Slant-Fin J-390 User Manual
This manual must be left with owner and should be
hung on or adjacent to the boiler for reference.
DIRECT-VENT SEALED COMBUSTION CONDENSING BOILER
HOT WATER MODEL J-390
GAS-FIRED BOILER FOR NATURAL GAS
INSTALLATION AND OPERATING INSTRUCTIONS
TABLE OF CONTENTS
Boiler Dimensions and Rating ....................................................2
Identification of Parts..................................................................3
Installation Requirements ...........................................................4
Contamination Prevention...........................................................5
Venting Application .....................................................................5
Boiler Room Air Supply and Ventilation......................................5
Flue gas Venting Requirements..................................................6
Additional Installation Requirements for Massachusetts............6
Vent Material ..............................................................................6
Air Intake Material ......................................................................6
Vent and Air Intake Restrictions .................................................7
Non-Direct Vent Installation ........................................................8
Sidewall Venting, Non-Direct Vent ..............................................8
Vent Termination Location and Clearance ..................................8
Non-Direct Vent Vertical Venting .................................................8
Direct Vent Installation ................................................................8
Sidewall Venting, Direct Vent ......................................................8
Vent/Air Intake Termination Installation.....................................14
Direct Vent, Venting and Air Intake through a Roof ..................15
Venting and Air Intake Regular Inspection ...............................16
Condensate Removal System..................................................16
Gas Piping
Electrical Wiring ........................................................................17
Wiring Diagram.........................................................................18
Single and Multi Zoning
Water Piping .............................................................................24
Operating Instructions...............................................................30
Boiler Control Displa
Boiler Control............................................................................30
Sequence of Operation.............................................................36
Gas Input Rate Adjustment
Safety Check ...........................................................................38
Care and Maintenance .............................................................41
Gener
................................................................................16
............................................................
...............................................................30
y
......................................................
Troubleshooting Guide ................................................42
al
21
37
IMPORTANT
READ ALL OF THE FOLLOWING
WARNINGS AND STATEMENTS
BEFORE READING
INSTALLATION INSTRUCTIONS
The installation must conform to the requirements of
the authority having jurisdiction or, in the absence of
such requirements, to the National Fuel Gas Code,
ANSI Z223.1-latest edition. The installation must also
conform to the additional requirements in this Slant/Fin
Instruction Book.
In addition where required by the authority having jurisdiction, the installation must conform to American
Society of Mechanical Engineers Safety Code for
Controls and Safety Devices for Automatically Fired
Boilers, No. CSD-1.
WARNING
This boiler, gas piping and accessories must be
installed, connected, serviced and repaired by a
trained, experienced service technician, familiar with all
precautions required for gas-fired equipment and
licensed or otherwise qualified, in compliance with the
ity having jur
author
The venting system of this boiler is under positive pressure.
Leakage from this system can be hazardous and if not avoided
can result in death or serious injury. In addition to the recommendations within this manual and the
l, the venting system, from the flue collector to the out
Manua
door discharge
fied service agency.
isdiction.
WARNING
ust be carefully chec
, m
THE
mation
s Infor
User’
-
ked annually by a quali-
Heating Contractor
dress
Ad
Phone Number
.A.
Printed in U
.S
Boiler Model Number
Boiler Serial Number
Installation Date
708 Part No. 83-5736
lication No.
Pub
J-40
REAR VIEW
SIDE VIEW
FRONT VIEW
TOP VIEW
95/8
25
WATER RETURN
1 1/4" NPT (MALE)
G
AS PIPE
3/4" NPT
5
1/8
16 3/8
35/8
55/8
CONDENSATE DRAIN - 3/4" DIA
41/4
4" AIR INTAKE CONNECTION
(
5 3/4)
26
52
23 5/8
41/4
5
25/8
9
5/8
51/2
37/8
(21 1/8)
4
" VENT CONNECTION
WATER SUPPLY
1 1/4" NPT (MALE)
46 7/8
13 1/2
(7/8)
2
Jaguar Model J-390
RATINGS AND DIMENSIONS
Figure 1. Dimensions data
SPECIFICATIONS:
Fuel Rate Input:
Boiler Water Volume:
ater Piping
W
Connections:
Weight of Boiler
(uncrated):
Gas Piping Connection:
ent Connection:
V
Air Intake Connection:
No or
*Note:
J-390 Boiler
ifice changes are required for high altitude installations.
390,000 BTUH max
110,000 BTUH min
2.0 gallon (16.5 lbs)
1-1/4” NPT (male)
190 lbs.
emale)
NPT (f
3/4”
4” nominal I.D. pipe (PVC, CPVC or
stainless steel)
4” nominal I.D. pipe (PVC, CPVC or
stainless steel)
Jaguar J-390 Boiler
Jaguar Model J-390
BOILER CONTROL
FIELD WIRING
TERMINALS (24V)
FIELD WIRING
TERMINALS (120V)
GAS VALVE
TRANFORMER
4" AIR INTAKE CONNECTION
4" VENT CONNECTION
SPARK ELECTRODE
(IGNITER)
HEAT EXCHANGER
VENTURI
COMBUSTION
BLOWER
WINDOW
(SIGHT GLASS)
FLUE PIPE
FLUE SENSOR
GAS SUPPLY
VALVE
WATER SUPPLY
WATER RETURN
BOILER
CONDENSATE TRAP
WATER RETURN
SENSOR
WATER SUPPLY SENSOR AND
WATER HIGH LIMIT
FLUE SAMPLE
PORT
GAS VALVE
CONTROL BOARD COVER
CONTROL PANEL
FLUE
SAMPLE
PORT
HEAT EXCHANGER
ENCLOSURE
FRONT COVER
CONTROL PANEL
DOOR
FIELD WIRING BX CONNECTORS
FRONT (INTERIOR)
RIGHT SIDE (INTERIOR)
3" MIN
VENTING
CONDENSATE TRAP
SEDIMENT TRAP
(REQUIET)
INSTALL MANUAL MAIN
SHUTOFF VALVE 5'
ABOVE FLOOR, WHEN
RQUIRET BY LOCAL CODE
HEAT EXCHANGER
ENCLOSURE FRONT
COVER LATCH
HEAT EXCHANGER
ENCLOSURE FRONT
COVER LATCH
LOCATION AND IDENTIFICATION OF PARTS
3
Figure 2. Location and identification of parts
4
* 2" FOR ENCLOSED
Jaguar Model J-390
INSTALLATION REQUIREMENTS
The installation must conform to the requirements of the
authority having jurisdiction or, in the absence of such
requirements, to the National Fuel Gas Code, ANSI Z223.1latest edition.
This installation must also conform to the additional require-
ents in this Slant/Fin Instruction Book.
m
BOILER LOCATION
Provide a level, solid foundation for the boiler. Location
should be as near as possible to chimney or outside wall so
that the flue pipe from boiler is short and direct. (See paragraph heading “Vent Termination Location and Clearance” on
page 8.) The location should also be such that all boiler
components are protected from water (dripping, spraying,
rain, etc.) during appliance operation and service (circulator
replacement, control replacement, etc.).
BOILER FOUNDATION
A.
Provide a solid, level foundation, capable of supporting the
weight of the boiler filled with water, and extending at least
2" past the jacket on all sides. See dimensions of boilers,
page 2.
B. Boiler can be installed on both combustible and
non-combustible floors, but must NOT be installed on or
above carpeting.
C. If boiler is to be located over buried conduit containing
electric wires or telephone cables, consult local codes or
the National Board of Fire Underwriters for specific
requirements.
MINIMUM CLEARANCES FROM COMBUSTIBLE
CONSTRUCTIONS
. Minimum clearances to the exterior surfaces of the boiler
A
shall be as follows:
INIMUM ALCOVE AND CLOSET CLEARANCE
M
or Combustible Recommended
F
Surf
ace Construction for Service
ront 0" 24"
F
Rear 0" 6"
Left Side 0" 0"
Right Side 0" 0"
op 4" 6"
T
Flue Connector:
Enclosed — 2" 6"
Uninclosed — 1" 6"
B. Provide accessibility clearance of 8" on sides requiring
servicing and 18" on sides used for passage.
C. All minimum clearances shown above must be met. This
may result in increased values of some minimum clearances in order to maintain the minimum clearances of
others.
D. Clearance from hot water pipes shall be 1 inch**.
t points where hot water pipes emerge from a floor,
** A
the clearance at the opening through the finished floor boards or wall
or ceiling boards may be not less than 1/2 inch. Each such opening
shall be covered with a plate of uncombustible material.
wall or ceiling,
SAFETY
KEEP THE BOILER AREA CLEAR AND FREE FROM
COMBUSTIBLE MATERIALS, GASOLINE AND OTHER
FLAMMABLE VAPORS AND LIQUIDS.
Figure 3. Jaguar boiler min. clearances for combustible
construction.
Jaguar Model J-390
5
CONTAMINATION PREVENTION
The combustion air supply must not be susceptible to contamination sources, whether the combustion air comes from the
interior or exterior of the building. Contaminated air can cause
orrosion or other damage to the heat exchanger and compo-
c
nents of the boiler, causing failure of these parts or unsafe
operation.
Below is a list of products and areas which may cause
contaminated combustion air:
PRODUCTS TO AVOID
• Spray cans containing chloro/fluorocarbons
• Permanent wave solutions
• Chlorinated waxes/cleaners
• Chlorine-based swimming pool chemicals
• Calcium chloride used for thawing
• Sodium chloride used for water softening
• Refrigerant leaks
• Paint or varnish removers
• Hydrochloric acid/muriatic acid
• Cements and glues
• Antistatic fabric softeners used in clothes dryers
• Chlorine-type bleaches, detergents, and cleaning
solvents found in household laundry rooms
• Adhesives used to fasten building products and other
similar products
AREAS LIKELY TO HAVE CONTAMINANTS
• Dry cleaning/laundry areas and establishments
• Swimming pools
• Metal fabrication plants
• Beauty shops
• Refrigeration repair shops
• Photo processing plants
• Auto body shops
• Plastic manufacturing plants
• Furniture refinishing areas and establishments
• New building construction
• Remodeling areas
• Garages with workshops
VENTING APPLICATION
The Jaguar J-390 is a sealed combustion type boiler, it may be
installed and vented either as a direct vent boiler which all air
for combustion is obtained directly from outside or as a nondirect vent boiler which air for combustion is taken from inside
he boiler room.
t
The Jaguar J-390 boiler must be vented by 4" diameter
PVC/CPVC schedule 40 pipe, or the proper 4” diameter stain-
ess steel venting system (see “vent material” on page ???)
l
through the roof or sidewall.
BOILER ROOM AIR SUPPLY AND VENTILATION
n ample supply of air is required for combustion and ventila-
A
tion. When buildings are insulated, caulked and weatherstripped, now or later on, direct openings to outside may be
required and should be provided. If the boiler is not near an
outside wall, air may be ducted to it from outside wall openings.
Provisions for combustion and ventilation air must be made in
accordance with section 5.3, Air for Combustion and Ventilation, of the National Fuel Gas Code, ANSI Z223.1-latest edition, or applicable provisions of the local building codes. The
following recommendation applies to buildings of energy-saving
construction, fully caulked and weatherstripped.
INSTALLATION IN ENCLOSED BOILER ROOM REQUIRES
TWO UNOBSTRUCTED OPENINGS FOR PASSAGE OF AIR
INTO THE BOILER ROOM.
A. NON-DIRECT VENT INSTALLATION
1. Air drawn horizontally from outdoors DIRECTLY
through an outside wall;
floor and one louvered opening near the ceiling, each
opening with a minimum FREE air passage area of
square inch per 4000 Btuh of total appliances’ input.
Air drawn horizontally through HORIZONTAL DUCTS;
2.
one opening near the floor and one opening near the ceiling, each opening with a minimum FREE air passage area
of
1 square inch per 2000 Btuh of total appliances’ input.
Air drawn VERTICALLY from outdoors; one opening at
3.
the floor and one opening at the ceiling, each opening with
a minimum FREE air passage area of
4000 Btuh of total appliances’
4.
Air drawn from inside the building; one opening near
the floor and one opening near the ceiling, each opening
with a minimum FREE air passage area of
per 1000 Btuh of total appliances’ input.
IF BOILERS ARE INSTALLED ADJACENT TO OTHER FUEL
BURNING EQUIPMENT, THE AREA OF FREE OPENINGS
MUST BE APPR
TE THE ADDITIONAL LO
A
D
B. DIRECT VENT INSTALLATION
Adequate air supply should be provided to prevent overheating
of the boiler controls and boiler room.
air into the boiler room f
1
⁄2 of the openings required for the non-direct vent as
least
mentioned above.
If additional non-direct v
same space and adequate air openings are pro
there are no additional air openings required for the Jaguar
J-390 boiler.
OPRIATEL
one louvered opening near the
input.
Y INCREASED T
AD.
or direct-v
ent appliances are installed in the
ent installation must be at
1 square inch per
1 square inch
CCOMMO-
O A
Openings for passage of
or them,
vided f
1
6
Jaguar Model J-390
For both direct and non-direct installation, the following must be
considered:
-
Openings must never be reduced or closed. If doors or windows are used for air supply, they must be locked open.
- Protect against closure of openings by snow and debris.
Inspect frequently.
No mechanical draft exhaust or supply fans are to be
-
sed in or near the boiler area.
u
- Boiler area must never be under negative pressure. The
flow of combustion and ventilating air to the boiler must
not be obstructed.
LUE GAS VENTING REQUIREMENTS
F
The Jaguar J-390 series boiler is a high efficiency, mechanically forced draft boiler and, therefore, require different venting
arrangements than natural draft, lower efficiency boilers.
THE FOLLOWING INSTRUCTIONS MUST BE CAREFULLY
READ AND FOLLOWED IN ORDER TO AVOID ANY HAZARDOUS CONDITIONS DUE TO IMPROPER INSTALLATION
OF THE AIR INTAKE AND FLUE GAS VENTING SYSTEM.
ent piping installation MUST be in accordance with these
The v
instructions and with ANSI Z223.1-latest edition NATIONAL
FUEL GAS CODE, Part 7, Venting of Equipment. Other local
codes may also apply and must be followed. Where there is a
conflict between these requirements, the more stringent case
shall apply.
The use of a vent damper is NOT permitted on this boiler series.
ADDITIONAL REQUIREMENTS FOR THE COMMONWEALTH
OF MASSA
When the Bobcat is installed and used in the Commonwealth of Massachusetts, the following additional
code 248 CMR MUST be met:
(1). Exisiting chimneys shall be permitted to have their use continued
when a gas conversion burner is installed, and shall be equipped with a
manual reset device that will automatically shut off gas to the burner in the
event of a sustained back-draft.
(2)(a). For all side wall horizontally vented gas fueld equipment installed in
every dwelling, building or structure used in whole or part for residential
purposes, including those owned or operated by the Commonwealth and
where the side wall exhaust vent termination is less than seven (7) feet
above finsihed grade in the area of the venting, including but not limited to
dec
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time
of installation of the side wall horizontal vented fueled equipment, the
installing plumber or gasfitter shall observe that a hard wired carbon
monoxide detector with an alarm and battery back-up is installed on the
floor level where the gas equipment is to be installed. In addition, the
installing plumber or gasfitter shall obser
wired carbon mono
tional level of the dwelling, building or structure served by the side wall
horizontal vented gas fueled equipment. It shall be the responsibility of the
proper
for the installation of hard wired carbon monoxide detectors.
a.
is installed in a crawl space or an attic, the hard wired carbon monoxide
detector with alarm and battery back up may be installed on the next adjacent floor level.
.
b
the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however,
that during said thirty (30) day period, a battery operated carbon monoxide
detector with an alarm shall be installed.
CHUSETTS
requirements pursuant to Massachusetts
ks and porches
ty o
In the e
v
In th e
, the following requirements shall be satisfied:
e that a battery operated or hard
v
xide detector with an alar
wner to secure the ser
ent that the side wall horizontally vented gas fueld equipment
v
ent that the requirements of this subdivision can not be met at
vices of qualified licensed prof
m is installed on each addi
-
essionals
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon
monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently
mounted to the exterior of the building at a minimum height of eight (8)
feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall
read, in print size no less that one-half (1/2) inch in size,
DIRECTLY BELOW, KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless,
upon inspection, the inspector observes carbon monoxide detectors and
signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS. The following equipment is exempt from 248 CMR
5.08(2)(a)1 through 4:
The equipment listed in Chapter 10 entitled “Equipment Not
1.
Required TO Be Vented” in the most current edition of NFPA 54 as
adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or par
t for residential purposes.
“GAS VENT
VENT AND AIR INTAKE MATERIALS
The vent and air intake system for direct or non-direct vent
installation must be 4” diameter PVC/CPVC schedule. 40 pipe,
or UL listed single wall 4” diameter AL29-4C* stainless steel
material. The following manufacturers’ systems are approved
for use within a specified minimum and maximum equivalent
vent length in this manual.
Manufacturer Type/System Sealant
Heat-Fab. Inc.
ProTech System,
Inc.
national
x-L Inter
Fle
Inc.
x, Inc.
Z-Fle
, Inc.
ab
Metal-F
N/A
N/A
When joining the var
ent systems
v
, the manufacturers’ instructions should be closely fol-
Saf-T Vent
EZ Seal
FasNSeal Not Required
StaR-34 GE-IS806
ent
Z-V
Corr Guard Not Required
PVC pipe,
Schedule 40
CPVC pipe
Schedule 40
,
Not Required
TV 106
GE, R
PVC primer
and cement
CPVC pr
imer
and cement
ious components of the listed stainless steel
lowed to insure proper sealing. Use sealant specified by vent system manufacturer for sealing of pipe and fittings, if required. When
joining the PVC/CPVC pipe and fittings, follow the instructions pro-
All connections must be liquid and pressure
vided in this man
ual.
tight. DO NOT use galvanized flue pipe or any plastic-type materials other than PVC/CPVC Schedule 40.
Jaguar Model J-390
4" PVC OR CPVC
AIR INTAKE PIPE
AIR INTAKE COLLAR
4" PVC OR CPVC
VENT PIPE
7
he vent connector on the boiler is designed to directly accom-
T
modate either PVC/CPVC Schedule 40 pipe or the listed stainless steel vent systems by utilizing an adapter. The adapter has
a built-in sealing ring, so no additional sealant is required.
ake sure the pipes are round and burr-free, and push down
M
fully past the sealing ring, until snug. (See Figure 4). Liquid
soap may be used to ease insertion.
he air intake collar on the boiler is designed to directly acco-
T
modate PVC/CPVC schedule 40 pipe (See figure 4). A small
bead of silicon should be applied between the collar and inside
of the air antake pipe, to seal properly.
. For each joint, first apply a coat of primer to the outside
8
ealing surface of the pipe and the inside sealing surface of
s
each fitting. Use only the primer type that is specified for
either the PVC or CPVC pipe that is bing utilized.
9. Before the primer dries, apply a coat of cement over it. A
second coat of cement can be applied, if necessary, but
must be done quickly and in a manner that avoids
unnecessary build-up that would cause obstruction inside
the system. Use only the cement type that is specified for
ither the PVC or CPVC pipe that is being utilized.
e
0. Before the cement dries, insert the pipe into the fitting. A
1
slight twisting motion while pushing the pipe into the fitting
will aid in distributing the cement evenly and ensuring the
parts fully engage.
11. Quickly wipe the excess cement from the outside areas of
the joint. Discard any rags used to avoid later getting the
cement on hands, clothes and equipment.
VENT AND AIR INTAKE RESTRICTIONS
1. Maximum allowed equivalent vent and air intake length for
all of the approved vent and air intake materials is 100
equivalent feet.
2. Equivalent of vent or air intake length is sum of the
straight pipe lengths and equivalent length of elbows.
Each 90˚ elbow is equivalent to 10 ft. of 4" pipe.
Figure 4. Vent & Air Intake Pipe installation into Boiler Adapter.
PVC/CPVC PIPE GENERAL ASSEMBLY METHOD
The following are the recommended methods for cutting,
cleaning and connecting PVC and CPVC pipe, for both the
vent and air intake piping system:
1. When laying out the piping system, work from the boiler
2. Cut the PVC/CPVC pipe to the required lengths, and
3. Once the pre-assembled PVC/CPVC pipe vent and air
4. De-b
5. Wipe or knock out any debris from inside the PVC or
6. Thoroughly clean the outside ends of each pipe, and the
7. Re-assembly of the PVC or CPVC pipe should be done in
vent and air intake adapter to the point of outside
termination.
pre-assemb
le the entire system, bef
ore sealing.
Disassembly after sealing, to make any corrections, will not
be possible
.
intake system is verified to be of the proper length pipe and
fitting orientation, begin disassembling and preparing the
pipes and fittings for the sealing process.This can be done
section by section, or the complete vent and air intake
system can be disassemb
led. It is recommended to mark
the various parts, before complete disassembly, to
eliminate the possibility of errors during re-assembly.
y PVC/CPVC pipe, to
er
urr the inside and outside of e
ensure that the
y engage fully into the fittings, and flow is
v
not compromised. A small chamfer on the outside of each
pipe can particularly aid in the final assembly process.
CPVC pipe, which may have accumulated there from the
cutting process or stor
age. Debris can cause operational
problems with the boiler combustion components.
inside of each fitting.
sealing agents to w
lengths a
way from the cleaned ends, and handle the
ust be dr
The surf
or
aces m
k properly. Handle the prepared pipe
y for the
cleaned fittings, from the outside, to avoid contamination.
sections, to avoid the primer and cement drying before the
parts are engaged.
Figure 5.
3. The vent termination is in addition to the allowed
equivalent lengths.
4. Minimum vent length is 2 feet of straight pipe, plus one
90˚ elbow.
5. Vent length restriction is for both direct and non-direct
vent installations.
EXAMPLE: The combustion air is provided by air intake
piping directly to the boiler (direct-vent installation). The vent
piping will be PVC and installation location will require the
use of 4 elbows for the vent to run the termination. The air
intake piping will also be PVC, and also will require the use
of 4 elbows.
8
Jaguar Model J-390
In this case, the maximum straight pipe vent length that can
be utilized with the 4 elbows would be: 100’ - (4’ x 10’) = 60’.
Since the air intake pipe also is PVC and requires the use of
elbows, the maximum straight pipe air intake length that
4
can be utilized is also 60 feet.
If the air for combustion were taken from the boiler room
(non-direct vent installation), still the maximum straight vent
length would be 60 feet.
6. The Jaguar J-390 boiler is equipped with a built-in
ondensation drain and trap system. The traps must be
c
filled with water. DO NOT operate the boiler without filling
the trap with water to prevent flue gas discharge into space.
The drain must dispose of possibly large quantities of
condensate, which may require a neutralizing system. Refer
to the “Condensate Drainage” section of this manual. No
additional condensation drain and trap is required on the
vent piping system itself.
7. The horizontal vent pipe must be sloped upward from the
boiler at a pitch of at least 1/4” per 1 foot of run, so that
the condensate from the vent system runs to the boiler
vent adapter pipe, then out the built-in condensation drain
and trap.
8.
The horizontal vent and air intake pipes must be supported
with pipe straps, at intervals no greater than 5 feet, when
PVC/CPVC pipe is utilized. This support spacing applies
also to stainless steel vent pipe, unless the manufacturer’s
instructions permit otherwise. The vertical vent and air
intake pipes also must be supported, wherever the building
construction provides allowance for it, such as ceiling or
roof passage openings where a firestop and support or
braces can be affixed.
9. Minimum clearances of vent pipes from combustible
constructions must be maintained (see Page 4). No
clearance is required between the vent and air intake pipes
of this boiler.
10. Common venting with other appliances or another Jaguar
boiler is not allowed.
11. DO NOT install a vent damper or similar devices in vent
system or on the boiler.
12. DO NOT insulate venting system.
should be protected from discoloration and degradation.
ENT TERMINATION LOCATION AND CLEARANCES
V
. The venting system shall terminate at least 3 feet above
1
any forced air inlet located within 10 feet.
. The venting system shall terminate at least 4 feet below,
2
4 feet horizontally from, or 1 foot above any door, window
or gravity air inlet into any building.The bottom of the vent
terminal or air intake terminal shall be at least 12 inches
bove grade or the normal snow level whichever is
a
greater.
3. Through the wall vents shall not terminate over public
walkways or over areas where condensate or vapor could
create a nuisance or hazard or could be detrimental to
the operation of regulators, relief valves or other equipment. Minimum clearance of 4 feet horizontal distance is
maintained, from electric meters, gas meters, regulators
and relief equipment.
4. Vent termination must not be located in any confined
space (i.e. window wells, alcoves, narrow alleys) or under
any overhang or deck.Vent termination should not allow
flue gas discharge towards neighbor’s windows or where
personal injury or property damages can occur.
B. NON-DIRECT VENT - VERTICAL VENTING
Figure 8 shows typical venting through the roof.The vent pipe
must pass through the ceiling, floor and the roof vertically
through a 8" minimum diameter cutout. A fire stop is required
for each ceiling and floor penetration. For roof passage, an
appropriate UL listed roof flashing must be used.
An existing chimney (see Figure 9) may be used as a chase for
vertical venting. Other appliances CANNOT be vented into the
same chimney or vent pipe with in the chimney.
The vertical vent piping must terminate with a screened tee,
combination of 45˚ elbow and a 90˚ screened elbo
tion or a rain cap termination.
II. Direct Vent Installation
w termina-
VENTING
Only PVC/CPVC and approved stainless steel materials listed
on page 6 may be used for the venting system installation. If
stainless steel vent systems are used, f
s instructions
er’
I. Non-Direct Vent Installation
The air for comb
surrounding the boiler
for combustion and ventilation (see page 6.)
DO
boiler is contaminated. See page 5 for the list of harmful
contaminants and their sources, to avoid.
A.
Figures 6 and 7 show typical horizontal sidewall venting. For
combustible wall passage of vent piping, a UL listed thimble
or flashing and sealing boot must be used, providing the wall
thickness from 3" minimum up to 14" maximum. The vent
piping must terminate with a screened tee or elbow termination
facing down.
CA
condense
INSTALLATION
actur-
w the man
, in conjunction with these instructions.
ustion is tak
NOT use this installation method if the surrounding of the
ALL VENTING - NON-DIRECT VENT
SIDEW
UTION:Flue gasses e
. Building materials in the area of the vent terminal
en from the ambient air
ore, ample supply of air is required
theref
;
xiting from the v
ollo
ent ter
uf
minal will
Air intake piping from outside to the boiler air intake adapter
provides the air for combustion.The boiler surrounding may be
contaminated (See page 5).
can prev
entering the combustion air supply.
A. SIDEWALL DIRECT VENTING
Figures 10 and 11 sho
Slant/Fin vent/air intake termination.
CAUTION: Flue gasses existing from the vent terminal will condense. Building materials in the area of the terminal should be
protected from discolor
requirements of the vent termination location and clearances
stated in this manual.
ent contaminants from the boiler surrounding from
Piping the air intak
all direct venting, using a
w typical side
ation and degradation, in addition to the
w
e to the outside
Jaguar Model J-390
AIR INTAKE
(
DO NOT BL0CK)
A
U/L LISTED FLASHING
AND SEALING BOOT MUST
BE USED ON COMBUSTIBLE
W
ALLS.
4
IN. DIA.
P
VC/CVPC
PIPE FOR
V
ENT
T
ERMINATION 90 ELBOW
WITH SCREEN
SNOW LINE
(
SEE DEFINITION)
OUTSIDE WALL
SLOPE UP 1/4 IN.
P
ER FOOT MIN.
FROM BOILER TO
V
ENT TERMINATION
9
0 ELBOW
6" MIN.
1
0" MAX.
12" MIN
(DO NOT BL0CK)
AIR INTAKE
90 ELBOW
STANDARD
VENT TERMIN ATION
FROM BOILER TO
PER FOOT MIN.
SLOPE UP
1/4 IN.
VENT
MATERIAL FOR
STEEL VENTING
STAINLESS
4 INCH. DIA.
OUTSIDE V ENT TERMINATION
ELBOW WITH SCREEN
OUTSIDE WALL
SNOW LINE
(SEE DEFINITION)
6" MIN
10" MAX
12" MIN
WALL THIMBLE MUST BE USED
ON COMBUSTIBLE WALLS
JAGUAR J-390 NON-DIRECT VENT, SIDEWALL VENTING
All joints must be liquid and pressure tight. Use 4” dia. PVC/CPVC schedule 40 pipe or U/L listed single wall 4" dia.
9
AL29-4C S.S.*. venting materials (See page 7).
Figure 6. Non-direct vent, side wall venting - utilizing PVC/CPVC pipe for venting.
Figure 7.
Non-direct vent, side wall venting - utilizing stainless steel vent materials for venting.
** Definition of Sno
w Line:
wledge of local conditions will re
Kno
The height should be used as the SNOW LINE.
AL 29-4C IS A REGISTERED
*
TRADEMARK OF ALLEGHENY LUDLUM CORP
eal the maxim
v
.
um height that repeated sno
alls accumulate to.
wf
10
SUPPORT
FIRESTOP AND
R
AIN CAP TERMINATION MAY BE USED
*
ALTERNATE VERTICAL TERMINATION
E
LBOW WITH SCREEN
9
0°TERMINATION
*
4
5°ELBOW
PIPE OR STAINLESS STEEL
4 IN. DIA. PVC/CPVC
FIRESTOP AND
SUPPORT
VENTING MATERIAL FOR VENT
2
"MIN
S
TORM C OLLAR
F
LASHING AND
4 IN. DIA. PVC/CPVC
VENTING MATERIAL FOR VENT
PIPE OR STAINLESS STEEL
T
EE WITH SCREEN
VENT TERMINATION
SLOPE UP 1/4 IN.
PER FOOT MIN.
(DO NOT BLOCK)
AIR INTAKE
90°ELBOW
2" MIN
1 FT. MIN
10 FT. MIN
Jaguar Model J-390
JAGUAR J-390 NON-DIRECT VENT, VENTING THROUGH A ROOF
All joints must be liquid and pressure tight. Use 4” dia. PVC/CPVC schedule 40 pipe or U/L listed single wall 4" dia.
AL29-4C S.S.*. venting materials (See page 7).
Figure 8. Jaguar J-390 - non-direct vent, venting through the roof
AL 29-4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP
*
.
Jaguar Model J-390
CHIMNEY
T
OP PLATE
VENT TERMINATION
T
EE WITH SCREEN
VENT
VENTING MATERIAL FOR
PIPE OR STAINLESS STEEL
4 INCH DIA. PVC/CPVC
SEAL CHIMNEY OPENING
VENT
VENTING MATERIAL FOR
PIPE OR STAINLESS STEEL
4 INCH DIA. PVC/CPVC
WITH MO R TAR OR CO VE R PLATE
45°ELBOW
R
AIN CAP TERMINATION MAY BE USED
ALTERNATE VERTICAL TERMINATION
*
E
LBOW WITH SCREEN
9
0°TERMINATION
PER FOOT MIN.
SLOPE UP
1/4 IN.
90°ELBOW
(DO NOT BLOCK)
AIR INTAKE
*
1FT.MIN
10 FT. MIN
JAGUAR J-390 NON - DIRECT VENT, UTILIZING AN EXISTING
All joints must be liquid and pressure tight. Use 4” dia. PVC/CPVC schedule 40 pipe or U/L listed single wall 4" dia.
CHIMNEY AS A CHASE
AL29-4C S.S.*. venting materials (See page 7).
11
Figure 9. Jaguar J-390 - non-direct vent, utilizing an existing chimney as a chase.
AL 29-4C IS A REGISTERED
*
TRADEMARK OF ALLEGHENY LUDLUM CORP
.
12
SLANT/FIN VENT/AIR INTAKE
TERMINATION KIT PART # 83 0802 000
AIR INTAKE LOUVERS
SNOW LINE ** (SEE DEFINITION)
OUTSIDE WALL
4" DIA PVC/CPVC PIPE FOR AIR INTAKE
3
" - 14" THICK WALL
90°ELBOW
4" DIA PVC/CPVC FLUE PIPE
4" DIA PVC/CPVC COUPLING WITH SCREEN
SLANT/FIN VENT/AIR INTAKE
TERMINATION KIT PART # 83 0802 000
TOGETHER WITH SPECIAL KIT FOR
STAINLESS STEEL VENT PIPE
AIR INTAKE LOUVERS
4" DIA STRIGHT SCREENED VENT TERMINATION
SNOW LINE ** (SEE DEFINITION)
OUTSIDE WALL
ADAPTOR
4" DIA STAINLESS STEEL
PIPE FOR VENT
90°ELBOW
4" DIA PVC/CPVC PIPE FOR AIR INTAKE
3" - 14" THICK WALL
Jaguar Model J-390
JAGUAR J-390 - DIRECT VENT, SIDEWALL VENTING
All joints must be liquid and pressure tight. Use 4” dia. PVC/CPVC schedule 40 pipe or U/L listed single wall 4" dia.
AL29-4C S.S.*. venting materials (See page 7).
Figure 10. Direct vent, sidewall venting illustration; utilizing PVC/CPVC pipe for venting
Figure 11.
** Definition of Sno
The height should be used as the SNOW LINE.
*
Direct vent,
w Line:
AL 29-4C IS A REGISTERED
wall venting illustration;
side
wledge of local conditions will reveal the maximum height that repeated snowfalls accumulate to.
Kno
TRADEMARK OF ALLEGHENY LUDLUM CORP
utilizing stainless steel vent materials f
.
or venting.
Jaguar Model J-390
4" DIA PVC/CPVC PIPE FOR VENT
4
" DIA PVC/CPVC PIPE FOR AIR INTAKE
I
NSIDE TERMINATION P LATE
OUTSIDE TERMINATION P LATE
S
CREEN
4" DIA PVC/CPVC COUPLING
SCREW
W
ALL
(3" - 14 " THIC K)
COMBUSTIO N
A
IR
VENT
GASES
STOP FOR AIR/VENT
O
UTSIDE TERMINAL
4
" DIA PVC/CPVC COUPLING
S
CREEN
L
OUVERS
S
EAL HERE
O
UTSIDE TERMINATION P LATE
INSIDE TERMINATION
P
LATE
4" DIA PVC/CPVC PIPE
FOR AIR INTAK E
4" DIA PVC/CPVC PIPE FOR VEN T
WALL
(
3" - 14" THICK)
SCREW
4" PVC OR CPVC
A
IR IN TAKE PIPE
4" PVC OR CPVC
VENT PIPE
AIR INTAKE COLLAR
4" DIA PVC/CPVC PIPE FOR AIR I NTAKE
4" DIA STAINLESS STEEL SLIP JOINT PIPE FOR VENT
I
SCREW
INSIDE TERMINATION PLATE
4" DIA STRAIGHT SCREEN TERMINATION
OUTSIDE TERMINATION PLATE
REDUCER RING FOR SLIP JOINT PIPE
REDUCER RING FOR SLIP JOINT PIPE
4" DIA STAINLESS STEEL SLIP JOINT PIPE FOR VENT
VENT
GASES
COMBUSTION
AIR
4" DIA PVC/CPVC PIPE
FOR AIR INTAKE
INSIDE TERM INATION
PLATE
SEAL HERE
WALL
(3"-14"THICK)
OUTSIDE TERMINATION P LATE
LOUVERS
STOP FOR AIR/VENT
OUTSIDE TERMINAL
SCREW
WALL
(3"-14"THICK)
4" DIA STRAIGHT SCREEN TERMINATION
SCREW
A
IR IN TAKE COLLAR
R
EDUCER RING FOR USE
WITH STAINLESS STEEL
V
ENT PIPING
4" STAINLESS STEE L V ENT P IPE
4" PVC OR CPVC
AIR INTAKE PIPE
4
13
Figure 12a. Vent/Air intake termination; utilizing PVC/CPVC pipe for venting.
Figure 12b. Vent/Air intake termination; utilizing stainless steel venting materials.
14
Jaguar Model J-390
ENT/AIR INTAKE TERMINATION FOR PVC/CPVC
V
ENTING INSTALLATION
V
This termination is designed specifically for 4” diameter PVC or
CPVC Schedule 40 pipe to be used as the vent and air intake
piping material, only. It can be used on a combustible wall,
provided that the wall passage is cut out as specified in step 5.
. Termination must be installed horizontally.
1
. Refer to Figure 12a for installation details.
2
3. Wall thickness should be 3” to 14” thick.
4. Follow instruction for “vent termination location and
clearances” explained on page 8.
5. Cut a rectangular opening with the following dimensions in
the wall.
Height: 5
Width: 12
3
⁄4”
3
⁄4”
6. From outside of the wall, install outside termination plate
using 4 screws. Make sure the louvers are at right side.
Seal the plate perimeter with silicon.
7. Apply a bead of silicon around the outer surface of the out
side termination plate air intake collar, about 1/2” from the
edge. This will seal the air intake pipe to the air intake
collar, in step #9.
8. From inside, install the inside termination plate, using 4
screws. Make sure that the holes for the vent and air intake
pipe visually line up with the vent passage hole and air
intake collar on the outside termination plate.
9. Cut the PVC or CPVC air intake pipe to the proper
dimension to fit onto the air intake collar of the terminal.
Slide the air intake pipe through the inside termination
plate and onto the air intake collar, where the sealant was
pre-applied in Step #7.
10. Cut the PVC or CPVC vent pipe so that it will extend out
past the outer surface of the outside termination plate by
2”.
11. Cement a 4”
diameter PVC or CPVC coupling onto the
PVC or CPVC vent pipe, and install a stainless steel
screen into the coupling.
12. From outside the wall, insert the bare end of the PVC or
CPVC vent pipe through the outside and inside terminal
, until the coupling is flush with the outside wall plate.
plates
13. From inside, proceed with the air intake and vent pipe
w the proper PVC/CPVC assemb
installation. F
actices specified on page 7, and venting system
pr
restr
ictions specified on page 7 of this manual.
ollo
ly
ENT/AIR INTAKE TERMINATION FOR STAINLESS STEEL
V
ENTING INSTALLATION
V
This termination is easily modified for Heat-Fab Saf-T vent 4”
diameter stainless steel venting system to be used as the vent,
by installing the special reducing rings provided in the optional
stainless steel flue pipe kit, with 4” diameter PVC or CPVC
schedule 40 pipe to be used as the air intake piping material,
nly. It can be used on a combustible wall, provided that the
o
all passage is cut out as specified in step 5.
w
1. Termination must be installed horizontally.
2. Refer to Figure 12b for installation details.
3. Wall thickness should be 3” to 14” thick.
4. Follow instruction for “vent termination location and
clearances” explained on page 8.
5. Cut a rectangular opening with the following dimensions in
the wall.
Height: 5
Width: 12
3
⁄4”
3
⁄4”
6. Install the reducing rings on the inner facing side of the
outside and inside termination plates (see figure 12b).
7. From outside of the wall, install outside termination plate
using 4 screws. Make sure the louvers are at right side.
Seal the plate perimeter with silicon.
8. Apply a bead of silicon around the outer surface of the
outside termination plate air intake collar, about 1/2” from
the edge. This will seal the air intake pipe to the air intake
collar, in step #10.
9. From inside, install inside termination plate using 4 screws.
10. Cut the PVC or CPVC air intake pipe to the proper
dimension to fit onto the air intake collar of the terminal.
Slide the air intake pipe through the inside termination
plate and onto the air intake collar, where the sealant was
pre-applied in Step #8.
11. Assemble and seal straight screened termination to the slip
joint connector.
12. From outside of the building, insert vent pipe (slip joint
connector and termination assembly) through the 4” holes
of the outside and inside termination plate.
From inside, proceed with air intake and vent pipe
13.
installation. Follow vent manufacturer’s instructions and
restrictions specified on page 7 of this manual.
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