SkyTrak 6042 Parts Manual
An Oshkosh Corporation Company
Illustrated Parts Manual
Model
6042
S/N 17019 thru 19897
& 0160002408 thru
0160045063 excluding
0160042742, 0160042747
& 0160042755
8990467
Revised
March 31, 2014
EFFECTIVITY PAGE
May 18th, 2005 - B - Revised Manual
April 17, 2008 - C - Revised Manual (Manual edited to B/M - 0010621 Revision 30)
January 19, 2009 - D - Revised Manual
August 4, 2009 - E - Revised Manual
July 14, 2010 - F - Revised Manual
February 24, 2011 - G - Revised Manual
December 20, 2011 - H - Revised Manual
February 22, 2012 - I - Revised Manual
April 9, 2012 - J - Revised Manual
June 22, 2012 - K - Revised Manual
March 31, 2014 - L - Revised Manual
8990467 6042 i
EFFECTIVITY PAGE
6042 8990467ii
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Main Frame Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Hoods & Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-3 Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-4 Quick Attach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-5 Boom Extend Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-6 Boom Retract Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Utility Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-4 Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-5 Sheet Material Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-6 3 Ft Truss Boom With Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-7 12 Ft Truss Boom With Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3-8 Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
3-9 Lifting Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
3-10 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
3-11 Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
3-12 Sweeper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
3-13 Concrete Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
3-14 Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
3-15 Fork Pin Lock Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
3-16 Dual Fork Positioning Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
3-17 8 Ft Standard Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-3 Radiator & Oil Cooler Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4-4 Air Cleaner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4-5 Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
4-6 Isolation Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
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TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Drive Train Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 Front Axle - Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 Front Axle - Limited Slip Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-5 Front Axle - Axle Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-6 Front Axle - M-Disk Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-7 Front Axle - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5-8 Front Axle - Joint Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5-9 Front Axle - Planetary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
5-10 Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5-11 Rear Axle - Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
5-12 Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
5-13 Rear Axle - Axle Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
5-14 Rear Axle - M-Disk Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
5-15 Rear Axle - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64
5-16 Rear Axle - Joint Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66
5-17 Rear Axle - Planetary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-72
5-18 ZF Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-76
5-19 ZF Transmission - Engine Connection & Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78
5-20 ZF Transmission - Input Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-80
5-21 ZF Transmission - Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-82
5-22 ZF Transmission - Coupling Group 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-84
5-23 ZF Transmission - Coupling Group 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-86
5-24 ZF Transmission - Coupling Group 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-88
5-25 ZF Transmission - Coupling Group 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-90
5-26 ZF Transmission - Reversing Gear Group I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-92
5-27 ZF Transmission - Reversing Gear Group 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-94
5-28 ZF Transmission - Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-96
5-29 ZF Transmission - Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-98
5-30 ZF Transmission - Valve Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-100
5-31 ZF Transmission - Valve Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-104
5-32 ZF Transmission - Oil Pump & Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-106
5-33 Drive Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-108
5-34 Tires & Rims (Pneumatic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-110
5-35 Tires & Rims (Foam Filled & Solid) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-114
SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Open Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Closed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-3 Soft Cab Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-4 Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6-5 Operators Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
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TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
6-6 Front Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6-7 Skylight Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6-8 Cab Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Service Brake Pedal Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Throttle Pedal Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-3 Steering Wheel & Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7-4 Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7-5 Boom Lift/Lower & Extend/Retract Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
7-6 Frame Sway & Attachment Tilt Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
7-7 Auxiliary Hydraulic Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Service Brake & De-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Boom Lift/Lower & Extend/Retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8-3 Attachment Tilt & Slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8-4 Frame Sway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8-5 Power Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8-6 Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
8-7 Auxiliary Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8-8 Transmission Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
8-9 Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Boom Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Boom Lift/Lower Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9-3 Frame Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9-4 Attachment Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9-5 Stabil-Trak Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
9-6 Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
9-7 Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
9-8 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
9-9 Directional Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32
9-10 Fuel/Hydraulic Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
9-11 Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
9-12 Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42
9-13 72 In 90 Degree Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44
9-14 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-46
8990467 6042 v
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
SECTION 12 –
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12-1 Worklight Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
12-2 Roadlight Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
12-3 Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12
12-4 Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16
12-5 Cold Start Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-18
12-6 Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26
12-7 Rotating Beacon Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28
12-8 Remote Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-30
12-9 Ignition Switch Weather Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-32
12-10 Exhaust Upgrade Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-34
SECTION 13 –
RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
6042 8990467vi
SECTION 1
FRAME & ATTACHING PARTS
8990467 6042
FRAME & ATTACHING PARTS
PA3951
10
19
7
18
20
17
30
25
28
22
16
23
21
6
18
10
19
20
17
2
4
8
9
10
19
17
18
20
27
10
19
7
18
20
17
5
15
12
13
10
14
24
10
14
12
13
16
15
26
1
11
29
3
4
7
7
Figure 1-1 Main Frame Components
S/N 17019 thru 19897
& 0160002408 thru 0160003867
6042 89904671-2
S/N 17019 thru 19897
& 0160002408 thru 0160003867
Figure 1-1 Main Frame Components
Item Part Number Qty. Description Rev.
1NSS1FRAME WELDMENT
2 7300762 1 COUNTERWEIGHT
3 8310481 4 HEX NUT, 1-8
4 8310066 20 PLAIN WASHER, 1
5 Ref REAR AXLE, (see Figure 5-10 for details)
6 Ref FRONT AXLE, (see Figure 5-2 for details)
7 8050001 4 BEARING, (self align)
8 7300777 2 COUNTERWEIGHT WRAPPER
9 7300765 1 COUNTERWEIGHT WRAPPER
10 8522012 AR ANTI-SEIZE LUBE, (apply to items 14 & 19)
11 8065641 2 BEARING, (self align)
12 8303782 4 HEX HD CAPSCREW, 1/2-13X4, GR5
13 8305644 4 HEX LOCKNUT, 1/2-13
14 7092292 4 LIFT/LOWER & SLAVE CYLINDERS PIN
15 8065640 2 BEARING, (self align)
16 8520021 4 LUBE FITTING, 90 DEGREES, 1/8
17 8303752 4 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
18 8305626 4 HEX LOCKNUT, 5/16-18
19 7137142 4 CYLINDER PIN
20 8520001 4 LUBE FITTING, STRAIGHT, 1/8
21 7124301 AR CONDUIT, .50X15.5, (cut to fit)
22 7139156 AR CONDUIT, 1.0X28, (cut to fit)
23 7125871 AR CONDUIT, .50X8, (cut to fit)
24 Ref BOOM LIFT/LOWER CYLINDER, (see Figure 9-2 for details)
25 Ref FRAME SWAY CYLINDER, (see Figure 9-3 for details)
26 Ref SLAVE CYLINDER, (see Figure 9-6 for details)
27 Ref STABIL-TRAK CYLINDER, (see Figure 9-5 for details)
28 7139613 AR CONDUIT, 1.0X18, (cut to fit)
29 8520013 2 LUBE FITTING, STRAIGHT, 1/8
30 7124471 AR CONDUIT, 1.0X12.5, (cut to fit)
FRAME & ATTACHING PARTS
8990467 6042 1-3
FRAME & ATTACHING PARTS
10
19
7
18
20
17
29
25
28
22
23
21
6
18
10
19
20
17
2
4
8
9
10
19
17
18
20
27
10
19
7
18
20
17
5
15
12
16
13
10
14
24
15
26
1
11
3
4
20
12
16
13
10
14
20
7
7
PA4350
Figure 1-1 Main Frame Components
S/N 0160003879 thru 0160004368
6042 89904671-4
S/N 0160003879 thru 0160004368
FRAME & ATTACHING PARTS
Figure 1-1 Main Frame Components
Item Part Number Qty. Description Rev.
1NSS1FRAME WELDMENT
2 7300762 1 COUNTERWEIGHT
3 8310481 4 HEX NUT, 1-8
4 8310066 20 PLAIN WASHER, 1
5 Ref REAR AXLE, (see Figure 5-10 for details)
6 Ref FRONT AXLE, (see Figure 5-2 for details)
7 8050001 4 BEARING, (self align)
8 7300777 2 COUNTERWEIGHT WRAPPER
9 7300765 1 COUNTERWEIGHT WRAPPER
10 8522012 AR ANTI-SEIZE LUBE, (apply to items 14 & 19)
11 8065641 2 BEARING, (self align)
12 8303625 4 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5
13 8310056 4 HARD WASHER, 1/2
14 7302039 4 LIFT/LOWER & SLAVE CYLINDERS PIN
15 8065640 2 BEARING, (self align)
16 0100011 AR
17 8303752 4 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
18 8305626 4 HEX LOCKNUT, 5/16-18
19 7137142 4 CYLINDER PIN
20 8520001 8 LUBE FITTING, STRAIGHT, 1/8
21 7124301 AR CONDUIT, .50X15.5, (cut to fit)
22 7139156 AR CONDUIT, 1.0X28, (cut to fit)
23 7125871 AR CONDUIT, .50X8, (cut to fit)
24 Ref BOOM LIFT/LOWER CYLINDER, (see Figure 9-2 for details)
25 Ref FRAME SWAY CYLINDER, (see Figure 9-3 for details)
26 Ref SLAVE CYLINDER, (see Figure 9-6 for details)
27 Ref STABIL-TRAK CYLINDER, (see Figure 9-5 for details)
28 7139613 AR CONDUIT, 1.0X18, (cut to fit)
29 7124471 AR CONDUIT, 1.0X12.5, (cut to fit)
LOCTITE
®
242TM, (apply to item 12)
8990467 6042 1-5
FRAME & ATTACHING PARTS
10
19
7
18
20
17
29
25
28
22
21
6
18
10
19
20
17
2
8
9
10
19
17
18
20
27
10
19
7
18
20
17
5
15
12
16
13
10
14
24
15
26
1
11
20
12
16
13
10
14
20
23
32
3
30
31
4
7
7
PA4360
Figure 1-1 Main Frame Components
S/N 0160004397 thru 0160013566
6042 89904671-6
S/N 0160004397 thru 0160013566
FRAME & ATTACHING PARTS
Figure 1-1 Main Frame Components
Item Part Number Qty. Description Rev.
1NSS1FRAME WELDMENT
2 4821450 1 COUNTERWEIGHT, (S/N 0160004397 thru 0160004719)
4821449 1 COUNTERWEIGHT, (S/N 0160004746 thru S/N 0160013566)
3 8310481 4 HEX NUT, 1-8
4 8310066 20 PLAIN WASHER, 1
5 Ref REAR AXLE, (see Figure 5-10 for details)
6 Ref FRONT AXLE, (see Figure 5-2 for details)
7 8050001 4 BEARING, (self align)
8 4821434 2 COUNTERWEIGHT WRAPPER, (S/N 0160004397 thru 0160004719)
3575604 2 COUNTERWEIGHT WRAPPER, (S/N 0160004746 thru 0160013566)
9 4821433 1 COUNTERWEIGHT WRAPPER, (S/N 0160004397 thru 0160004719)
3575603 1 COUNTERWEIGHT WRAPPER, (S/N 0160004746 thru 0160013566)
10 8522012 AR ANTI-SEIZE LUBE, (apply to items 14 & 19)
11 8065641 2 BEARING, (self align)
12 8303625 4 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5
13 8310056 4 HARD WASHER, 1/2
14 7302039 4 LIFT/LOWER & SLAVE CYLINDER PIN
15 8065640 2 BEARING, (self align)
16 0100011 AR
17 8303752 4 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
18 8305626 4 HEX LOCKNUT, 5/16-18
19 7137142 4 CYLINDER PIN
20 8520001 AR LUBE FITTING, STRAIGHT, 1/8
21 7124301 AR CONDUIT, .50X15.5, (cut to fit)
22 7139156 AR CONDUIT, 1.0X28, (cut to fit)
23 7125871 AR CONDUIT, .50X8, (cut to fit)
24 Ref BOOM LIFT/LOWER CYLINDER, (see Figure 9-2 for details)
25 Ref FRAME SWAY CYLINDER, (see Figure 9-3 for details)
26 Ref SLAVE CYLINDER, (see Figure 9-6 for details)
27 Ref STABIL-TRAK CYLINDER, (see Figure 9-5 for details)
28 7139613 AR CONDUIT, 1.0X18, (cut to fit)
29 7124471 AR CONDUIT, 1.0X12.5, (cut to fit)
30 8307012 4 LOCKWASHER, 1
31 5724302 AR SHIM
32 8310051 4 HEX HD CAPSCREW, 1-8X4, GR5
LOCTITE
®
242TM, (apply to item 12)
8990467 6042 1-7
FRAME & ATTACHING PARTS
10
19
7
18
20
17
29
25
28
22
21
6
18
10
19
20
17
10
19
17
18
20
27
10
19
7
18
20
17
5
1
11
23
3
30
31
4
7
7
15
26
33
10
14
20
15
24
10
14
33
20
12
16
34
8
2
9
32
32
35
36
37
37
35
36
35
38
2
29
PA4364
12
16
S/N 0160013567 THRU 0160033362
S/N 0160013567 & After
Figure 1-1 Main Frame Components
6042 89904671-8
S/N 0160013567 & After
FRAME & ATTACHING PARTS
Figure 1-1 Main Frame Components
Item Part Number Qty. Description Rev.
1NSS1FRAME WELDMENT
2 4821449 1 COUNTERWEIGHT, (S/N 0160013567 thru 0160033362)
1001094783 1 COUNTERWEIGHT, (S/N 0160033363 & After)
3 8305021 4 HEX NUT, 1-8
4 8310066 20 PLAIN WASHER, 1, (S/N 0160013567 thru 0160033362)
4892600 2 HARDENED WASHER, 1, (S/N 0160033363 & After)
5 Ref REAR AXLE, (see Figure 5-10 for details)
6 Ref FRONT AXLE, (see Figure 5-2 for details)
7 8050001 4 BEARING, (self align)
8 3575604 2 COUNTERWEIGHT WRAPPER, (S/N 0160013567 thru 0160033363)
9 3575603 1 COUNTERWEIGHT WRAPPER, (S/N 0160013567 thru 0160033363)
10 8522012 AR ANTI-SEIZE LUBE, (apply to items 14 & 19)
11 8065641 2 BEARING, (self align)
12 8303782 8 HEX HD CAPSCREW, 1/2-13X4, GR5
14 3423227 8 LIFT/LOWER & SLAVE CYLINDER PIN
15 8065640 4 BEARING, (self align)
16 0100011 AR
LOCTITE
17 8303752 4 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
18 8305626 4 HEX LOCKNUT, 5/16-18
19 7137142 4 CYLINDER PIN
20 8520001 8 LUBE FITTING, STRAIGHT, 1/8
21 7124301 AR CONDUIT, .50X15.5, (cut to fit)
22 7139156 AR CONDUIT, 1.0X28, (cut to fit)
23 7125871 AR CONDUIT, .50X8, (cut to fit)
24 Ref BOOM LIFT/LOWER CYLINDER, (see Figure 9-2 for details)
25 Ref FRAME SWAY CYLINDER, (see Figure 9-3 for details)
26 Ref SLAVE CYLINDER, (see Figure 9-6 for details)
27 Ref STABIL-TRAK CYLINDER, (see Figure 9-5 for details)
28 7139613 AR CONDUIT, 1.0X18, (cut to fit)
29 7124471 AR CONDUIT, 1.0X12.5, (cut to fit)
30 8307012 4 LOCKWASHER, 1
31 5724302 AR SHIM, (S/N 0160013567 thru 0160033362)
4892600 2 HARDENED WASHER, 1, (S/N 0160033363 & After)
32 8310051 4 HEX HD CAPSCREW, 1-8X4, GR5, (S/N 0160013567 thru 0160033362)
0642628 4 HEX HD CAPSCREW, 1-8X3-1/2, GR5, (torque to 675 lb-ft),
(S/N 0160033363 & After)
33 8305644 8 HEX LOCKNUT, 1/2-13,
34 1560028 2 CONDUIT, 1.0 POLY, (S/N 0160015215 & After)
35 0100019 AR
LOCTITE
36 0642222 4 HEX HD CAPSCREW, 3/4-10X2-3/4, GR5, (torque to 285 lb-ft),
(S/N 0160033363 & After)
37 4892200 4 HARDENED WASHER, 3/4, (S/N 0160033363 & After)
38 1001094877 2 ANGLE COUNTWEIGHT, (S/N 0160033363 & After)
®
242TM, (apply to item 12)
®
271™, (apply to item 36), (S/N 0160033363 & After)
8990467 6042 1-9
FRAME & ATTACHING PARTS
PAP11090
28
25
20
26
27
27
17
12
13
21
20
15
5
6
6
19
22
16
5
15
18
```
11
13
12
11
14
29
10
`
6
5
4
3
2
7
8
1
9
11
22
25
20
26
24
22
23
K1
K2
K3
Figure 1-2 Hoods & Guards
6042 89904671-10
FRAME & ATTACHING PARTS
Figure 1-2 Hoods & Guards
Item Part Number Qty. Description Rev.
1 Ref FUEL & HYDRAULIC TANK, (see Figure 9-10 for details)
2 7150661 1 FUEL/HYDRAULIC TANK COVER
3 8310658 4 RETAINING NUT, 5/16
4 8307203 4 FLAT WASHER, 5/16
5 8307004 16 LOCKWASHER, 5/16
6 8303656 16 HEX HD CAPSCREW, 5/16-18X7/8
7 8305014 4 HEX NUT, 5/8-11
8 8307009 4 LOCKWASHER, 5/8
9 8310129 4 CARRIAGE BOLT, 5/8-11X2-1/2
10 1001131246 1 RADIATOR COVER
11 5724742 2 GASKET, (Before S/N 0160039075)
90206196 AR TRIM, (S/N 0160039075 & After)
12 1001131179 3 LATCH ASSY
13 8342808 AR KEY SET
14 8302470 2 COTTER PIN
15 8305006 12 HEX NUT, .325
16 7139714 3 SIDE DOOR PROP
17 1001131334 1 SIDE ACCESS COVER, (left)
18 1001131244 1 SIDE ACCESS COVER, (right)
19 8303729 6 HEX HD CAPSCREW, 1/4-20X5/8
20 8307002 16 LOCKWASHER, 1/4
21 8305004 6 HEX NUT, 1/4-20
22 4420037 AR FOAM TAPE - 60 IN, (235 in needed)
23 7139455 1 UPPER TRANSMISSION COVER
24 7139406 1 LOWER TRANSMISSION COVER
25 8303615 10 HEX HD CAPSCREW, 1/4-20X1-1/4
26 8307202 10 PLAIN WASHER, 1/4
27 8580420 10 WELL NUT
28 7150608 1 FRONT COVER
29 10732150 AR FLAT WASHER, M10
K1 1001132437 1 REAR DOOR W/LATCH KIT, (includes items 10 &12)
K2 1001132452 1 PANEL W/LATCH KIT, (includes items 12 &17)
K3 1001132443 1 PANEL W/LATCH KIT, (includes items 12 &18)
8990467 6042 1-11
FRAME & ATTACHING PARTS
This Page Intentionally Left Blank
6042 89904671-12
SECTION 2
BOOM
8990467 6042
BOOM
PA4120
S/N 17019 thru 19897 &
0160002408 thru 0160003867
Figure 2-1 First Boom Section
6042 89904672-2
S/N 17019 thru 19897 &
0160002408 thru 0160003867
Figure 2-1 First Boom Section
Item Part Number Qty. Description Rev.
1 7300656 1 OUTER BOOM
2 8303655 2
HEX HD CAPSCREW, 5/8-11X4.50, (Loctite
3 8305643 2 HEX LOCKNUT, 5/8-11
4 7300748 2 BOOM PIVOT PIN
5 8307910 AR WASHER, SHIM 2.75 DIAX.075
6 8307911 AR WASHER, SHIM 2.75 DIAX.135
7 8307204 12 FLAT WASHER, 3/8
8 8307005 22 LOCKWASHER, 3/8
9 8303681 8
HEX HD CAPSCREW, 3/8-16X3/4, (Loctite
10 8065640 4 SELF-ALIGNING BEARING, 2 IN DIA
11 7092292 4 LIFT/LOWER & SLAVE CYLINDERS PIN
12 8305644 4 HEX LOCKNUT, 1/2-13
13 8303782 4
HEX HD CAPSCREW, 1/2-13X4, (Loctite
14 8642224 4 RETAINING RING
15 8307113 2 FLAT WASHER, 7/16
16 7075611 1 POINTER
17 8305647 1 HEX LOCKNUT, 7/16-14
18 7096562 1 EXTEND CYLINDER PIN, (rod end)
19 7082311 21 WEAR PAD INSERT
20 8520013 4 STRAIGHT LUBE FITTING, 1/8
21 7079572 6 WEAR PAD
22 7082362 AR SHIM, WEAR PAD (.13 in)
23 7082342 AR SHIM, WEAR PAD (.07 in)
24 7096882 2 SPACER, WEAR PAD (.62 in)
25 5724622 1 RUBBER BUMPER
26 8305645 1 HEX LOCKNUT, 3/8-16
27 7096552 1 EXTEND CYLINDER PIN, (base end)
28 8522012 AR ANTI-SEIZE LUBE, (apply to items 4, 11, 18 & 27)
29 8303697 1 HEX HD CAPSCREW, 5/16-18X3/4
30 8307106 2 FLAT WASHER, 5/16
31 8305906 2 RETAINER NUT, 5/16-18
32 8310431 1 INTERNAL TOOTH LOCKWASHER, 5/16
33 8310497 1 THUMB SCREW, 5/16-18X1.50
34 7116792 1 REAR BOOM COVER
35 8303620 10
36 8303621 6
37 8303041 3
HEX HD CAPSCREW, 3/8-16X1.00, (Loctite
HEX HD CAPSCREW, 3/8-16X1.50, (Loctite
HEX HD CAPSCREW, 3/8-16X.50, (Loctite
38 7096772 1 SPACER, SPECIAL WEAR PAD
39 Ref BOOM EXTEND/RETRACT CYLINDER, (see Figure 9-1 for details)
40 7111572 3 WEAR PAD
41 0100011 AR
LOCTITE
®
242TM, (apply to items 9, 35, 36 & 37)
®
& torque to 31 lb-ft)
®
& torque to 31 lb-ft)
®
& torque to 31 lb-ft)
®
& torque to 31 lb-ft)
®
& torque to 31 lb-ft)
®
& torque to 31 lb-ft)
BOOM
8990467 6042 2-3
BOOM
PA4121
S/N 0160003879 thru 0160014929
Figure 2-1 First Boom Section
6042 89904672-4
S/N 0160003879 thru 0160014929
BOOM
Figure 2-1 First Boom Section
Item Part Number Qty. Description Rev.
1 7302052 1 OUTER BOOM
2 8303712 2
HEX HD CAPSCREW, .625-11NCX1.500 GR5, (Loctite
3 8310058 2 PLAIN WASHER, .625
4 7302024 2 BOOM PIVOT PIN
5 8307910 AR WASHER, SHIM 2.75 DIAX.075
6 8307911 AR WASHER, SHIM 2.75 DIAX.135
7 8307204 12 FLAT WASHER, 3/8
8 8307005 22 LOCKWASHER, 3/8
9 8303681 8
HEX HD CAPSCREW, 3/8-16X3/4, (Loctite
®
& torque to 31 lb-ft)
10 8065640 4 SELF-ALIGNING BEARING, 2 IN DIA
11 7302039 4 LIFT/LOWER & SLAVE CYLINDERS PIN
12 8310056 8 PLAIN WASHER, .500
13 8303625 4
HEX HD CAPSCREW, 1/2-13X1-1/4,GR5, (Loctite
14 8642224 4 RETAINING RING
15 8307113 2 FLAT WASHER, 7/16
16 7075611 1 POINTER
17 8305647 1 HEX LOCKNUT, 7/16-14
18 7096562 1 EXTEND CYLINDER PIN, (rod end)
19 7082311 21 WEAR PAD INSERT
20 8520001 4 STRAIGHT LUBE FITTING, 1/8
21 7111572 3 WEAR PAD
22 7082362 AR SHIM, WEAR PAD (.13 in)
23 7082342 AR SHIM, WEAR PAD (.07 in)
24 7096882 2 SPACER, WEAR PAD (.62 in)
25 5724622 1 RUBBER BUMPER
26 8305645 1 HEX LOCKNUT, 3/8-16
27 7096552 1 EXTEND CYLINDER PIN, (base end)
28 0100011 AR
29 8303620 10
30 8303621 6
31 8303041 3
LOCTITE
HEX HD CAPSCREW, 3/8-16X1.00, (Loctite
HEX HD CAPSCREW, 3/8-16X1.50, (Loctite
HEX HD CAPSCREW, 3/8-16X.50, (Loctite
®
242TM, (apply to items 2, 9, 29, 30 & 31)
®
& torque to 31 lb-ft)
®
& torque to 31 lb-ft)
®
& torque to 31 lb-ft)
32 7096772 1 SPACER, SPECIAL WEAR PAD
33 8303697 1 HEX HD CAPSCREW, 5/16-18X3/4
34 8307106 2 FLAT WASHER, 5/16
35 8305906 2 RETAINER NUT, 5/16-18
36 8310431 1 INTERNAL TOOTH LOCKWASHER, 5/16
37 8310497 1 THUMB SCREW, 5/16-18X1.50
38 7116792 1 REAR BOOM COVER
39 Ref BOOM EXTEND/RETRACT CYLINDER, (see Figure 9-1 for details)
40 8522012 AR ANTI-SEIZE LUBE, (apply to items 4, 11, 18 & 27)
41 7079572 6 WEAR PAD
®
& torque to 31 lb-ft)
®
& torque to 31 lb-ft)
8990467 6042 2-5
42
16
15
17
1
1
7
8
35
41
19
21
23
22
26
25
9
41
8
7
19
21
23
22
40
24
19
38
37
41
8
35
41
8
36
41
14
14
27
28
39
14
14
18
28
11
28
12
20
13
10
3
2
4
28
6
5
43
29
30
31
34
31
33
32
30
PA4123
S/N 0160014947 & After
BOOM
Figure 2-1 First Boom Section
6042 89904672-6
S/N 0160014947 & After
BOOM
Figure 2-1 First Boom Section
Item Part Number Qty. Description Rev.
1 7302052 1 OUTER BOOM
2 8303655 2
HEX HD CAPSCREW, 5/8-11X4.50, (Loctite
3 8305643 2 HEX LOCKNUT, 5/8-11
4 3423226 2 BOOM PIVOT PIN
5 8307910 AR WASHER, SHIM 2.75 DIAX.075
6 8307911 AR WASHER, SHIM 2.75 DIAX.135
7 8307204 12 FLAT WASHER, 3/8
8 8307005 22 LOCKWASHER, 3/8
9 8303681 8
HEX HD CAPSCREW, 3/8-16X3/4, (Loctite
10 8065640 4 SELF-ALIGNING BEARING, 2 IN DIA
11 3423227 4 LIFT/LOWER & SLAVE CYLINDERS PIN
12 8305644 4 HEX LOCKNUT, 1/2-13
13 8303782 4
HEX HD CAPSCREW, 1/2-13X4, (Loctite
14 8642224 4 RETAINING RING
15 8307113 2 FLAT WASHER, 7/16, (S/N 0160014947 thru 0160032330)
4711600 1 FLAT WASHER, 3/8, (S/N 0160032331 & After)
16 7075611 1 POINTER, (S/N 0160014947 thru 0160032330)
1001098769 1 POINTER, (S/N 0160032331 & After)
17 8305647 1 HEX LOCKNUT, 7/16-14, (S/N 0160014947 thru 0160032330)
8305645 1 HEX LOCKNUT, 3/8-16, (torque to 12 lb-ft), (S/N 0160032331 & After)
18 7096562 1 EXTEND CYLINDER PIN, (rod end)
19 7082311 21 WEAR PAD INSERT
20 8520003 4 90 DEGREE LUBE FITTING, 1/8
21 7079572 6 WEAR PAD
22 7082362 AR SHIM, WEAR PAD (.13 in)
23 7082342 AR SHIM, WEAR PAD (.07 in)
24 7096882 2 SPACER, WEAR PAD (.62 in)
25 5724622 1 RUBBER BUMPER
26 3311601 1 HEX NUT, 3/8-16
27 7096552 1 EXTEND CYLINDER PIN, (base end)
28 8522012 AR ANTI-SEIZE LUBE, (apply to items 4, 11, 18 & 27)
29 8303697 1 HEX HD CAPSCREW, 5/16-18X3/4
30 8307106 2 FLAT WASHER, 5/16
31 8305906 2 RETAINER NUT, 5/16-18
32 8310431 1 INTERNAL TOOTH LOCKWASHER, 5/16
33 8310497 1 THUMB SCREW, 5/16-18X1.50
34 7116792 1 REAR BOOM COVER
35 8303620 10
36 8303621 6
37 8303041 3
HEX HD CAPSCREW, 3/8-16X1.00, (Loctite
HEX HD CAPSCREW, 3/8-16X1.50, (Loctite
HEX HD CAPSCREW, 3/8-16X.50, (Loctite
38 7096772 1 SPACER, SPECIAL WEAR PAD
39 Ref BOOM EXTEND/RETRACT CYLINDER, (see Figure 9-1 for details)
40 7111572 3 WEAR PAD
41 0100011 AR
LOCTITE
®
242TM, (apply to items 9, 26, 35, 36 & 37)
42 1001096404 1 SPACER, ANGLE INDICATOR, (S/N 0160032331 & After)
43 8520001 2 LUBE FITTING, STRAIGHT
®
& torque to 31 lb-ft)
®
& torque to 31 lb-ft)
®
& torque to 31 lb-ft)
®
& torque to 31 lb-ft)
®
& torque to 31 lb-ft)
®
& torque to 31 lb-ft)
8990467 6042 2-7
8
10
7
6
10
13
4
5
3
7
6
2
9
10
7
6
2
3
14
4
12
14
4
5
11
4
7
8
10
8
10
1
7
14
2
12
4
2
3
14
4
10
13
7
6
6
107
109
104
112
107
105
101
102
110
103
108
106
111
3
15
9
10
7
6
14
4
PA4130
VIEW SHOWING
HOSE PULLEY ASSY
BOOM
Figure 2-2 Second Boom Section
6042 89904672-8
BOOM
Figure 2-2 Second Boom Section
Item Part Number Qty. Description Rev.
1 1001098089 1 SECOND BOOM SECTION, (order pin 1001097735 & attaching hardware on
Figure 2-5)
2 7082362 AR SHIM, WEAR PAD, .13
3 7082342 AR SHIM, WEAR PAD, .07
4 7082311 37 WEAR PAD INSERT
5 7111572 5 WEAR PAD
6 8307204 33 FLAT WASHER, 3/8
7 8307005 37 LOCKWASHER, 3/8
8 8303621 12
9 8303681 14
10 0100011 AR
HEX HD CAPSCREW, 3/8-16X1.50, (Loctite
HEX HD CAPSCREW, 3/8-16X3/4, (Loctite
LOCTITE
®
242TM, (apply to items 8, 9 & 13)
11 7096882 2 SPACER, WEAR PAD, .62
12 7096702 3 SPACER, WEAR PAD, .50
13 8303620 11
HEX HD CAPSCREW, 3/8-16X1.00, (Loctite
14 7079572 11 WEAR PAD
15 7116733 1 HOSE PULLEY ASSY, (includes items 101 thru 112) C
101 7116812 4 ROVER PULLEY
102 7116642 5 DIVIDER
103 7116652 1 BRACKET, (right side)
104 7116662 1 BRACKET, (left side)
105 7116691 10 SPACER
106 8310235 1 SHOULDER SCREW, 1/2X5
107 8305645 2 LOCKNUT, 3/8-16
108 8310209 1 HEX HD CAPSCREW, 1/2-13X6
109 8305644 1 LOCKNUT, 1/2-13
110 8307206 2 FLAT WASHER, 1/2
111 8310245 1 SHOULDER SCREW, 1/2X4
112 8307204 1 FLAT WASHER, 3/8
®
& torque to 31 lb-ft)
®
& torque to 31 lb-ft)
®
& torque to 31 lb-ft)
8990467 6042 2-9
BOOM
5
6
7
8
3
2
24
4
10
24
3
11
24
3
12
8
7
4
4
31
9
14
22
21
29
23
17
29
16
15
20
19
29
18
15
28
27
26
13
22
13
30
31
1
25
PA4160
Figure 2-3 Third Boom Section
6042 89904672-10
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