pressure.

In some cases, the vent connector diameter must be up­sized further to 6" or 7". Refer to Table 1 and 2 for instal­lations requiring this increased size.

If this boiler is replacing a boiler which is connected to a
common venting system with other natural draft, gas-fired
appliances, the removal of the existing boiler from the vent­ing system is likely to cause the system to be too large for
proper venting of the appliances remaining connected to it.
At the time of removal of the existing boiler, the test proce­dure specified in Appendix “B” must be followed.

VICTORY II VHS Models

11

Table 1. Masonry Vitreous Tile-Lined Chimney (not metal lined)

Chimneys not exposed to the outdoors below the roof line. (5" dia. vent adapter must be used)

Natural Draft Chimney and Type “B” Venting Tables

Additional National Fuel Gas Code

Boiler Gas Appliance Reference Table No.*

Model(s) † in Venting System Connector Requirements* (ANSI Z223.1)

VHS-90 No Type “B” 1. Connector diameter must be upsized to 7".
VHS-120 2. Chimney height limits: Min. 15 ft., Max. 30 ft.
VHS-150 3. Lateral length restriction applies

(Table 13.1 (c))

13.1 (c) (2006 edition)

VHS-180 4. Internal area of chimney: Min. 50 sq. in.,

Max. 269 sq. in.

VHS-180 No Single-wall 1. Connector diameter must be upsized to 7".

2. Chimney height limits: Min. 15 ft., Max. 30 ft.

3. Max. lateral length may not exceed 2 ft. 13.1 (d) (2006 edition)

4. Internal area of chimney: Min. 50 sq. in.,
Max. 269 sq. in.

VHS-90 Yes Type “B” 1. See Table 13.2 (c) for chimney height
VHS-120 and connector length restrictions. 13.2 (c) (2006 edition)
VHS-150 2. Connector may have to be upsized to 6" diameter
VHS-180 to meet requirement of 10-8.

VHS-150 Yes Single-wall 1. See Table 13.2 (d) for chimney height
VHS-180 and connector length restrictions. 13.2 (d) (2006 edition)

2. Connector may have to be upsized to 6" diameter
to meet requirement of 13.2 (d).

Additional National Fuel Gas Code

Boiler Gas Appliance Reference Table No.*

Model(s) † in Venting System Connector Requirements* (ANSI Z223.1)

VHS-90 No Type “B” See Table 13.1 (a) for minimum and maximum
VHS-120 of vent height and lateral length restriction.
VHS-150 13.1 (a) (2006 edition)
VHS-180

VHS-90 No Single-wall See Table 13.1 (b) for minimum and maximum
VHS-120 of vent height and lateral length restriction.
VHS-150 13.1 (b) (2006 edition)
VHS-180

VHS-90 Yes Type “B” 1. See Table 13.2 (a) for vent height and
VHS-120 connector length restrictions.
VHS-150 2. Connector and vent diameter may have to be 13.2 (a) (2006 edition)
VHS-180 increased to 6" or 7" to meet requirement of

Table 13.2 (a).

VHS-120 Yes Single-wall 1. See Table 13.2 (b) for vent height and
VHS-150 connector length restrictions.
VHS-180 2. Connector and vent diameter may have to be 13.2 (b) (2006 edition)

increased to 6" to meet requirement of
Table 13.2 (b).

Table 2. Type “B” Venting and Metal-Lined Masonry Chimney

UL LISTED MATERIALS ONLY. (5" dia. vent adapter must be used)

† Only Victory II boiler models shown for each application permitted to be installed in that manner specified.

• Also see ANSI Z223.1 –– 2006 Chapter 12 and 13.

VICTORY II VHS Models

12

Figure 9.

VICTORY II VHS Models

13

Figure 10.

VICTORY II VHS Models

14

VENTING SYSTEM REGULAR INSPECTION

A. Inspect the system regularly for condensation, corrosion

and/or physical damage. A qualified professional should ser­vice the boiler annually and include such an inspection at that
time. The homeowner should look over the system monthly for
damage, water stains, any signs of rust, other corrosion or
separation of the flue (vent) tubing and fittings.

B. Should an inspection turn up signs of condensation, corrosion

or damage, the boiler should be shut down immediately and
the condition should be corrected by a qualified professional.

C. All Victory II boilers are equipped with a built-in condensation

drain and trap. The trap loop must be filled with water. DO NOT
operate the boiler without filling the trap with water to prevent
flue gas discharge into space. Periodic inspection should be
made of this assembly for deterioration of the tubing and to
insure that the trap is not plugged. If it is plugged or appears to
have excessive sediment in it, it should be removed from the
drain assembly, straightened out to clear the obstruction,
reformed, filled with water and reinstalled as before.

GAS PIPING

A. Local installation codes apply. The pipe joint compound used

on threads must be resistant to the action of liquefied petro­leum gases.

B. The gas supply line to the boiler should be run directly from

the meter for natural gas or from the fuel tank for L.P.
propane gas. See page 2 for location of union and manual
main shut-off valve that may be specified locally.
Selecting pipe size for natural gas:

1. Measure or estimate the length of piping from the meter

to the installation site.

2. Consult gas supplier for heating value of gas (Btu/cu. ft.).

3. Divide boiler rated input by heating value to find gas flow

in piping (cu. ft. per hour).

4. Use table below to select proper pipe size.

Example:

Boiler model VHS-150 is to be installed. Distance
from gas meter to the boilers is 30 ft. Heating value of natural
gas is 1020 Btu/cu. ft. Select proper pipe size.

Gas flow = 150,000 Btu/hour

= 147 cu. ft. per hour

1020 Btu/cu. ft.

At 30 ft. length of pipe, match required capacity from table on
this page (choose higher capacity, in this case is 152 cu. ft. per
hour). Required pipe size is 3/4".

Improper gas pipe sizing will result in pilot flame outages, insuf­ficient heat and other installation difficulties. For more informa­tion and also if other appliances are to be attached to the piping
system, see Appendix C of National Fuel Gas Code ANSI
Z223.1-latest edition.

C. The boiler and its gas connection must be leak tested before

placing the boiler in operation. Use liquid soap solution for all
gas leak testing. DO NOT use open flame. This boiler and its
individual shutoff valve must be disconnected from the gas
supply piping system during any pressure testing of that sys­tem at test pressures in excess of 1/2 PSIG. This boiler
must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 PSIG.

D. All gas piping used should be inspected thoroughly for clean-

liness before makeup. A sediment trap must be provided, as
illustrated on page 2.

E. The minimum and maximum gas supply pressure (at the

inlet of gas valve) are shown on the boiler rating plate for the
type of gas used. Gas supply pressure should never be less
than minimum or more than maximum pressure when the
boiler or any other appliance is turned on or off.

ELECTRICAL WIRING

DANGER

: Before wiring, always turn off electric power

supply, otherwise, shock or death can result.

1. Power Supply

A separately fused circuit is recommended. Use a standard
15 Amp. fuse or breaker and 14 gage conductors in BX
cable or conduit.

Provide disconnect means and overload protection as
required. See boiler wiring diagram (Figure 11a).

Boiler must be electrically grounded in accordance with the
requirements of the authority having jurisdiction, or, in the
absence of such requirements, with the National Electrical
Code, ANSI/NFPA 70-latest edition.

2. Power Connection

A. Remove electrical junction box cover.
B. Hot connection lead is black. Neutral connection lead is white.
C. Connect ground wire to ground screw inside the junction box.
D. Replace junction box cover.

3. Thermostat Connections

Thermostat wire connections must be to T and TV screw ter­minals of boiler temperature control (See Figure 11b).

Thermostat Heat Anticipator Adjustments

If the 24v room thermostat that controls this boiler has an
adjustable heat anticipator, connect entire system to
thermostat and run the system while measuring the
current drawn through the thermostat wires. Set the heat
anticipator at the value measured. The set current should
match power requirements by zone valves and relays.
Refer to the manufacturer’s instruction of zone valve, and
relays. Also, see instructions with the thermostat.

4. Multi Zoning

For pump zoning system, see Figures 12 and 14, for zone
valve system, see Figure 13. DO NOT use boiler transformer
to power external accessories like zone valve and relays,
overload and/or burned-out transformer and boiler malfunc­tion can result.

Length
of pipe
in Feet

1/2

3

/4 11

1

/4 11/2

Gas Flow In piping -- cu. ft. per hr.

Iron Pipe Size (IPS) — inches

10 132 278 520 1050 1600
20 92 190 350 730 1100
30 73 152 285 590 890
40 63 130 245 500 760
50 56 115 215 440 670
60 50 105 195 400 610
70 46 96 180 370 560
80 43 90 170 350 530
90 40 84 160 320 490

100 38 79 150 305 460

At pressure drop of 0.3 in. water, specific gravity = 0.6.

VICTORY II VHS Models

15

Figure 11a. Wiring diagram for boilers equipped with Hydrolevel Hydrostat Control

Figure 11b.

5. Indirect External Water Heater

If system includes indirect water heater, the indirect signal
must be separated from heating zones(s) system. See figure
14 and 15. Follow steps below:
a. Connect end switch of the indirect water heater relay

to I1 and I2 of the boiler temperature control.

b. Connect end switch of the heating zones(s) relays to

T and TV of the boiler temperature control.

c. Power DHW and heating zone(s) circulators through end

switch relays as sgown on figure 14. Do not connect
heating zone(s) circulators to C1 and C2 of the control.

Note: For single heating zone with external indirect water heater. See figure 16.

VICTORY II VHS Models

16

Figure 12.

Figure 13. Multizoning of VHS boilers zone valve system using V8043E/F zone valves

VICTORY II VHS Models

17

Figure 14.

Figure 15.

VICTORY II VHS Models

18

Figure 16.

Figure 17. Piping Arrangement

VICTORY II VHS Models

19

NOTE: Settings can be checked
using the TEST/SETTINGS Button.

SETTING THE HIGH LIMIT

The high limit is factory set at
190°F. To adjust, turn the HI

TEMP Dial A until the desired
setting is displayed. (Setting
range: 100°-220°F)

SETTING THE LOW LIMIT

The low limit is designed to main­tain temperature in boilers
equipped with tankless coils used
for domestic hot water. The low
limit is factory set to OFF. Prior to
adjusting, remove the jumper (not

equipped on all units)

B . Then

turn the LO TEMP Dial

C clock-

wise until the desired temperature is displayed. For
proper operation, the low temperature limit setting
should be at least 10° below the high limit setting.
NOTE: For cold start operation, the low limit must be
turned OFF. IMPORTANT: If low limit temperature can-

not be set above 140°F, remove jumper

B . (Setting

range: OFF or 110°-200°F).

SETTING THE ECONOMY FEATURE

The Economy Feature is factory set for a 1 zone heating system.
To adjust, turn the ECONOMY Dial

D until the number dis-

played equals the number of heating zones. Do not include indi­rect water heaters in the number of heating zones. The Economy
Feature conserves fuel by reducing boiler temperature (see “How
Thermal Targeting Works” on page 23). If the heating system is
unable to supply needed heat to the house, the ECONOMY Dial
should be turned to a lower setting (example: In a three zone
house, turn the dial to 2 or 1). Conversely, if the boiler provides
adequate heat, added fuel savings can be achieved by selecting
a higher setting (example: 4 or 5). If the heating and indirect water
heater signals were not separated when wiring the control, the
Economy Feature should be turned OFF to insure the boiler sup­plies adequate temperature to heat the indirect tank.

SETTING THE CONTROL

BOILERS EQUIPPED WITH HYDROSTAT CONTROL

SETTING

OFF Disables economy function. Will allow boiler to fire until hi

limit temp is reached and re-fire with a 10° subtractive
differential.

LO Provides lowest level of fuel savings. Use this setting only

if the house does not stay warm at higher settings.

1 Recommended setting for single zone systems
2 Recommended setting for Two zone systems
3 Recommended setting for Three zone systems
4 Recommended setting for Four zone systems
5 Recommended setting for Five zone systems

HI Provides highest level of fuel savings

IMPORTANT NOTICE

This boiler is equipped with a feature that saves energy by reducing the boiler water
temperature as the heating load decreases. This feature is equipped with an over­ride which is provided primarily to permit the use of an external energy manage­ment system that serves the same function. THIS OVERRIDE MUST NOT BE
USED UNLESS AT LEAST ONE OF THE FOLLOWING CONDITIONS IS TRUE:

• An external energy management system is installed that reduces the boiler water
temperature as the heating load decreases.

•This boiler is not used for any space heating.

•This boiler has an input of 300,000 BTU/hr or greater

• This boiler is part of a modular or multiple boiler system having a total input of
300,000 BTU/hr or greater.

• This boiler is equipped with a tankless coil.

VICTORY II VHS Models

20

NOTE: The Program Mode – Pro – is accessed by turning the

LO TEMP dial to a position just above OFF.

THERMAL PRE-PURGE

Thermal Pre-Purge is designed to maximize boiler efficiency. When activated, the control will supply latent heat that may remain
in the boiler from a previous run cycle to the next heating zone that calls. The control monitors how quickly the boiler tempera­ture is declining and activates the burner only when it determines that the latent heat is insufficient to satisfy the call.
During the purge cycle, the display will indicate Pur. This feature works with single-zone and multi-zone heating systems utilizing

circulators or zone valves. No change in wiring is needed.

To activate Thermal Pre-Purge

1. Turn the LO TEMP dial to access the Program Mode – indicated in the display as Pro

2. Turn the HI TEMP dial to select feature 1

3. Push the Test/Settings Button to turn Thermal Pre-Purge or OFF

4. Reset LO TEMP and HI TEMP settings to desired temperatures (see page 19

Note: Activation of this feature is not recommended for boilers with tankless coils.

DEGREES FAHRENHEIT OR CELSIUS

The control has the ability to operate in degrees Fahrenheit or Celsius. When operating in Celsius, a will appear in the display
next to the temperature whenever the temperature is below 100 degrees.

To change between degrees Fahrenheit and degrees Celsius

1. Turn the LO TEMP dial to access the Program Mode – indicated in the display as Pro

2. Turn the HI TEMP dial to select feature 2

3. Push the Test/Settings Button to c for Celsius or F for Fahrenheit

4. Reset LO TEMP and HI TEMP settings to desired temperatures (see page 19)

MANUAL RESET LOW WATER CUT-OFF

The low water cut-off operation on the HydroStat can be set to operate in automatic (default) or manual reset mode. When in
manual reset mode, the control will shut-down the burner immediately when a low water condition is detected. If the low water
condition is sustained for 30 seconds, the low water light will blink, indicating that the control has locked out the burner. The
control can only be reset by pushing the Test Settings button on the top of the control. The manual reset feature meets CSD-1

code requirements.

IMPORTANT: The system must be checked by a qualified heating professional prior to resuming operation.
WARNING: DO NOT ADD WATER UNTIL THE BOILER HAS FULLY COOLED.

To activate Manual Reset LWCO mode

1. Turn the LO TEMP dial to access the Program Mode – indicated in the display as Pro

2. Turn the HI TEMP dial to select feature 3

3. Push the Test/Settings Button to A for Automatic Reset Mode or b for Manual Reset Mode

4. Reset LO TEMP and HI TEMP settings to desired temperatures (see page 19

To Test the Manual Reset Feature: Press and hold the Test/Settings button located on the top of the control for 30 seconds to
simulate a low water condition. After 30 seconds, the Low Water light will blink indicating that the control is locked out. To reset
the lock-out condition, press the Test/Settings button momentarily.

MORE OPTIONAL FEATURES ON NEXT PAGE

OPTIONAL FEATURES

VICTORY II VHS Models

21

OPTIONAL FEATURES Continued

CIRCULATOR ACTIVATION OPTIONS

When in the default mode, the HydroStat activates the circulator (C1/C2 contacts) on calls to T/TV. The control can be pro­grammed to activate the circulator on calls to I1/I2 in place of, or in addition to, calls to T/TV.

To change how the Circulator is activated

1. Turn the LO TEMP dial to access the Program Mode – indicated in the display as Pro

2. Turn the HI TEMP dial to select feature 4

3. Push the Test/Settings Button to select between the following options:

- Circulator on T/TV call only

- Circulator on I1/I2 call only

- Circulator on both T/TV & I1/I2 calls

4. Reset LO TEMP and HI TEMP settings to desired temperatures (see page 19)

CIRCULATOR HOLD OFF (ENHANCED CONDENSING PROTECTION)

To reduce the potential for condensing, on a call for heat the control will allow the boiler to heat to 125°F prior to energizing the
circulator. Once energized, the circulator will remain on for the duration of the heating call unless the boiler temperature drops
below 115°F. If this occurs, the circulator will re-energize when the boiler returns to 125°F.

To activate Circulator Hold Off

1. Turn the LO TEMP dial to access the Program Mode – indicated in the display as Pro

2. Turn the HI TEMP dial to select feature 5

3. Push the Test/Settings Button to turn Circulator Hold Off or OFF

4. Reset LO TEMP and HI TEMP settings to desired temperatures (see page 19)

LOW WATER CUT-OFF FUNCTION

To turn off Low Water Cut-Off

1. Turn the LO TEMP dial to access the Program Mode – indicated in the display as Pro

2. Turn the HI TEMP dial to select feature 8

3. Push the Test/Settings Button to turn Low Water Cut-Off or OFF

4. Reset LO TEMP and HI TEMP settings to desired temperatures (see page 19)

OUTDOOR RESET READY AND WARM WEATHER SHUTDOWN

Hydrostat Control model 3200 - PLUS features outdoor reset ready (must use optional kit part no. 430423000)
See installation instructions packed with the kit.

Outdoor Reset and Warm Weather Shutdown

Attach the spade connectors to the right and center posts (OR and C) for full outdoor reset functionality including warm weather
shutdown protection. Wiring this way overides the Thermal Targeting function of the Fuel Smart HydroStat control. (See pg.10)

Warm Weather Shutdown Only

Connect the wire ends to the left and center spade connectors (WWSD and C) to add Warm Weather Shutdown functionality
only. When wired this way, the Fuel Smart HydroSTat control will utilize its internal Thermal Targeting function to reset the boiler
temperature. (See pg.19)

VICTORY II VHS Models

22

OPTIONAL FEATURES Continued

RESTORE FACTORY DEFAULT SETTINGS

To restore all features to the factory default settings (see following chart for default settings)

1. Turn the LO TEMP dial to access the Program Mode – indicated in the display as Pro

2. Turn the HI TEMP dial to select feature dEF

3. Push the Test/Settings Button to to reset all features to the default settings.

4. Reset LO TEMP and HI TEMP settings to desired temperatures (see page 19)

SEE PAGE 19 FOR ADDITIONAL SETTINGS

*: “Circulator Hold Off” feature would be “Active” if defaults are restord. Turn it OFF (Inactive) if required.

Y

Dial

Setting

Feature Options Description

Default
Setting

Record

Your

Settings

1

2

3

4

dEF

Thermal Pre-Purge

Fahrenheit or Celsius

LWCO Manual or

Automatic Reset

Circulator Options

Circulator Hold Off

Not available

on this control

Not available

on this control

Low Water Cut-Off

Function

Restore Factory

Defaults

OFF

On

F
c

A
b

A
b
C

Y
n

Purge Inactive
Purge Active

Degrees Fahrenheit
Degrees Celsius

Automatic Reset
Manual Reset

Circulator operation on T/TV call only
Circulator operation on I1/I2 call only
Circulator operation on call from either

Circulator Hold Off – Active
Circulator Hold Off – Inactive

Low Water Cut-Off ON
Low Water Cut-Off OFF

Restore Defaults
Do Not Restore Defaults

*

OFF

F

A

A

n

VICTORY II VHS Models

23

u TEMP ACTIVE Indicates that the

Fuel Smart HydroStat control is pow­ered and that the temperature function
is active.

v TEMP HIGH TEMP Illuminates

when the boiler water temperature
reaches the high limit setting. It will
remain lit until the water temperature falls
10° (see High Limit Differential on page

4). The Fuel Smart HydroStat prevents
burner operation while this LED is on.

w LWC O ACTIVE Indicates that the low water cut-off (LWCO)

function of the Fuel Smart HydroStat is active. When the
control is installed with a Hydrolevel Electro-Well, this LED will be
on at all times when the control is powered.
IMPORTANT: If the control is installed with a well other than the
Electro-Well, this LED will not illuminate indicating that the control
is not providing low water cut-off functionality.

❹ LWCO LOW WATER Illuminates if the boiler is in a low water

condition. The Fuel Smart HydroStat will prevent burner operation
during this condition. IMPORTANT: The system must be checked

by a qualified heating professional prior to resuming operation.

WARNING: DO NOT ADD WATER UNTIL THE BOILER
HAS FULLY COOLED.

❺ ECONOMY ACTIVE Indicates that the Thermal Targeting

function is active and the Fuel Smart HydroStat will reduce boiler
temperature to conserve fuel. The Economy feature is activated
using the ECONOMY dial. (See “How Thermal Targeting Works”
on page 4 for more information).

➏ ECONOMY TARGET When the Economy feature is active,

the Fuel Smart HydroStat continually sets target temperatures
below the high limit setting to maximize fuel efficiency. When the

boiler water reaches the target tempera­ture, the LED illuminates and the burner
will shut down. The boiler water will con­tinue to circulate and heat the house as
long as the thermostat call continues.
The LED will stay lit until the boiler tem­perature drops to the differential set point
(see Target Temp Differential on page 4)
at which point the boiler will be allowed to
fire again. NOTE: This LED illuminates
regularly during normal boiler operation.

❼ TEST/SETTINGS Button

To Test Low Water Cut-Off: Press and hold the Test/Settings but­ton for 5 seconds. The display will read LCO.

LWCO TEST LCO

The red Low Water light should illuminate and the burner circuit
(B1 and B2) should de-energize. NOTE: The control must be
installed with a Hydrolevel Electro-Well for low water cut-off func­tionality (see page 2 for more details).

To View Current Settings: Press and release the Test/Settings Button
in short intervals to sequentially display the following settings:

HIGH LIMIT SETTING HL

q

LOW LIMIT SETTING LL

q

ECONOMY SETTING ECO

q

CURRENT TARGET TEMPERATURE ooo

q

PRE-PURGE SETTING Pur

The display will return to boiler temperature (default) if

Test/Settings Button in not pressed for 5 seconds.

ACTIVE

HI TEMP

ACTIVE

LOW WATER

ACTIVE

TARGET

TARGET SETTINGS

❶❷❸❹❺❻❼

TEMP LWCO ECONOMY

LED LEGEND and TEST/SETTINGS BUTTON

At initial start up, with the Economy Feature active, the control
establishes a 145°F target temperature. To test the high limit
shut-off function, the Economy Dial must be turned to OFF.
Once tested, restore the Economy setting. If the heating
demand is high, the target will increase over time to satisfy the
heat load.

Thermal Targeting technology analyzes thermostat activity and
continually evaluate how much heat the house requires. When
it is very cold outside, the heat demand is high and the Fuel
Smart HydroStat will raise the boiler s Target temperature to
provide needed heat to the home. When the outside tempera­ture is milder, the heat demand is lower. During these periods,
the Fuel Smart HydroStat will lower the boiler s Target temper­ature – saving fuel – while continuing to provide comfort to the
house.

SYSTEM START-UP HOW THERMAL TARGETING WORKS

NOTE:

Smart DHW Priority : During a call from indirect water heater, the control will de-energize the circulator contacts (C1/C2) to heat
only the indirect tank ensuring an adequate supply of domestic hot water. The control will re-energize the circuator when the
indirect tank is satisfied or if the boiler temperature reaches 170˚F. If the indirect call continues for 45 minutes, the control will
overide the priority function energizing the circulator to provide space heating.

VICTORY II VHS Models

24

WATER PIPING

Always follow good piping practices. Observe minimum 1" clearance to combustibles around all uninsulated hot water pipes or
when openings around pipes are not protected by non-combustible materials.On a hot water boiler installed above radiation
level, the boiler must be provided with a low water cutoff device at the time of installation by the installer. (see Figure 17 for
piping arrangement) For zoning and piping arrangement with indirect water heater, see figure 18 and 19.

Figure 18. Zoning with circulators, optional indirect DHW tank

VICTORY II VHS Models

25

Figure 19. Zoning with zone valves, optional indirect DHW tank

VICTORY II VHS Models

26

1. Supply and Return

For tapping sizes see dimensions on page 2. Shut-off
valves are recommended.

2. Circulating Systems

Victory II boilers are equipped with a water circulating
pump mounted to the return water connection on the
boiler. This pump location is appropriate for most installa­tions. It may be desired and proper to locate this pump to
the alternate pump location shown in Figure 17, especial­ly when applied to larger systems using high-head
pumps. When the pump is removed there is a 11/2" FPT
tapping that the return pipe may be attached to.

3. Air Control System

Diaphragm type compression tank is used to control sys­tem pressure. It must be installed at the boiler or between
boiler and supply main pump(s).
An automatic air vent is used to remove air from the sys­tem. It should be installed in the top of the boiler as shown
in Figure 17. If system pressure needs further control, add
an additional tank in parallel with original tank or install a
larger capacity tank. Use appropriate size tank for volume
of water in system. See chart for boiler’s volume.

4. Cold Water Fill

Pressure reducing (fill) valve and shut-off valve should be
installed.

5. Relief Valve Discharge Piping

Use same size or larger piping than valve outlet. Must ter­minate 6" minimum from floor with a plain (no threads)
end. Place a bucket under pressure relief valve discharge.
Make sure discharge is always visible. DO NOT hard-pipe
to drain piping.

6. Providing Protection from Freezing

Anti-freeze is sometimes used in hydronic heating systems
to protect against freeze-up in the event of power failure or
control shutdown when the building is unoccupied. It
should be recognized that unless the building is kept
above freezing temperature by some means, the plumbing
system is not protected. Two types of anti-freeze may be
used: ETHYLENE GLYCOL, used in automobiles, has
desirable properties, but is toxic. Its use may be prohibited
when system water/glycol solution is in contact with a
potable water vessel (as an indirect hot water heater with
built-in heating coils). PROPYLENE GLYCOL is used in
the quick-freeze food industry; it is practically non-toxic. Its
use may be permitted when system solution is in contact
with a potable water vessel. When anti-freeze must be
used, inhibited propylene glycol is recommended. Useful

information on the characteristics, mixing proportions, etc.
of glycol in heating systems is given in Technical Topics
No. 2A, available from the Hydronics Institute, 34 Russo
Place, Berkeley Heights, NJ 07922. Consult glycol manu­facturers for sources of propylene glycol.

7. Water Treatment

A good water treatment program will not only extend the
useful life of this boiler but it will also save much of the
time and expense of repairs made necessary by pre­ventable occurrences. A reputable water treatment compa­ny should be consulted to evaluate and determine the best
overall treatment program for your boiler equipment.

PIPING A HEATING - COOLING SYSTEM TO A WATER
BOILER AND CHILLER

Figure 16 illustrates a method of piping a heating-cooling sys­tem to a water boiler and a chiller. Hand valves (shown) or
automatic valves must be installed to prevent circulation of
chilled water in the boiler or hot water in the chiller.
The air control system and pressure control system must
operate with chiller only, or the boiler only, being valved to the
piping system. Separate control devices on the boiler and
chiller may be used, or a single set of air and pressure con­trols on the common piping may be preferred.

If the boiler is used to supply hot water to heating coils in air
handling units, flow control valves or other devices must be
installed to prevent gravity circulation of water in the coils dur­ing the cooling cycle.

OPERATING INSTRUCTIONS, BASIC

1. Filling and Venting Water Systems

A. Fill the system with water. Vent or purge of air.
B. Fire the boiler as soon as possible (see following warn-

ing and instructions) and bring water temperature in
the system.

C. Vent air and add water as needed to achieve operating

pressure on boiler gauge. Pressure must be between
approximately 12 psi (cold water) and 25 psi at water
temperature setting of high limit control, for boilers
equipped with 30 psi relief valves. Boilers rated for a
higher pressure and equipped with a matching relief
valve may operate at a higher pressure, but no higher
than 5 psi below the relief valve opening pressure.

D. Check for and repair any leaks before placing system

in service.

Boiler Water Content

Model

Pounds Gallons

VHS-30 17.5 2.1
VHS-60 24.75 3.0

VHS-90 32.00 3.8
VHS-120 39.25 4.7

VHS-150 46.50 5.6
VHS-180 53.75 6.4

Figure 20.

VICTORY II VHS Models

27

BEFORE FIRING BOILER, make these checks:

1. System is full of water. Air is vented or purged.

2. Relief valve is installed in accordance with ASME Boiler and
Pressure Vessel Code, Section IV. Valve opening is not closed
or reduced in size.

3. Venting is installed according to instructions under “FLUE GAS
VENTING REQUIREMENTS”.

4. All wiring is completed, following applicable wiring diagrams.

5. Using soap solution, check for gas leaks in all gas piping from
meter to boiler pilot and manifold. DO NOT use open flame.

2. Initial Start

Safe lighting and other performance criteria were met
when testing various gas manifold and control assemblies
used on the Victory II Series Boilers under the ANSI
Z21.13- latest edition.

Instructions

Follow the lighting instructions in this manual. These instructions
are also attached to the boiler.

SAFETY INFORMATION
For Your Safety Read Before Operating

WARNING: If you do not follow these instructions exactly, a fire
or explosion may result causing property damage, personal
injury or loss of life.

A. This appliance is equipped with an ignition device which auto-

matically lights the pilot. DO NOT try to light the pilot by hand.

B. BEFORE OPERATING smell all around the appliance area for

gas. Be sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS:

• DO NOT try to light any appliance.

• DO NOT touch any electric switch: DO NOT use any phone

in your building.

• Immediately call you gas supplier from a neighbor’s phone.

Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

C. DO NOT use this appliance if any part has been under- water.

Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been underwater.

OPERATING INSTRUCTIONS

1. STOP! Read the safety information above on this page.

2. Set the thermostat to lowest setting.

3. Turn off all electric power to the appliance.

4. This appliance is equipped with an ignition device which auto­matically lights the pilot. DO NOT try to light the pilot by hand.

5.

Turn gas control knob clockwise to “OFF”. DO NOT force.

6. Wait five (5) minutes (longer for propane) to clear out any gas.
Then smell for gas, including near the floor. If you smell gas,
STOP! Follow “B” in the safety information above on this page.
If you don’t smell gas, go to next step.

7. Turn gas control knob counterclockwise to “ON”.

8. Turn on all electric power to the appliance.

9. Set thermostat to desired setting.

10.

If appliance will not operate, follow the instructions “To Turn Off
Gas To Appliance” and call your service or gas supplier.

To Turn Off Gas to Appliance

1. Set thermostat to lowest setting.

2. Turn off all electric power to the appliance if service is to be
performed.

3.

Turn gas control knob clockwise to OFF. DO NOT force.

3. Burner Adjustment

A. Adjust gas input rate:

1. Consult gas supplier for higher heating value* of gas

(Btu/cu. ft.).

2. Set thermostat high enough so that boiler will remain on

while checking rate.

3. Measure manifold pressure at 1/8" tapping. Correct mani-

fold pressure for gas used is printed on boiler rating plate.
NOTE: Gas pressure may be adjusted by turning pressure
regulator screw on combination gas valve (turn clockwise to
increase pressure, counterclockwise to decrease pressure).

a. I

nput for PROPANE is approximately at rating shown on

rating plate when manifold pressure is 91⁄2" water column.

b. Input for NATURAL GAS is approximately at rating

when manifold pressure is 31⁄2" water column, but
should be checked on the gas meter: Btuh Input =
Btu/cu. ft. x cu. ft. metered in 3 minutes x 20

Example 1:
For 1000 Btu/cu. ft. gas, this becomes:

Btuh Input = cu. ft. metered in 3 minutes

x 1000 Btu/cu. ft. x 20
Example 2:
For 1050 Btu/cu. ft. gas, this becomes:

Btuh Input = cu. ft. metered in 3 minutes

x 1050 Btu/cu. ft. x 20

4.

The higher heating value* of gas varies substantially for differ­ent localities. Consult with Slant/Fin’s Technical Service Dept.
for re-orificing procedures if any of the following apply:

a. Boiler (burner) is overfiring. CAUTION! National Fuel

Gas Code (ANSI Z223.1-latest edition) does NOT
permit firing at a higher input rate than the input rate
indicated on the boiler rating plate in order to avoid
hazardous conditions such as explosion or carbon
monoxide poisoning.

b. Poor higher* heating value of gas is causing the actu-

al input to be substantially lower than the rating plate
indication.

* “Higher heating” value of gas is commonly known as

“heating value”.

Figure 21.

VICTORY II VHS Models

28

The gas metered in 3 minutes to obtain rated input for
each boiler model, using 1000 Btu/cu. ft. gas, is tabu­lated in gas rate table.

B. Main Burners

1. Fire the boiler continuously for at least 15 minutes, to
reach burner operating temperature.

2. Observe the flames, all burners. The base of all flame
jets should be blue. The tips should be blue shading
to orange. NOTE: Dust, disturbed by any movement,
will cause bright orange flames. Wait for dust to settle.

3. For one burner, close the air shutter until some of its

flame jet tips turn yellow-white, indicating insufficient
primary air. Then open shutter until whitish tips disap­pear completely. Set all burner shutters to the same
opening. Observe to make sure that no yellow-white
tips appear over any portion of the flame. Small yel­low tips at the pilot are permitted (see Figure 22).

NOTE:

This adjustment method gives MINIMUM pri­mary air setting for safe combustion. DO NOT attempt
to make this adjustment unless burners are at operat­ing temperature. Adjustment should be made with
burner access panel in final operating position. Use of
a mirror may be helpful to observe flames. Note that
burner ports are on top of main burner tube.

C. Main Burner Ignition Checkout and Pilot Adjustment

1. The pilot flame must not smother or snuff out when
tested as follows:
a. Main burner ignition from cold start-repeat.
b. Continued operation of main burner.
c. Main burner ignition with appliance at maximum

operating temperature after prolonged operation.

NOTE:

Observe operation of the pilot burner with
appliance doors in the final operating position. Use of
a mirror may be helpful.

2. Pilot Burner Adjustment
The pilot flame should envelope approximately 3/8 to
1/2 inch of sensor tip (see Figure 23). To adjust pilot
flame:
a. Remove the pilot adjustment cover screw from the

gas control.

b. Turn pilot adjustment screw clockwise to decrease

or counterclockwise to increase pilot flame.

c. Replace pilot adjustment cover screw.

SAFETY CHECK

Removing Control Box (cover). See Figure 24.
To remove control box:
a. Turn black screw 1/4 turn clockwise to open position.

b. Remove two sheet metal screws in the top of control box.
c. Remove control box.

To replace the box, reverse procedure. Be sure that black
screw is in the lower bracket receptacle and lock position.

Boiler rated input in

cu. ft./hr. of 1000 Btu/cu. ft.

Natural Gas

30
60

90
120
150
180

Cubic Feet Gas Consumption

1000 Btu/cu. ft. gas, in

3 minutes, at rated input

1.50

3.00

4.50

6.00

7.50

9.00

Figure 22.

Figure 23.

Gas Rate Table

VICTORY II VHS Models

29

1. High Limit Control Test

Set thermostat high enough for water temperature to
reach high limit control setting of water temperature
control. When this temperature is reached, the high limit
switch should open and the main gas valve should close
automatically.

2. Gas Control Safety Shutdown Test

With main burners firing, disconnect the ignition cable
from S8600 ignitor (see Figure 21).
Gas valve should shut off the main burners. If gas valve
fails to shut off the main burners, replace the gas valve.

3. Air Flow Pressure Switch Test

With main burners firing, remove plastic hose from Pres­sure Switch (see Figure 26). Gas valve should shut off
the main burners.

WARNING: If any of the above controls fail to operate
properly, they must be replaced.

4. Checking for Gas Leaks

Using soap solution, check for gas leaks from meter to
burner, including gas valve, gas piping, manifold and
pilot burner.
DO NOT use open flame.

CARE AND MAINTENANCE

This section must be brought to the attention of the owner by
the installer so that the owner can make the necessary
arrangements with a qualified service agency for the periodic
care and maintenance of the boiler. The installer must inform
the owner that the gas supplier can recommend a number of
qualified service agencies. The installer must also inform the
owner that the lack of proper care and maintenance of this
boiler and any fuel burning equipment may result in a haz­ardous condition. Installer should discuss contents of the
User’s Information Manual (Publication VHS-UIM) with the
owner.

A trained and qualified service technician should perform the
inspections listed in these instructions before each heating
season and at regular intervals.

1. General Maintenance

A. Boiler control check. See “Safety Check” on Page 28.
B. Venting system inspection

1. Check for obstructions, condensation, corrosion and
physical damage.

2. Perform “Venting System Regular Inspection” on
Page 14.

3. If the boiler is vented horizontally through the wall,
the outside termination and screen should checked
for any debies blocking the opening and cleared as
a required.

Figure 24.

Figure 25.

Figure 26.

VICTORY II VHS Models

30

C. Piping

Check the following:

1. Water piping and accessories for leaks. Slightest
leaks should be corrected.

2. System to be full of water and pressure to remain
stable at correct setting on gauge.

3. Air-control system. Noise and air binding in radia­tion should not occur.

4. Low water cutoff for operation (see instructions fur­nished with unit).

D. Boiler Room Air Supply

Check air vents for continued positive supply of air as
required. Air needs are greatest in cold weather. Air
vents must be open and free of obstruction.

WARNING: The flow of combustion and ventilating air to
the boiler should not be obstructed.

2. Inspection During Heating Season

A. Check water pressure regularly and add water slowly

to system when needed. If much water is added, vent­ing may be necessary. Regular loss of water from boil­er system may indicate either a system leak, or a
faulty air control system, or a faulty automatic fill valve.

B. Check venting system. See “Venting System Regular

Inspection” on Page 14.

C. Check condensation drain trap to be full of water.

Check for deterioration of the tubing. Check that the
trap is not plugged.

3. Annual Inspection and Cleaning

The following must be done by a competent serviceperson
to help insure safe and reliable operation:
A. Flue passage cleaning

See Figure 27. It is suggested that paper be placed on
burners to collect any foreign material in cleaning
flues.

1. Remove control box (see instruction under “Safety
Check”. See Figure 24).

2. Remove jacket top.

3. Remove inducer assembly.

4. Remove flue collector.

5. Use wire brush to clean flue passages.

6. Replace flue collector and re-seal with furnace
cement.

7. Replace inducer assembly, jacket top and control
box.

8. Remove and dispose of paper and accumulated
material.

B. Cleaning of burners

If burners’ surfaces are not clean, or uneven flame
indicates plugged burner parts, remove and clean
burners.

1. Remove pilot gas line at gas valve.

2. Disconnect pilot burner assembly from pilot bracket.

3. Lift burner and remove burner from orifice.

4. Clean burners. To clean burners, run a clean flue
brush up the tube until all foreign matter is
removed.

5. Replace burners, pilot assembly, ignitor and sensor
wires.

6. Adjust burners and pilot assembly.

C. Re-check of input gas rate of burners. See “Burner

Adjustment” on Page 27.

D. Re-adjusting for best flame characteristics of main

flame and pilot burner flame. See “Burner Adjustment”
on Page 27.

E. To prolong the life of inducer motor, lubricate with

Anderol 465 or SAE 20 motor oil annually. Turn off
power and place 4-6 drops of above mentioned lubri­cate in each of two oil holes. Lubricate circulator per
manufacturer’s instruction. DO NOT over oil any motor.

Figure 27.

WARNING:

The ceramic combustion chamber in the burner box
contains crystalline silica.

Wear proper dust mask and gloves when servicing
combustion chamber or burners.

Crystalline Silica has been identified as a carcinogen or
possibly carcinogenic to humans.

VICTORY II VHS Models

31

THERMOSTAT CALLS FOR HEAT

CIRCULATOR ON

IGNITION SPARK STARTS AND PILOT

VALVE OPERATOR OPENS

THERMOSTAT CALLS FOR

HEAT ENDS

CIRCULATOR OFF.

PILOT AND MAIN VALVE CLOSE.

INDUCER OFF

INDUCER (AIR BLOWER) ON

PILOT FLAME ESTABLISHED?

WAIT FOR NEXT CALL FOR HEAT

CIRCULATOR

CONTINUES TO

RUN

NATURAL GAS-S8600F

IGNITION SPARK CONTINUES.

PILOT VALVE REMAINS OPEN

UNTIL SYSTEM IS RESET.

SPARK GENERATOR OFF.

MAIN VALVE OPENS. MODULE

MONITORS PILOT FLAME

NO

NO

NO

NO

YES

YES

YES

Victory II Boiler Sequence of Operations

BOILER WATER TEMPERATURE

IS BELOW HIGH LIMIT SETTING?

AIR PROVING SWITCH

PROVED CLOSED?

PROPANE GAS-S8600H

IGNITION SPARK CON-

TINUES FOR APPROXI-

MATELY 90 SECONDS.

IF PILOT FLAME NOT

ESTABLISHED, SYSTEM

LOCKS OUT; SYSTEM

MUST BE MANUALLY

RESET.

VICTORY II VHS Models

32

BURNERS FAIL TO OPERATE
CAUSE REMEDY

1. Gas supply valve shut off 1. Open gas valve

2. No power, main electric switch open 2. Close switch

3. No power, blown or defective line fuse 3. Replace fuse

4. Pilot flame too low 4. Adjust pilot flame

5. Flame sensor contaminated 5. Clean sensor

6. Roll-out switch open 6. Replace roll-out switch (inspect flue passages prior to
replacement)

7. Defective air flow switch, restriction or obstruction in 7. Check air flow switch hose connections. Check for obstruction

venting system or restriction in venting system. Replace defective switch

8. Defective blower motor 8. Check voltage (120V) at motor connector. Replace
defective motor

9. Defective transformer 9. Replace Aquastat

10. Defective gas valve 10. Replace

BURNERS WILL NOT SHUT-OFF
CAUSE REMEDY

1. Defective boiler control 1. Replace defective boiler control

2. Improper wiring or short circuit 2. Check wiring

FLASH BACK-BURNING AT ORIFICES
CAUSE REMEDY

1. Manifold gas pressure too low 1. Adjust to proper manifold pressure

2. Improper primary air adjustment 2. Adjust air to produce soft, clean flame

3. Gas regulator bleed too slow 3. Adjust bleed opening

4. Burrs on orifices 4. Remove burrs

5. Improper orifice 5. Install proper orifice size

6. Adverse draft condition in boiler room 6. Check air supply and venting system

7. Low main gas pressure 7. Contact utility

General Troubleshooting Guide For Service people

VICTORY II VHS Models

33

DELAYED IGNITION
CAUSE REMEDY

1. Pilot flame too low 1. Adjust pilot flame

2. Excessive primary air 2.Adjust primary air shutter

3. Excessive burner input 3.Check and reduce to input shown on rating plate

NOT ENOUGH HEAT
CAUSE REMEDY

1. Thermostat setting is too low 1.Set thermostat at higher setting

2. Boiler water maintained at too low temperature 2.Set boiler control at higher setting

3. Circulator not running 3.With thermostat calling for heat, check for power to circulator.
If power OK but circulator not running, replace circulator

4. Boiler water level too low 4.Carefully snap open relief valve handle to determine if boiler
is full of water. If not full of water, check for system leaks and
check water pressure regulator. Repair any system leaks.
Adjust or replace water pressure reducing valve

FUMES AND GAS ODORS

CAUSE REMEDY

1. Leaks in gas piping or accessories 1.Locate leaks and repair

2. Gas leaks in service line or meter connections 2.Close service supply valve - shut down boiler and notify utility

3. Adverse draft condition in boiler room 3. Check air supply and venting system

4. Condensation trap is not full of water 4.Check and fill with water

5. Venting system is physically damaged 5.Check carefully and repair. Also, see “Venting System Regular

Inspection”

6. Over-firing 6.Adjust gas input to that shown on boiler rating plate

BURNER SHORT CYCLES

CAUSE REMEDY

1. Thermostat heat anticipator set too low 1.Reset anticipator

2. Excessive pressure drop due to excess venting system 2.Venting system must be corrected

3. Blockage or restriction in venting system 3. Check and repair

4. Defective air flow switch (out of adjustment) 4.DO NOT adjust, replace

IF REPLACEMENT PARTS ARE NEEDED

When parts are needed, refer to boiler model and serial
number shown on the boiler name/rating plate. Refer to
publication number VHS-11PL Victory II replacement
parts for part numbers. Whenever possible refer to the
original order by number and date.

Control identification and replacement should not be
attempted by unskilled personnel. Only simple,

easily-identified controls and parts may be obtained
locally. All other controls and parts should be identified
by and ordered from Slant/Fin. Relief/Safety valves must
be ASME rated for the pressure and gross output of the
boiler.

For replacement parts, heating contractors should con­tact their Slant/Fin boiler distributor.

VICTORY II VHS Models

34

APPENDIX A

Vent System Location and Condensation

Drain Requirements

1. The venting system shall terminate at least 3 feet
above any forced air inlet located within 10 feet.

2. The venting system shall terminate at least 4 feet
below, 4 feet horizontally from, or 1 foot above any
door, window or gravity air inlet into any building.
The bottom of the vent terminal shall be at least 12
inches above grade or the normal snow level

,

whichever is greater.

3. Through the wall vents for Category II and IV appli­ances shall not terminate over public walkways or
over areas where condensate or vapor could create
a nuisance or hazard or could be detrimental to the
operation of regulators, relief valves or other equip­ment. Minimum clearance of 4' horizontally from,
and in no case above or below, unless a 4' horizon­tal distance is maintained, from electric meters, gas
meters, regulators and relief equipment. Where
local experience indicates that condensate may be
a problem with Category I and III appliances, this
provision shall also apply.

4. Provision shall be made to collect and dispose of
condensate from venting systems serving Category
I, II, III and IV appliances.

Caution
Flue gases exiting from the vent terminal will con­dense. Building materials in the area of the vent termi­nal should be protected from discoloration and degra­dation.

APPENDIX B

Removal of Existing Boiler From

Common Vent System

a. Seal any unused openings in the common venting

system.

b. Visually inspect the venting system for proper size

and horizontal pitch and determine there is no
blockage or restriction, leakage, corrosion and
other deficiencies which could cause an unsafe
condition.

c. Insofar as is practical, close all building doors and

windows and all doors between the space in which
the appliances remaining connected to the com­mon venting system are located and other spaces
of the building. Turn on clothes dryer and any appli­ance not connected to the common venting sys­tem. Turn on any exhaust fans, such as range
hoods and bathroom exhausts, so they will operate
at maximium speed. DO NOT operate a summer
exhaust fan. Close fireplace dampers.

d. Place in operation the appliance being inspected.

Follow the lighting instructions. Adjust thermostat
so appliance will operate continuously.

e. Test for spillage at the draft hood relief opening

after 5 minutes of main burner operation. Use the
flame of a match or candle, or smoke from a ciga­rette, cigar or pipe.

f. After it has been determined that each appliance

remaining connected to the common venting sys­tem properly vents when tested as outlined above,
return doors, windows, exhaust fans, fireplace
dampers and any other gas burning appliance to
their previous conditions of use.

g. Any improper operation of the common venting

system should be corrected so the installation con­forms with the National Fuel Gas Code, ANSI
Z223.1-latest edition. When resizing any portion of
the common venting system, the common venting
system should be resized to approach the mini­mum size as determined using the appropriate
tables in Appendix G in the National Fuel Gas
Code, ANSI Z223.1-latest edition.

VICTORY II VHS Models

35

SLANT/FIN CORPORATION, Greenvale, N.Y. 11548 • Phone: [phone]

FAX: [phone] • Canada: Slant/Fin LT D/ LT EE , Mississauga, Ontario

www.slantfin.com

©Slant/Fin Corp. 2013. Printed in the U.S.A.1013. Publication No. VHS-41. P/N 44-0849