cause injury or death. Only trained and authorized operators
should operate this vehicle.
Before starting the engine, do the following:
1. Read this owner/operators manual.
2. Read all the safety decals on the vehicle.
3. Clear the area of other persons.
Learn and practice safe use of vehicle controls in a safe,
clear area before you operate this vehicle on a worksite.
It is your responsibility to observe applicable laws and
regulations and to follow manufacturer's instructions on
vehicle operation and maintenance.
CALIFORNIA
Proposition 65 Warning
Diesel Engine exhaust and some of its constituents
are known to the State of California to cause
cancer, birth defects and other reproductive harm.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and birth defects or other reproductive harm.
Wash hands after handling
.
Revision Log
May, 2002 - 001 - Original issue.
February 11, 2005 - B - Replaced all branding with JLG.
REVISION LOG
Revision Log
8990468
a
Revision Log
b
8990468
Read This First
Read This First
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and
lessees with the precautions and operating procedures essential for the safe and
proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to
make specification changes without prior notification. Contact JLG Industries, Inc.
for updated information.
Operator Qualifications
The operator of the machine must not operate the machine until this manual has
been read, training is accomplished and operation of the machine has been
completed under the supervision of an experienced and qualified operator.
Operation within the U.S.A. requires training per OSHA 1910.178.
Operators of this equipment must possess a valid, applicable driver’s license, be in
good physical and mental condition, have normal reflexes and reaction time, good
vision and depth perception and normal hearing. Operator must not be using
medication which could impair abilities nor be under the influence of alcohol or any
other intoxicant during the work shift.
In addition, the operator must read, understand and comply with instructions
contained in the following material furnished with the material handler:
• This Owner/Operator Manual
• Telehandler Safety Manual
• All instructional decals and plates
• Any optional equipment instructions furnished
The operator must also read, understand and comply with all applicable Employer,
Industry and Governmental rules, standards and regulations.
Modifications
Any modification to this machine must be approved by JLG.
8990468
c
Read This First
This product must comply with all safety related bulletins. Contact JLG Industries,
Inc. or the local authorized JLG representative for information regarding safetyrelated bulletins which may have been issued for this product.
JLG Industries, Inc. sends safety related bulletins to the owner of record of this
machine. Contact JLG Industries, Inc. to ensure that the current owner records are
updated and accurate.
JLG Industries, Inc. must be notified immediately in all instances where JLG
products have been involved in an accident involving bodily injury or death of
personnel or when damage has occurred to personal property or the JLG product.
FOR:
• Accident Reporting and Product Safety Publications
• Current Owner Updates
• Questions Regarding Product Applications and Safety
• Standards and Regulations Compliance Information
• Questions Regarding Product Modifications
CONTACT:
Product Safety and Reliability Department
JLG Industries, Inc.
1 JLG Drive
McConnellsburg, PA 17233
or Your Local JLG Office
(Addresses on back cover)
Toll Free: 877-JLG-SAFE
877-554-7233
E-mail:ProductSafety@JLG.com
Other Publications Available
Service Manual ...............................................................8990416
Illustrated Parts Manual...................................................8990417
This Owners/Operators Manual provides the information you need to
properly operate and maintain this vehicle.
IMPORTANT! Before you operate this vehicle, read this manual completely
and carefully so you will understand the safety instructions and the
operation of the controls and safety equipment. You must comply with all
Danger, Warning, and Caution notices. They are for your benefit.
All reference to the right side, left side, front, or rear are given from the
operator's seat looking in a forward direction.
Replacement Parts
For easy reference when ordering
replacement parts or making service
inquiries on this vehicle, record its
model and serial number on the back
cover of this manual. The serial
number is stamped into the serial
number plate (1) which is located on
the vehicle’s frame.
1
OH0280
IMPORTANT! The replacement of any part on this vehicle by anything other
than a
performance, durability or safety of this vehicle and may void the warranty.
JLG
adversely affect the performance, durability or safety of this vehicle.
JLG
authorized replacement part may adversely affect the
assumes no liability for unauthorized replacement parts which
Reports
JLG
IMPORTANT! A Warranty Registration form must be filled out by the
Authorized Service Center (ASC), signed by the purchaser, and returned to
JLG
once the product is sold and/or put into service. This report activates
the warranty period, assuring that your claims during the warranty period
will be processed promptly. To guarantee full warranty service, make sure
your Authorized Service Center (ASC) has returned the business reply card
of this form to
2
JLG
.
Model 6036
Safety Practices
Safety Practices
Disclaimer
JLG reserves the right to make changes on and to add improvements upon
its products at any time without public notice or obligation. JLG also
reserves the right to discontinue manufacturing any product at its discretion
at any time.
NOTICE: Under OSHA rules, it is the responsibility of the employer to
provide operator training. Successful completion and certification of Safety
Training for Rough Terrain Forklifts is required. Operator Training Kits are
available by calling Ken Cook Company at (414) 466-6060. An order form
for these kits is available through our website,
http://www.jlg.com.
The information in this manual does not replace any safety rules and laws
used in your area. Before operating this vehicle, learn the rules and laws for
your area. Make sure the vehicle has the correct equipment according to
these rules and laws.
Your safety and the safety of others in the worksite depend significantly
upon your knowlege and understanding of all correct operating practices
and procedures for this vehicle.
WARNING: DO NOT modify or alter (weld, drill, etc.) any
part of this vehicle without consulting JLG. Modifications can
weaken the structure creating a hazard that can cause death or
serious personal injury.
Hazard Classification System
OP0330
This safety alert symbol is used with the following signal words to attract
your attention to messages found within the manual and on hazard decals
located on the vehicle. They are reproduced herein and pertain to proper
operation and procedure messages contained throughout the manual. The
message that follows the symbol contains important information about
Safety. To avoid possible death or serious personal injury, carefully read and
follow the messages! Be sure to fully understand the potential causes of
death or injury.
Model 6036
3
Safety Practices
Signal Word
A signal word is a distinctive word located on hazard decals and used
throughout this manual that alerts the viewer to the existence of and relative
degree of the hazard.
DANGER:
The signal word “DANGER” indicates an imminently hazardous situation
which, if not avoided, will result in death or serious personal injury.
WARNING:
The signal word “WARNING” indicates a potentially hazardous situation
which, if not avoided, could result in death or serious personal injury.
CAUTION:
The signal word “CAUTION” indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
CAUTION:
The signal word “CAUTION”, used without the safety alert symbol, indicates
a potentially hazardous situation which, if not avoided, may result in
property damage.
For safe maintenance of the vehicle, read, understand and follow all
DANGER, WARNING and CAUTION information.
4
Model 6036
Safety Practices
Accident Prevention Tags
Before beginning any maintenance or service, place an Accident Prevention
Tag (Figure 1, 1) on both the starter key switch and the steering wheel
(Figure 1), stating that the vehicle should not be operated. Actual Accident
Prevention Tags, which can be punched out and used, are included as the
last page of this manual. Retain these Accident Prevention Tags for reuse at
a later date.
DANGER
D
A
N
G
E
R
1
OH1720
Figure 1
New or Additional Operators
At the time of original purchase, the purchaser of this vehicle was instructed
by the seller on its proper use. If this vehicle is to be used by an employee or
is loaned or rented to someone other than the purchaser, make certain that
the new operator is trained and authorized, in accordance with the OSHA
regulations referenced on page 3, and reads and understands this
Operators Manual before
In addition, make sure that the new operator has completed a walk-around
inspection of the vehicle, is familiar with all decals on the vehicle, and has
demonstrated the correct use of all controls.
Model 6036
operating the vehicle.
5
Safety Practices
Instructional Symbols
The following symbol definitions will help you understand all hazard
related decals used on this vehicle.
OP0330
Safety Alert Symbol
OH2100
Read Operator’s Manual
OH2090
Fasten Seat Belt
OH3100
This Symbol Signifies That
Specific Attachments Must
Only Be Used On Vehicles
Equipped With Auxiliary
Hydraulics.
Always Connect Couplers.
6
Model 6036
Hazard Symbols
Safety Practices
OH2110
-
Lead Acid Batteries
Generate Explosive
Gases
OH2300
Rotating Belts Can
Cut Or Entangle
OH2120
Rotating Fan Blades
Can Cut
OH2150
Electrocution Can
Cause Death Or
Serious Injury
OH3160
OH2130
Vehicle Tipover Can
Crush
OH2140
Vehicle Roll Away Can
Cause Death Or Serious
Injury
OH3110
AVOID CRUSHING, Falling Off
Vehicle Can Cause Death Or
Serious Injury
FALLING OFF ATTACHMENT Can
Result In Death Or Serious Injury
Model 6036
Swinging Loads Can Cause
Vehicle Tipover Which Can
Result In Death Or Serious
Injury
OH2161
7
Safety Practices
Avoidance Symbols
OH2320OH2330
Keep Lit Cigarettes
Away
Keep Away From
Rotating Fan Blades
Do Not Raise Boom
While On A Slope
Keep Flames and
Ignition Sources Away
OH2310OH2270
Do Not Travel With
Boom Raised
OH2280OH2290
Maintain Proper Air
Pressure In Tire
To Avoid Vehicle Tipover
ALWAYS:
• Travel Slowly
• Close Hitch
• Use Two Slings
• Use Two Tethers
OH3120
8
Model 6036
Safety Practices
Avoidance Symbols (cont’d)
OH2260OH2250
Engage Parking Brake
OH2240OH2230
Do Not Travel With
Personnel In Work
Platform
OH2220
DO NOT JUMP
• Brace Yourself and Stay
With Vehicle
• Keep Seat Belt Fastened
• Hold On Firmly
• Lean Away From The Point
Of Impact
Keep Clear Of Power
Lines
Carry No Riders
OH2170
Use Only Approved
Work Platforms To
Raise Or Lower
Personnel
Model 6036
9
Safety Practices
Personal Considerations
1. Seat Belt
Always fasten the seat belt before starting the engine.
2. Clothing and Safety Gear
DO NOT wear loose clothing or jewelry that can get caught on controls
or moving parts. Wear protective clothing and personal safety gear
issued or called for by job conditions.
3. Dismounting
DO NOT get off the vehicle until you:
• level the vehicle,
• ground the carriage,
• place the travel select lever in (N) NEUTRAL,
• place the neutral lock lever in (N) NEUTRAL LOCK,
• engage the parking brake switch,
• turn the engine OFF, if appropriate,
• unbuckle the seat belt,
• exit the vehicle using the hand holds.
10
OH1650
Model 6036
4. Chemical Hazards
A. Exhaust Fumes
Fumes from the engine exhaust can cause death or serious
personal injury. DO NOT operate vehicle in an enclosed area
without a ventilation system capable of routing the hazardous
fumes outdoors.
B. Explosive Fuel
Safety Practices
Engine fuel is
Avoid danger by keeping sparks, open flames and smoking
materials away from the vehicle and from fuel during refueling or
when servicing the fuel system. Know where fire extinguishers are
kept on the worksite and how to use them.
flammable
and can cause a fire and/or an explosion.
C. Hydraulic Fluid
DO NOT attempt to repair or tighten any hydraulic hoses or fittings
while the engine is running or when the hydraulic system is under
pressure. Fluid in the hydraulic system is under enough pressure
that it can penetrate the skin causing death or serious personal
injuries.
HOT HYDRAULIC FLUID WILL CAUSE SEVERE BURNS. Wait
for fluid to cool down before disconnecting lines.
DO NOT use your hand to check for leaks. Use a piece of
cardboard or paper to search for leaks. Wear gloves to protect
hands from spraying fluid.
Hydraulic fluid can cause permanent eye injury. Wear appropriate
eye protection and stop engine. Relieve pressure before
disconnecting lines by moving all joysticks back and forth through
all functions.
If anyone is injured by or if any hydraulic fluid is injected into the
skin, obtain medical attention immediately or gangrene may result.
Model 6036
11
Safety Practices
D. Battery
The following WARNING is intended to supplement and does not
replace the warnings and information provided on the battery by the
battery manufacturer.
When jump starting the vehicle, carefully follow instructions found
under “Jump Starting” on page 57.
-
Keep sparks, flames and lit smoking materials away from the
battery at all times. Lead acid batteries generate
Severe chemical burns can result from improper handling of battery
electrolyte. Wear safety glasses and proper protective gear when
handling batteries to prevent electrolyte from coming in contact with
eyes, skin or clothing.
OS0621
explosive
gases.
Battery Electrolyte First Aid:
• External Contact — Flush with water.
• Eyes — Flush with water for at least 15 minutes and
get medical attention immediately
• Internal Contact — Drink large quantities of water. Follow
with Milk of Magnesia, beaten egg or vegetable oil.
Get medical attention immediately
IMPORTANT! In case of internal contact, DO NOT give fluids that
would induce vomiting!
12
.
.
Model 6036
Safety Practices
5. Moving Parts Hazard
DO NOT place limbs near moving parts. Severing of any body part can
result.
Turn OFF engine and wait until fan and belts stop moving before
servicing.
MOVING PARTS can cut.
Keep clear of fan and belts
while engine is running.
MOVING PARTS can entangle.
OT0810
6. Lowering Boom or Falling Load Hazard
DO NOT get under a raised boom unless it is blocked up safely. Always
empty the attachment of any load and block the boom up before doing
any servicing that would require the boom to be raised.
NEVER allow anyone to walk or stand under the boom. A lowering
boom or falling load can result in death or serious personal injury.
Model 6036
13
Safety Practices
Operational Considerations
1. Preparation and Prevention
Know the location and function of all vehicle controls.
Make sure all persons are away from the vehicle and that the travel
select lever is in the (N) NEUTRAL position and the Neutral Lock Lever
is in the (N) NEUTRAL LOCK position with the parking brake switch
engaged before starting the engine.
Holes, obstructions, debris and other worksite hazards can cause death
or serious personal injury. Always walk around and look for these and
other hazards before operating the vehicle in a new worksite.
Prevent accidents when you move the vehicle around the worksite.
Know the rules for movement of people and vehicles on the worksite.
Have a person act as a lookout for you. Follow the instructions of
signals and signs.
DO NOT operate the vehicle unless all hazard and instructional decals
are in place and readable. (Replace all missing, illegible, or damaged
decals.)
2. Clearances
Look out for and avoid other personnel, machinery and vehicles in the
area. Use a spotter if you do not have a clear view of conditions that
affect clearances. Travel with the boom fully retracted and lowered as
far as possible while still maintaining enough ground clearance for
conditions.
Always check boom clearances carefully before driving underneath
door openings, bridges, etc.
Always check for power lines when raising the boom. Beware of
overhead wires. Contact with electrical power lines can result in
electrocution. See “Electrocution Hazards” on page 15.
3. Visual Obstruction
Dust, smoke, fog, etc. can decrease vision and cause an accident.
Always stop or slow the vehicle until the obstruction clears and the
worksite is visible again. Have a lookout person assist you.
Where the load will obstruct the operator’s vision, it is recommended
that the vehicle be operated in REVERSE, looking backwards in the
direction of travel. Travel at a slower speed and get someone to direct
you.
14
Model 6036
Safety Practices
4. Underground Hazards
Know the location of all underground hazards before operating this
vehicle in a new area or worksite. Electrical cables, gas and water
pipes, sewer, or other underground objects can cause death or serious
personal injury. Contact your local underground utility service or diggers
hotline to mark all underground hazards.
5. Electrocution Hazards
NEVER operate this vehicle in an area where overhead power lines,
overhead or underground cables, or other power sources may exist
without first requesting that the appropriate power or utility company deenergize the lines, or take other suitable precautions.
OS0063
Model 6036
15
Safety Practices
6. Carrying Personnel
Use only an approved work platform meeting the ASME B56.6
standards for lifting and lowering personnel. NEVER transport
personnel in a work platform for even the shortest distance.
Death or serious personal injury can occur if these rules are not
obeyed. Riders can fall and be crushed or run over. Avoid accidents.
For other specific precautions, see “Elevating Personnel” on page 78.
WARNING
AVOI D
CRUSHING,
falling off
vehicle can
cause death
or serious
Allow no riders
injury
OH3180
FALLING OFF ATTACHMENT,
can result in death or
serious injury.
OS0632
16
Model 6036
Safety Practices
7. Tip Over Hazard
DANGER
VEHICLE
TIPOVER
can result
in death or
serious injury.
DO NOT
travel
with the
boom
raised.
DO NOT raise
boom while
on a slope
unless load
is level.
Traveling with the boom raised is dangerous and can cause tipover.
Keep the boom as low as possible. Travel with extreme caution
the slowest
possible speed.
Keep the vehicle under control at all times. When negotiating turns,
slow down and turn the steering wheel in a smooth sweeping motion.
Avoid jerky turns, starts or stops. Reduce vehicle speed on rough
ground and slopes.
DO NOT exceed the rated lift capacity of the vehicle as structural
damage and unstable conditions will result.
To ensure that the vehicle is positioned in the most stable condition
before operating an attachment, use the frame sway control (frame tilt)
to level the vehicle. The vehicle is level when the frame level indicator
gauge reaches (0°) zero degrees.
MAINTAIN
proper tire
pressure at
all times.
and at
OS0086
If the vehicle cannot be leveled using the frame sway control, reposition
the vehicle.
Frame swaying left or right with the boom raised above horizontal is
dangerous. Always use the frame sway control to level the vehicle
before
raising the boom above horizontal, with or without a load. If the
vehicle cannot be leveled using frame sway control, reposition the
vehicle.
8. Emergency Exit Rear Window
The rear window (Figure 2, 1) in the enclosed cab can be used as an
emergency exit by removing the latch pin (2) located on the window
latch (3). The window is then free to swing open.
1
2
3
Figure 2
Model 6036
.
2
.
3.
4
1
0
9
7
9
1
1
OH1730
17
Safety Practices
9. Tire Pressure
DANGER
VEHICLE
TIPOVER
can result
in death or
serious injury.
DO NOT
travel
with the
boom
raised.
MAINTAIN proper tire pressures at all times. An underpressurized
tire(s) adversely affects vehicle stability. If proper tire pressures are not
maintained, this vehicle can tip over.
To ensure proper vehicle stability, check all four tire pressures before
operating the vehicle.
10.Do Not Jump
DANGER
AVOID CRUSHING
if vehicle tips.
Jumping can
result in death
or serious
DO NOT JUMP.
Brace yourself.
Stay in cab.
Keep seat belt on.
injury.
DO NOT raise
boom while
on a slope
unless load
is level.
OH3190
MAINTAIN
proper tire
pressure at
all times.
OS0085
If a vehicle ever becomes unstable and starts to tip over:
• BRACE YOURSELF and STAY WITH THE VEHICLE,
• KEEP YOUR SEAT BELT FASTENED,
• HOLD ON FIRMLY and
• LEAN AWAY FROM THE POINT OF IMPACT.
Indecision and trying to escape from a tipping vehicle can result in
death or serious personal injury.
18
Model 6036
Safety Practices
11.Slopes
DO NOT park the vehicle on an incline and leave it unattended.
• Driving across a slope is dangerous, as unexpected changes in
the slope can cause tipover. Ascend or descend slopes slowly
and with caution
• Ascend or descend slopes with the heavy end of the vehicle
pointing up
NOTE: The rear of the vehicle is normally considered the heavy end unless
the carriage is fully loaded. In this case the front of the vehicle is now the
heavy end.
• Unloaded vehicles should be operated on all slopes with the
carriage pointing down
• On all slopes, the load must be tilted back and raised only as far
as necessary to clear the ground.
• When operating on a downhill slope, reduce travel speed and
downshift to a low gear to permit compression braking by the
engine and aid the application of the service brakes.
.
the slope.
the slope.
12.Falling Load Hazard
DO NOT exceed the total rated load capacity of the specific type fork
being used. Each fork is stamped with a maximum load capacity. If the
capacity is exceeded, forks may break. See “Fork Ratings” on page 77.
DO NOT downshift at a high ground speed. Sudden slowing can cause
the load to drop off the forks.
13.Ventilation
DO NOT operate this vehicle in an area with flammable dust or vapors
unless good ventilation has removed the hazard. Sparks from the
electrical system and the engine exhaust can cause an explosion.
Carbon monoxide fumes from the engine exhaust can cause suffocation
in an enclosed area. Good ventilation is very important when operating
this vehicle.
Model 6036
19
Safety Practices
Equipment Considerations
WARNING: DO NOT modify or alter (weld, drill, etc.) any
part of this vehicle without first consulting JLG. Modifications can
weaken the structure creating a hazard that can cause death or
serious personal injury.
DO NOT by-pass or disconnect any electrical or hydraulic circuits.
Consult the JLG Service Department or your JLG Authorized Service
Center (ASC) if any circuit is malfunctioning.
DO check for frayed or cut seat belt webbing, damaged buckles or loose
mounting brackets. Replace immediately if required.
ALWAYS wear a seat belt when operating the vehicle.
DO check tire pressure on all four tires. Add air if required.
DO check the condition of all four rims. Check for bent flanges and/or
bead mounting areas.
DO check the parking brake operation. Refer to the test procedures on
page 160. Repair immediately if required.
DO keep all non-skid surfaces clean and free of debris. Replace if worn,
damaged or missing.
DO check the condition of decals. Replace decals if missing, damaged
or illegible. Figure 3 and Figure 4 on the following pages show the
proper location of the decals.
DO NOT JUMP.
Brace yourself.
Stay in cab.
Keep seat belt on.
OH17421
NOTE: Hazard/Emergency Information related decals, with part numbers,
are available free of charge by calling JLG at (877) 554-5438 domestically or (717) 485-5161 internationally.
NOTE: Hazard/Emergency Information related decals, with part numbers,
are available free of charge by calling JLG at (887) 554-5438 domestically
or (717) 485-5161 internationally.
Figure 4
22
Model 6036
Operation
Operation
Operator Controls
Accelerator Pedal
(Figure 5)
Pressing down the accelerator pedal (Figure 5, 1) increases engine and
hydraulic speed of the vehicle. The pedal is spring-loaded to return to idle
speed.
Service Brake Pedal
(Figure 5)
Pressing down the brake pedal (Figure 5, 2) decreases the speed of the
vehicle by applying the service brakes located in the axles. In the event of
engine power loss, the service brake pedal can also be used for braking.
Steering Wheel
(Figure 5)
Turning the steering wheel (Figure 5, 3) to the left or right steers the vehicle
in the corresponding direction. Any one of the steering modes are
selectable. Refer to “Steering Select Switch” on page 25.
Horn Button
(Figure 5)
Pressing the horn button (Figure 5, 4) in the center of the steering wheel
sounds the horn.
4
2
Figure 5
Model 6036
3
1
OH1760
23
Operation
Ignition Switch
(Figure 6)
Using the ignition switch key (Figure 6, 1), the switch may be turned
clockwise from the OFF (2) position to the RUN (3) and START (4)
positions. The START position is spring-loaded to return to the RUN
position and must be manually held in place for starting.
OFF (2) position — The entire electrical system is shut down.
RUN (3) position — All controls and indicators are operable.
START (4) position — Engages starter motor to crank the engine when the
parking brake switch is engaged and the transmission is in NEUTRAL.
2
3
4
1
24
OT0680
Figure 6
Model 6036
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