SkyTrak 10042 Parts Manual

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An Oshkosh Corporation Company

Illustrated Parts Manual

Models

8042, 10042,

10054

S/N 13198 thru 19987

& 0160002332 thru 0160045249

including 0160045255 excluding

0160042754, 0160042762, 0160042877, 0160042911,

0160043185, 0160043220 &

0160043244

8990395

Revised

June 12, 2012

EFFECTIVITY PAGE

June 3, 2005 - D - Revised Manual

May 11, 2006 - E - Revised Manual

February 23, 2007 - F - Revised Manual

October 9, 2007 - G - Revised Manual

April 17, 2008 - H - Revised Manual (Manual edited to B/M 8042 - 0010622 Revision 32)

(Manual edited to B/M 10042 - 0010623 Revision 27)

(Manual edited to B/M 10054 - 0010624 Revision 28)

January 19, 2008 - I - Revised Manual

August 5, 2009 - J - Revised Manual

July 1, 2010 - K - Revised Manual

February 11, 2011 - L - Revised Manual

August 25, 2011 - M - Revised Manual

November 11, 2011 - N - Revised Manual

April 9, 2012 - O - Revised Manual

June 12, 2012 - P - Revised Manual

8990395 8042/10042/10054 i

EFFECTIVITY PAGE

8042/10042/10054 8990395ii

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 –

FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1-1 Main Frame Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 Hoods & Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

1-3 Outrigger Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

SECTION 2 –

BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2-1 First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2 Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

2-3 Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

2-4 Fourth Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

2-5 Quick Attach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

2-6 Boom Extend Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

2-7 Boom Retract Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28

SECTION 3 –

ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-1 Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3-3 Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

3-4 Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-5 Sheet Material Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3-6 3 FT Truss Boom With Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

3-7 12 FT. Truss Boom With Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

3-8 Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

3-9 Lifting Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

3-10 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

3-11 Concrete Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

3-12 Sweeper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34

3-13 Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36

3-14 Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40

3-15 Fork Pin Lock Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42

3-16 Dual Fork Positioning Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44

3-17 8 Ft Standard Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46

SECTION 4 –

ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-1 Engine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4-2 Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

4-3 Radiator & Oil Cooler Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

4-4 Air Cleaner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42

4-5 Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50

4-6 Isolation Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-60

8990395 8042/10042/10054 iii

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 5 –

DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 Drive Train Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-3 Front Axle - Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

5-4 Front Axle - Limited Slip Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

5-5 Front Axle - Axle Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

5-6 Front Axle - M-Disc Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

5-7 Front Axle - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38

5-8 Front Axle - Joint Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42

5-9 Front Axle - Planetary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48

5-10 Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52

5-11 Rear Axle - Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54

5-12 Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62

5-13 Rear Axle - Axle Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66

5-14 Rear Axle - M-Disc Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-70

5-15 Rear Axle - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-76

5-16 Rear Axle - Joint Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78

5-17 Rear Axle - Planetary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-84

5-18 ZF Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-88

5-19 ZF Transmission - Engine Connection & Convertor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-90

5-20 ZF Transmission - Input Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-92

5-21 ZF Transmission - Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-94

5-22 ZF Transmission - Coupling Group 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-96

5-23 ZF Transmission - Coupling Group 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-98

5-24 ZF Transmission - Coupling Group 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-100

5-25 ZF Transmission - Coupling Group 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-102

5-26 ZF Transmission - Reversing Gear Group 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-104

5-27 ZF Transmission - Reversing Gear Group 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-106

5-28 ZF Transmission - Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-108

5-29 ZF Transmission - Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-110

5-30 ZF Transmission - Valve Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-112

5-31 ZF Transmission - Valve Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-116

5-32 ZF Transmission - Oil Pump & Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-118

5-33 Drive Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-120

5-34 Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-122

SECTION 6 –

CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-1 Open Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-2 Closed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6-3 Soft Cab Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

6-4 Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

6-5 Operators Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

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TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

6-6 Front Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22

6-7 Skylight Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24

6-8 Cab Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26

SECTION 7 –

CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7-1 Service Brake Pedal Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7-2 Throttle Pedal Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

7-3 Steering Wheel & Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

7-4 Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

7-5 Boom Lift/Lower & Extend/Retract Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

7-6 Frame Sway & Attachment Tilt Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

7-7 Auxiliary Hydraulic Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

SECTION 8 –

HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-1 Service Brake & De-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

8-2 Boom Lift/Lower & Extend/Retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

8-3 Attachment Tilt & Slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

8-4 Frame Sway & Stabil-Trak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

8-5 Outriggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20

8-6 Power Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22

8-7 Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24

8-8 Auxiliary Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-48

8-9 Transmission Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-52

SECTION 9 –

HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

9-1 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

9-2 Lift/Lower Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

9-3 Attachment Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16

9-4 Frame Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22

9-5 Stabil-Trak Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28

9-6 Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32

9-7 Outrigger Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38

9-8 Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42

9-9 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52

9-10 Directional Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-56

9-11 Fuel/Hydraulic Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-60

9-12 Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-62

9-13 72 in. 90 Degree Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-64

9-14 Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-66

9-15 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-68

8990395 8042/10042/10054 v

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 10 –

ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10-1 Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

10-2 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10

10-3 Outrigger Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30

10-4 Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32

SECTION 11 –

DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

11-1 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

SECTION 12 –

OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

12-1 Worklight System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2

12-2 Roadlight System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4

12-3 Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12

12-4 Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16

12-5 Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-18

12-6 Rotating Beacon Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22

12-7 First Boom Section Service Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-24

12-8 Remote Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26

12-9 Ignition Switch Weather Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28

12-10 Exhaust Upgrade Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-30

SECTION 13 –

RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

8042/10042/10054 8990395vi

SECTION 1

FRAME & ATTACHING PARTS

8990395 8042/10042/10054

16 17

18 32

23 33

2 32

BOOM PIVOT FRAME TILT CYLINDER STABILIZER CYLINDER LIFT/LOWER CYLINDER SLAVE CYLINDER

LOCATE THE FRACTURE IN BEARING

OUTER RACE AT THE CLOCK POSITION

SHOWN FOR EACH APPLICATION

PH3190

FRAME & ATTACHING PARTS

Figure 1-1 Main Frame Components

S/N 13198 thru 19987

& 0160002332 thru 0160004669

8042/10042/10054 89903951-2

S/N 13198 thru 19987 & 0160002332 thru 0160004669

Item Part Number Qty. Description Rev.

NSS 1 FRAME WELDMENT 2 7092292 4 LIFT/LOWER & SLAVE CYLINDER PINS, (base & rod ends) 3 8303782 4 HEX HD CAPSCREW, 1/2-13X4 4 8305644 4 HEX LOCKNUT, 1/2-13 5 8065640 2 BEARING, (self align) 6 8050001 4 BEARING, (self align) 7 8065641 2 BEARING, (self align) 8 8520013 2 GREASE FITTING, STRAIGHT 9 8520021 4 GREASE FITTING, 90 DEGREES

10 Ref FRONT AXLE, (see Figure 5-2 for details) 11 Ref REAR AXLE, (see Figure 5-10 for details) 12 7138879 1 COUNTERWEIGHT 13 8305021 4 HEX NUT, 1-8 14 5724302 AR WASHER, SHIM 0.06 15 8307012 4 LOCKWASHER, 1 16 8310066 AR FLAT WASHER, 0.134 17 8310051 4 HEX HD CAPSCREW, 1-8X4 18 7137142 4 TILT & STABIL-TRAK CYLINDER PINS 19 7138888 1 FRONT COUNTERWEIGHT, (8042 only) 20 7139066 2 COUNTERWEIGHT HOLD DOWN PLATE, (8042 only) 21 8303752 4 HEX HD CAPSCREW, 0.312-18X3.5 22 8303794 2 HEX HD CAPSCREW, 0.750-10X3.5, GR8, (8042 only) 23 8305626 4 HEX LOCKNUT, 0.312-18 24 8307010 2 LOCKWASHER, 0.750, (8042 only) 25 7125871 AR CONDUIT, 0.50X8, (cut to fit) 26 7138368 AR CONDUIT, 0.25X2, (cut to fit) 27 7124301 AR CONDUIT, 0.5X15.5, (cut to fit) 28 7124471 AR CONDUIT, 1 DIAX12.5, (cut to fit) 29 7124451 AR CONDUIT, 1 IDX8, (cut to fit) 30 7139157 AR CONDUIT, 1 IDX4, (cut to fit) 31 7139156 AR CONDUIT, 1 IDX28, (cut to fit) 32 8522012 AR ANTI-SEIZE LUBE, (apply to items 2 & 24) 33 8520001 4 GREASE FITTING, STRAIGHT 34 Ref BOOM LIFT & LOWER CYLINDER, (see Figure 9-2 for details) 35 Ref SLAVE CYLINDER, (see Figure 9-6 for details) 36 Ref FRAME SWAY CYLINDER, (see Figure 9-4 for details) 37 Ref STABIL-TRAK CYLINDER, (see Figure 9-5 for details)

FRAME & ATTACHING PARTS

8990395 8042/10042/10054 1-3

FRAME & ATTACHING PARTS

2 32

16 17

18 32

23 33

3 38

2 32

BOOM PIVOT FRAME TILT CYLINDER STABILIZER CYLINDER LIFT/LOWER CYLINDER SLAVE CYLINDER

LOCATE THE FRACTURE IN BEARING

OUTER RACE AT THE CLOCK POSITION

SHOWN FOR EACH APPLICATION

PH4562

8042 S/N 0160004670 THRU 0160015041 10042 S/N 0160004670 THRU 0160015194 10054 S/N 0160004670 THRU 0160015043

Figure 1-1 Main Frame Components

8042 S/N 0160004670 thru 0160033642 10042 S/N 0160004670 thru 0160033649 10054 S/N 0160004670 thru 0160033644

8042/10042/10054 89903951-4

8042 S/N 0160004670 thru 0160033642 10042 S/N 0160004670 thru 0160033649

FRAME & ATTACHING PARTS

10054 S/N 0160004670 thru 0160033644

Figure 1-1 Main Frame Components

Item Part Number Qty. Description Rev.

1NSS1FRAME WELDMENT 2 7302039 4 LIFT/LOWER & SLAVE CYLINDER PINS, (base & rod ends), (8042 S/N

0160004670 thru 0160015041), (10042 S/N 0160004670 thru 0160015194), (10054 S/N 0160004670 thru 0160015043)

3423227 4 LIFT/LOWER & SLAVE CYLINDER PINS, (base & rod ends), (8042 S/N

0160015042 & After), (10042 S/N 0160015195 & After), (10054 S/N 0160015044 & After)

3 8303625 4 HEX HD CAPSCREW, 1/2-13X1.25, GR5, (8042 S/N 0160004670 thru

0160015041), (10042 S/N 0160004670 thru 0160015194), (10054 S/N 0160004670 thru 0160015043)

8303782 4 HEX HD CAPSCREW, 1/2-13X4.0, GR5, (8042 S/N 0160015042 & After),

(10042 S/N 0160015195 & After), (10054 S/N 0160015044 & After)

4 8310056 4 PLAIN WASHER, 1/2, (8042 S/N 0160004670 thru 0160015041), (10042 S/N

0160004670 thru 0160015194), (10054 S/N 0160004670 thru 0160015043)

5 8065640 4 BEARING, (self align) 6 8050001 4 BEARING, (self align) 7 8065641 2 BEARING, (self align) 8 8520013 2 GREASE FITTING, STRAIGHT

9 8520021 4 GREASE FITTING, 90 DEGREES 10 Ref FRONT AXLE, (see Figure 5-2 for details) 11 Ref REAR AXLE, (see Figure 5-10 for details) 12 7138879 Ref COUNTERWEIGHT, (no longer available, use 1001094786 (1), 4892600 (4),

8310051 (4), 0642222 (4), 4892200 (4) & 1001094877 (2) for replacement) 13 8305021 4 HEX NUT, 1-8 14 5724302 AR WASHER, SHIM 0.06 15 8307012 4 LOCKWASHER, 1 16 8310066 AR FLAT WASHER, 0.134 17 8310051 4 HEX HD CAPSCREW, 1-8X4 18 7137142 4 TILT & STABIL-TRAK CYLINDER PINS 19 7138888 Ref FRONT COUNTERWEIGHT, (8042 only), (no longer available, use 1001094787

(1) & 0642216 (2) for replacement) 20 7139066 2 COUNTERWEIGHT HOLD DOWN PLATE, (8042 only) 21 8303752 4 HEX HD CAPSCREW, 0.312-18X3.5 22 8303794 2 HEX HD CAPSCREW, 0.750-10X3.5, GR8, (8042 only) 23 8305626 4 HEX LOCKNUT, 0.312-18 24 8307010 2 LOCKWASHER, 0.750, (8042 only) 25 7125871 AR CONDUIT, 0.50X8, (cut to fit) 26 7138368 AR CONDUIT, 0.25X2, (cut to fit) 27 7124301 AR CONDUIT, 0.5X15.5, (cut to fit) 28 7124471 AR CONDUIT, 1 DIAX12.5, (cut to fit) 29 7124451 AR CONDUIT, 1 IDX8, (cut to fit) 30 7139157 AR CONDUIT, 1 IDX4, (cut to fit) 31 7139156 AR CONDUIT, 1 IDX28, (cut to fit) 32 8522012 AR ANTI-SEIZE LUBE, (apply to items 2 & 24) 33 8520001 8 GREASE FITTING, STRAIGHT 34 Ref BOOM LIFT & LOWER CYLINDER, (see Figure 9-2 for details) 35 Ref SLAVE CYLINDER, (see Figure 9-6 for details) 36 Ref FRAME SWAY CYLINDER, (see Figure 9-4 for details) 37 Ref STABIL-TRAK CYLINDER, (see Figure 9-5 for details)

8990395 8042/10042/10054 1-5

8042 S/N 0160004670 thru 0160033642

FRAME & ATTACHING PARTS

10042 S/N 0160004670 thru 0160033649 10054 S/N 0160004670 thru 0160033644

Figure 1-1 Main Frame Components (Continued)

Item Part Number Qty. Description Rev.

38 8526007 AR

39 8305644 4 HEX LOCKNUT, 1/2-13, (8042 S/N 0160015042 & After), (10042 S/N

LOCTITE® 242™, (apply to item 3), (8042 S/N 0160004670 thru 0160015041),

(10042 S/N 0160004670 thru 0160015194), (10054 S/N 0160004670 thru

0160015043)

0160015195 & After), (10054 S/N 0160015044 & After)

8042/10042/10054 89903951-6

8042 S/N 0160004670 thru 0160033642 10042 S/N 0160004670 thru 0160033649

FRAME & ATTACHING PARTS

10054 S/N 0160004670 thru 0160033644

Figure 1-1 Main Frame Components (Continued)

Item Part Number Qty. Description Rev.

8990395 8042/10042/10054 1-7

FRAME & ATTACHING PARTS

2 32

18 32

23 33

22 39

39 40

2 32

PH4563

BOOM PIVOT FRAME TILT CYLINDER STABILIZER CYLINDER LIFT/LOWER CYLINDER SLAVE CYLINDER

LOCATE THE FRACTURE IN BEARING

OUTER RACE AT THE CLOCK POSITION

SHOWN FOR EACH APPLICATION

Figure 1-1 Main Frame Components

8042 S/N 0160033643 & After 10042 S/N 0160033650 & After 10054 S/N 0160033645 & After

8042/10042/10054 89903951-8

8042 S/N 0160033643 & After 10042 S/N 0160033650 & After

FRAME & ATTACHING PARTS

10054 S/N 0160033645 & After

Figure 1-1 Main Frame Components

Item Part Number Qty. Description Rev.

1NSS1FRAME WELDMENT 2 3423227 4 LIFT/LOWER & SLAVE CYLINDER PINS, (base & rod ends) 3 8303782 4 HEX HD CAPSCREW, 1/2-13X4.0, GR5 4 8305644 4 HEX LOCKNUT, 1/2-13 5 8065640 4 BEARING, (self align) 6 8050001 4 BEARING, (self align) 7 8065641 2 BEARING, (self align) 8 8520013 2 GREASE FITTING, STRAIGHT

9 8520021 4 GREASE FITTING, 90 DEGREES 10 Ref FRONT AXLE, (see Figure 5-2 for details) 11 Ref REAR AXLE, (see Figure 5-10 for details) 12 1001094786 1 COUNTERWEIGHT 13 8305021 4 HEX NUT, 1-8 15 4762600 4 LOCKWASHER, 1 16 4892600 4 FLAT WASHER, 1 17 0642628 4 HEX HD CAPSCREW, 1-8X3-1/2 18 7137142 4 TILT & STABIL-TRAK CYLINDER PINS 19 1001094787 1 FRONT COUNTERWEIGHT, (8042 only) 20 7139066 2 COUNTERWEIGHT HOLD DOWN PLATE, (8042 only) 21 8303752 4 HEX HD CAPSCREW, 0.312-18X3.5 22 0642216 2 HEX HD CAPSCREW, 0.750-10X2, GR5, (8042 only) 23 8305626 4 HEX LOCKNUT, 0.312-18 24 8307010 2 LOCKWASHER, 0.750, (8042 only) 25 7125871 AR CONDUIT, 0.50X8, (cut to fit) 26 7138368 AR CONDUIT, 0.25X2, (cut to fit) 27 7124301 AR CONDUIT, 0.5X15.5, (cut to fit) 28 7124471 AR CONDUIT, 1 DIAX12.5, (cut to fit) 29 7124451 AR CONDUIT, 1 IDX8, (cut to fit) 30 7139157 AR CONDUIT, 1 IDX4, (cut to fit) 31 7139156 AR CONDUIT, 1 IDX28, (cut to fit) 32 8522012 AR ANTI-SEIZE LUBE, (apply to items 2 & 24) 33 8520001 8 GREASE FITTING, STRAIGHT 34 Ref BOOM LIFT & LOWER CYLINDER, (see Figure 9-2 for details) 35 Ref SLAVE CYLINDER, (see Figure 9-6 for details) 36 Ref FRAME SWAY CYLINDER, (see Figure 9-4 for details) 37 Ref STABIL-TRAK CYLINDER, (see Figure 9-5 for details) 39 0100019 AR

40 0642222 4 HEX HD CAPSCREW, 0.750-10X2-3/4 41 3520030 1 PLUG, HOLE, (8042 only) 42 4892200 4 FLAT WASHER, 0.750 43 1001094877 2 COUNTERWEIGHT MOUNTING ANGLE 44 8310039 2 HEX HD CAPSCREW, 5/16-18X3-3/4, GR5

LOCTITE

271TM, (apply to items 22 & 40)

8990395 8042/10042/10054 1-9

FRAME & ATTACHING PARTS

PAP16430

6 5 4

6 5

8042, 10042 & 10054

S/N 13198 THRU 14052

8042 S/N 13198 THRU 13949 10042 S/N 13198 THRU 13927 10054 S/N 13198 THRU 13811

PH3200

Figure 1-2 Hoods & Guards

8042 S/N 13198 thru 0160029592 10042 S/N 13198 thru 0160029606 10054 S/N 13198 thru 0160029593

8042/10042/10054 89903951-10

8042 S/N 13198 thru 0160029592 10042 S/N 13198 thru 0160029606

FRAME & ATTACHING PARTS

10054 S/N 13198 thru 0160029593

Figure 1-2 Hoods & Guards

Item Part Number Qty. Description Rev.

1 7138730 Ref TRANSMISSION COVER, (S/N 13198 thru 14052), (no longer available, use

items 2 & 3 for replacement) 2 7139406 1 LOWER TRANSMISSION COVER, (S/N 14053 thru 0160029592) 3 7139407 1 UPPER TRANSMISSION COVER, (S/N 14053 thru 0160029592) 4 8307202 10 FLAT WASHER, 1/4 5 8307002 16 LOCKWASHER, 1/4 6 8305004 16 HEX NUT, 1/4-20 7 7139047 1 COUNTERWEIGHT COVER 8 7150661 1 FUEL/HYDRAULIC TANK COVER 9 8303656 4 HEX HD CAPSCREW, 5/16-18X7/8

10 8307203 4 FLAT WASHER, 5/16 11 8307004 4 LOCKWASHER, 5/16 12 8310658 4 RETAINING NUT, 5/16 13 7138709 2 SIDE ACCESS COVER 14 8303729 6 HEX HD CAPSCREW, 1/4-20X5/8 15 7094682 2 SIDE ACCESS COVER HINGE 16 8581007 AR FOAM TAPE, 230 IN, (sold by the inch) 17 8342416 2 LATCH ASSY, WITH LOCK & KEY, (includes item 18) 18 8342808 AR KEY SET 19 8310129 4 CARRIAGE BOLT, 5/8-11X2-1/2 20 8307009 4 LOCKWASHER, 5/8 21 8305014 4 HEX NUT, 5/8-11

(8042 S/N 13198 thru 13949), (10042 S/N 13198 thru 13927) & (10054 S/N

13198 thru 13811)

22 7150692 1 RADIATOR COVER 23 7150653 2 REAR DOOR HINGE 24 8303540 4 HEX HD CAPSCREW, 1/4-20X1 25 8307002 4 LOCKWASHER, 1/4 26 8305004 4 HEX NUT, 1/4-20 27 8303622 2 HEX HD CAPSCREW, 3/8-16X2 28 8305008 2 HEX NUT, 3/8-16 29 5724742 2 GASKET

(8042 S/N 13950 thru 0160029592), (10042 S/N 13928 thru 0160029592) &

(10054 S/N 13812 thru 0160029592)

30 7139462 1 RADIATOR COVER 31 8302470 2 COTTER PIN 32 5724742 2 GASKET 33 10732150 AR FLAT WASHER, M10 38 Ref FUEL/HYDRAULIC TANK ASSY, (see Figure 9-11 for details)

8990395 8042/10042/10054 1-11

FRAME & ATTACHING PARTS

12 13

PH3202

Figure 1-2 Hoods & Guards

8042 S/N 0160029593 & After 10042 S/N 0160029607 & After 10054 S/N 0160029594 & After

8042/10042/10054 89903951-12

8042 S/N 0160029593 & After 10042 S/N 0160029607 & After

FRAME & ATTACHING PARTS

10054 S/N 0160029594 & After

Figure 1-2 Hoods & Guards

Item Part Number Qty. Description Rev.

1 1001094897 1 RADIATOR COVER, (S/N 0160031620 thru 0160040019)

1001125530 1 RADIATOR COVER, (S/N 0160040020 & After) 2 90206196 AR GASKET 3 7138709 2 SIDE ACCESS COVER, (S/N 0160029593 thru 0160040219 excluding

0160039850, 0160040126 thru 0160040129 & 0160040171)

10 0 1111 5 6 8 1 LEFT SI D E A C CESS COVER, (S/N 0160040220 & After including

0160039850, 0160040126 thru 0160040129 & 0160040171)

10 0 1111 5 6 9 1 RIGHT S I D E A C CESS COVER, (S/N 0160040220 & After including

0160039850, 0160040126 thru 0160040129 & 0160040171)

4 7139047 1 COUNTERWEIGHT COVER, (10042 & 10054)

7139047 1 COUNTERWEIGHT COVER, (8042 S/N 0160029593 thru 0160033643) 5 7139406 1 LOWER TRANSMISSION COVER 6 7139407 1 UPPER TRANSMISSION COVER 7 7150661 1 FUEL/HYDRAULIC TANK COVER 8 8302470 2 COTTER PIN 9 8303615 10 HEX HD CAPSCREW, 1/4-20X1-1/4, GR5

10 8303656 4 HEX HD CAPSCREW, 5/16-18X7/8 11 8303729 6 HEX HD CAPSCREW, 1/4-20X5/8 12 8305004 6 HEX NUT, 1/4-20 13 8307002 16 LOCKWASHER, 1/4 14 8307004 4 LOCKWASHER, 5/16 15 8307202 10 FLAT WASHER, 1/4 16 8307203 4 FLAT WASHER, 5/16 17 8310658 4 RETAINING NUT, 5/16 18 Use Kit K1 Ref LATCH ASSY, WITH LOCK & KEY, (Before S/N 0160043513), (1001094075 is

no longer available)

1001131179 3 LATCH ASSY, WITH LOCK & KEY, (S/N 0160043513 & After)

8342808 AR KEY SET

19 8580420 10 WELL NUT 20 10732150 8 FLAT WASHER, M10 21 4420037 AR FOAM TAPE 22 8310129 4 CARRIAGE BOLT, 5/8-11X2-1/2 23 8307009 4 LOCKWASHER, 5/8 24 8305014 4 HEX NUT, 5/8-11 25 Ref FUEL/HYDRAULIC TANK ASSY, (see Figure 9-11 for details)

K1 1001132458 1 LATCH WITH PLATE REPLACEMENT KIT

8990395 8042/10042/10054 1-13

FRAME & ATTACHING PARTS

PH4594

12 32

10042 & 10054

10042 S/N 0160037798 & AFTER 10054 S/N 0160037793 & AFTER

EXCLUDING 0160021270, 0160036713,

0160036715 & 0160036723

10054 S/N 0160021270, 0160036713,

0160036715 & 0160036723

Figure 1-3 Outrigger Mounting

8042/10042/10054 89903951-14

FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Mounting

Item Part Number Qty. Description Rev.

1 7138601 1 OUTRIGGER FRAME, (10042 Before S/N 0160038368), (10054 Before S/N

0160038740)

1001110483 1 OUTRIGGER FRAME, (10042 S/N 0160038375, 0160038378, 0160038379,

0160038381 & 0160038383), (10054 S/N 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723)

1001107692 1 OUTRIGGER FRAME, (10042 S/N 0160038368 & After excluding

0160038375, 0160038378, 0160038379, 0160038381 & 0160038383), (10054 S/N 0160038740 & After excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723)

2 7091373 2 OUTRIGGER LEG 3 7090822 2 OUTRIGGER PAD, (includes item 4) 4 8065640 2 BEARING, (self align) 5 7090832 1 AXLE PIVOT PIN, (10042 S/N 13198 thru 19987 & 0160002332 thru

0160018244), (10054 S/N 13198 thru 19987 & 0160002332 thru 0160018374)

3423248 1 AXLE PIVOT PIN, (10042 S/N 0160018395 & After),

(10054 S/N 0160018382 & After)

6 7090871 2 CYLINDER PIVOT PIN 7 7090891 2 LEG PIVOT PIN 8 Ref OUTRIGGER CYLINDER, (see Figure 9-7 for details) 9 7090951 2 PAD PIVOT PIN

10 8065063 1 BUSHING, 3 IDX2 11 8303655 1 HEX HD CAPSCREW, 5/8X4-1/2, GR5, (10042 S/N 13198 thru 19987 &

0160002332 thru 0160018244), (10054 S/N 13198 thru 19987 & 0160002332 thru 0160018374)

0642640 1 HEX HD CAPSCREW, 1-8X5, (10042 S/N 0160018395 & After),

(10054 S/N 0160018382 & After)

12 8310475 8 HEX HD CAPSCREW, 3/4X10, GR8, (torque to 260 lb-ft)

1001106346 8 SOC HD CAPSCREW, 3/4-10X11, GR8, (10042 S/N 0160038375, 0160038378,

0160038379, 0160038381 & 0160038383), (10054 S/N 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723), (torque to 260 lb-ft)

13 8310067 8 LOCKNUT, 3/4, (10042 Before S/N 0160038368 including 0160038375,

0160038378, 0160038379, 0160038381 & 0160038383), (10054 Before S/N 016008740 including 0160021270, 0160036713, 0160036715, 0160036721 &

0160036723)

14 8303628 2 HEX HD CAPSCREW, 1/2X3-3/4, GR5 15 8310151 2 HEX HD CAPSCREW, 1/2X7, GR5 16 8303629 2 HEX HD CAPSCREW, 1/2X4-1/2, GR5 17 8305644 6 LOCKNUT, 1/2 18 8305643 1 LOCKNUT, 5/8, (10042 S/N 13198 thru 19987 & 0160002332 thru

0160018244), (10054 S/N 13198 thru 19987 & 0160002332 thru 0160018374)

8310116 1 LOCKNUT, 1/8, (10042 S/N 0160018395 & After),

(10054 S/N 0160018382 & After)

19 8520013 10 GREASE FITTING 20 8307912 AR SHIM, 0.06 21 8307913 AR SHIM, 0.12 22 7124491 2 CONDUIT, 1 IDX15.5 23 7125801 4 CONDUIT, 0.75 IDX4 24 7138609 2 MOUNT PLATE, (10042 Before S/N 0160038368 including 0160038375,

0160038378, 0160038379, 0160038381 & 0160038383), (10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723)

8990395 8042/10042/10054 1-15

FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Mounting (Continued)

Item Part Number Qty. Description Rev.

1001107664 2 MOUNT PLATE, (10042 S/N 0160038368 & After excluding 0160038375,

0160038378, 0160038379, 0160038381 & 0160038383), (10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723)

25 8307104 8 PLAIN WASHER, 3/4, (10042 Before S/N 0160038368), (10054 Before S/N

0160038740)

8307104 16 PLAIN WASHER, 3/4, (10042 S/N 0160038375, 0160038378, 0160038379,

0160038381 & 0160038383), (10054 S/N 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723)

26 8223536 2 PRESSURE SWITCH, (10054 only) 27 Ref MAIN FRAME, (see Figure 1-1 for details) 28 Ref FRONT AXLE, (see Figure 5-2 for details) 29 1001103619 5 SOCKET HD CAPSCREW, M22X1.5X80, (10042 S/N 0160037798 & After),

(10054 S/N 0160037793 & After)

30 1001097046 1 MOUNTING BRACE, (10042 S/N 0160038375, 0160038378, 0160038379,

0160038381 & 0160038383), (10054 S/N 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723)

1001107744 1 MOUNTING BRACE, (10042 S/N 0160038368 & After excluding 0160038375,

0160038378, 0160038379, 0160038381 & 0160038383), (10054 S/N 0160038740 & After excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723)

31 1001105428 1 LUG, (10042 S/N 0160038375, 0160038378, 0160038379, 0160038381 &

0160038383), (10054 S/N 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723)

1001107746 1 LUG, (10042 S/N 0160038368 & After excluding 0160038375, 0160038378,

0160038379, 0160038381 & 0160038383), (10054 S/N 0160038740 & After excluding 0160021270, 0160036713, 0160036715, 0160036721 &

0160036723)

32 0100019 AR

LOCTITE

271

8042/10042/10054 89903951-16

FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Mounting (Continued)

Item Part Number Qty. Description Rev.

8990395 8042/10042/10054 1-17

FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

8042/10042/10054 89903951-18

SECTION 2

BOOM

8990395 8042/10042/10054

PH4262

4 44

33 34

34 36

31 44

18 44

9 32

26 32

27 32

9 32

11 44

45 46

BOOM

Figure 2-1 First Boom Section

S/N 13198 thru 19987

& 0160002332 thru 0160004670

8042/10042/10054 89903952-2

S/N 13198 thru 19987 & 0160002332 thru 0160004670

Figure 2-1 First Boom Section

Item Part Number Qty. Description Rev.

1 Use Kit K1 1 FIRST BOOM SECTION, (see Figure 12-7 for details) 2 8303655 2 HEX HD CAPSCREW, 5/8-11X4.50 3 8305643 2 HEX LOCKNUT, 5/8-11 4 7097682 2 BOOM PIVOT PIN 5 8307910 AR WASHER, SHIM, 2.75 DIAX.075 6 8307911 AR WASHER, SHIM, 2.75 DIAX.135 7 8307204 12 FLAT WASHER, 3/8 8 8307005 24 LOCKWASHER, 3/8 9 8303681 8

HEX HD CAPSCREW, 3/8-16X3/4, (Loctite 10 8065640 4 BEARING, 2 DIA, (self align) 11 7092292 4 HOIST & SLAVE CYLINDER PINS 12 8305644 4 HEX LOCKNUT, 1/2-13 13 8303782 4 HEX HD CAPSCREW, 1/2-13X4 14 8642224 4 RETAINING RING, 2 DIA 15 8307113 2 FLAT WASHER, 7/16 16 7075611 1 POINTER 17 8305647 1 HEX LOCKNUT, 7/16-14 18 7096562 1 EXTEND CYLINDER PIN, (rod end) 19 7082311 21 WEAR PAD INSERT 20 8520013 4 LUBE FITTING, STRAIGHT, 1/8 21 71115 7 2 3 W E AR PAD 22 7082342 AR SHIM, WEAR PAD, 0.07 23 7082362 AR SHIM, WEAR PAD, 0.13 24 7096882 2 SPACER, WEAR PAD, 0.62 25 7096772 1 SPACER, WEAR PAD, (special) 26 8303041 3

27 8303620 8

28 8303621 6

HEX HD CAPSCREW, 3/8-16X1/2, (Loctite

HEX HD CAPSCREW, 3/8-16X1, (Loctite

HEX HD CAPSCREW, 3/8-16X1-1/2, (Loctite 29 5724622 1 RUBBER BUMPER 30 8305645 1 HEX LOCKNUT, 3/8-16 31 7096552 1 EXTEND CYLINDER PIN, (base end) 32 8526007 AR

LOCTITE

242™, (apply to items 9, 26, 27 & 28) 33 8303697 1 HEX HD CAPSCREW, 5/16-18X3/4 34 8307106 2 FLAT WASHER, 5/16 35 8305906 2 RETAINER NUT, 5/16-18 36 8310431 1 LOCKWASHER, 5/16, (internal tooth) 37 8310497 1 THUMB SCREW, 5/16-18X1.50 38 7116792 1 REAR BOOM COVER 39 7138468 1 PROXIMITY SWITCH CLIP 40 8303738 2 HEX HD CAPSCREW, 0.375-16X.88 41 8310113 2 CAGE NUT, 0.375-16 42 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-1 for details) 43 7079572 6 WEAR PAD 44 8522012 AR ANTI-SEIZE LUBE, (apply to items 4, 11, 18 & 31) 45 7099882 1 BOOM ANGLE SENSOR, (8042 & 10042 only) 46 7099882 2 BOOM ANGLE & BOOM INTERLOCK SENSOR, (10054 only)

& torque to 31 lb-ft)

BOOM

8990395 8042/10042/10054 2-3

S/N 13198 thru 19987

BOOM

Figure 2-1 First Boom Section (Continued)

Item Part Number Qty. Description Rev.

K1 7302086 1 FIRST BOOM SECTION SERVICE KIT

& 0160002332 thru 0160004670

8042/10042/10054 89903952-4

S/N 13198 thru 19987 & 0160002332 thru 0160004670

Figure 2-1 First Boom Section (Continued)

Item Part Number Qty. Description Rev.

BOOM

8990395 8042/10042/10054 2-5

BOOM

13 32

11 46

33 34

34 36

31 46

18 46

9 32

26 32

27 32

28 32

9 32

27 32

32 44

4 46

48 49

PH4251

S/N 0160004671 thru 0160015024

Figure 2-1 First Boom Section

8042/10042/10054 89903952-6

S/N 0160004671 thru 0160015024

BOOM

Figure 2-1 First Boom Section

Item Part Number Qty. Description Rev.

1 7302010 1 FIRST BOOM SECTION 4 7302024 2 BOOM PIVOT PIN 5 8307910 AR WASHER, SHIM, 2.75 DIAX.075 6 8307911 AR WASHER, SHIM, 2.75 DIAX.135 7 8307204 12 FLAT WASHER, 3/8 8 8307005 24 LOCKWASHER, 3/8 9 8303681 8

HEX HD CAPSCREW, 3/8-16X3/4, (Loctite 10 8065640 4 BEARING, 2 DIA, (self align) 11 7302039 4 HOIST & SLAVE CYLINDER PINS 12 8310056 4 PLAIN WASHER, 1/2 13 8303625 4 HEX HD CAPSCREW, 1/2-13X1.25, GR5 14 8642224 4 RETAINING RING, 2 DIA 15 8307113 2 FLAT WASHER, 7/16 16 7075611 1 POINTER 17 8305647 1 HEX LOCKNUT, 7/16-14 18 7096562 1 EXTEND CYLINDER PIN, (rod end) 19 7082311 21 WEAR PAD INSERT 20 8520013 4 LUBE FITTING, STRAIGHT, 1/8 21 71115 7 2 3 W E AR PAD 22 7082342 AR SHIM, WEAR PAD, (.07) 23 7082362 AR SHIM, WEAR PAD, (.13) 24 7096882 2 SPACER, WEAR PAD, (.62) 25 7096772 1 SPACER, WEAR PAD, (special) 26 8303041 3

27 8303620 8

28 8303621 6

HEX HD CAPSCREW, 3/8-16X1/2, (Loctite

HEX HD CAPSCREW, 3/8-16X1, (Loctite

HEX HD CAPSCREW, 3/8-16X1-1/2, (Loctite 29 5724622 1 RUBBER BUMPER 30 8305645 1 HEX LOCKNUT, 3/8-16 31 7096552 1 EXTEND CYLINDER PIN, (base end) 32 8526007 AR

LOCTITE

242™, (apply to items 9, 13, 26, 27 & 28) 33 8303697 1 HEX HD CAPSCREW, 5/16-18X3/4 34 8307106 2 FLAT WASHER, 5/16 35 8305906 2 RETAINER NUT, 5/16-18 36 8310431 1 LOCKWASHER, 5/16, (internal tooth) 37 8310497 1 THUMB SCREW, 5/16-18X1.50 38 7116792 1 REAR BOOM COVER 39 7138468 1 PROXIMITY SWITCH CLIP 40 8303738 2 HEX HD CAPSCREW, 0.375-16X.88 41 8310113 2 CAGE NUT, 0.375-16 42 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-1 for details) 43 8520001 6 LUBE FITTING, 1/8 44 8303712 2 HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 45 7079572 6 WEAR PAD 46 8522012 AR ANTI-SEIZE LUBE, (apply to items 4, 11, 18 & 31) 47 8310058 2 PLAIN WASHER, 5/8 48 7099882 1 BOOM ANGLE SENSOR, (8042 & 10042 only) 49 7099882 2 BOOM ANGLE & BOOM INTERLOCK SENSOR, (10054 only)

& torque to 31 lb-ft)

8990395 8042/10042/10054 2-7

BOOM

33 34

34 36

31 44

18 44

9 32

26 32

27 32

28 32

9 32

27 32

PH4642

47 48

8042 S/N 0160015042 THRU 0160033123 10042 S/N 0160015042 THRU 0160033120 10054 S/N 0160015042 THRU 0160033122

S/N 0160015042 & After

Figure 2-1 First Boom Section

8042/10042/10054 89903952-8

S/N 0160015042 & After

BOOM

Figure 2-1 First Boom Section

Item Part Number Qty. Description Rev.

1 7302010 1 FIRST BOOM SECTION 4 3423226 2 BOOM PIVOT PIN 5 8303655 2 HEX HD CAPSCREW, 5/8-11X4-1/2, GR5 6 8305643 2 LOCKNUT, 5/8-11 7 8307204 12 FLAT WASHER, 3/8 8 8307005 24 LOCKWASHER, 3/8 9 8303681 8

HEX HD CAPSCREW, 3/8-16X3/4, (Loctite 10 8065640 4 BEARING, 2 DIA, (self align) 11 3423227 4 HOIST & SLAVE CYLINDER PINS 12 8303782 4 HEX HD CAPSCREW, 1/2-13X4, GR5 13 8305644 4 LOCKNUT, 1/2-13 14 8642224 4 RETAINING RING, 2 DIA 15 8307113 2 FLAT WASHER, 7/16, (8042 S/N 0160015042 thru 0160033123), (10042 S/N

0160015042 thru 0160033120), (10054 S/N 0160015042 thru 0160033122)

4711600 1 FLAT WASHER, 3/8, (8042 S/N 0160033124 & After), (10042 S/N 0160033121

& After), (10054 S/N 0160033123 & After) 16 7075611 1 POINTER, (8042 S/N 0160015042 thru 0160033123), (10042 S/N 0160015042

thru 0160033120), (10054 S/N 0160015042 thru 0160033122)

1001098769 1 POINTER, (8042 S/N 0160033124 & After), (10042 S/N 0160033121 & After),

(10054 S/N 0160033123 & After) 17 8305647 1 HEX LOCKNUT, 7/16-14, (8042 S/N 0160015042 thru 0160033123),

(10042 S/N 0160015042 thru 0160033120), (10054 S/N 0160015042 thru

0160033122)

8305645 1 HEX LOCKNUT, 3/8-16, (torque to 12 lb-ft), (8042 S/N 0160033124 & After),

(10042 S/N 0160033121 & After), (10054 S/N 0160033123 & After)

18 7096562 1 EXTEND CYLINDER PIN, (rod end) 19 7082311 21 WEAR PAD INSERT 20 8520003 4 LUBE FITTING, 90 DEGREES, 1/8 21 71115 7 2 3 W E AR PAD 22 7082342 AR SHIM, WEAR PAD, 0.07 23 7082362 AR SHIM, WEAR PAD, 0.13 24 7096882 2 SPACER, WEAR PAD, 0.62 25 7096772 1 SPACER, WEAR PAD, (special) 26 8303041 3

27 8303620 8

28 8303621 6

HEX HD CAPSCREW, 3/8-16X1/2, (Loctite

HEX HD CAPSCREW, 3/8-16X1, (Loctite

HEX HD CAPSCREW, 3/8-16X1-1/2, (Loctite 29 5724622 1 RUBBER BUMPER 30 3311601 1 HEX LOCKNUT, 3/8-16, (apply item 32) 31 7096552 1 EXTEND CYLINDER PIN, (base end) 32 8526007 AR

LOCTITE

242™, (apply to items 9, 13, 26, 27, 28 & 30) 33 8303697 1 HEX HD CAPSCREW, 5/16-18X3/4 34 8307106 2 FLAT WASHER, 5/16 35 8305906 2 RETAINER NUT, 5/16-18 36 8310431 1 LOCKWASHER, 5/16, (internal tooth) 37 8310497 1 THUMB SCREW, 5/16-18X1.50 38 7116792 1 REAR BOOM COVER 39 7138468 1 PROXIMITY SWITCH CLIP 40 8303738 2 HEX HD CAPSCREW, 0.375-16X.88 41 8310113 2 CAGE NUT, 0.375-16 42 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-1 for details)

& torque to 31 lb-ft)

8990395 8042/10042/10054 2-9

S/N 0160015042 & After

BOOM

Figure 2-1 First Boom Section (Continued)

Item Part Number Qty. Description Rev.

43 7079572 6 WEAR PAD 44 8522012 AR ANTI-SEIZE LUBE, (apply to items 4, 11, 18 & 31) 45 8307910 AR WASHER, SHIM, 2.75 DIAX.075 46 8307911 AR WASHER, SHIM, 2.75 DIAX.135 47 7099882 1 BOOM ANGLE SENSOR, (8042 & 10042 only) 48 7099882 2 BOOM ANGLE & BOOM INTERLOCK SENSOR, (10054 only) 49 1001096404 1 SPACER, ANGLE INDICATOR, (8042 S/N 0160033124 & After),

(10042 S/N 0160033121 & After), (10054 S/N 0160033123 & After)

8042/10042/10054 89903952-10

S/N 0160015042 & After

BOOM

Figure 2-1 First Boom Section (Continued)

Item Part Number Qty. Description Rev.

8990395 8042/10042/10054 2-11

12 15

7 6

10 12

107

109

104

112

107

105

101

102

110

103

108

106

111

10 12

9 12

8 12

9 12

10 12

9 12

10042 S/N 13194 THRU 18405

PH4271

8042/10042

8042 S/N 13198 THRU 19987 & 0160002332 THRU 0160033852 10042 S/N 13198 THRU 19987 & 0160002332 THRU 0160033701

BOOM

Figure 2-2 Second Boom Section

8042/10042/10054 89903952-12

BOOM

Figure 2-2 Second Boom Section

Item Part Number Qty. Description Rev.

1 7116784 Ref SECOND BOOM SECTION, (8042 S/N 13198 thru 19987 & 0160002332 thru

0160033852), (10042 S/N 13198 thru 19987 & 0160002332 thru 0160033701),

(no longer available, use 1001098089, 1001097735, 8305643 & 8303634 for replacement)

1001098089 1 SECOND BOOM SECTION, (8042 S/N 0160033853 & After),

(10042 S/N 0160033702 & After)

2 7082362 AR SHIM, WEAR PAD, (.13) 3 7082342 AR SHIM, WEAR PAD, (.07) 4 7082311 37 WEAR PAD INSERT 5 71115 7 2 5 W E AR PAD 6 8307204 27 FLAT WASHER, 3/8 7 8307005 37 LOCKWASHER, 3/8 8 8303620 9

9 8303621 10

10 8303681 16

HEX HD CAPSCREW, 3/8-16X1, (Loctite

HEX HD CAPSCREW, 3/8-16X1-1/2, (Loctite

HEX HD CAPSCREW, 3/8-16X3/4, (Loctite 11 7096882 2 WEAR PAD SPACER, (0.62 thick) 12 8526036 AR

LOCTITE

242™, (apply to items 8, 9, 10, 14 & 15) 13 7096702 3 WEAR PAD SPACER, (0.5) 14 7079572 11 WEAR PAD 15 8303675 2

HEX HD CAPSCREW, 3/8-16X1-1/4, (Loctite 16 8305643 2 HEX LOCKNUT, 5/8-11 17 7110002 1 BOOM STOP PLATE 18 8769159 2 COVER PLATE 19 8769160 1 SAFETY PLATE 20 8769158 1 SINGLE CLAMP, 3 21 8307107 AR FLAT WASHER, 5/8 22 8303717 2 HEX HD CAPSCREW, 5/8-11X7-1/2, GR5 23 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-1 for details) 24 7116733 1 HOSE PULLEY ASSY, (includes items 101 thru 112) C

101 7116812 4 ROLLER PULLEY 102 7116642 5 DIVIDER 103 7116652 1 BRACKET, (right side) 104 7116662 1 BRACKET, (left side) 105 7116691 10 SPACER 106 8310235 1 SHOULDER SCREW, 1/2X5 107 8305645 2 LOCKNUT, 3/8-16 108 8310209 1 HEX HD CAPSCREW, 1/2-13X6 109 8305644 1 LOCKNUT, 1/2-13 110 8307206 2 FLAT WASHER, 1/2 111 8310245 1 SHOULDER SCREW, 1/2X4 112 8307204 1 FLAT WASHER, 3/8

& torque to 31 lb-ft)

8990395 8042/10042/10054 2-13

BOOM

9 13

8 13

7 6

8 13

6 7

8 13

108

110

102

101

105

109

107

104

107

112

111

103

106

10 13

9 13

10 13

9 13

PH4382

10054

S/N 13198 THRU 19987 &

0160002332 THRU 0160033854

Figure 2-2 Second Boom Section

8042/10042/10054 89903952-14

BOOM

Figure 2-2 Second Boom Section

Item Part Number Qty. Description Rev.

1 7118854 Ref SECOND BOOM SECTION, (10054), (S/N 13198 thru 19987 & 0160002332

thru 0160033854), (no longer available, use 1001097721, 1001097735,

8305643 & 8303634 for replacement)

1001097721 1 SECOND BOOM SECTION, (S/N 0160033855 & After) 2 7082362 AR SHIM, WEAR PAD, 0.13 3 7082342 AR SHIM, WEAR PAD, 0.075 4 71115 7 2 5 W E AR PAD 5 7082311 36 WEAR PAD INSERT 6 8307204 26 FLAT WASHER, 3/8 7 8307005 36 LOCKWASHER, 3/8 8 8303620 8 HEX HD CAPSCREW, 3/8-16X1, (Loctite® & torque to 31 lb-ft) 9 8303681 14

10 8303621 12

HEX HD CAPSCREW, 3/8-16X3/4, (Loctite

HEX HD CAPSCREW, 3/8-16X1-1/2, (Loctite 11 7096882 2 SPACER, WEAR PAD, 0.62 13 8526007 AR

LOCTITE

242™, (apply to items 8, 9 & 10) 14 7096702 3 SPACER, WEAR PAD, (1/2) 15 7079572 11 WEAR PAD 16 7116733 1 HOSE PULLEY ASSY, (includes items 101 thru 112) C

& torque to 31 lb-ft)

8990395 8042/10042/10054 2-15

BOOM

9 24

10 24

2 24

21 31

19 31

17 31

8042/10042

PH4280

Figure 2-3 Third Boom Section

8042/10042/10054 89903952-16

BOOM

Figure 2-3 Third Boom Section

Item Part Number Qty. Description Rev.

1 7117113 1 THIRD BOOM SECTION 2 8303679 6

HEX HD CAPSCREW, 3/8-16X1-3/4, (Loctite 3 8307005 16 LOCKWASHER, 3/8 4 7082311 16 WEAR PAD INSERT 5 71115 7 2 2 W E AR PAD 6 7096882 2 SPACER, WEAR PAD, 0.62 7 7082362 AR SHIM, WEAR PAD, 0.13 8 7082342 AR SHIM, WEAR PAD, 0.07 9 8303675 2

10 8303681 8

HEX HD CAPSCREW, 3/8-16X1-1/4, (Loctite

HEX HD CAPSCREW, 3/8-16X3/4, (Loctite

11 8307204 8 FLAT WASHER, 3/8 12 7095312 2 QUICK ATTACH PIVOT BUSHING 13 7096702 1 SPACER, WEAR PAD, 0.5 14 8520021 1 LUBE FITTING, 90 DEGREES, 1/8 15 8520013 3 LUBE FITTING, STRAIGHT, 1/8 16 8305644 1 HEX LOCKNUT, 1/2-13 17 7083992 1 ATTACHMENT TILT CYLINDER PIN, (rod end) 18 8305643 1 HEX LOCKNUT, 5/8-11 19 7095352 1 QUICK ATTACH PIVOT PIN 20 8303666 1 HEX HD CAPSCREW, 5/8-11X5 21 7095522 1 ATTACHMENT TILT CYLINDER PIN, (base end) 22 8642224 2 RETAINING RING, 2 DIA 23 8303772 1 HEX HD CAPSCREW, 1/2-13X5 24 8526036 AR

LOCTITE

242™, (apply to items 2, 9 & 10) 25 7125811 1 PLASTIC CONDUIT, 3/4X8 26 8307918 2 WASHER, SHIM 2X3.5X.134 27 8310093 AR WASHER, SHIM 2X3.5X.75 28 8307904 AR WASHER, SHIM 2X3.5X.048 29 Ref ATTACHMENT TILT CYLINDER, (see Figure 9-3 for details) 30 7079572 5 WEAR PAD 31 8522012 AR ANTI-SEIZE LUBE, (apply to items 17, 19 & 21)

& torque to 31 lb-ft)

8990395 8042/10042/10054 2-17

BOOM

6 18

5 18

17 18

13 18

16 18

6 18

5 18

10054

PH4391

Figure 2-3 Third Boom Section

8042/10042/10054 89903952-18

BOOM

Figure 2-3 Third Boom Section

Item Part Number Qty. Description Rev.

1 7117414 1 THIRD BOOM SECTION 2 7112732 1 HOSE CLAMP SUPPORT 3 8305624 4 HEX LOCKNUT, 1/4-20 4 8310026 4 HEX HD CAPSCREW, 1/4-20X3/4 5 8303679 4

6 8303622 2

HEX HD CAPSCREW, 3/8-16X1-3/4, (Loctite

HEX HD CAPSCREW, 3/8-16X2, (Loctite 7 8307005 34 LOCKWASHER, 3/8 8 7082362 AR SHIM, WEAR PAD, 0.13 9 7082342 AR SHIM, WEAR PAD, 0.07

10 7096882 2 SPACER, WEAR PAD, 0.62 11 7111572 5 WEAR PAD 12 7082311 34 WEAR PAD INSERT 13 8303681 16

HEX HD CAPSCREW, 3/8-16X3/4, (Loctite

14 8307204 25 FLAT WASHER, 3/8 15 7096702 3 SPACER, WEAR PAD, 0.50 16 8303620 6

17 8303621 4

18 8526036 AR

HEX HD CAPSCREW, 3/8-16X1, (Loctite

HEX HD CAPSCREW, 3/8-16X1-1/2, (Loctite

LOCTITE

242™, (apply to items 5, 6, 13, 16 & 17) 19 Ref HOSE CARRIER, (see Figure 8-3 for details) 20 7079572 11 WEAR PAD

& torque to 31 lb-ft)

8990395 8042/10042/10054 2-19

BOOM

27 28

10 28

291

21 42

17 42

19 42

2 28

9 28

10054

PH4400

Figure 2-4 Fourth Boom Section

8042/10042/10054 89903952-20

BOOM

Figure 2-4 Fourth Boom Section

Item Part Number Qty. Description Rev.

1 7117133 1 FOURTH BOOM SECTION 2 8303621 6

HEX HD CAPSCREW, 3/8-16X1-1/2, (Loctite 3 8307005 16 LOCKWASHER, 3/8 4 7082311 16 WEAR PAD INSERT 5 71115 7 2 7 W E AR PAD 6 7096702 2 SPACER, WEAR PAD, 0.50 7 7082362 AR SHIM, WEAR PAD, 0.13 8 7082342 AR SHIM, WEAR PAD, 0.07 9 8303681 6 HEX HD CAPSCREW, 3/8-16X3/4, (lower left & right side - all fasteners & upper

left & right side - front fasteners only)

10 8303620 2 HEX HD CAPSCREW, 3/8-16X1, (upper left & right side - rear fasteners only) 11 8307204 6 FLAT WASHER, 3/8 12 7095312 2 QUICK ATTACH PIVOT BUSHING 13 8305624 4 HEX LOCKNUT, 1/4-20 14 8520021 1 LUBE FITTING, 90 DEGREES, 1/8 15 8520013 3 LUBE FITTING, STRAIGHT, 1/8 16 8305644 1 HEX LOCKNUT, 1/2-13 17 7083992 1 ATTACHMENT TILT CYLINDER PIN, (rod end) 18 8305643 1 HEX LOCKNUT, 5/8-11 19 7095352 1 QUICK ATTACH PIVOT PIN 20 8303666 1 HEX HD CAPSCREW, 5/8-11X5 21 7095522 1 ATTACHMENT TILT CYLINDER PIN, (base end) 22 8642224 2 RETAINING RING, 2 DIA 23 8303772 1 HEX HD CAPSCREW, 1/2-13X5 24 8303540 4 HEX HD CAPSCREW, 1/4-20X1 25 7114922 1 GUIDE 26 8305645 6 HEX LOCKNUT, 3/8-16 27 8303620 2

28 8526036 AR

HEX HD CAPSCREW, 3/8-16X1, (Loctite

LOCTITE

242™, (apply to items 2, 9, 10 & 27) 29 7125811 1 PLASTIC CONDUIT, 3/4X8 30 5746411 2 MOLDING, 3 31 7110172 2 HOSE CARRIER GUIDE 32 7127862 2 GUIDE SUPPORT, (rear) 33 7127852 1 GUIDE SUPPORT, (front) 34 7125741 1 EDGE PROTECTOR MOLDING 35 8307918 2 WASHER, SHIM 2X3.5X.134 36 8310093 AR WASHER, SHIM 2X3.5X.075 37 8307904 AR WASHER, SHIM 2X3.5X.048 38 8303738 4 HEX HD CAPSCREW, 3/8-16X.88 39 Ref ATTACHMENT TILT CYLINDER, (see Figure 9-3 for details) 40 Ref HOSE CARRIER, (see Figure 8-3 for details) 41 7079572 4 WEAR PAD 42 8522012 AR ANTI-SEIZE LUBE, (apply to items 17, 19 & 21)

& torque to 31 lb-ft)

8990395 8042/10042/10054 2-21

BOOM

101

103

102 104

PA3810

Figure 2-5 Quick Attach

8042/10042/10054 89903952-22

BOOM

Figure 2-5 Quick Attach

Item Part Number Qty. Description Rev.

7139864 1 QUICK ATTACH ASSY, (includes items 1 thru 7) B 1 7085552 1 TORSION SPRING 2 7085562 1 LATCH 3 7085571 1 SPACER 4 7139863 1 QUICK ATTACH 5 8303638 1 HEX HD CAPSCREW, 3/4-10X2-3/4 6 8305619 1 HEX LOCKNUT, 3/4-10 7 8307104 1 FLAT WASHER, 3/4

7118892 1 LOCK PIN ASSY, (includes items 101 thru 104) B 101 7118882 1 PIN 102 8310266 1 SHANK BOLT EYE, 1/2-13X2 103 8310276 1 FLAT WASHER, 0.51X1.88X0.125 104 8526007 AR

LOCTITE

242™, (apply to item 101)

8990395 8042/10042/10054 2-23

BOOM

14 17

5 19

3 19

7 19

PH4412

8042/10042

8042 S/N 0160033853 & AFTER

10042 S/N 0160033702 & AFTER

8042 S/N13198 THRU 19987 & 0160002332 THRU 0160033852

10042 S/N 13198 THRU 19987 & 0160002332 THRU 0160033701

Figure 2-6 Boom Extend Chains

8042/10042/10054 89903952-24

BOOM

Figure 2-6 Boom Extend Chains

Item Part Number Qty. Description Rev.

1 Use Kit K1 2 EXTEND CHAIN & CLEVIS ASSY, 194.25 IN LONG 2 7139180 2 EXTEND CHAIN YOKE 3 8310019 2 SOCKET HD SHOULDER SCREW, 1/2X1-1/2X3/8-16 4 8305645 2 HEX LOCKNUT, 3/8-16 5 8310020 1 SOCKET HD SHOULDER SCREW, 5/8X1-1/2X1/2-13 6 8305644 1 HEX LOCKNUT, 1/2-13 7 8307104 2 PLAIN WASHER, 3/4 8 8305646 2 HEX LOCKNUT, 3/4-16

9 Ref FIRST BOOM SECTION, (see Figure 2-1 for details) 10 Ref SECOND BOOM SECTION, (see Figure 2-2 for details) 11 Ref THIRD BOOM SECTION, (see Figure 2-3 for details) 12 1001101845 1 BUSHING SHEAVE ASSY

7114112 1 EXTEND CHAIN SHEAVE

7126662 2 CHAIN SHEAVE BUSHING

13 8307007 1 LOCKWASHER, 1/2, (8042 S/N 13198 thru 19987 & 0160002332 thru

0160033852), (10042 S/N 13198 thru 19987 & 0160002332 thru 0160033701)

14 8303624 1 HEX HD CAPSCREW, 1/2-13X1, (8042 S/N 13198 thru 19987 & 0160002332

thru 0160033852), (10042 S/N 13198 thru 19987 & 0160002332 thru

0160033701)

16 8520001 1 LUBE FITTING, STRAIGHT, 1/8 17 8526036 AR

18 7117572 1 EXTEND CHAIN SHEAVE PIN, (8042 S/N 13198 thru 19987 & 0160002332

1001097735 1 EXTEND CHAIN SHEAVE PIN, (8042 S/N 0160033853 & After),

19 8522012 AR ANTI-SEIZE LUBE, (apply to items 3, 5 & 7) 20 8305643 1 HEX LOCKNUT, 5/8-11, (8042 S/N 0160033853 & After),

21 8303634 1 HEX HD CAPSCREW, 5/8-11X4, (8042 S/N 0160033853 & After),

LOCTITE

thru 0160033852), (10042 S/N 13198 thru 19987 & 0160002332 thru

0160033701)

(10042 S/N 0160033702 & After)

242™, (apply to item 14)

K1 8024032 1 EXTEND CHAINS SERVICE KIT, (includes items 1 thru 8)

8990395 8042/10042/10054 2-25

BOOM

7 28

12 28

10 28

5 28

3 28

10 28

S I D E V I E W O F B O O M

FRONT

K1 K2

PH4432

FIRST

SECTION

SECOND

SECTION

THIRD

SECTION

FOURTH

SECTION

10054

S/N 0160033855 & AFTER

S/N 3198 THRU 19987 & 0160002332 THRU

0160033854

Figure 2-6 Boom Extend Chains

8042/10042/10054 89903952-26

BOOM

Figure 2-6 Boom Extend Chains

Item Part Number Qty. Description Rev.

1 Use Kit K1 2 THIRD BOOM SECTION EXTEND CHAIN & CLEVIS ASSY, 194.25 IN LONG

2 7139180 2 EXTEND CHAIN YOKE

3 8310019 2 SOCKET HD SHOULDER SCREW, 1/2X1-1/2X3/8-16

4 8305645 2 HEX LOCKNUT, 3/8-16

5 8310020 1 SOCKET HD SHOULDER SCREW, 5/8X1-1/2X1/2-13

6 8305644 1 HEX LOCKNUT, 1/2-13

7 8307104 2 PLAIN WASHER, 3/4

8 8305646 2 HEX LOCKNUT, 3/4-16

9 Use Kit K2 1 FOURTH BOOM SECTION EXTEND CHAIN & CLEVIS ASSY, 193 IN LONG 10 8310205 1 SOCKET HD SHOULDER SCREW, 3/4X2-1/2 11 8305643 1 HEX LOCKNUT, 5/8-11 12 8310066 1 PLAIN WASHER, 1 13 8310210 1 HEX LOCKNUT, 1-14 14 Ref FIRST BOOM SECTION, (see Figure 2-1 for details) 15 Ref SECOND BOOM SECTION, (see Figure 2-2 for details) 16 Ref THIRD BOOM SECTION, (see Figure 2-3 for details) 17 Ref FOURTH BOOM SECTION, (see Figure 2-4 for details) 18 8520001 1 LUBE FITTING, STRAIGHT, 1/8 20 1001101845 1 BUSHING SHEAVE ASSY

7114112 1 EXTEND CHAIN SHEAVE

7126662 2 CHAIN SHEAVE BUSHING

21 8303624 1 HEX HD CAPSCREW, 1/2-13X1, (S/N 13198 thru 19987 & 0160002332 thru

0160033854)

22 8307007 2 LOCKWASHER, 1/2, (S/N 13198 thru 19987 & 0160002332 thru 0160033854) 23 7117582 1 EXTEND CHAIN SHEAVE PIN 24 8303634 2 HEX HD CAPSCREW, 5/8-11X4 26 1001101867 1 BUSHING SHEAVE ASSY

7114032 1 EXTEND CHAIN SHEAVE

7117502 2 CHAIN SHEAVE BUSHING 27 8305643 2 HEX LOCKNUT, 5/8-11 28 8522012 AR ANTI-SEIZE LUBE, (apply to items 3, 5, 7, 10 & 12) 29 7117572 1 PIN, (S/N 13198 thru 19987 & 0160002332 thru 0160033854)

1001097735 1 PIN, (S/N 0160033855 & After)

K1 8024032 1 THIRD BOOM SECTION EXTEND CHAINS SERVICE KIT,

(includes items 1 thru 8)

K2 8024053 1 FOURTH BOOM SECTION EXTEND CHAIN SERVICE KIT,

(includes items 10 thru 13)

8990395 8042/10042/10054 2-27

BOOM

PH4422

8042/10042

Figure 2-7 Boom Retract Chains

8042/10042/10054 89903952-28

BOOM

Figure 2-7 Boom Retract Chains

Item Part Number Qty. Description Rev.

1 Use Kit K1 1 RETRACT CHAIN & CLEVIS ASSY 2 7117031 4 RETRACT CHAIN ANCHOR LINK 3 8310019 4 SOCKET HD SHOULDER SCREW, 1/2X1-1/2X3/8-16 4 8305645 4 HEX LOCKNUT, 3/8-16 5 8307104 4 PLAIN WASHER, 3/4 6 8305646 4 HEX LOCKNUT, 3/4-16 7 Ref FIRST BOOM SECTION, (see Figure 2-1 for details) 8 Ref SECOND BOOM SECTION, (see Figure 2-2 for details)

9 Ref THIRD BOOM SECTION, (see Figure 2-3 for details) 10 7138986 2 RETRACT CHAIN SHEAVE WITH BUSHINGS 11 8520003 2 LUBE FITTING, 90 DEGREES, 1/8 12 7138977 2 RETRACT CHAIN SHEAVE PIN 13 8307007 2 LOCKWASHER, 1/2 14 8303624 2 HEX HD CAPSCREW, 1/2-13X1

K1 8024033 1 RETRACT CHAIN SERVICE KIT, (includes items 1 thru 6)

8990395 8042/10042/10054 2-29

BOOM

5 16

S I D E V I E W O F B O O M

FRONT

5 16

PH4441

10054

FIRST

SECTION

SECOND SECTION

THIRD

SECTIONFOURTH

SECTION

Figure 2-7 Boom Retract Chains

8042/10042/10054 89903952-30

BOOM

Figure 2-7 Boom Retract Chains

Item Part Number Qty. Description Rev.

1 Use Kit K1 1 RETRACT CHAIN & CLEVIS ASSY

2 7117031 4 RETRACT CHAIN ANCHOR LINK

3 8310019 4 SOCKET HD SHOULDER SCREW, 1/2X1-1/2X3/8-16

4 8305645 4 HEX LOCKNUT, 3/8-16

5 8307104 4 PLAIN WASHER, 3/4

6 8305646 4 HEX LOCKNUT, 3/4-16

7 Ref FIRST BOOM SECTION, (see Figure 2-1 for details)

8 Ref SECOND BOOM SECTION, (see Figure 2-2 for details)

9 Ref THIRD BOOM SECTION, (see Figure 2-3 for details) 10 Ref FOURTH BOOM SECTION, (see Figure 2-4 for details) 11 7138986 2 RETRACT CHAIN SHEAVE WITH BUSHINGS 12 7138977 2 RETRACT CHAIN SHEAVE PIN 13 8520003 2 LUBE FITTING, 90 DEGREES, 1/8 14 8303624 3 HEX HD CAPSCREW, 1/2-13X1 15 8307007 2 LOCKWASHER, 1/2 16 8522012 AR ANTI-SEIZE LUBE, (apply to item 5)

K1 8024033 2 RETRACT CHAIN SERVICE KIT, (includes Items 1 thru 6)

8990395 8042/10042/10054 2-31

BOOM

This Page Intentionally Left Blank

8042/10042/10054 89903952-32

SECTION 3

ATTACHMENTS

8990395 8042/10042/10054

ATTACHMENTS

PH4370

Figure 3-1 Buckets

8042/10042/10054 89903953-2

ATTACHMENTS

Figure 3-1 Buckets

Item Part Number Qty. Description Rev.

1 7110744 1 UTILITY BUCKET, 1-1/4 YD³, (Before S/N 0160037788), (includes item 2) E

1001100822 1 72 IN BUCKET, 1.0 YD³, (S/N 0160037689 & After), (includes item 2) B 1001100823 1 96 IN BUCKET, 1.5 YD³, (S/N 0160037689 & After), (includes item 2) B 1001100824 1 102 IN BUCKET, 2.0 YD³, (S/N 0160037689 & After), (includes item 2) B

2 NSS 1 S/N PLATE

8990395 8042/10042/10054 3-3

ATTACHMENTS

1 7

104

103

105

201

105

103

104

PA3821

8042 S/N 13198 thru 19987 & 0160002332 thru 0160034158 10042 S/N 13198 thru 19987 & 0160002332 thru 0160033709 10054 S/N 13198 thru 19987 & 0160002332 thru 0160034159

Figure 3-2 Tilt Carriage

8042/10042/10054 89903953-4

8042 S/N 13198 thru 19987 & 0160002332 thru 0160034158 10042 S/N 13198 thru 19987 & 0160002332 thru 0160033709 10054 S/N 13198 thru 19987 & 0160002332 thru 0160034159

ATTACHMENTS

Figure 3-2 Tilt Carriage

Item Part Number Qty. Description Rev.

6040500 1 48 IN CARRIAGE, (includes items 1 thru 9) 6 6040600 1 60 IN CARRIAGE, (includes items 1 thru 9) 4

6040700 1 72 IN CARRIAGE, (includes items 1 thru 9) 5 1 NSS 1 CARRIAGE 3 7128772 1 FORK PIVOT SHAFT, (48 in carriage)

90451058 1 FORK PIVOT SHAFT, (50 in carriage)

7128792 1 FORK PIVOT SHAFT, (60 in carriage)

90551013 1 FORK PIVOT SHAFT, (72 in carriage)

7 7118993 Ref STANDARD CARRIAGE ASSSY, (not available to order, see items 103 thru

105 for service)

9 NSS 1 S/N PLATE

103 90200003 2 COLLAR 104 8303634 2 HEX HD CAPSCREW, 5/8-11X4 105 8305643 2 HEX LOCKNUT, 5/8-11 201 Ref FORKS, (see Figure 3-10 for details)

8990395 8042/10042/10054 3-5

ATTACHMENTS

PY0430

8042 S/N 0160034159 & After 10042 S/N 0160033710 & After 10054 S/N 0160034160 & After

Figure 3-2 Tilt Carriage

8042/10042/10054 89903953-6

8042 S/N 0160034159 & After 10042 S/N 0160033710 & After

ATTACHMENTS

10054 S/N 0160034160 & After

Figure 3-2 Tilt Carriage

Item Part Number Qty. Description Rev.

1170021 1 50 IN TILT CARRIAGE, (includes items 1 thru 6) D 1170024 1 60 IN TILT CARRIAGE, (includes items 1 thru 6) D

1001132514 1 72 IN TILT CARRIAGE, (includes items 1 thru 6) A 1 0642032 2 HEX HD CAPSCREW, 5/8-11X4, GR5 2 NSS 1 TILT CARRIAGE 3 3300240 2 LOCKNUT, 5/8-11 4 3423275 1 50 IN FORK PIN

3423242 1 60 IN FORK PIN

3423276 1 72 IN FORK PIN 5 90200003 2 COLLAR 6 NSS 1 S/N PLATE

8990395 8042/10042/10054 3-7

ATTACHMENTS

PA3851

8042 Before S/N 0160037799 10042 Before S/N 0160037798 10054 Before S/N 0160037793

Figure 3-3 Side Tilt Carriage

8042/10042/10054 89903953-8

8042 Before S/N 0160037799 10042 Before S/N 0160037798

ATTACHMENTS

10054 Before S/N 0160037793

Figure 3-3 Side Tilt Carriage

Item Part Number Qty. Description Rev.

7117214 1 SIDE TILT CARRIAGE ASSY, (includes items 1 thru 36) N 1 7117204 1 PIVOT BASE 2 Ref SIDE TILT CYLINDER, (see Figure 12-4 for details) 3 7077501 1 CYLINDER BASE PIN 4 7077511 1 CYLINDER ROD PIN 5 7085411 1 PIVOT PIN 6 7085501 1 PIN LOCKING COLLAR 7 7077481 2 SPACER 8 8065634 1 SELF ALIGN BUSHING 9 8642001 1 SNAP RING

10 8642235 4 SNAP RING 11 2220371 2 STRAIGHT CONNECTOR 12 8584001 1 TIE WRAP 13 2711992 2 HOSE ASSY 14 2220372 2 STRAIGHT CONNECTOR 15 91403414 1 MALE QUICK DISCONNECT

8640029 1 NOSE SEAL, (not shown)

16 91403413 1 FEMALE QUICK DISCONNECT

8640029 1 NOSE SEAL, (not shown)

8640028 1 COUPLER BODY SEAL, (not shown)

8640032 1 COUPLER BODY SEAL BACK-UP RING, (not shown)

17 88761001 1 GREASE FITTING 18 8303770 1 HEX HD CAPSCREW, 3/8-16X2-3/4 19 8305645 1 HEX LOCKNUT, 3/8-16 20 8520013 2 LUBE FITTING 21 8420053 1 DUST CAP, #8 22 8420055 1 DUST PLUG, #8 23 7125741 1 MOULDING 24 7065482 2 WEAR PAD 25 8303739 2 HEX HD CAPSCREW, 5/16-18X1-1/4 26 8305626 2 HEX LOCKNUT, 5/16-18 27 8307203 2 FLAT HEAVY WASHER 28 7117244 1 48 IN SIDE TILT CARRIAGE

7300983 1 50 IN SIDE TILT CARRIAGE

7117254 1 60 IN SIDE TILT CARRIAGE 7117264 1 72 IN SIDE TILT CARRIAGE

29 7128772 1 FORK PIVOT SHAFT, (48 in carriage)

90451058 1 FORK PIVOT SHAFT, (50 in carriage)

7128792 1 FORK PIVOT SHAFT, (60 in carriage)

90551013 1 FORK PIVOT SHAFT, (72 in carriage) 30 90200003 2 COLLAR 31 8303634 2 HEX HD CAPSCREW, 5/8-11X4 32 8305643 2 HEX LOCKNUT, 5/8-11 33 NSS 1 S/N PLATE 35 4108232 1 CAPACITY CHART DECAL 36 7070191 AR SHIM 37 Ref FORKS, (see Figure 3-10 for details)

8990395 8042/10042/10054 3-9

ATTACHMENTS

PAP2970

28 29

8042 S/N 0160037799 & After 10042 S/N 0160037798 & After 10054 S/N 0160037793 & After

Figure 3-3 Side Tilt Carriage

8042/10042/10054 89903953-10

8042 S/N 0160037799 & After 10042 S/N 0160037798 & After

ATTACHMENTS

10054 S/N 0160037793 & After

Figure 3-3 Side Tilt Carriage

Item Part Number Qty. Description Rev.

1170054 1 50 IN SIDE TILT CARRIAGE, (includes all items) H

1001101956 1 60 IN SIDE TILT CARRIAGE, (includes all items) H

1170057 1 72 IN SIDE TILT CARRIAGE, (includes all items) H 1 0641612 4 HEX HD CAPSCREW, 3/8-16X1-1/2 2 0642032 2 HEX HD CAPSCREW, 5/8-11X4 3 0681810 3 HEX HD CAPSCREW, 1/2-13X1-1/4 4 NSS 1 CARRIAGE BASE 5 NSS 1 S/N PLATE 6 NSS 1 CARRIAGE, SIDE TILT 7 2110606 2 CONNECTOR 8 2172106 2 CONNECTOR, 90 DEGREES 9 2110808 2 CONNECTOR, (50 in Side Tilt Carriage)

2110608 2 CONNECTOR, (60 in Side Tilt Carriage)

2110808 2 CONNECTOR, (72 in Side Tilt Carriage) 10 3300240 2 LOCK NUT, 5/8-11 11 3423275 1 50 IN FORK PIN

3423242 1 60 IN FORK PIN

3423276 1 72 IN FORK PIN 12 3423307 2 PIN 13 3841203 2 KEEPER 14 4891800 1 WASHER, 1/2 15 8420053 1 DUST CAP 16 8420055 1 DUST PLUG 17 88671001 1 GREASE FITTING 18 90200003 2 COLLAR 19 91403413 1 CONNECTOR 20 91403414 1 CONNECTOR 21 1001090063 2 WEAR PAD 22 1001090064 AR SHIM 23 Ref HYDRAULIC CYLINDER, (see Figure 9-12 for details) 24 1001090140 1 BEARING 25 1001099113 1 PIN 26 1001099115 2 SLEEVE 27 1001102378 2 HOSE ASSY, 3/8X39

28 0100011 AR

29 0741610 6 FLAT HEAD SOCKET SCREW, 3/8-16 30 1001120914 1 BEARING RETAINER SHIM 31 1001120915 1 BEARING RETAINER PLATE

LOCTITE

242

™

8990395 8042/10042/10054 3-11

PH4760

LEFT SIDE

RIGHT SIDE

TO PORT “R”

ON LEFT SIDE

CYLINDER

TO PORT “R”

ON RIGHT SIDE

CYLINDER

ATTACHMENTS

Figure 3-4 Swing Carriage

8042 Before S/N 0160037799 10042 Before S/N 0160037798 10054 Before S/N 0160037793

8042/10042/10054 89903953-12

8042 Before S/N 0160037799 10042 Before S/N 0160037798

ATTACHMENTS

10054 Before S/N 0160037793

Figure 3-4 Swing Carriage

Item Part Number Qty. Description Rev.

7125800 1 72 IN SWING CARRIAGE ASSY, (includes items 1 thru 42) O 1 7110494 1 PIVOT BASE 2 7110694 1 72 IN CARRIAGE 3 Ref SWING CARRIAGE CYLINDER, (see Figure 12-3 for details) 4 90551013 1 FORK PIVOT SHAFT 5 7086471 Ref LOCK HUB, (no longer available, use 90200003 for replacement)

90200003 2 LOCK HUB 6 7110702 2 CARRIAGE PIVOT PIN 7 7110712 1 CYLINDER PIVOT PIN, (rod end) 8 7110722 2 CYLINDER PIVOT PIN, (base end) 9 8307918 AR SHIM, 2 IDX10GA

10 8307904 AR SHIM, 2 IDX18GA 11 8310161 AR SHIM, 1-1/2 IDX10GA 12 8310160 AR SHIM, 1-1/2 IDX18GA 13 7062922 1 THRUST BEARING 14 8303634 5 HEX HD CAPSCREW, 5/8-11X4 15 8305643 5 HEX LOCKNUT, 5/8-11 16 8642207 4 RETAINING RING 17 8065062 2 SELF LUBE BEARING 18 6604662 2 HOSE ASSY 19 2717287 2 HOSE ASSY 20 91403413 1 FEMALE QUICK DISCONNECT 21 91403414 1 MALE QUICK DISCONNECT

8640029 1 NOSE SEAL, (not shown) 22 8420053 1 DUST CAP, #8 23 8420055 1 DUST PLUG, #8 24 2220628 2 ELBOW, 90 DEGREES 25 2220415 4 STRAIGHT CONNECTOR 26 2220473 1 ELBOW, 90 DEGREES 27 4107692 2 CAPACITY CHART DECAL 28 4107702 1 TIP OVER HAZARD, DANGER DECAL 30 2220609 2 TUBE END REDUCER, 6-4 31 NSS 1 S/N PLATE 33 2220775 1 ELBOW, 90 DEGREES 34 8770016 1 STRAIGHT CONNECTOR 35 8584001 5 TIE WRAP 36 8769132 2 CLAMP HALF 37 6608621 1 CLAMP COVER 38 8303715 3 HEX HD CAPSCREW, 5/16-18X1-1/2 39 4107712 1 NO TRUSS BOOM DANGER DECAL 40 8580315 2 TRIM PLUG, 2-1/2 DIA 42 4110473 1 HOSE ROUTING DECAL 43 Ref FORKS, (see Figure 3-10 for details)

8990395 8042/10042/10054 3-13

ATTACHMENTS

PAP3360

2 31

Figure 3-4 Swing Carriage

8042 S/N 0160037799 & After 10042 S/N 0160037798 & After 10054 S/N 0160037793 & After

8042/10042/10054 89903953-14

8042 S/N 0160037799 & After 10042 S/N 0160037798 & After

ATTACHMENTS

10054 S/N 0160037793 & After

Figure 3-4 Swing Carriage

Item Part Number Qty. Description Rev.

1001095418 1 90 DEGREE SWING CARRIAGE, 72 IN, (includes all items) K 1 2220415 4 CONNECTOR 2 2220473 2 CONNECTOR, 90 DEGREES 3 2220609 2 CONNECTOR 4 2220628 2 CONNECTOR, 90 DEGREES 5 Ref SWING CYLINDER, (see Figure 9-13 for details) 6 2717287 2 HOSE ASSY, 1/4X58 7 3423276 1 PIN

11 6604662 2 HOSE ASSY, 1/4X40.5 12 7062922 1 WASHER 13 NSS 1 PIVOT WELDMENT 14 7110702 2 PIVOT PIN 15 7110712 1 PIN 16 7110722 2 PIN 17 8065062 2 BUSHING 18 8303634 5 HEX HD CAPSCREW, 5/8-11X4, GR5 19 8303715 3 HEX HD CAPSCREW, 5/16-18X1.5, GR5 20 8305643 5 HEX NUT, 5/8-11 21 8307904 AR SHIM 22 8307918 AR SHIM 23 8310160 AR SHIM 24 8310161 AR SHIM 25 8420053 1 DUST CAP 26 8420055 1 DUST PLUG 27 8580315 2 PLUG 28 8584001 5 TIE WRAP 29 8642207 4 RETAINING RING 30 8769132 2 CLAMP 31 8770016 2 CONNECTOR 32 90200003 2 COLLAR 33 91403413 1 CONNECTOR 34 91403414 1 CONNECTOR 35 NSS 1 CARRIAGE FRAME 36 NSS 1 S/N PLATE 37 1001110704 1 CRUSH HAZARD WARNING DECAL 38 1001111190 2 WARNING DECAL

8990395 8042/10042/10054 3-15

ATTACHMENTS

PH4750

8042 Before S/N 0160037799 10042 Before S/N 0160037798 10054 Before S/N 0160037793

Figure 3-5 Sheet Material Handler

8042/10042/10054 89903953-16

8042 Before S/N 0160037799 10042 Before S/N 0160037798

ATTACHMENTS

10054 Before S/N 0160037793

Figure 3-5 Sheet Material Handler

Item Part Number Qty. Description Rev.

7129300 1 SHEET MATERIAL HANDLER WITH 72 IN SWING CARRIAGE ASSY,

(includes items 1 thru 13)

7112704 1 SHEET MATERIAL HANDLER WITH 72 IN SWING CARRIAGE ASSY,

(includes items 1 thru 13) 1 7112533 1 RIGHT SIDE FORK SUPPORT 2 7112523 1 LEFT SIDE FORK SUPPORT 3 7112642 2 BACKREST EXTENSION 4 8303626 6 HEX HD CAPSCREW, 1/2-13X1-1/2 5 8307007 6 LOCKWASHER, 1/2 6 8305012 4 HEX NUT, 1/2-13 7 8301456 2 HITCH PIN 9 NSS 2 S/N/CAPACITY PLATE

11 7114941 2 LOCK BAR 12 8305644 2 HEX LOCKNUT, 1/2-13 13 8307112 2 FLAT WASHER, 1/2 15 Ref 72 IN SWING CARRIAGE, (see Figure 3-4 for details)

8990395 8042/10042/10054 3-17

ATTACHMENTS

2 3 4

101

102 103 104 105

106

107

PY1510

8042 S/N 0160037799 & After 10042 S/N 0160037798 & After 10054 S/N 0160037793 & After

Figure 3-5 Sheet Material Handler

8042/10042/10054 89903953-18

8042 S/N 0160037799 & After 10042 S/N 0160037798 & After

ATTACHMENTS

10054 S/N 0160037793 & After

Figure 3-5 Sheet Material Handler

Item Part Number Qty. Description Rev.

1001100227 1 SHEET MATERIAL HANDLER ASSY, (includes all items) A 1 7112642 2 BACKREST EXTENSION 2 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5 3 8305012 4 HEX NUT, 1/2-13 4 8307007 4 LOCK WASHER, 1/2 5 1001093377 2 HITCH PIN 6 1001101115 1 FORK SUPPORT ASSY, RH, (includes items 101 thru 107) A 7 1001101116 1 FORK SUPPORT ASSY, LH, (includes items 101 thru 107) B

101 7114941 1 LOCK BAR 102 8303626 1 HEX HD CAPSCREW, 1/2-13X1-1/2 GR5 103 8305644 1 HEX LOCK NUT, 1/2-13 104 8307007 1 LOCK WASHER, 1/2 105 8307112 1 WASHER, 1/2 106 1001100228 1 FORK SUPPORT, RH, (not shown)

1001100229 1 FORK SUPPORT, LH, (shown)

107 NSS 1 S/N PLATE

8990395 8042/10042/10054 3-19

ATTACHMENTS

Figure 3-6 3 FT Truss Boom With Winch

8042/10042/10054 89903953-20

ATTACHMENTS

Figure 3-6 3 FT Truss Boom With Winch

Item Part Number Qty. Description Rev.

7139608 1 3 FT TRUSS BOOM WITH WINCH, (8042 S/N 13198 thru 19987 &

0160002332 thru 0160034050), (10042 S/N 13198 thru 19987 & 0160002332 thru 0160033706), (10054 S/N 13198 thru 19987 & 0160002332 thru

0160033738), (includes all items)

1001100967 1 3 FT TRUSS BOOM WITH WINCH, (8042 S/N 0160034051 & After), (10042

S/N 0160033707 & After), (10054 S/N 0160033739 & After), (includes items 1

& 2) 1 8380008 1 3 FT TRUSS BOOM WITH WINCH, (includes items 102 thru 131) 2 NSS 1 S/N/CAPACITY PLATE 3 7301040 1 LOAD CHART BOOKLET, (not shown)

102 70021921 1 WINCH 103 90554042 4 LOCKWASHER, 3/8 104 70021349 4 HEX HD CAPSCREW, 3/8X1 105 70024059 2 HEX HD CAPSCREW, 1/2X1-3/4 106 90554020 2 LOCKWASHER, 1/2 107 90554054 2 HEX NUT, 1/2 108 70022028 1 CABLE 109 70021935 1 PULLEY

110 70022529 1 PIN 111 70024060 2 HARDENED FLAT WASHER 112 70024061 2 SNAP RING 113 70021979 1 SOCKET ASSY, (includes items 114 & 115) 114 NS S 1 PIN 115 NSS 1 COTTER PIN 116 70022528 1 CLAMP 117 70021978 1 BALL SWIVEL WITH SAFETY HOOK 118 2220371 2 CONNECTOR

119 70021977 2 HOSE ASSY, 3/8X32 120 2220628 2 ELBOW, 90 DEGREES 121 91403413 1 QUICK DISCONNECT COUPLER 122 91043126 1 DUST CAP 123 91403414 1 QUICK DISCONNECT NIPPLE 124 91043125 1 DUST PLUG 125 70021387 1 CLAMP 126 70024062 2 CAPACITY DECAL 127 70024063 4 ROTATING PART DECAL 128 70024064 1 DO NOT TOW DECAL 129 NSS 1 S/N PLATE 130 90554018 1 HIGH PRESSURE WARNING DECAL 131 90554016 1 USA DECAL

8990395 8042/10042/10054 3-21

ATTACHMENTS

Figure 3-7 12 FT. Truss Boom With Winch

PAP3440

8042/10042/10054 89903953-22

ATTACHMENTS

Figure 3-7 12 FT. Truss Boom With Winch

Item Part Number Qty. Description Rev.

1001099351 1 12 FT TRUSS BOOM WITH WINCH, (includes all items) F, C 1 NSS 1 TRUSS BOOM FRAME 2 90554016 1 USA DECAL 3 NSS 1 S/N PLATE 4 70021349 4 HEX HD CAPSCREW, 3/8X1

90554042 4 LOCK WASHER, 3/8 5 70021921 1 TRUSS BOOM WINCH MOTOR 6 NSS 2 HEX HD CAPSCREW, 1/2X1.75

90554020 2 LOCK WASHER, 1/2

90554054 2 HEX NUT, 1/2 7 70021415 2 CONNECTOR 8 70021977 2 HOSE ASSY, 3/8X32 9 NSS 1 ELBOW, 90 DEGREES

10 7029692 1 MALE QUICK COUPLER 11 90554062 1 DUST CAP 12 70021342 1 FEMALE QUICK COUPLER 13 90554076 1 DUST COVER 15 70021978 1 BALL SWIVEL WITH SAFETY HOOK 16 70021979 1 SOCKET ASSY, (includes items 17 & 18) 17 NSS 1 PIN 18 NSS 1 COTTER PIN 19 NSS 2 CLAMP 20 70021935 1 PULLEY 21 70022028 1 CABLE 22 4110422 2 WARNING SWINGING LOADS DECAL 23 NSS 1 PIN 24 NSS 2 FLAT WASHER, 1 25 NSS 2 SNAP RING

8990395 8042/10042/10054 3-23

ATTACHMENTS

PH4451

8042 S/N 13198 THRU 19987 & 0160002332 THRU 0160032260 10042 S/N 13198 THRU 19987 & 0160002332 THRU 0160031656 10054 S/N 13198 THRU 19987 & 0160002332 THRU 0160032228

8042 Before S/N 0160037799 10042 Before S/N 0160037798 10054 Before S/N 0160037793

Figure 3-8 Truss Boom

8042/10042/10054 89903953-24

8042 Before S/N 0160037799 10042 Before S/N 0160037798

ATTACHMENTS

10054 Before S/N 0160037793

Figure 3-8 Truss Boom

Item Part Number Qty. Description Rev.

7113024 1 12 FT TRUSS BOOM ASSY, (8042), (includes all items) 7119800 1 15 FT TRUSS BOOM ASSY, (10042 &10054), (includes all items) 7112804 1 15 FT TRUSS BOOM ASSY, (10042 &10054), (includes all items)

1 7113034 TRUSS BOOM WELDMENT, (8042)

7112814 TRUSS BOOM WELDMENT, (10042 &10054)

2 8382017 1 PINTLE HOOK, (8042 S/N 13198 thru 19987 & 0160002332 thru

0160032259), (10042 S/N 13198 thru 19987 & 0160002332 thru

0160031656), (10054 S/N 13198 thru 19987 & 0160002332 thru

0160032261)

3 8310195 4 HEX HD CAPSCREW, 1/2-13X1.75, (8042 S/N 13198 thru 19987 &

0160002332 thru 0160032259), (10042 S/N 13198 thru 19987 & 0160002332 thru 0160031656), (10054 S/N 13198 thru 19987 & 0160002332 thru 0160032261)

4 8307112 4 PLAIN WASHER, 1/2, (8042 S/N 13198 thru 19987 & 0160002332 thru

0160032259), (10042 S/N 13198 thru 19987 & 0160002332 thru

0160031656), (10054 S/N 13198 thru 19987 & 0160002332 thru

0160032261)

5 8305644 4 HEX LOCKNUT, 1/2-13, (8042 S/N 13198 thru 19987 & 0160002332 thru

0160032259), (10042 S/N 13198 thru 19987 & 0160002332 thru

0160031656), (10054 S/N 13198 thru 19987 & 0160002332 thru

0160032261)

7 NSS 1 S/N/CAPACITY PLATE

9 4110422 2 SWINGING LOAD DECAL 10 4107832 2 LENGTH/CAPACITY DECAL 11 Ref CAPACITY CHART, (see Figure 11-1 for details)

8990395 8042/10042/10054 3-25

ATTACHMENTS

PY1540

8042 S/N 0160037799 & After 10042 S/N 0160037798 & After 10054 S/N 0160037793 & After

Figure 3-8 Truss Boom

8042/10042/10054 89903953-26

8042 S/N 0160037799 & After 10042 S/N 0160037798 & After

ATTACHMENTS

10054 S/N 0160037793 & After

Figure 3-8 Truss Boom

Item Part Number Qty. Description Rev.

1001099902 1 12 FT TRUSS BOOM, (includes all items)

1001099901 1 15 FT TRUSS BOOM, (includes all items) 1 4110422 2 WARNING SWINGING LOADS DECAL 2 NSS 1 S/N PLATE 3 NSS 1 TRUSS BOOM

8990395 8042/10042/10054 3-27

ATTACHMENTS

PH4611

NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE

LOAD RATING MUST BE USED.

Figure 3-9 Lifting Hook

8042/10042/10054 89903953-28

ATTACHMENTS

Figure 3-9 Lifting Hook

Item Part Number Qty. Description Rev.

1 91565094 1 LIFTING HOOK ATTACHMENT, (includes all items) F 2 7029520 2 HAIRPIN CLIP 3 90554080 1 SLING HOOK 4 7029521 1 CHAIN SHACKLE ASSY, (includes pin), 12,000LB 5 70020555 1 SPRING BUSHING 6 1001093171 2 PIN 7 NSS 1 S/N ATTACHMENT PLATE

8990395 8042/10042/10054 3-29

ATTACHMENTS

PV1550

Figure 3-10 Forks

8042/10042/10054 89903953-30

ATTACHMENTS

Figure 3-10 Forks

Item Part Number Qty. Description Rev.

2340037 6 CUBING FORK, 48X2X2, 11,640 lbs A 7301408 2 PALLET FORK, 48X4X2.25 D 2340045 2 PALLET FORK, 48X4X2.36, 10,950 lbs A 2340038 2 PALLET FORK, 48X5X2.36, 13,700 lbs A 7139747 2 BLOCKING FORK, 48X2X2 C 2340039 2 DUAL TAPER FORK, 60X6X2.36, 16,300 lbs A 7139746 2 LUMBER FORK, 60X7X1.75 C 2340046 2 DUAL TAPER FORK, 60X7X1.75, 10,800 lbs A

1001092391 2 DUAL TAPER FORK, 72X6X2, 11,300 lbs A

1001137512 2 90 IN FORK EXTENSION, (not shown), (includes items 1 & 2) A 1 70024306 1 PIN, (not shown) 2 70024307 1 CLIP, (not shown)

N1 Note Ref FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY

DECREASES CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S CAPACITY.

N2 Note Ref PLEASE CONSULT JLG PARTS DEPARTMENT TO DETERMINE THE

CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY AND APPLICATION.

8990395 8042/10042/10054 3-31

ATTACHMENTS

PH4741

WARNING

DECAL

WARNING

DECAL

Figure 3-11 Concrete Bucket

8042/10042/10054 89903953-32

ATTACHMENTS

Figure 3-11 Concrete Bucket

Item Part Number Qty. Description Rev.

1 8866442 1 CONCRETE BUCKET, 1/2 YD³, HYDRAULIC, (includes item 2) B

8866444 1 CONCRETE BUCKET, 1/2 YD³, MANUAL, (includes item 2) B 8866441 1 CONCRETE BUCKET, 1 YD³, HYDRAULIC, (10042/10054), (includes item 3) B

8866443 1 CONCRETE BUCKET, 1 YD³, MANUAL, (10042/10054), (includes item 3) B 2 NSS 2 S/N PLATE 3 NSS 2 S/N PLATE 4 8866446 1 4 IN DISCHARGE HOSE, (not shown)

8866561 1 4 IN DISCHARGE HOSE WITH GATE, (not shown) 5 8866464 1 6 IN DISCHARGE HOSE, (not shown) 6 8866560 1 8 IN DISCHARGE HOSE, (not shown) 7 8866445 1 RUBBER SIDE DISCHARGE CHUTE, (not shown)

8990395 8042/10042/10054 3-33

ATTACHMENTS

PH4770

Figure 3-12 Sweeper Assembly

8042/10042/10054 89903953-34

ATTACHMENTS

Figure 3-12 Sweeper Assembly

Item Part Number Qty. Description Rev.

7301180 1 SWEEPER ASSY, (includes all items) B 1 7301718 1 24 IN SWEEPER WITH BUCKET 2 NSS 1 S/N PLATE 4 4110461 1 WARNING DECAL, (not shown)

8990395 8042/10042/10054 3-35

ATTACHMENTS

BEFORE S/N 2009005-1

S/N 2009005-1 & AFTER

111

Figure 3-13 Fork Mounted Platform

4 101 102 107 109

154

113

110

203 210 212

111

155

105

103 106

113

114

112

108

104 106

4 101 201 209 214

154

155

110

103

105

206

218

108

104

106

PY6770

8042/10042/10054 89903953-36

ATTACHMENTS

Figure 3-13 Fork Mounted Platform

Item Part Number Qty. Description Rev.

1001092280 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ASME),

(no longer available, order 1001103637 for replacement or items 1 thru 8 for service)

1001103637 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After) (ASME),

(includes items 1 thru 8)

1001096306 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ISO),

(no longer available, order 1001103730 for replacement or items 1 thru 8 for service)

1001103730 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ISO),

(includes items 1 thru 8)

1001097072 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ASME - FRENCH),

(no longer available, order 1001103736 for replacement or items 1 thru 8 for service)

1001103736 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME - FRENCH),

(includes 1 thru 8) 1 1702773 2 JLG DECAL 2 1704885 1 WEBSITE DECAL 3 1706892 1 PLATFORM WARNING DECAL, (ASME)

1001096025 1 PLATFORM WARNING DECAL, (ISO) 1001096024 1 PLATFORM WARNING DECAL, (ASME - FRENCH)

4 31200160 1 OPERATION & SAFETY MANUAL, (ASME)

31200387 1 OPERATION & SAFETY MANUAL, (ISO - SPANISH) 31200388 1 OPERATION & SAFETY MANUAL, (ISO - PORTUGUESE) 31200386 1 OPERATION & SAFETY MANUAL, (ASME - FRENCH)

5 1001092481 1 WARNING DECAL, (ASME)

1001096021 1 WARNING DECAL, (ISO) 1001096019 1 WARNING DECAL, (ASME - FRENCH)

6 1001092482 1 CAPACITY DECAL, (ASME)

1001096023 1 CAPACITY DECAL, (ISO) 1001096020 1 CAPACITY DECAL, (ASME - FRENCH)

7 NSS 1 FORK MOUNTED PLATFORM, (Before S/N 2009005-1),

(includes items 101 thru 114, 154 & 155)

NSS 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After),

(includes items 101, 103 thru 106, 108, 110, 111, 154, 155, 201, 203, 206, 210, 212, 214 & 218)

8 NSS 1 S/N PLATE

101 0860520 1 MANUAL STORAGE BOX 102 2080044 4 RIVNUT FASTENER 1/4-20 103 2600281 2 HINGE 104 2940074 1 LATCH 105 3520198 21 PLUG, (Before S/N 2009005-1)

3520072 10 PLUG, (S/N 2009005-1 & After)

106 3820020 20 POP RIVET, (Before S/N 2009005-1)

3820020 4 POP RIVET, (S/N 2009005-1 & After) 107 4751400 4 WASHER, 1/4 108 4846452 1 GATE WELDMENT 109 80263012 4 SCREW WHIZ LOCK 1/4-20 X 1/2

110 1001093140 1 GATE WELDMENT, (Before S/N 2009005-1)

1001095810 1 GATE WELDMENT, (S/N 2009005-1 & After)

111 NSS 1 P L ATFORM W ELDMENT

8990395 8042/10042/10054 3-37

ATTACHMENTS

Figure 3-13 Fork Mounted Platform (Continued)

Item Part Number Qty. Description Rev.

112 1001093171 2 PIN 113 1001097168 2 PIN, SAFETY SNAP, WITH LANYARD 114 1001098582 2 LYNCH PIN 3/16 WITH LANYARD 154 1701509 1 MANUAL DECAL 155 1704277 3 LANYARD ATTACH DECAL 201 0641405 4 HEX HD CAPSCREW, 1/4-20X5/8 203 1060379 2 6 IN LANYARD CABLE 206 2080040 16 FASTENER 209 3311405 4 HEX NUT, 1/4-20 210 3421453 2 PIN 212 3760170 4 RING 214 4711400 8 WASHER, 1/4 218 1001102813 2 HITCH PIN

8042/10042/10054 89903953-38

ATTACHMENTS

Figure 3-13 Fork Mounted Platform (Continued)

Item Part Number Qty. Description Rev.

8990395 8042/10042/10054 3-39

ATTACHMENTS

Figure 3-14 Grapple Bucket

8042/10042/10054 89903953-40

ATTACHMENTS

Figure 3-14 Grapple Bucket

Item Part Number Qty. Description Rev.

0930020 1 GRAPPLE BUCKET, (includes all items) G

1 NSS 1 BUCKET

70021387 4 HOSE CLAMP 2 70021391 1 RIGHT GRAPPLE HOOK 3 70021392 1 LEFT GRAPPLE HOOK 4 70021358 4 BUSHING 5 70021359 2 SPACER 6 70021360 4 BUSHING 7 7029714 4 GREASE FITTING 8 70021361 2 OUTER PIVOT PIN 9 70021362 2 INNER PIVOT PIN

10 Ref CYLINDER ASSY, (see Figure 9-14 for details) 11 70021364 2 PIN 12 70021365 2 PIN 13 70021366 4 HEX HD CAPSCREW, 3/8X2.75

70021367 4 LOCK NUT, 3/8

14 70021399 4 HEX HD CAPSCREW, 3/8X2.25

70021367 4 LOCK NUT, 3/8

15 90554065 4 ELBOW, 90 DEGREES 16 70021980 2 HOSE ASSY, 3/8X73 17 70020562 2 FITTING, TEE 18 70021981 2 HOSE ASSY, 3/8X46 19 70021982 2 HOSE ASSY, 3/8X34 20 70022527 2 ELBOW, 90 DEGREES 21 7029692 1 MALE QUICK COUPLER 22 90554062 1 DUST COVER 23 70021342 1 FEMALE QUICK COUPLER 24 90554076 1 DUST COVER 25 90554016 1 USA DECAL 26 NSS 1 S/N PLATE 27 90554017 2 DANGER PINCH POINT DECAL 28 90554018 1 HIGH PRESSURE WARNING DECAL

8990395 8042/10042/10054 3-41

ATTACHMENTS

PY1650

Figure 3-15 Fork Pin Lock Installation

8042/10042/10054 89903953-42

SkyTrak 10042 Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Figure 1-1 Main Frame Components

Figure 1-2 Hoods & Guards

Figure 1-3 Outrigger Mounting

Figure 2-1 First Boom Section

Figure 2-2 Second Boom Section

Figure 2-3 Third Boom Section

Figure 2-4 Fourth Boom Section

Figure 2-5 Quick Attach

Figure 2-6 Boom Extend Chains

Figure 2-7 Boom Retract Chains

Figure 3-1 Buckets

Figure 3-2 Tilt Carriage

Figure 3-3 Side Tilt Carriage

Figure 3-4 Swing Carriage

Figure 3-5 Sheet Material Handler

Figure 3-6 3 FT Truss Boom With Winch

Figure 3-7 12 FT. Truss Boom With Winch

Figure 3-8 Truss Boom

Figure 3-9 Lifting Hook

Figure 3-10 Forks

Figure 3-11 Concrete Bucket

Figure 3-12 Sweeper Assembly

Figure 3-13 Fork Mounted Platform

Figure 3-14 Grapple Bucket

Figure 3-15 Fork Pin Lock Installation